Anti-deflection shock absorber and method of processing the same
By setting up zoned external electromagnetic induction coils and soft magnetic isolation components inside the shock absorber, and using magnetohydrodynamic adjustment of piston rod resistance, the problem of low intelligence level of the shock absorber is solved, realizing intelligent resistance adjustment and low energy consumption operation.
Patent Information
- Application Number
- CN202411938909.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-26
- Publication Date
- 2025-11-11
- Estimated Expiration
- 2044-12-26
AI Technical Summary
Existing shock absorbers suffer from a low level of intelligence in terms of intelligent control.
The shock absorber is equipped with zoned external electromagnetic induction coils and soft magnetic isolation components. The magnetic particles of the magnetic fluid gather or disperse under the action of the magnetic field to adjust the piston rod resistance. The magnetic field strength is monitored and controlled in real time through a current feedback device. Combined with permanent magnet auxiliary equipment, the life of the electromagnetic coil is extended.
Intelligent resistance adjustment of the shock absorber has been achieved, which improves the intelligence level of the shock absorber, extends the service life of the electromagnetic coil, and reduces energy consumption.
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Figure CN119712763B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to a shock absorber and its control method, specifically to an anti-deviation shock absorber and its manufacturing method. Background Technology
[0002] Vehicles experience vibrations while driving, which are absorbed by shock absorbers. To quickly dampen vibrations between the chassis and body, improving ride smoothness and comfort, shock absorbers are typically installed in the vehicle's suspension system. Double-acting telescopic shock absorbers are widely used in automobiles. Shock absorbers are wear-prone components during vehicle use, and their performance directly affects the vehicle's stability. Therefore, it's crucial to consider shock absorber operation promptly. Timely collection of driving data can make shock absorber operation more intelligent, ensuring they are always in good working order.
[0003] In the prior art: CN202022057011.7, an improved automobile shock absorber is disclosed. This utility model discloses an improved automobile shock absorber, belonging to the technical field of automobile shock absorber. It includes a crossbeam frame, with fixed plates fixedly connected to both ends of the crossbeam frame. Movable plates are movably connected to the inner sidewalls of the two fixed plates. A first spring is connected between the top of the movable plate and the bottom of the crossbeam frame. A fixed rod is connected between the inner sidewalls of the two movable plates. A fixed cylinder is fixedly connected to the outer side of the middle of the fixed rod. A buffer assembly is connected between the top of the fixed cylinder and the bottom of the crossbeam frame. A buffer plate is provided below the fixed rod. Shock-absorbing assemblies are installed on both sides of the fixed cylinder between the crossbeam frame and the fixed cylinder.
[0004] Although existing shock absorbers are scientifically designed, safe and convenient to use, and can buffer and dampen bumps in the car multiple times during use with good damping effect, there is a problem of low level of intelligence when it comes to further intelligent control of shock absorbers. Summary of the Invention
[0005] To overcome the shortcomings of the prior art, the present invention provides an anti-deviation shock absorber and its processing method.
[0006] The present invention is achieved by the following technical solution: A shock absorber for preventing deviation, comprising a shock absorber, an active space within the shock absorber, a piston rod within the active space, an assembly component on the piston rod, the assembly component being an assembly hole, a front support plate and a rear support plate on the piston rod, a protective component between the front support plate and the rear support plate, a slot on the front support plate and the rear support plate, the protective component passing through the slot, the protective component being a protective rod, characterized in that: an electric field sensing component is provided on the outside of the protective rod;
[0007] The electric field sensing component is an induction coil, which is an electromagnetic induction coil. The electromagnetic induction coil is an external electromagnetic induction coil, which is distributed outside the shock absorber. An energizing component is provided outside the electromagnetic induction coil, and the energizing component and the electromagnetic induction coil are connected to each other.
[0008] The external electromagnetic induction coil is a partitioned external electromagnetic induction coil, which is divided into A-zone external electromagnetic induction coil, B-zone external electromagnetic induction coil and C-zone external electromagnetic induction coil. A coil isolation component is provided between the A-zone external electromagnetic induction coil, B-zone external electromagnetic induction coil and C-zone external electromagnetic induction coil.
[0009] The coil isolation component is a soft magnetic isolation component, which is a soft magnetic plate. The soft magnetic plate is made of silicon steel sheet, and the silicon steel sheet is coated with a soft magnetic coating. The soft magnetic coating is made of Fe-BM soft magnetic alloy, which is an amorphous nanocrystalline soft magnetic alloy with the chemical composition formula FexByPzCaCubMc. The soft magnetic isolation component is distributed in the interval area between the external electromagnetic induction coils in area A, area B, and area C.
[0010] The activity space is filled with hydraulic oil, which is filled with magnetic particles to form a magnetofluid. The magnetic particles are spherical. These spherical magnetic particles are magnetically actuated by an external electromagnetic induction coil. When the external electromagnetic induction coil is powered on, it generates a magnetic field. This magnetic field causes the spherical magnetic particles to aggregate, further increasing the concentration of the hydraulic oil and slowing down the piston rod's movement. This increases the piston rod's resistance. When the external electromagnetic induction coil is de-energized, the spherical magnetic particles disperse, thus reducing the piston rod's resistance.
[0011] The production process includes the following steps:
[0012] Step 1: Selection and preparation of metal parts. When selecting metal parts, it is necessary to choose metal parts with strong corrosion resistance. Then, these metal parts are used for cutting production on a lathe. Through the cutting production on the lathe, the shock absorber cylinder and piston rod can be manufactured. During the cutting production on the lathe, it is necessary to ensure the smoothness of the outer surface of the shock absorber cylinder and piston rod to ensure the machining accuracy.
[0013] After the shock absorber cylinder and piston rod are manufactured, a preliminary assembly process is required. During assembly, operators assemble the shock absorber and piston rod according to the drawings. The assembly can be carried out in the order of the components. After the preliminary assembly, an injection port for injecting magnetic fluid needs to be reserved.
[0014] The second step: After the shock absorber is initially assembled, the magnetic fluid can be prepared. The magnetic fluid contains micro-nano-level magnetic particles. The magnetic fluid is formed by the mixing of micro-nano-level magnetic particles and hydraulic oil. The magnetic fluid needs to be injected into the shock absorber. When injecting the magnetic fluid into the shock absorber, a vacuum filling machine is needed to fill the magnetic fluid.
[0015] When filling the magnetic fluid using a vacuum filling machine, the magnetic fluid material needs to be prepared. Micro-nano-level magnetic particles and hydraulic oil are premixed. During premixing, stirring equipment can be used for stirring. After stirring, the temperature of the magnetic fluid needs to be controlled at 20-30 degrees Celsius. The magnetic fluid formed after premixing and stirring is then filtered using a filter screen. After filtration, it is heated appropriately, and the heating temperature is maintained at 35-45 degrees Celsius.
[0016] At this point, the heated magnetic fluid is filled using a vacuum filling machine. During filling, the shock absorber needs to be evacuated. The shock absorber is evacuated using a vacuuming device, and then the magnetic fluid is filled. The magnetic fluid is filled into the shock absorber using the vacuum filling machine. A sealing component is then installed on the shock absorber to seal the magnetic fluid inside the shock absorber.
[0017] The third step is to install the external electromagnetic induction coils of the shock absorber. During installation, the external electromagnetic induction coils are installed in different locations on the shock absorber, which can be divided into areas A, B, and C. Operators bind the external electromagnetic induction coils to areas A, B, and C. The circuit connection of the external electromagnetic induction coils is then performed. Each external electromagnetic induction coil has pre-installed coil leads, which are spot-welded to the energized components. Further connections are then made using the energized components and wires. When fixing the external electromagnetic induction coils to the outside of the shock absorber, an expansion gap needs to be allowed. Finally, the external electromagnetic induction coils in areas A, B, and C undergo high-temperature treatment. During high-temperature treatment, epoxy resin is directly sprayed onto the external electromagnetic induction coils, forming a high-temperature protective layer.
[0018] Magnetofluids rely on magnetic particles to form a liquid with micron-sized magnetic particles suspended in it. Without the action of an external magnetic field, the viscosity of the magnetofluid is similar to that of ordinary liquids. When it flows, it can rely on the liquid with micron-sized magnetic particles to flow. When an external electromagnetic induction coil set outside the shock absorber is energized, the magnetic coil generates a magnetic field. The magnetic particles are arranged along the direction of the magnetic field to form a chain or network structure, which further increases the viscosity of the magnetofluid. The increased viscosity of the magnetofluid leads to an increase in damping force, making it suitable for high-damping conditions.
[0019] During adjustment, the strength of the magnetic field is controlled by the magnitude of the current. At the same time, the magnetic field can be controlled by three external electromagnetic induction coils at different positions, which can meet the needs of different magnetic field releases. The external electromagnetic induction coil in area A can release the magnetic field in area A, the external electromagnetic induction coil in area B can release the magnetic field in area B, and the external electromagnetic induction coil in area C can release the magnetic field in area C.
[0020] Permanent magnet auxiliary devices are installed inside the external electromagnetic induction coils of Zone A and Zone B. The permanent magnet auxiliary devices are permanent magnets. The permanent magnets, together with the external electromagnetic induction coils of Zone A and Zone B, form a basic auxiliary magnetic field. The basic auxiliary magnetic field can extend the life of the external electromagnetic induction coils of Zone A and Zone B, enabling the shock absorber electromagnetic coils to operate with low energy consumption.
[0021] A soft magnetic isolation component is installed between the external electromagnetic induction coils in areas A, B, and C. This soft magnetic isolation component is a soft magnetic plate made of silicon steel sheet, coated with a soft magnetic coating made of Fe-BM-based soft magnetic alloy. The Fe-BM-based soft magnetic alloy is an amorphous nanocrystalline soft magnetic alloy with the chemical formula FexByPzCaCubMc. This soft magnetic isolation component further partitions the electromagnetic field in different areas, allowing for the control of different levels of magnetohydrodynamic flux, thus meeting the needs of intelligent shock absorbers.
[0022] A current feedback device is installed between the energized component and the external electromagnetic induction coil. The current feedback device can monitor the magnitude of the current in real time. The current feedback device uses a Hall sensor. When the current enters the battery induction coil through the coil lead, the Hall sensor feeds back the monitored current value to the pulse width modulation controller. The pulse width modulation controller adjusts the output current based on the feedback current value to achieve precise control of the magnetic field strength.
[0023] Compared to existing technologies, this invention, when adjusting the internal resistance of the shock absorber, can control the viscosity of the magnetic fluid using external electromagnetic induction coils. The interaction between the magnetic particles within the magnetic fluid and the electromagnetic induction coils allows the mixture of hydraulic oil and magnetic particles to modulate and adjust the resistance of the magnetic fluid. The strength of the magnetic field is controlled by the magnitude of the current. Furthermore, the magnetic field can be controlled using three external electromagnetic induction coils at different locations, satisfying the needs for releasing different magnetic fields. The external electromagnetic induction coil in area A can release a magnetic field in area A, the external electromagnetic induction coil in area B can release a magnetic field in area B, and the external electromagnetic induction coil in area C can release a magnetic field in area C.
[0024] To divide the external electromagnetic induction coil into regions that release the magnetic field, the external electromagnetic induction coil can be divided into different regions. The resistance to the flow of the magnetofluid can be controlled at different locations by using external electromagnetic induction coils in different regions. Permanent magnet auxiliary devices are installed inside the external electromagnetic induction coils in regions A and B. These permanent magnet auxiliary devices use permanent magnets. The permanent magnets, together with the external electromagnetic induction coils in regions A and B, form a basic auxiliary magnetic field. This basic auxiliary magnetic field can extend the lifespan of the external electromagnetic induction coils in regions A and B, enabling low-energy operation of the shock absorber's electromagnetic coil.
[0025] The soft magnetic isolation components installed between the external electromagnetic induction coils in Zone A, Zone B, and Zone C further divide the electromagnetic fields in different areas. By utilizing the electromagnetic fields in different areas, magnetofluids of varying strengths can be controlled, thus meeting the needs of intelligent shock absorbers. The soft magnetic isolation components enable the initial isolation and division of the magnetic fields between electromagnetic regions, preventing the magnetic fields in different regions from affecting each other. Attached Figure Description
[0026] Figure 1 This is a schematic diagram of the structure of the present invention;
[0027] Figure 2 This is a schematic diagram of the structure of the present invention;
[0028] Figure 3 This is a schematic diagram of the structure of the present invention;
[0029] Figure 4 This is a schematic diagram of the structure of the present invention;
[0030] Figure 5 This is a schematic diagram of the structure of the present invention;
[0031] In the diagram: 1 is the shock absorber, 2 is the piston rod, 3 is the mounting hole, 4 is the front support plate, 5 is the rear support plate, 6 is the protective rod, 7 is the external electromagnetic induction coil, 8 is the soft magnetic isolation component, 9 is the permanent magnet auxiliary equipment, 10 is the coil lead wire, 11 is the current control module, 12 is the current feedback device, 13 is the adjusting gear, 14 is the transmission rack, 15 is the push bracket, and 16 is the limit plate. Detailed Implementation
[0032] The present invention will now be further described in conjunction with the accompanying drawings and specific embodiments. It should be noted that, without conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments.
[0033] An anti-deviation shock absorber includes a shock absorber 1, a movable space within the shock absorber 1, a piston rod 2 within the movable space, an assembly component (assembly hole 3) on the piston rod 2, a front support plate 4 and a rear support plate 5 on the piston rod 2, a protective component between the front support plate 4 and the rear support plate 5, a slot on the front support plate 4 and the rear support plate 5 through which the protective component passes, the protective component being a protective rod 6, and an electric field sensing component on the outer side of the protective rod.
[0034] The electric field sensing component is an induction coil, which is an electromagnetic induction coil. The electromagnetic induction coil is an external electromagnetic induction coil 7, which is distributed outside the shock absorber. An energizing component is provided outside the electromagnetic induction coil, and the energizing component and the electromagnetic induction coil are connected to each other.
[0035] The external electromagnetic induction coil 7 is a partitioned external electromagnetic induction coil, which is divided into an A-zone external electromagnetic induction coil, a B-zone external electromagnetic induction coil, and a C-zone external electromagnetic induction coil. A coil isolation component is provided between the A-zone external electromagnetic induction coil, the B-zone external electromagnetic induction coil, and the C-zone external electromagnetic induction coil.
[0036] An internal gap adjustment component is provided between the external electromagnetic induction coils 7. When no maintenance is required, the limiting plate 16 only needs to be installed on one side of the external electromagnetic induction coil 7. When gap adjustment is required, the limiting plate 16 only needs to be removed. A limiting plate is provided on one side of the external electromagnetic induction coil 7. The internal gap adjustment component is an adjusting gear 13. A transmission rack 14 is provided on the outer wall of the shock absorber. The transmission rack 14 and the adjusting gear 13 mesh with each other. A push bracket 15 and a top plate are provided on the adjusting gear 13. The top plate and the external electromagnetic induction coil 7 are assembled together. The top plate and the push bracket 15 cooperate to provide the clearance for the operation of the adjusting gear 13 and the transmission rack. An assist bracket is provided on the push bracket 15. When the position of the external electromagnetic induction coil 7 needs to be adjusted, the operator can use the cooperation of the transmission rack 14 and the adjusting gear 13 to hold the assist bracket to adjust the position of the external electromagnetic induction coil 7, making the position adjustment of the external electromagnetic induction coil 7 more convenient and facilitating maintenance of the external electromagnetic induction coil 7.
[0037] The coil isolation component is a soft magnetic isolation component 8, which is distributed in the interval area between the external electromagnetic induction coils in area A, area B, and area C.
[0038] The activity space is filled with hydraulic oil, which is filled with magnetic particles to form a magnetofluid. The magnetic particles are spherical. These spherical magnetic particles are magnetically actuated by an external electromagnetic induction coil. When the external electromagnetic induction coil is powered on, it generates a magnetic field. This magnetic field causes the spherical magnetic particles to aggregate, further increasing the concentration of the hydraulic oil and slowing down the piston rod's movement. This increases the piston rod's resistance. When the external electromagnetic induction coil is de-energized, the spherical magnetic particles disperse, thus reducing the piston rod's resistance.
[0039] The production process includes the following steps:
[0040] Step 1: Selection and preparation of metal parts. When selecting metal parts, it is necessary to choose metal parts with strong corrosion resistance. Then, these metal parts are used for cutting production on a lathe. Through the cutting production on the lathe, the shock absorber cylinder and piston rod can be manufactured. During the cutting production on the lathe, it is necessary to ensure the smoothness of the outer surface of the shock absorber cylinder and piston rod to ensure the machining accuracy.
[0041] After the shock absorber cylinder and piston rod are manufactured, a preliminary assembly process is required. During assembly, operators assemble the shock absorber and piston rod according to the drawings. The assembly can be carried out in the order of the components. After the preliminary assembly, an injection port for injecting magnetic fluid needs to be reserved.
[0042] The second step: After the shock absorber is initially assembled, the magnetic fluid can be prepared. The magnetic fluid contains micro-nano-level magnetic particles. The magnetic fluid is formed by the mixing of micro-nano-level magnetic particles and hydraulic oil. The magnetic fluid needs to be injected into the shock absorber. When injecting the magnetic fluid into the shock absorber, a vacuum filling machine is needed to fill the magnetic fluid.
[0043] When filling the magnetic fluid using a vacuum filling machine, the magnetic fluid material needs to be prepared. Micro-nano-level magnetic particles and hydraulic oil are premixed. During premixing, stirring equipment can be used for stirring. After stirring, the temperature of the magnetic fluid needs to be controlled at 20-30 degrees Celsius. The magnetic fluid formed after premixing and stirring is then filtered using a filter screen. After filtration, it is heated appropriately, and the heating temperature is maintained at 35-45 degrees Celsius.
[0044] At this point, the heated magnetic fluid is filled using a vacuum filling machine. During filling, the shock absorber needs to be evacuated. The shock absorber is evacuated using a vacuuming device, and then the magnetic fluid is filled. The magnetic fluid is filled into the shock absorber using the vacuum filling machine. A sealing component is then installed on the shock absorber to seal the magnetic fluid inside the shock absorber.
[0045] The third step is to install the external electromagnetic induction coils of the shock absorber. During installation, the external electromagnetic induction coils are installed in different locations on the shock absorber, which can be divided into areas A, B, and C. Operators bind the external electromagnetic induction coils to areas A, B, and C. The circuit connection of the external electromagnetic induction coils is then performed. Each external electromagnetic induction coil has a pre-installed coil lead 10, which is spot-welded to the energized component. Further connections are then made using the energized component and wires. When fixing the external electromagnetic induction coils to the outside of the shock absorber, an expansion gap needs to be provided. Finally, the external electromagnetic induction coils in areas A, B, and C undergo high-temperature treatment. During high-temperature treatment, epoxy resin is directly sprayed onto the external electromagnetic induction coils, forming a high-temperature protective layer.
[0046] Magnetofluids rely on magnetic particles to form a liquid with micron-sized magnetic particles suspended in it. Without the action of an external magnetic field, the viscosity of the magnetofluid is similar to that of ordinary liquids. When it flows, it can rely on the liquid with micron-sized magnetic particles to flow. When an external electromagnetic induction coil set outside the shock absorber is energized, the magnetic coil generates a magnetic field. The magnetic particles are arranged along the direction of the magnetic field to form a chain or network structure, which further increases the viscosity of the magnetofluid. The increased viscosity of the magnetofluid leads to an increase in damping force, making it suitable for high-damping conditions.
[0047] During adjustment, the strength of the magnetic field is controlled by the magnitude of the current. At the same time, the magnetic field can be controlled by three external electromagnetic induction coils at different positions, which can meet the needs of different magnetic field releases. The external electromagnetic induction coil in area A can release the magnetic field in area A, the external electromagnetic induction coil in area B can release the magnetic field in area B, and the external electromagnetic induction coil in area C can release the magnetic field in area C.
[0048] Permanent magnet auxiliary device 9 is installed inside the external electromagnetic induction coils of area A and area B. The permanent magnet auxiliary device 9 uses a permanent magnet. The permanent magnet, together with the external electromagnetic induction coils of area A and area B, forms a basic auxiliary magnetic field. The basic auxiliary magnetic field can extend the life of the external electromagnetic induction coils of area A and area B, enabling the shock absorber electromagnetic coil to operate with low energy consumption.
[0049] The soft magnetic isolation components installed between the external electromagnetic induction coils in Zone A, Zone B, and Zone C further divide the electromagnetic field in different areas. By utilizing the electromagnetic field in different areas, different forces of magnetofluid can be controlled, thus meeting the needs of intelligent shock absorbers.
[0050] When it is necessary to adjust the internal resistance of the shock absorber, the viscosity of the magnetic fluid can be controlled by external electromagnetic induction coils. By relying on the interaction between the magnetic particles in the magnetic fluid and the electromagnetic induction coils, the resistance of the magnetic fluid, which is a mixture of hydraulic oil and magnetic particles, can be adjusted and modulated. The strength of the magnetic field is controlled by the magnitude of the current. At the same time, the magnetic field can be controlled by three external electromagnetic induction coils at different positions to meet the needs of different magnetic field releases. The external electromagnetic induction coil in area A can release the magnetic field in area A, the external electromagnetic induction coil in area B can release the magnetic field in area B, and the external electromagnetic induction coil in area C can release the magnetic field in area C.
[0051] A current feedback device 12 is provided between the energized component and the external electromagnetic induction coil 7. The current feedback device can monitor the magnitude of the current in real time. The current feedback device uses a Hall sensor. When the current enters the battery induction coil through the lead wire of the coil 7, the Hall sensor feeds back the monitored current value to the pulse width modulation controller. The pulse width modulation controller adjusts the output current magnitude according to the feedback current value to achieve precise control of the magnetic field strength.
[0052] The above embodiments are merely preferred embodiments of the present invention and should not be construed as limiting the scope of protection of the present invention. Any non-substantial changes and substitutions made by those skilled in the art based on the present invention shall fall within the scope of protection claimed by the present invention.
Claims
1. A shock absorber for preventing deviation, comprising a shock absorber, a movable space within the shock absorber, a piston rod within the movable space, an assembly component (an assembly hole) on the piston rod, a front support plate and a rear support plate on the piston rod, a protective component between the front and rear support plates, and a slot on the front and rear support plates through which the protective component passes, the protective component being a protective rod, characterized in that: An electric field sensing component is provided on the outer side of the protective rod; The electric field sensing component is an induction coil, which is an electromagnetic induction coil. The electromagnetic induction coil is an external electromagnetic induction coil, which is distributed outside the shock absorber. An energizing component is provided outside the electromagnetic induction coil, and the energizing component and the electromagnetic induction coil are connected to each other. The external electromagnetic induction coil is a partitioned external electromagnetic induction coil, which is divided into A-zone external electromagnetic induction coil, B-zone external electromagnetic induction coil and C-zone external electromagnetic induction coil. A coil isolation component is provided between the A-zone external electromagnetic induction coil, B-zone external electromagnetic induction coil and C-zone external electromagnetic induction coil. The coil isolation component is a soft magnetic isolation component, which is distributed in the interval area between the external electromagnetic induction coils in area A, area B, and area C. The activity space is filled with hydraulic oil, which is filled with magnetic particles to form a magnetic fluid. The magnetic particles are spherical magnetic particles. The spherical magnetic particles are magnetically actuated by an external electromagnetic induction coil. The external electromagnetic induction coil generates a magnetic field when powered on. The magnetic field affects the aggregation of the spherical magnetic particles. When the spherical magnetic particles aggregate, the concentration of the hydraulic oil is further increased, which makes the piston rod move more slowly. This increases the movement resistance of the piston rod. When the external electromagnetic induction coil is not powered, the spherical magnetic particles will disperse, thus reducing the movement resistance of the piston rod. Magnetofluids rely on magnetic particles to form a liquid with micron-sized magnetic particles suspended in it. Without the action of an external magnetic field, the viscosity of the magnetofluid is similar to that of ordinary liquids. When it flows, it can rely on the liquid with micron-sized magnetic particles to flow. When an external electromagnetic induction coil set outside the shock absorber is energized, the magnetic coil generates a magnetic field. The magnetic particles are arranged along the direction of the magnetic field to form a chain or network structure, which further increases the viscosity of the magnetofluid. The increased viscosity of the magnetofluid leads to an increase in damping force, making it suitable for high-damping conditions. During adjustment, the strength of the magnetic field is controlled by the magnitude of the current. At the same time, the magnetic field can be controlled by three external electromagnetic induction coils at different positions, which can meet the needs of different magnetic field releases. The external electromagnetic induction coil in area A can release the magnetic field in area A, the external electromagnetic induction coil in area B can release the magnetic field in area B, and the external electromagnetic induction coil in area C can release the magnetic field in area C. Permanent magnet auxiliary devices are installed inside the external electromagnetic induction coils of Zone A and Zone B. The permanent magnet auxiliary devices are permanent magnets. The permanent magnets, the external electromagnetic induction coils of Zone A and Zone B cooperate with each other to form a basic auxiliary magnetic field. The basic auxiliary magnetic field can extend the life of the external electromagnetic induction coils of Zone A and Zone B, and enable the shock absorber electromagnetic coils to operate with low energy consumption. The soft magnetic isolation component is a soft magnetic plate, which is made of silicon steel sheet. The silicon steel sheet is coated with a soft magnetic coating, which is made of Fe-BM soft magnetic alloy. The Fe-BM soft magnetic alloy is an amorphous nanocrystalline soft magnetic alloy. The soft magnetic isolation component is used to further partition the electromagnetic field in different areas. The electromagnetic field in different areas can be used to control the magnetohydrodynamic fluid with different strengths, thus meeting the needs of intelligent shock absorbers.
2. The processing method of the anti-deviation shock absorber according to claim 1, characterized in that: The production process includes the following steps: Step 1: Selection and preparation of metal parts. When selecting metal parts, it is necessary to choose metal parts with strong corrosion resistance. Then, these metal parts are used for cutting production on a lathe. Through the cutting production on the lathe, the shock absorber cylinder and piston rod can be manufactured. During the cutting production on the lathe, it is necessary to ensure the smoothness of the outer surface of the shock absorber cylinder and piston rod to ensure the machining accuracy. After the shock absorber cylinder and piston rod are manufactured, a preliminary assembly process is required. During assembly, operators assemble the shock absorber and piston rod according to the drawings. The assembly can be carried out in the order of the components. After the preliminary assembly, an injection port for injecting magnetic fluid needs to be reserved. The second step: After the shock absorber is initially assembled, the magnetic fluid can be prepared. The magnetic fluid contains micro-nano-level magnetic particles. The magnetic fluid is formed by the mixing of micro-nano-level magnetic particles and hydraulic oil. The magnetic fluid needs to be injected into the shock absorber. When injecting the magnetic fluid into the shock absorber, a vacuum filling machine is needed to fill the magnetic fluid. When filling the magnetic fluid using a vacuum filling machine, the magnetic fluid material needs to be prepared. Micro-nano-level magnetic particles and hydraulic oil are premixed. During premixing, stirring equipment can be used for stirring. After stirring, the temperature of the magnetic fluid needs to be controlled at 20-30 degrees Celsius. The magnetic fluid formed after premixing and stirring is then filtered using a filter screen. After filtration, it is heated appropriately, and the heating temperature is maintained at 35-45 degrees Celsius. At this point, the heated magnetic fluid is filled using a vacuum filling machine. During filling, the shock absorber needs to be evacuated. The shock absorber is evacuated using a vacuuming device, and then the magnetic fluid is filled. The magnetic fluid is filled into the shock absorber using the vacuum filling machine. A sealing component is installed on the shock absorber to seal the magnetic fluid inside the shock absorber. The third step is to install the external electromagnetic induction coils of the shock absorber. During installation, the external electromagnetic induction coils are installed in different locations on the shock absorber, which can be divided into areas A, B, and C. Operators bind the external electromagnetic induction coils to areas A, B, and C. The circuit connection of the external electromagnetic induction coils is then performed. Each external electromagnetic induction coil has pre-installed coil leads, which are spot-welded to the energized components. Further connections are then made using the energized components and wires. When fixing the external electromagnetic induction coils to the outside of the shock absorber, an expansion gap needs to be allowed. Finally, the external electromagnetic induction coils in areas A, B, and C undergo high-temperature treatment. During high-temperature treatment, epoxy resin is directly sprayed onto the external electromagnetic induction coils, forming a high-temperature protective layer.
3. The processing method of the anti-deviation shock absorber according to claim 2, characterized in that: A current feedback device is installed between the energized component and the external electromagnetic induction coil. The current feedback device can monitor the magnitude of the current in real time. The current feedback device uses a Hall sensor. When the current enters the battery induction coil through the coil lead, a transverse voltage signal proportional to the current will be generated under the action of a magnetic field perpendicular to the current direction. The Hall sensor feeds back the monitored current value to the pulse width modulation controller. The pulse width modulation controller adjusts the output current based on the feedback current value to achieve precise control of the magnetic field strength.
Citation Information
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