High-precision bearing assembling device and assembling method thereof

Abstract

The invention discloses a high-precision bearing assembling device and an assembling method thereof, and relates to the technical field of bearing assembly.The high-precision bearing assembling device comprises a filling assembly used for placing tapered rollers in a retainer, the filling assembly adjusts the positions of the tapered rollers so that the tapered rollers can face the same direction in the feeding process, and inner rings are automatically placed in the retainer; an assembling assembly used for clamping the retainer and the inner ring is arranged on the side edge of the filling assembly, the assembling assembly takes out the assembled inner ring and retainer and places the assembled inner ring and retainer on a detection assembly for detection, and the detection assembly is used for detecting the installation position and the rotation state of a tapered roller on the retainer. And the detection assembly automatically takes out the tapered roller with the abnormal condition, then the assembly of the tapered roller bearing is completed through the assembly assembly, the assembly precision of the tapered roller bearing is improved, and the assembly efficiency of the tapered roller bearing is improved.

Description

Technical Field

[0001] The invention relates to the technical field of bearing assembly, and in particular to a high-precision bearing assembly device and an assembly method thereof. Background Art

[0002] Tapered roller bearings are a type of rolling bearing that uses tapered rollers (i.e. rolling elements) in conjunction with inner and outer rings to withstand large radial and axial loads. The rollers of tapered roller bearings are tapered, and this structure allows the rolling surface and the contact surface of the inner and outer rings to be in line contact rather than surface contact. This can improve the load-bearing capacity and is particularly suitable for bearing large axial loads.

[0003] In the assembly process of tapered roller bearings, the accuracy of roller installation is crucial because it directly affects the performance, life and working stability of the bearing. The rollers of tapered roller bearings usually have a certain contact angle and are usually designed to optimize load distribution. When the rollers are not installed accurately, the contact angle will change, affecting the load capacity and running performance of the bearing.

[0004] A Chinese invention patent with announcement number CN106736448B discloses a tapered roller bearing assembly device, which transports rollers through a set conveying roller and completes the assembly of the bearings on an assembly table. However, this device cannot improve the assembly accuracy of the stick during the assembly process and is prone to causing the rollers to fall off, affecting the assembly efficiency of the bearings. Summary of the invention

[0005] In view of the above technical problems, the present invention provides a high-precision bearing assembly device and an assembly method thereof.

[0006] The technical solution adopted by the present invention to solve the above technical problems is: a high-precision bearing assembly device, including a filling component, the filling component includes a base, a feeding mechanism is arranged on the base, the feeding mechanism is used to adjust the position of the tapered roller and place the tapered roller on the retaining frame, a lifting frame and multiple groups of inner rings are arranged on the side of the base, the lifting frame places the inner ring in the retaining frame to complete the assembly, an assembly component is arranged on the side of the filling component, a clamping mechanism and an outer ring are arranged on the assembly component, the clamping mechanism places the installed inner ring and retaining frame in the outer ring, and the assembly component A detection component for detecting the rotation state of the tapered roller is arranged at the lower end. The assembly component places the inner ring and the retaining frame in the detection component. The detection component includes a detection seat. A placement ring is arranged on the detection seat. Multiple groups of detection columns are arranged in the placement ring. The detection columns are fitted with the tapered roller. A pressure sensor is arranged on the detection column. The detection column detects the pressure generated when the tapered roller rotates. When the pressure on the detection column changes significantly when the tapered roller rotates, it indicates that there is a problem with the rotation of the tapered roller. A picking mechanism is also arranged on the detection seat. The picking mechanism removes the tapered roller with problems.

[0007] Furthermore, the feeding mechanism includes a mounting plate, a feed hopper is arranged on the mounting plate, a discharge port is arranged at the lower end of the feed hopper, two groups of discharge rods are arranged at the lower end of the discharge port, multiple groups of tapered rollers are placed in the feed hopper, the tapered rollers fall into the discharge rods through the discharge port, the distance between the two groups of discharge rods is smaller than the diameter of the thickest end of the tapered roller, and after the tapered roller falls on the discharge rod, the thicker end of the tapered roller faces the feed hopper, and the thinner end of the tapered roller faces the base.

[0008] Furthermore, a limit rod and a pushing column are slidingly arranged on the discharge rod, and a spring three is arranged between the assembly component, the filling component, the assembly component and the support frame one. When the tapered roller slides onto the limit rod, the pushing column pushes the tapered roller, and the tapered roller squeezes the two sets of limit rods, and the tapered roller falls downward at this time.

[0009] Furthermore, a feed pipe is provided on the mounting plate, one end of the feed pipe is aligned with the pushing column, and the other end of the feed pipe is connected to the feed rack. The feed rack is slidably installed on the base, and a second limit frame is slidably provided at the lower end of the feed rack. The second limit frame controls the tapered roller to fall from the feed rack. A straightening frame is slidably provided on the base, and the straightening frame adjusts the position of the tapered roller.

[0010] Furthermore, a limiting frame is rotatably arranged on the base, and a plurality of positioning columns are arranged inside the limiting frame. A lifting frame is slidably arranged on the base, and the lifting frame is used to lift a retaining frame, which is placed at a lower end of the limiting frame. When the limiting frame rotates, the retaining frame is driven to rotate.

[0011] Furthermore, the clamping mechanism comprises a telescopic rod slidably mounted inside the adjustment frame, a clamping ring is slidably arranged on the telescopic rod, and the clamping ring clamps the retaining frame.

[0012] Furthermore, a clamping column is disposed at the upper end of the adjustment frame, a pressing plate and a second fixing frame are disposed at the lower end of the clamping column, and the second fixing frame clamps the inner wall of the inner ring.

[0013] A method for using an assembled bearing of a high-precision bearing assembly device comprises the following steps: S1. Place the tapered rollers in a feeding mechanism, which sorts multiple groups of tapered rollers and places them in a cage; S2. The filling assembly places the inner ring on the cage to complete the assembly of the inner ring, cage and tapered roller; S3, the assembly assembly places the assembled inner ring, cage and tapered roller on the placement ring through the clamping mechanism for inspection; S4. When rotating the inner ring, determine the faulty tapered roller according to the value of the pressure sensor on the detection column; S5. Take out the abnormal tapered roller through the picking mechanism on the detection component; S6. The clamping mechanism places the inner ring, cage and tapered roller that have been inspected on the outer ring.

[0014] A high-precision bearing assembly device and assembly method thereof shown in the reference figure include a filling component for adjusting the position of the tapered roller and placing the tapered roller into the retaining frame, and the filling component installs the inner ring and the retaining frame, an assembly component for clamping the tapered roller bearing is arranged on the side of the filling component, and a detection component installs the assembled inner ring, retaining frame, tapered roller and outer ring, and the detection component detects the rotation state of the tapered roller installed on the retaining frame, and removes the tapered roller with problems, thereby improving the assembly accuracy of the tapered roller bearing.

[0015] The filling component comprises a base, a support frame and a mounting plate, a mounting plate rotatably provided on the support frame, a lifting frame slidably provided on the mounting plate, two sets of fixed frames 1 are provided at the lower end of the lifting frame, and the inner wall of the inner ring is clamped when the two sets of fixed frames 1 are away from each other, a placing frame is provided on one side of the support frame, and multiple sets of inner rings are placed in the placing frame, the mounting plate 1 and the lifting frame clamp the inner ring in the placing frame to the top of the limiting frame 1, a limiting frame 1 is rotatably provided on the base, multiple sets of positioning columns are slidably provided in the limiting frame 1, a spring 3 is provided between the positioning columns and the limiting frame 1, a lifting frame is slidably provided on the base, and the lifting frame pushes the retaining frame to rise when it slides on the base, and the retaining frame is placed on the limiting frame 1 during operation, and the lower end of the retaining frame is fitted with the lower end of the limiting frame, and the limiting frame 1 The retaining frame is driven to rotate during rotation. After the installation of the tapered roller is completed, the lifting frame is driven to slide on the base. The lifting frame pushes the retaining frame and the tapered roller to rise and fit with the inner ring to complete the assembly. When the tapered roller is placed in the retaining frame, the positioning column limits the filled tapered roller to prevent the tapered roller from falling off during the rotation of the limiting frame. A feed hopper is provided at the upper end of the mounting plate, and the tapered roller to be used is placed in the feed hopper. A discharge port is provided at the lower end of the feed hopper, and a locking frame is provided on the side of the discharge port. The tapered roller is discharged through the discharge port. A vibration plate is slidingly provided on the side of the feed hopper, and a spring is provided between the vibration plate and the feed hopper. A cam is rotatably provided on the feed hopper. When the cam rotates, it drives the vibration plate to slide back and forth to knock on the feed hopper to prevent the tapered roller from The feed hopper and the discharge port are blocked, and the discharge port is blocked when the driving locking frame moves, so that the discharge of the discharge port is stopped. Two sets of discharge rods are arranged at the lower end of the discharge port, and the distance between the two sets of discharge rods is smaller than the diameter of the thicker end of the tapered roller, so that when the tapered roller falls on the two sets of discharge rods, the thicker end of the tapered roller faces the feed hopper, and the thinner end of the tapered roller faces the base, so that the position of the tapered roller is adjusted, and the tapered roller slides on the discharge rod by gravity, and two sets of limit rods are arranged on the end of the discharge rod away from the feed hopper, and a spring three is arranged between the limit rod and the discharge rod. When the tapered roller reaches the limit rod, it stops moving, and a pushing column is arranged on the upper end of the discharge rod for sliding, and a spring two is arranged between the pushing column and the discharge rod. A cam two is also arranged for rotation on the discharge rod, and the cam two rotates When the feeding frame moves, the pushing column is pushed to slide back and forth, and the pushing column is aligned with the tapered roller on the assembly component filling component assembly component. The pushing column pushes the tapered roller, and the tapered roller opens the two sets of limit rods and falls into the feeding pipe. A feeding pipe is arranged on the mounting plate, and one end of the feeding pipe is aligned with the pushing column, and the other end of the feeding pipe is installed on the feeding rack, and the feeding rack is slidably installed on the base. A locking frame 2 and a limit frame 2 are slidably arranged on the feeding rack. After the tapered roller falls into the feeding pipe, it is discharged through the feeding rack, and the locking frame 2 is driven to slide on the feeding rack, and the locking frame 2 pushes the limit frame 2 to move, and the limit frame 2 blocks the feeding rack. The limit frame 2 controls the discharge of the tapered roller, and when the tapered roller needs to be filled into the retaining rack, the feeding rack is driven to slide on the base, and the lower end of the feeding rack is aligned with the filling position.The second limit frame is driven to reset. At this time, the tapered roller in the feed frame falls on the retaining frame, and the first limit frame is driven to rotate. The first limit frame drives the retaining frame to rotate. The side of the base is slidably provided with a swaying frame. The swaying frame pushes the tapered roller with deviation in position to ensure the filling position of the tapered roller and improve the assembly accuracy of the tapered roller bearing.

[0016] The assembly assembly includes an assembly seat, an adjustment frame is slidably arranged on the assembly seat, two sets of telescopic rods are slidably arranged in the adjustment frame, two sets of clamping rings are slidably arranged on the telescopic rods, the clamping rings clamp the tapered roller bearings, a clamping column is arranged on the adjustment frame, the adjustment frame and the clamping column are connected through a spline shaft, the clamping column can slide on the adjustment frame while rotating on the adjustment frame, two sets of pressing plates are arranged on the clamping column, the pressing plates press the tapered roller bearings, and two sets of fixed The second frame and the second fixed frame are fitted against the inner wall of the inner ring. A placing plate is slidably provided on the assembly seat. The placing plate is used to place the outer ring. Multiple groups of clamping blocks are slidably provided on the placing plate. The clamping blocks clamp the outer ring. When the lifting frame lifts up the inner ring, the retaining frame and the tapered roller, the telescopic rod is driven to extend from the adjustment frame. The telescopic rod drives the clamping ring to align with the assembled inner ring, the retaining frame and the tapered roller, and drives the two groups of clamping rings to approach. The clamping ring clamps the installed inner ring, the retaining frame and the tapered roller.

[0017] The detection component includes a detection seat, a placement ring is arranged on the upper end of the detection seat, and multiple groups of detection columns are arranged in the placement ring. Pressure sensors are arranged on the detection columns to detect the pressure on the detection columns. The detection columns are fitted with tapered rollers. The tapered rollers apply pressure to the detection columns during operation. When the pressure on the detection columns is abnormal, it indicates that the working state of the corresponding group of tapered rollers is abnormal. A pick-up and place rack is slidably arranged in the detection seat, and a push rod is arranged on the pick-up and place rack. The push rod is used to push the tapered roller bearing under detection. A swing rod is rotatably arranged on the pick-up and place rack, and an adsorption head is arranged on the swing rod. The adsorption head removes the tapered roller with abnormal working state.

[0018] Working principle: during operation, place the retaining frame at the lower end of the limit frame, drive the feed frame to move on the base, align the feed frame with the filling position, drive the limit frame 2 to release the block on the feed frame, drive the locking frame 1 to release the block on the discharge port, and then the tapered roller falls on the discharge rod through the discharge port, and at the same time drive the cam 1 and cam 2 to rotate, cam 1 drives the vibration plate to knock the feed hopper, cam 2 drives spring 2 to slide back and forth on the discharge rod, and the tapered roller falls between the limit frame 1 and the retaining frame through the feed pipe and the feed frame, and at the same time drives the limit frame 1 to rotate, and the limit frame 1 drives the retaining frame to rotate, completing the filling of all vacancies on the retaining frame. The accuracy of the position of the tapered roller in the cage is improved by controlling the positioning column and the straightening frame. After the filling of the tapered roller is completed, the feed rack is driven to reset, and the limit frame 2 and the locking frame 1 are driven to move, respectively completing the blocking of the feed rack and the discharge port, and the two groups of fixed frames 1 are driven to move away from each other, and the fixed frames clamp a group of inner rings one by one, and the mounting plate 1 is driven to rotate on the support frame 1, and the lifting frame is driven to slide on the mounting plate 1. The lifting frame places a group of inner rings above the limit frame 1, and the mounting plate 1 is driven to reset, and the lifting frame is driven to slide on the base. The lifting frame drives the cage and the tapered roller to rise, and the installation of the inner ring, the cage and the tapered roller is completed.

[0019] After the lifting frame lifts the installed inner ring, retainer and tapered roller, the adjustment frame is driven to slide on the assembly seat and the telescopic rod is driven to slide in the adjustment frame. The telescopic rod drives the two sets of clamping rings to align with the installed inner ring, retainer and tapered roller, and drives the two sets of clamping rings to approach each other to complete the clamping of the tapered roller bearing. The lifting frame is driven to reset while the telescopic rod is driven to reset. The telescopic rod drives the installed inner ring, retainer and tapered roller to align with the placement ring, and places the installed inner ring, retainer and tapered roller on the placement ring. The multiple sets of tapered rollers on the retainer fit with the detection column, and then the two sets of telescopic rods are driven to reset, the clamping column is driven to descend, the clamping column drives the pressing plate to press the inner ring, and the fixed frame is driven to clamp. The clamping column slides on the column, and the two sets of fixed frames clamp the inner wall of the inner ring. At this time, the clamping column and the inner ring are fixed, and the clamping column is driven to rotate on the adjusting frame, and the clamping column drives the inner ring to rotate. At this time, the working state of the tapered roller is judged according to the reading of the pressure sensor on the detection column. When an abnormal tapered roller appears, the clamping column is driven to slide on the adjusting frame. Since the clamping column and the inner ring are fixed at this time, the clamping column drives the inner ring to fall off the retaining frame, and then the pick-up and place frame is driven to slide on the detection seat, and the pick-up and place frame drives the swing rod to rotate along the axis of the detection seat, and drives the swing rod to rotate on the pick-up and place frame. The swing rod drives the adsorption head to approach a group of tapered rollers with problems. When the adsorption head is attached to the tapered roller, the tapered roller is removed, and then the fault is manually checked and a new tapered roller is placed.

[0020] If there is no problem with the tested tapered roller bearing, first drive the clamping column to reset, then drive the push rod to slide on the pick-and-place frame, and the push rod will push the installed inner ring, cage and tapered roller out of the testing seat. At this time, drive the two sets of telescopic rods to clamp the tested inner ring, cage and tapered roller, drive the adjustment frame to slide on the assembly seat, and the adjustment frame drives the tested inner ring, cage and tapered roller to rise, then drive the placement plate to slide on the assembly seat, and the placement plate drives the outer ring to align with the tested inner ring, cage and tapered roller, reset the two sets of telescopic rods, and the telescopic rods will place the tested inner ring, cage and tapered roller in the outer ring to complete the installation of the tapered roller bearing.

[0021] Compared with the prior art, the beneficial effects of the present invention are as follows: the filling component provided in the present invention automatically adjusts the position of the tapered roller and automatically places the tapered roller in the retaining frame; the positioning column and the straightening frame provided on the filling component control the position of the tapered roller to avoid deviation of the tapered roller during the placement process, thereby improving the assembly accuracy of the tapered roller bearing; the assembly component provided in the present invention automatically clamps and transfers the semi-finished product of the tapered roller bearing to ensure stability during the transfer process, and presses the semi-finished product during the inspection of the semi-finished product to avoid the inner ring from falling off during the inspection process; the inspection component provided in the present invention detects the working state of the tapered roller on the retaining frame and automatically removes the problematic tapered roller from the retaining frame, thereby improving the assembly accuracy of the tapered roller bearing. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a front view of the overall structure of the present invention.

[0023] Figure 2 It is a schematic diagram of the overall structure of the present invention.

[0024] Figure 3 This is a schematic diagram of the structure of the tapered roller bearing assembled in the present invention.

[0025] Figure 4 It is a right view of the filling component structure of the present invention.

[0026] Figure 5 for Figure 4 Structural cross-section view in the AA direction.

[0027] Figure 6 This is a schematic diagram of the filling component structure of the present invention. Figure 7 This is a front view of the local structure of the filling component of the present invention Figure 8 for Figure 7 Structural cross-section view along the BB direction.

[0028] Fig. 9It is a schematic diagram of the local structure of the filling component of the present invention.

[0029] Fig.10 It is a schematic diagram of the assembly structure of the present invention.

[0030] Fig.11 It is a schematic diagram of the local structure of the assembly components of the present invention.

[0031] Fig.12 This is a top view of the detection component structure of the present invention.

[0032] Fig.13 for Fig.12 Structural cross-section view in CC direction.

[0033] Fig.14 It is a schematic diagram of the local structure of the detection component of the present invention.

[0034] Figure numerals: 1-filling assembly; 2-assembly assembly; 3-detection assembly; 4-tapered roller bearing; 101-base; 102-support frame 1; 103-mounting plate; 104-mounting plate 1; 105-lifting frame; 106-lifting frame; 107-placing frame; 108-feeding frame; 109-feeding pipe; 110-fixing frame 1; 111-limiting frame 1; 112-positioning column; 113-straightening frame; 114-vibrating plate; 115-spring 1; 116-cam 1; 117-cam 2; 118-pushing column; 119-spring 2; 120-discharging rod; 121-limiting rod; 12 2-spring three; 123-feed hopper; 124-discharge port; 125-locking frame one; 126-locking frame two; 127-limiting frame two; 201-assembly seat; 202-adjustment frame; 203-placing plate; 204-clamping block; 205-clamping column; 206-pressing plate; 207-telescopic rod; 208-clamping ring; 209-fixing frame two; 301-detection seat; 302-placing ring; 303-detection column; 304-pick-and-place frame; 305-push rod; 306-swing rod; 307-adsorption head; 401-inner ring; 402-retaining frame; 403-tapered roller; 404-outer ring. DETAILED DESCRIPTION

[0035] refer to Figures 1 to 12A high-precision bearing assembly device is shown, including a filling component 1 for adjusting the position of a tapered roller 403 and placing the tapered roller 403 into a retaining frame 402, and the filling component 1 installs an inner ring 401 and a retaining frame 402, an assembly component 2 for clamping a tapered roller bearing 4 is provided on the side of the filling component 1, and a detection component 3 installs the assembled inner ring 401, retaining frame 402, tapered roller 403 and outer ring 404, and the detection component 3 detects the rotation state of the tapered roller 403 installed on the retaining frame 402, and removes the tapered roller 403 with problems, thereby improving the assembly accuracy of the tapered roller bearing 4.

[0036] The filling assembly 1 includes a base 101, a support frame 102 and a mounting plate 103. A mounting plate 104 is rotatably provided on the support frame 102, and a lifting frame 105 is slidably provided on the mounting plate 104. Two groups of fixed frames 110 are provided at the lower end of the lifting frame 105. When the two groups of fixed frames 110 are away from each other, the inner wall of the inner ring 401 is clamped. A placement frame 107 is provided on the side of the support frame 102. Multiple groups of inner rings 401 are placed in the placement frame 107. The mounting plate 104 and the lifting frame 105 clamp the inner ring 401 in the placement frame 107 to the top of the limiting frame 111. A limiting frame 111 is rotatably provided on the base 101. Multiple groups of positioning columns 112 are slidably provided in the limiting frame 111. The positioning columns 112 and A spring three is arranged between the limiting frames 111, and a lifting frame 106 is slidingly arranged on the base 101. When the lifting frame 106 slides on the base 101, it pushes the retaining frame 402 to rise. When working, the retaining frame 402 is placed on the limiting frame 111, and the lower end of the retaining frame 402 is fitted with the lower end of the limiting frame 111. When the limiting frame 111 rotates, it drives the retaining frame 402 to rotate. After the installation of the tapered roller 403 is completed, the lifting frame 106 is driven to slide on the base 101. The lifting frame 106 pushes the retaining frame 402 and the tapered roller 403 to rise and fit with the inner ring 401 to complete the assembly. When the tapered roller 403 is placed in the retaining frame 402, the positioning column 112 limits the filled tapered roller 403 to avoid the rotation of the limiting frame 111 During the process, the tapered roller 403 falls off, and a feed hopper 123 is provided at the upper end of the mounting plate 103. The tapered roller 403 to be used is placed in the feed hopper 123. A discharge port 124 is provided at the lower end of the feed hopper 123, and a locking frame 125 is provided on the side of the discharge port 124. The tapered roller 403 is discharged through the discharge port 124. A vibration plate 114 is slidingly provided on the side of the feed hopper 123, and a spring 115 is provided between the vibration plate 114 and the feed hopper 123. A cam 116 is rotatably provided on the feed hopper 123. When the cam 116 rotates, it drives the vibration plate 114 to slide back and forth to knock the feed hopper 123 to prevent the tapered roller 403 from blocking the feed hopper 123 and the discharge port 124, and drives the locking frame 125 to move to release the discharge material. The outlet 124 is blocked to stop the discharge of the material from the outlet 124. Two groups of discharge rods 120 are arranged at the lower end of the discharge port 124. The distance between the two groups of discharge rods 120 is smaller than the diameter of the thicker end of the tapered roller 403. When the tapered roller 403 falls on the two groups of discharge rods 120, the thicker end of the tapered roller 403 faces the feed hopper 123, and the thinner end of the tapered roller 403 faces the base 101. The position of the tapered roller 403 is adjusted. The tapered roller 403 slides on the discharge rod 120 by gravity. Two groups of limit rods 121 are arranged at one end of the discharge rod 120 away from the feed hopper 123. A spring three 122 is arranged between the limit rod 121 and the discharge rod 120. When the tapered roller 403 reaches the limit rod 121, it stops moving.The upper end of the material discharge rod 120 is provided with a push column 118 for sliding movement, and a spring 119 is provided between the push column 118 and the material discharge rod 120. The material discharge rod 120 is also provided with a cam 117 for rotation. When the cam 117 rotates, the push column 118 is pushed to slide back and forth. The push column 118 is aligned with the tapered roller 403 on the assembly component 2, the filling component 1, and the assembly component 2. The push column 118 pushes the tapered roller 403, and the tapered roller 403 is pushed. 3. The two sets of limit rods 121 are spread apart and dropped into the feed pipe 109. The feed pipe 109 is arranged on the mounting plate 103. One end of the feed pipe 109 is aligned with the push rod 118. The other end of the feed pipe 109 is mounted on the feed frame 108. The feed frame 108 is slidably mounted on the base 101. The feed frame 108 is slidably provided with a locking frame 126 and a limit frame 127. After the tapered roller 403 drops into the feed pipe 109, The material is discharged through the feed rack 108, and the locking rack 126 is driven to slide on the feed rack 108. The locking rack 126 pushes the limiting rack 127 to move. The limiting rack 127 blocks the feed rack 108. The limiting rack 127 controls the discharge of the tapered roller 403. When the tapered roller 403 needs to be filled on the retaining rack 402, the feed rack 108 is driven to slide on the base 101. The lower end of the feed rack 108 is aligned with the filling position, and the limiting rack 127 is driven to reset. At this time, the tapered roller 403 in the feed rack 108 falls on the retaining rack 402, and the limiting rack 111 is driven to rotate. The limiting rack 111 drives the retaining rack 402 to rotate. The side of the base 101 is provided with a straightening rack 113 for sliding. The straightening rack 113 pushes the tapered roller 403 with a deviation in position to ensure the filling position of the tapered roller 403 and improve the assembly accuracy of the tapered roller bearing 4.

[0037] The assembly component 2 includes an assembly seat 201, on which an adjustment frame 202 is slidably provided, and two groups of telescopic rods 207 are slidably provided in the adjustment frame 202, and two groups of clamping rings 208 are slidably provided on the telescopic rods 207, and the clamping rings 208 clamp the tapered roller bearing 4, and a clamping column 205 is provided on the adjustment frame 202, and the adjustment frame 202 is connected to the clamping column 205 through a spline shaft, and the clamping column 205 can slide on the adjustment frame 202 while rotating on the adjustment frame 202, and two groups of pressing plates 206 are provided on the clamping column 205, and the pressing plates 206 press the tapered roller bearing 4, and two groups of fixing frames 209 are provided at the lower end of the clamping column 205, and the fixing frames 209 are provided at the lower end of the clamping column 205. 209 fits the inner wall of the inner ring 401, and a placement plate 203 is slidably provided on the assembly seat 201. The placement plate 203 is used to place the outer ring 404. Multiple groups of clamping blocks 204 are slidably provided on the placement plate 203. The clamping blocks 204 clamp the outer ring 404. When the lifting frame 106 lifts the inner ring 401, the retaining frame 402 and the tapered roller 403, the telescopic rod 207 is driven to extend from the adjustment frame 202. The telescopic rod 207 drives the clamping ring 208 to align with the assembled inner ring 401, the retaining frame 402 and the tapered roller 403, and drives the two groups of clamping rings 208 to approach each other. The clamping ring 208 clamps the installed inner ring 401, the retaining frame 402 and the tapered roller 403.

[0038] The detection component 3 includes a detection seat 301, a placement ring 302 is arranged on the upper end of the detection seat 301, and multiple groups of detection columns 303 are arranged in the placement ring 302. The detection columns 303 are all provided with pressure sensors to detect the pressure on the detection columns 303. The detection columns 303 are fitted with tapered rollers 403. The tapered rollers 403 apply pressure to the detection columns 303 during operation. When the pressure on the detection columns 303 is abnormal, it indicates that the working state of the corresponding group of tapered rollers 403 is abnormal. A pick-up and placement rack 304 is slidably arranged in the detection seat 301, and a push rod 305 is arranged on the pick-up and placement rack 304. The push rod 305 is used to push the tapered roller bearing 4 under detection. A swing rod 306 is rotatably arranged on the pick-up and placement rack 304, and an adsorption head 307 is arranged on the swing rod 306. The adsorption head 307 removes the tapered roller 403 with abnormal working state.

[0039] A method for using an assembled bearing of a high-precision bearing assembly device comprises the following steps: S1. Place the tapered rollers 403 in a feeding mechanism. The feeding mechanism sorts multiple groups of tapered rollers 403 and places them in a retaining frame 402.

[0040] S2. Filling assembly 1 places the inner ring 401 on the retaining frame 402 to complete the assembly of the inner ring 401, the retaining frame 402 and the tapered roller 403.

[0041] S3. The assembly component 2 places the assembled inner ring 401, retainer 402 and tapered roller 403 on the placement ring 302 through the clamping mechanism for inspection.

[0042] S4. When the inner ring 401 is rotated, the faulty tapered roller 403 is determined according to the value of the pressure sensor on the detection column 303.

[0043] S5. The abnormal tapered roller 403 is taken out by the picking mechanism on the detection component 3.

[0044] S6. The clamping mechanism places the inner ring 401, the retaining frame 402 and the tapered roller 403 that have been inspected on the outer ring 404.

[0045] Working principle: When working, the retaining frame 402 is placed at the lower end of the limiting frame 111, the feeding frame 108 is driven to move on the base 101, the feeding frame 108 is aligned with the filling position, the limiting frame 127 is driven to release the blocking of the feeding frame 108, and the locking frame 125 is driven to release the blocking of the discharge port 124. At this time, the tapered roller 403 falls on the discharge rod 120 through the discharge port 124, and the cam 116 and the cam 2 116 are driven to move. 7 rotates, cam 116 drives the vibration plate 114 to knock the feed hopper 123, cam 2 117 drives spring 2 119 to slide back and forth on the discharge rod 120, and the tapered roller 403 falls between the limiting frame 111 and the retaining frame 402 through the feed pipe 109 and the feed frame 108, and at the same time drives the limiting frame 111 to rotate, and the limiting frame 111 drives the retaining frame 402 to rotate, completing the filling of all the vacancies on the retaining frame 402. The accuracy of the position of the tapered roller 403 in the retaining frame 402 is improved by controlling the positioning column 112 and the straightening frame 113. After the filling of the tapered roller 403 is completed, the feed frame 108 is driven to reset, and the limiting frame 127 and the locking frame 125 are driven to move, respectively completing the blocking of the feed frame 108 and the discharge port 124, and driving the two groups of fixed frames 110 to move away from each other. The fixed frame 110 clamps a group of inner rings 401, and the mounting plate 104 is driven to rotate on the supporting frame 102, and the lifting frame 105 is driven to slide on the mounting plate 104. The lifting frame 105 places a group of inner rings 401 above the limiting frame 111, and the mounting plate 104 is driven to reset, and the lifting frame 106 is driven to slide on the base 101. The lifting frame 106 drives the retaining frame 402 and the tapered roller 403 to rise, and the installation of the inner ring 401, the retaining frame 402 and the tapered roller 403 is completed.

[0046] When the lifting frame 106 lifts the installed inner ring 401, retaining frame 402 and tapered roller 403, the adjusting frame 202 is driven to slide on the assembly seat 201, and the telescopic rod 207 is driven to slide in the adjusting frame 202. The telescopic rod 207 drives the two sets of clamping rings 208 to align with the installed inner ring 401, retaining frame 402 and tapered roller 403, and drives the two sets of clamping rings 208 to approach each other to complete the clamping of the tapered roller bearing 4. The lifting frame 106 is driven to reset and the telescopic rod 207 is driven to reset. After the inner ring 401, the retaining frame 402 and the tapered roller 403 are aligned with the placement ring 302, and the inner ring 401, the retaining frame 402 and the tapered roller 403 are placed on the placement ring 302. The multiple groups of tapered rollers 403 on the retaining frame 402 are fitted with the detection column 303. Then, the two groups of telescopic rods 207 are driven to reset, the clamping column 205 is driven to descend, the clamping column 205 drives the pressing plate 206 to press the inner ring 401, and the fixing frame 209 is driven to move upward. The clamping column 205 slides on the adjusting frame 202, and the two sets of fixing frames 209 clamp the inner wall of the inner ring 401. At this time, the clamping column 205 and the inner ring 401 are fixed, and the clamping column 205 is driven to rotate on the adjusting frame 202. The clamping column 205 drives the inner ring 401 to rotate. At this time, the working state of the tapered roller 403 is judged according to the reading of the pressure sensor on the detection column 303. When an abnormal tapered roller 403 appears, the clamping column 205 is driven to slide on the adjusting frame 202. Since the clamping column 205 and the inner ring 401 are fixed at this time, The clamping column 205 drives the inner ring 401 to fall off the retaining frame 402, and then drives the pick-up and placement frame 304 to slide on the detection seat 301, the pick-up and placement frame 304 drives the swing rod 306 to rotate along the axis of the detection seat 301, drives the swing rod 306 to rotate on the pick-up and placement frame 304, and the swing rod 306 drives the adsorption head 307 to approach a group of problematic tapered rollers 403. When the adsorption head 307 is in contact with the tapered roller 403, the tapered roller 403 is removed, and then the fault is manually checked and a new tapered roller 403 is placed.

[0047] If the tested tapered roller bearing 4 has no problem, first drive the clamping column 205 to reset, then drive the push rod 305 to slide on the pick-and-place frame 304, and the push rod 305 will push the installed inner ring 401, retaining frame 402 and tapered roller 403 out of the testing seat 301. At this time, drive the two sets of telescopic rods 207 to clamp the tested inner ring 401, retaining frame 402 and tapered roller 403, and drive the adjustment frame 202 to slide on the assembly seat 201. The adjustment frame 202 with The inner ring 401, retainer 402 and tapered roller 403 that have been tested are moved upward, and then the placement plate 203 is driven to slide on the assembly seat 201. The placement plate 203 drives the outer ring 404 to align with the inner ring 401, retainer 402 and tapered roller 403 that have been tested. The two sets of telescopic rods 207 are reset, and the telescopic rods 207 place the inner ring 401, retainer 402 and tapered roller 403 that have been tested in the outer ring 404, completing the installation of the tapered roller bearing 4.

Claims

1. A high-precision bearing assembly device, comprising a filling assembly (1), characterized in that: The filling component (1) comprises a base (101), the base (101) is provided with a feeding mechanism, the feeding mechanism is used to adjust the position of the tapered roller (403) and place the tapered roller (403) on the retaining frame (402), the side of the base (101) is provided with a lifting frame (105) and a plurality of groups of inner rings (401), the lifting frame (105) places the inner ring (401) in the retaining frame (402) to complete the assembly, the side of the filling component (1) is provided with an assembly component (2), the assembly component (2) is provided with a clamping mechanism and an outer ring (404), the clamping mechanism places the installed inner ring (401) and the retaining frame (402) in the outer ring (404), and the lower end of the assembly component (2) is provided with a detection device for detecting the rotation state of the tapered roller (403). The assembly (3) comprises an inner ring (401) and a retaining frame (402) placed in a detection assembly (3). The detection assembly (3) comprises a detection seat (301). A placement ring (302) is provided on the detection seat (301). A plurality of detection columns (303) are provided in the placement ring (302). The detection columns (303) are fitted with the tapered roller (403). A pressure sensor is provided on the detection column (303). The detection column (303) detects the pressure generated when the tapered roller (403) rotates. When the pressure on the detection column (303) changes significantly when the tapered roller (403) rotates, it indicates that there is a problem with the rotation of the tapered roller (403). A pickup mechanism is also provided on the detection seat (301). The pickup mechanism removes the tapered roller (403) with a problem.

2. A high-precision bearing assembly device according to claim 1, characterized in that: The feeding mechanism comprises a mounting plate (103), a feeding hopper (123) is arranged on the mounting plate (103), a discharge port (124) is arranged at the lower end of the feeding hopper (123), two groups of discharge rods (120) are arranged at the lower end of the discharge port (124), a plurality of groups of tapered rollers (403) are placed in the feeding hopper (123), the tapered rollers (403) fall into the discharge rods (120) through the discharge port (124), the distance between the two groups of discharge rods (120) is smaller than the diameter of the thickest end of the tapered roller (403), and after the tapered roller (403) falls on the discharge rod (120), the thicker end faces the feeding hopper (123), and the thinner end of the tapered roller (403) faces the base (101).

3. A high-precision bearing assembly device according to claim 2, characterized in that: A limit rod (121) and a push rod (118) are slidably arranged on the discharge rod (120); a spring three (122) is arranged between the assembly component (2), the filling component (1), the assembly component (2) and the support frame one (102); when the tapered roller (403) slides onto the limit rod (121), the push rod (118) pushes the tapered roller (403), and the tapered roller (403) squeezes the two sets of limit rods (121), and at this time the tapered roller (403) falls downward.

4. A high-precision bearing assembly device according to claim 3, characterized in that: A feed pipe (109) is arranged on the mounting plate (103), one end of the feed pipe (109) is aligned with the push column (118), and the other end of the feed pipe (109) is connected to the feed frame (108). The feed frame (108) is slidably mounted on the base (101), and a second limit frame (127) is slidably arranged at the lower end of the feed frame (108). The second limit frame (127) controls the tapered roller (403) to fall from the feed frame (108). A straightening frame (113) is slidably arranged on the base (101), and the straightening frame (113) adjusts the position of the tapered roller (403).

5. A high-precision bearing assembly device according to claim 4, characterized in that: A limiting frame (111) is rotatably arranged on the base (101), and a plurality of positioning columns (112) are arranged inside the limiting frame (111). A lifting frame (106) is slidably arranged on the base (101), and the lifting frame (106) is used to lift the retaining frame (402). The retaining frame (402) is placed at the lower end of the limiting frame (111), and when the limiting frame (111) rotates, the retaining frame (402) is driven to rotate.

6. A high-precision bearing assembly device according to claim 1, characterized in that: The clamping mechanism comprises a telescopic rod (207) slidably mounted inside the adjustment frame (202), a clamping ring (208) being slidably arranged on the telescopic rod (207), and the clamping ring (208) clamps the retaining frame (402).

7. A high-precision bearing assembly device according to claim 6, characterized in that: The upper end of the adjustment frame (202) is provided with a clamping column (205), and the lower end of the clamping column (205) is provided with a pressing plate (206) and a second fixing frame (209), and the second fixing frame (209) clamps the inner wall of the inner ring (401).

8. The method for assembling bearings of the high-precision bearing assembly device according to claim 1, characterized in that: The following steps are involved: S1, placing the tapered rollers (403) in a feeding mechanism, and the feeding mechanism sorting the plurality of groups of tapered rollers (403) and placing them in a retaining frame (402); S2. Filling assembly (1) places the inner ring (401) on the retaining frame (402), completing the assembly of the inner ring (401), the retaining frame (402) and the tapered roller (403); S3, the assembly component (2) places the assembled inner ring (401), the retaining frame (402) and the tapered roller (403) on the placement ring (302) through a clamping mechanism for inspection; S4, when the inner ring (401) is rotated, judging which tapered roller (403) has a fault according to the value of the pressure sensor on the detection column (303); S5, taking out the abnormal tapered roller (403) through the picking mechanism on the detection component (3); S6. The clamping mechanism places the inner ring (401), the retaining frame (402) and the tapered roller (403) that have been inspected on the outer ring (404).

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