Test analysis system for outer wall sandwich insulation and decoration integrated board
By designing a test analysis system that integrates data acquisition, performance detection, board safety analysis, connecting piece analysis and early warning management modules, the problem that traditional systems cannot accurately analyze the performance and safety status of the integrated board, and the accurate safety judgment and early warning management of the integrated board and connectors are achieved, and the safety of the building and the satisfaction of residents are improved.
Patent Information
- Application Number
- CN202411864025.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-18
- Publication Date
- 2025-03-28
AI Technical Summary
The traditional experimental analysis system for exterior wall sandwich insulation decorative integrated panels cannot accurately analyze the performance and safety status of integrated panels, resulting in frequent building safety accidents and reduced residents' satisfaction and comfort.
An experimental analysis system for integrated panels for exterior wall sandwich insulation decoration is designed, including a data acquisition module, performance detection module, board safety analysis module, connecting piece analysis module and early warning management module. By analyzing the freeze-thaw resistance, weather resistance, deflection and stress of the integrated board, and analyzing the stress, bolt stress, bolt shear force and anchor bolt pull-out bearing capacity of the connector, a performance thickness determination signal, safety determination signal and connector safety determination signal are generated, and comprehensive status determination and early warning management are carried out.
It realizes accurate analysis and judgment of the performance of integrated panels, and accurately determines the safety status of integrated panels and connectors of the building. It promptly notifies maintenance personnel for reinforcement and treatment, reduces the rate of safety accidents and improves residents' satisfaction and comfort with the living place.
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Figure CN119714416A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of testing and analysis for integrated panels, and in particular to a testing and analysis system for an integrated sandwich thermal insulation and decorative panel for an exterior wall. Background Art
[0002] With the increasing requirements for aesthetics and building energy conservation, the exterior wall sandwich insulation decorative integrated board has emerged as a new type of building material with both decorative and thermal insulation functions. At the same time, to ensure the reliability of actual application in construction projects, a special test analysis system is needed for accurate evaluation.
[0003] During the operation of the traditional test and analysis system for exterior wall sandwich insulation decorative integrated panels, it is impossible to accurately analyze and determine the performance of the integrated panels, nor is it possible to accurately determine the safety status of the integrated panels and integrated panel connectors of the building. As a result, maintenance personnel cannot be notified in time to reinforce and process the integrated panels of the building, resulting in frequent safety accidents and greatly reducing residents' satisfaction and comfort with their living spaces.
[0004] In order to solve the above defects, a technical solution is now provided. Summary of the invention
[0005] In order to solve the technical problems raised by the above background technology, the present invention is proposed. An embodiment of the present invention provides a test and analysis system for an integrated sandwich thermal insulation and decorative panel for an exterior wall.
[0006] The purpose of the present invention can be achieved through the following technical solutions: a test analysis system for exterior wall sandwich insulation decoration integrated panels, including a data acquisition module, a performance detection module, a panel installation analysis module, a connection analysis module and an early warning management module.
[0007] The data acquisition module is used to collect test information, region information, floor information, integrated panel information, and connector information, and send them to the performance detection module, the panel installation analysis module, and the connector analysis module;
[0008] The performance detection module is used to analyze the freeze-thaw resistance, weather resistance and building shape coefficient of the integrated panel to obtain a performance thickness determination signal;
[0009] The board safety analysis module is used to analyze the deflection and stress of the integrated board to obtain a safety determination signal of the integrated board;
[0010] The connection analysis module is used to analyze the stress of the connection, the stress of the bolt, the shear force of the bolt and the pull-out bearing capacity of the anchor bolt to obtain a safety determination signal of the connection;
[0011] The early warning management module is used to receive the performance thickness determination signal, the integrated panel safety determination signal and the connector safety determination signal, make determination and analysis on the comprehensive status of the integrated panel, and make corresponding early warning management measures.
[0012] Furthermore, the performance thickness determination signal analysis steps are as follows:
[0013] Substitute the freeze-thaw resistance value Nd of the integrated board, the thermal conductivity dr of the integrated board, the climatic conductivity value Ph of the integrated board and the building shape coefficient tx into the set formula Ysh=ζ×dr×tx×Ph / Nd to obtain the required thickness value Ysh of the insulation layer, where ζ is the set correction factor coefficient, obtain the thickness value of the integrated board of the building, and subtract the required thickness value of the insulation layer to obtain the excess thickness value of the integrated board;
[0014] When the value of the integrated plate thickness exceeding the standard is greater than or equal to zero, a corresponding normal performance thickness signal is issued. When the value of the integrated plate thickness exceeding the standard is less than zero, a corresponding abnormal performance thickness signal is issued.
[0015] Furthermore, the steps for analyzing the climatic derivative value and building shape coefficient value of the integrated panel are as follows:
[0016] The crack expansion stress value, hole value, material phase value and thermal conductivity of the integrated plate are weighted and multiplied by the corresponding proportional factor coefficient to obtain the partial thermal conductivity Ph of the integrated plate;
[0017] Get the type of area where the building is located, specifically severe cold area, cold area and mild area, and get the building layer value cs according to the formula The building shape coefficient value tx is obtained, where a1, a2, a3, a4 and a5 are natural constants.
[0018] Furthermore, the crack expansion stress value, hole value, material interaction value and thermal conductivity of the integrated plate are analyzed as follows:
[0019] The exterior wall sandwich insulation and decorative integrated panels in the building are subjected to weathering tests to obtain the crack expansion rate, crack branching density, and crack tip stress intensity factor, and the crack expansion stress value is obtained by summing them up to obtain the fringe order and multiplying it by the correction factor coefficient. The hole connectivity change rate and the hole shape irregularity value are obtained by summing them up to obtain the hole value. The hole connectivity change rate refers to the change value of the proportion of the connected part of the holes to the total hole area per unit test number, and the hole shape irregularity value refers to the ratio of the perimeter of the hole to the area. The interface bonding energy change value and the thermal resistance change rate between material layers are obtained by summing them up to obtain the material interaction value. The thermal conductivity dr of the integrated panel is obtained by a double-plate thermal conductivity meter.
[0020] Furthermore, the freeze-thaw resistance value analysis steps of the integrated board are as follows:
[0021] The exterior wall sandwich insulation decorative integrated panels in the building were subjected to freeze-thaw resistance tests. The roughness, crack density and porosity values of the integrated panels after freeze-thaw were obtained by electron microscopy, and the microscopic morphology crack roughness value of the integrated panels was obtained by summing them up. The porosity value refers to the pore ratio value of pore sizes of 0-1 micron, 1-5 micron and greater than 5 micron. The pore ratio value greater than 5 micron was divided by the sum of the pore ratio values of 0-1 micron and 1-5 micron. The bonding interface area of the integrated panels was analyzed by energy spectrum analysis to obtain the element types and relative contents of each point. When the element content exceeds the set threshold, The corresponding point is attributed to the element aggregation area, and the ratio of the area of the element aggregation area to the area of the entire bonding interface is calculated, which is marked as the aggregation value of the integrated board. The glass fiber surface coating before and after freezing and thawing is analyzed by Fourier transform infrared spectroscopy to obtain the change rate of the glass fiber absorption peak intensity. The element distribution on the coating surface is detected by energy spectrum analysis to obtain the area of element missing and new element areas. The sum and division by the total area give the glass fiber element change rate. The microscopic morphology crack value of the integrated board, the aggregation value of the integrated board, the change rate of the glass fiber absorption peak intensity and the glass fiber element change rate are calculated to obtain the freeze-thaw resistance value Nd of the integrated board.
[0022] Furthermore, the corresponding early warning management measures analysis steps are as follows:
[0023] When all the received signals are safety signals, the comprehensive state of the integrated board is determined to be normal and no corresponding operation is required. When the number of received abnormal signals is one, the comprehensive state of the integrated board is determined to be slightly abnormal, and the maintenance personnel are reminded to check and reinforce as soon as possible according to their work plan. When the number of received abnormal signals is two, the comprehensive state of the integrated board is determined to be moderately abnormal, and the maintenance personnel are reminded to check and reinforce immediately. When the number of received abnormal signals is three, the comprehensive state of the integrated board is determined to be seriously abnormal, and the maintenance personnel are reminded to set up a special investigation team to immediately determine the reinforcement method and deal with it.
[0024] Furthermore, the steps of analyzing the integrated board safety determination signal are as follows:
[0025] The roughness category of the building in the building integrated panel information is obtained, which is divided into A, B, C, and D categories. The corresponding values are g1, g2, g3, and g4, marked as value G. According to the formula Fx = ν1 × G × dh, the wind pressure height variation coefficient Fx of the building is obtained, where dh is the height from the ground or sea level, ν1 is the correction factor coefficient, and the gust coefficient Zx of the building is obtained by the formula Zx = ν2 / (G × dh), ν2 is the correction factor coefficient, and according to the formula Fbz = ν3 × Fx × Zx, the standard value Fbz of the wind load on the building surface is obtained, ν3 is Correction factor coefficient, obtain the earthquake fortification intensity Ld of the building location, obtain the sum of the mass per square meter of the PFC energy-saving board and the mass per square meter of the external board, obtain the unit area mass yz of the integrated board, obtain the plane area yp of the integrated board, and according to the formula Dbz = ν4 × Ld × yz / yp, obtain the horizontal earthquake standard value Dbz of the vertically acting integrated board, ν4 is the correction factor coefficient, obtain the width kd, maximum span kd, thickness hh of the integrated board, according to the formula xk = kd × (Dbz + Fbz), obtain the bearing line load xk, according to the formula nd = ν5 × xk × kd 4 / (hh 3 ×kd), the deflection value nd of the integrated plate is obtained, ν5 is the correction factor coefficient, according to the formula Dy = ν6 × xk × kd 2 / (hh 2 ×kd), the maximum bending moment stress Dy of the external panel section is obtained, ν6 is the correction factor coefficient, the deflection value nd of the integrated panel and the maximum bending moment stress Dy of the external panel section are weighted and multiplied by the corresponding correction factor coefficient to obtain the deflection abnormality value of the integrated panel;
[0026] The bending abnormality value of the integrated board is compared with the set threshold. When the bending abnormality value of the integrated board is greater than or equal to the set threshold, an integrated board safety abnormality signal is issued. When the bending abnormality value of the integrated board is less than the set threshold, an integrated board safety normal signal is issued.
[0027] Furthermore, the connection safety determination signal analysis steps are as follows:
[0028] Obtain the length lz of the integrated plate and the length ll of the connecting piece in the building connector information. The load cz borne by the integrated plate is obtained according to the formula lkx=cz×lz / (2×ll). Obtain the line load lkx on the width of the connecting piece. Obtain the width lkd and thickness ljh of the connecting piece. According to the formula lwz=ρ1×lkx×ll 2 / (ljh 2×lkd), obtain the maximum bending moment stress lwz of the connector, ρ1 is the correction factor coefficient, obtain the area lsj of the bolts of the precast column connector, according to the formula Lsy=lkx×ll / lsj, obtain the bolt stress Lsy of the precast column connector, obtain the bolt anchorage length mgd of the precast column connector, the compressive strength Hk of the connecting concrete, according to the formula Kbl=0.1×π×Hk×mgd, obtain the pull-out bearing capacity Kbl of a single anchor bolt, obtain the bolts on the ground connector, according to the formula LjL=YG / (2×lsj), obtain the bolt shear force LjL, YG is the unit area gravity value of the integrated plate, add the maximum bending moment stress lwz of the connector, the bolt stress Lsy of the precast column connector, and the bolt shear force LjL, divide it by the pull-out bearing capacity Kbl of a single anchor bolt, and multiply it by the correction factor coefficient to obtain the bending and shear abnormality value of the connector;
[0029] The bending and shearing abnormality value of the connecting part is compared with the set threshold value. When the bending and shearing abnormality value of the connecting part is greater than or equal to the set threshold value, a connecting part safety abnormality signal is issued. When the bending and shearing abnormality value of the connecting part is less than the set threshold value, a connecting part safety normal signal is issued.
[0030] Compared with the prior art, the present invention has the following beneficial effects:
[0031] 1. The present invention obtains a performance thickness determination signal by analyzing the freeze-thaw resistance, weather resistance and building shape coefficient of the integrated panel, analyzes the deflection and stress of the integrated panel to obtain an integrated panel safety determination signal, analyzes the stress of the connector, the bolt stress, the bolt shear force and the pull-out bearing capacity of the anchor bolt to obtain a connector safety determination signal, and can analyze and determine the performance of the integrated panel, and can also accurately determine the safety status of the integrated panel and the integrated panel connector of the building.
[0032] 2. The present invention receives performance thickness determination signals, integrated panel safety determination signals and connector safety determination signals, determines and analyzes the comprehensive status of the integrated panel, and makes corresponding early warning management measures. It can promptly notify maintenance personnel to reinforce and process the integrated panel of the building, reduce the safety accident rate, and greatly improve residents' satisfaction and comfort with their living places. BRIEF DESCRIPTION OF THE DRAWINGS
[0033] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. The following drawings are not intentionally scaled according to the actual sizes, and the focus is on illustrating the main purpose of the present invention.
[0034] Figure 1 It is a system block diagram of the present invention. DETAILED DESCRIPTION
[0035] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work also fall within the scope of protection of the present invention.
[0036] like Figure 1 As shown, a test and analysis system for an integrated sandwich thermal insulation and decorative panel for an exterior wall includes a data acquisition module, a performance detection module, a panel installation analysis module, a connection analysis module, and an early warning management module.
[0037] The data acquisition module is used to collect test information, area information, floor information, integrated panel information, and connector information, and send it to the performance detection module, board installation analysis module, and connector analysis module.
[0038] The performance detection module is used to analyze the freeze-thaw resistance, weather resistance and building shape coefficient of the integrated panel to obtain the performance thickness determination signal. The specific analysis is as follows:
[0039] The exterior wall sandwich insulation and decorative integrated panels in the building were subjected to a freeze-thaw resistance test, specifically, 8 hours of immersion and 16 hours of freezing were recorded as one freeze-thaw cycle, and a total of 30 cycles were performed. The roughness, crack density and pore value of the integrated panels after freeze-thaw were obtained using an electron microscope, and the microscopic morphology crack roughness value of the integrated panels was obtained by summing them up. The pore value refers to the pore ratio value of pore sizes of 0-1 micron, 1-5 micron and greater than 5 micron. The pore ratio value greater than 5 micron is divided by the sum of the pore ratio values of 0-1 micron and 1-5 micron. The bonding interface area of the integrated panel is point analyzed by energy spectrum analysis to obtain the element type and relative content of each point. When the element content exceeds the set threshold, the corresponding point is classified into the element aggregation area. The ratio of the area of the element aggregation area to the area of the entire bonding interface area is statistically calculated and marked as the aggregation value of the integrated panel. The glass fiber surface coating before and after freezing and thawing is analyzed by leaf transform infrared spectroscopy to obtain the change rate of glass fiber absorption peak intensity. The distribution of elements on the coating surface is detected by energy spectrum analysis to obtain the area of element missing area and new element area, which are summed and divided by the total area to obtain the glass fiber element change rate. The microscopic morphology cracking value of the integrated board, the aggregation value of the integrated board, the glass fiber absorption peak intensity change rate and the glass fiber element change rate are normalized and marked as wg, jj, qb and gb respectively. According to the set formula Nd=1 / (p1×wg+p2×jj+p3×qb+p4×gb), the freeze-thaw resistance value Nd of the integrated board is calculated, wherein p1, p2, p3 and p4 are the set weight factor coefficients of the microscopic morphology cracking value of the integrated board, the aggregation value of the integrated board, the glass fiber absorption peak intensity change rate and the glass fiber element change rate, and the specific values are determined by personnel in this professional field;
[0040] The exterior wall sandwich insulation decorative integrated panels in the building were subjected to weathering tests, which were specifically divided into three stages. The first stage was 80 high-temperature rain cycles, each lasting 6 hours. The second stage was state adjustment and lasted for 48 hours. The third stage was 5 heating and freezing cycles, each lasting 24 hours. The crack expansion rate, crack branch density, and crack tip stress intensity factor were obtained by summing them to obtain the crack expansion value. The crack expansion rate refers to the crack growth length per unit test number, and the crack tip stress intensity factor refers to the fringe order obtained by the photoelastic test method and multiplied by the correction factor. The sub-coefficients are obtained, and the hole connectivity change rate and the hole shape irregularity value are obtained by summing up to get the hole value, where the hole connectivity change rate refers to the change value of the proportion of the hole connected part to the total hole area per unit test number, and the hole shape irregularity value refers to the ratio of the hole perimeter to the area. The interface bonding energy change value and the material interlayer thermal resistance change rate are obtained by summing up to get the material phase value, where the interface bonding energy change value refers to the reduction value of the bonding energy per unit test number, and the material interlayer thermal resistance change rate refers to the unit test thermal resistance reduction rate; the thermal conductivity dr of the integrated board is obtained by a double-plate thermal conductivity tester;
[0041] The crack expansion stress value, hole value, material phase value and thermal conductivity of the integrated plate are weighted and multiplied by the corresponding proportional factor coefficient to obtain the partial thermal conductivity Ph of the integrated plate;
[0042] Get the type of area where the building is located, specifically severe cold area, cold area and mild area, and get the building layer value cs according to the formula The building shape coefficient value tx is obtained. a1, a2, a3, a4 and a5 are natural constants with values of 0.57, 0.55, 0.45, 0.35 and 0.33 respectively;
[0043] According to the formula Ysh = ζ × dr × tx × Ph / Nd, the required thickness value of the insulation layer Ysh is obtained, where ζ is the set correction factor coefficient, which is determined by personnel in this professional field. The thickness value of the integrated board of the building is obtained, and the required thickness value of the insulation layer is subtracted to obtain the excess thickness value of the integrated board;
[0044] When the value of the integrated plate thickness exceeding the standard is greater than or equal to zero, a normal performance thickness signal is issued; when the value of the integrated plate thickness exceeding the standard is less than zero, an abnormal performance thickness signal is issued;
[0045] The board safety analysis module is used to analyze the deflection and stress of the integrated board to obtain the integrated board safety judgment signal. The specific analysis is as follows:
[0046] The roughness category of the building in the building integrated panel information is obtained, which is divided into A, B, C, and D categories. The corresponding values are g1, g2, g3, and g4, marked as value G, where g1>g2>g3>g4. According to the formula Fx=ν1×G×dh, the wind pressure height variation coefficient Fx of the building is obtained, where dh is the height from the ground or sea level, ν1 is the correction factor coefficient, and category A is desert areas, islands, coasts, sea surfaces, and lake shores. Category B is hills, villages, fields, and towns with sparse houses. Category C is an urban area with dense buildings, and category D is an urban area with dense buildings and houses greater than 10 floors. The gust coefficient Zx of the building is obtained by the formula Zx=ν2 / (G×dh), and ν2 is Correction factor coefficient, according to the formula Fbz = ν3 × Fx × Zx, get the standard value Fbz of the wind load on the building surface, ν3 is the correction factor coefficient, get the earthquake fortification intensity Ld of the building location, get the sum of the mass per square of the PFC energy-saving board and the mass per square of the external board, get the unit area mass yz of the integrated board, get the plane area yp of the integrated board, according to the formula Dbz = ν4 × Ld × yz / yp, get the horizontal earthquake standard value Dbz of the vertically acting integrated board, ν4 is the correction factor coefficient, get the width kd, maximum span kd, thickness hh of the integrated board, according to the formula xk = kd × (Dbz + Fbz), get the bearing line load xk, according to the formula nd = ν5 × xk × kd 4 / (hh 3 ×kd), the deflection value nd of the integrated plate is obtained, ν5 is the correction factor coefficient, according to the formula Dy = ν6 × xk × kd 2 / (hh 2 ×kd), the maximum bending moment stress Dy of the external panel section is obtained, ν6 is the correction factor coefficient, the deflection value nd of the integrated panel and the maximum bending moment stress Dy of the external panel section are weighted and multiplied by the corresponding correction factor coefficient to obtain the deflection abnormality value of the integrated panel;
[0047] The bending abnormality value of the integrated board is compared with the set threshold value. When the bending abnormality value of the integrated board is greater than or equal to the set threshold value, an integrated board safety abnormality signal is issued. When the bending abnormality value of the integrated board is less than the set threshold value, an integrated board safety normal signal is issued.
[0048] The connection analysis module is used to analyze the stress of the connection, the stress of the bolt, the shear force of the bolt and the pull-out bearing capacity of the anchor bolt to obtain the safety judgment signal of the connection. The specific analysis is as follows:
[0049] Obtain the length lz of the integrated plate and the length ll of the connecting piece in the building connector information. The load cz borne by the integrated plate is obtained according to the formula lkx=cz×lz / (2×ll). Obtain the line load lkx on the width of the connecting piece. Obtain the width lkd and thickness ljh of the connecting piece. According to the formula lwz=ρ1×lkx×ll2 / (ljh 2 ×lkd), obtain the maximum bending moment stress lwz of the connector, ρ1 is the correction factor coefficient, obtain the area lsj of the bolts of the precast column connector, according to the formula Lsy=lkx×ll / lsj, obtain the bolt stress Lsy of the precast column connector, obtain the bolt anchorage length mgd of the precast column connector, the compressive strength Hk of the connecting concrete, according to the formula Kbl=0.1×π×Hk×mgd, obtain the pull-out bearing capacity Kbl of a single anchor bolt, obtain the bolts on the ground connector, according to the formula LjL=YG / (2×lsj), obtain the bolt shear force LjL, YG is the unit area gravity value of the integrated plate, add the maximum bending moment stress lwz of the connector, the bolt stress Lsy of the precast column connector, and the bolt shear force LjL, divide it by the pull-out bearing capacity Kbl of a single anchor bolt, and multiply it by the correction factor coefficient to obtain the bending and shear abnormality value of the connector;
[0050] Compare the bending and shearing abnormality value of the connector with the set threshold value. When the bending and shearing abnormality value of the connector is greater than or equal to the set threshold value, a connector safety abnormality signal is issued. When the bending and shearing abnormality value of the connector is less than the set threshold value, a connector safety normal signal is issued.
[0051] The early warning management module is used to receive the performance thickness determination signal, the integrated board safety determination signal and the connector safety determination signal, to determine and analyze the comprehensive status of the integrated board, and to make corresponding early warning management measures. The specific analysis is as follows:
[0052] When all the received signals are safety signals, the comprehensive state of the integrated board is determined to be normal and no corresponding operation is required. When the number of received abnormal signals is one, the comprehensive state of the integrated board is determined to be slightly abnormal, and the maintenance personnel are reminded to check and reinforce as soon as possible according to their work plan. When the number of received abnormal signals is two, the comprehensive state of the integrated board is determined to be moderately abnormal, and the maintenance personnel are reminded to check and reinforce immediately. When the number of received abnormal signals is three, the comprehensive state of the integrated board is determined to be seriously abnormal, and the maintenance personnel are reminded to set up a special investigation team to immediately determine the reinforcement method and deal with it.
[0053] The above is an explanation of the present invention and should not be considered as a limitation thereof. Although several exemplary embodiments of the present invention have been described, it will be readily appreciated by those skilled in the art that many modifications may be made to the exemplary embodiments without departing from the novel teachings and advantages of the present invention. Therefore, all such modifications are intended to be included within the scope of the present invention as defined in the claims. It should be understood that the above is an explanation of the present invention and should not be considered as being limited to the specific embodiments disclosed, and modifications to the disclosed embodiments and other embodiments are intended to be included within the scope of the appended claims. The present invention is defined by the claims and their equivalents.
Claims
1. A test and analysis system for exterior wall sandwich insulation and decoration integrated panels, characterized in that: include: The data acquisition module is used to collect test information, region information, floor information, integrated panel information, and connector information, and send it to the performance detection module, the panel installation analysis module, and the connector analysis module; Performance detection module, used to analyze the freeze-thaw resistance, weather resistance and building shape coefficient of the integrated panel to obtain performance thickness determination signal; The board safety analysis module is used to analyze the deflection and stress of the integrated board and obtain the integrated board safety judgment signal; The connection analysis module is used to analyze the stress of the connection, the stress of the bolt, the shear force of the bolt and the pull-out bearing capacity of the anchor bolt to obtain the safety judgment signal of the connection; The early warning management module is used to receive the performance thickness determination signal, the integrated panel safety determination signal and the connector safety determination signal, make a determination and analysis on the comprehensive status of the integrated panel, and make corresponding early warning management measures.
2. The test and analysis system for the exterior wall sandwich insulation and decoration integrated board according to claim 1 is characterized in that: The performance thickness determination signal analysis steps are as follows: Substitute the freeze-thaw resistance value Nd of the integrated board, the thermal conductivity dr of the integrated board, the climatic conductivity value Ph of the integrated board and the building shape coefficient tx into the set formula Ysh=ζ×dr×tx×Ph / Nd to obtain the required thickness value Ysh of the insulation layer, where ζ is the set correction factor coefficient, obtain the thickness value of the integrated board of the building, and subtract the required thickness value of the insulation layer to obtain the excess thickness value of the integrated board; When the value of the integrated plate thickness exceeding the standard is greater than or equal to zero, a corresponding normal performance thickness signal is issued. When the value of the integrated plate thickness exceeding the standard is less than zero, a corresponding abnormal performance thickness signal is issued.
3. The test and analysis system for the exterior wall sandwich insulation and decoration integrated board according to claim 2 is characterized in that: The analysis steps of the climatic derivative value and building shape coefficient value of the integrated panel are as follows: The crack expansion stress value, hole value, material phase value and thermal conductivity of the integrated plate are weighted and multiplied by the corresponding proportional factor coefficient to obtain the partial thermal conductivity Ph of the integrated plate; Get the type of area where the building is located, specifically severe cold area, cold area and mild area, and get the building layer value cs according to the formula The building shape coefficient value tx is obtained, where a1, a2, a3, a4 and a5 are natural constants.
4. The test and analysis system for the exterior wall sandwich insulation and decoration integrated board according to claim 3 is characterized in that: The analysis steps of the crack expansion stress value, hole value, material interaction value and thermal conductivity of the integrated plate are as follows: The exterior wall sandwich insulation decorative integrated board in the building is subjected to weathering test, and the crack expansion rate, crack branch density, and crack tip stress intensity factor are obtained by summing up to obtain the crack expansion stress value, and the fringe level is obtained and multiplied by the correction factor coefficient to obtain the hole connectivity change rate and the hole shape irregularity value to obtain the hole value. The hole connectivity change rate refers to the change value of the proportion of the hole connected part to the total hole area per unit test number, and the hole shape irregularity value refers to the ratio of the hole perimeter to the area. The interface bonding energy change value and the material interlayer thermal resistance change rate are obtained by summing up to obtain the material interaction value; The thermal conductivity dr of the integrated board is obtained by a double-plate thermal conductivity tester.
5. The test and analysis system for the exterior wall sandwich insulation and decoration integrated board according to claim 2 is characterized in that: The freeze-thaw resistance analysis steps of the integrated board are as follows: The exterior wall sandwich insulation decorative integrated panels in the building were subjected to freeze-thaw resistance tests. The roughness, crack density and porosity values of the integrated panels after freeze-thaw were obtained by electron microscopy, and the microscopic morphology crack roughness value of the integrated panels was obtained by summing them up. The porosity value refers to the pore ratio value of pore sizes of 0-1 micron, 1-5 micron and greater than 5 micron. The pore ratio value greater than 5 micron was divided by the sum of the pore ratio values of 0-1 micron and 1-5 micron. The bonding interface area of the integrated panels was analyzed by energy spectrum analysis to obtain the element types and relative contents of each point. When the element content exceeds the set threshold, The corresponding point is attributed to the element aggregation area, and the ratio of the area of the element aggregation area to the area of the entire bonding interface is calculated, which is marked as the aggregation value of the integrated board. The glass fiber surface coating before and after freezing and thawing is analyzed by Fourier transform infrared spectroscopy to obtain the change rate of the glass fiber absorption peak intensity. The element distribution on the coating surface is detected by energy spectrum analysis to obtain the area of element missing and new element areas. The sum and division by the total area give the glass fiber element change rate. The microscopic morphology crack value of the integrated board, the aggregation value of the integrated board, the change rate of the glass fiber absorption peak intensity and the glass fiber element change rate are calculated to obtain the freeze-thaw resistance value Nd of the integrated board.
6. The test and analysis system for the exterior wall sandwich insulation and decoration integrated board according to claim 1, characterized in that: The corresponding early warning management measures analysis steps are as follows: When all the received signals are safety signals, the comprehensive state of the integrated board is determined to be normal and no corresponding operation is required. When the number of received abnormal signals is one, the comprehensive state of the integrated board is determined to be slightly abnormal, and the maintenance personnel are reminded to check and reinforce as soon as possible according to their work plan. When the number of received abnormal signals is two, the comprehensive state of the integrated board is determined to be moderately abnormal, and the maintenance personnel are reminded to check and reinforce immediately. When the number of received abnormal signals is three, the comprehensive state of the integrated board is determined to be seriously abnormal, and the maintenance personnel are reminded to set up a special investigation team to immediately determine the reinforcement method and deal with it.
7. The test and analysis system for the exterior wall sandwich insulation and decoration integrated board according to claim 1, characterized in that: The steps for analyzing the safety determination signal of the integrated board are as follows: The roughness category of the building in the building integrated panel information is obtained, which is divided into A, B, C, and D categories. The corresponding values are g1, g2, g3, and g4, marked as value G. According to the formula Fx = ν1 × G × dh, the wind pressure height variation coefficient Fx of the building is obtained, where dh is the height from the ground or sea level, ν1 is the correction factor coefficient, and the gust coefficient Zx of the building is obtained by the formula Zx = ν2 / (G × dh), ν2 is the correction factor coefficient, and according to the formula Fbz = ν3 × Fx × Zx, the standard value Fbz of the wind load on the building surface is obtained, ν3 is Correction factor coefficient, obtain the earthquake fortification intensity Ld of the building location, obtain the sum of the mass per square meter of the PFC energy-saving board and the mass per square meter of the external board, obtain the unit area mass yz of the integrated board, obtain the plane area yp of the integrated board, and according to the formula Dbz = ν4 × Ld × yz / yp, obtain the horizontal earthquake standard value Dbz of the vertically acting integrated board, ν4 is the correction factor coefficient, obtain the width kd, maximum span kd, thickness hh of the integrated board, according to the formula xk = kd × (Dbz + Fbz), obtain the bearing line load xk, according to the formula nd = ν5 × xk × kd 4 / (hh 3 ×kd), the deflection value nd of the integrated plate is obtained, ν5 is the correction factor coefficient, according to the formula Dy = ν6 × xk × kd 2 / (hh 2 ×kd), the maximum bending moment stress Dy of the external panel section is obtained, ν6 is the correction factor coefficient, the deflection value nd of the integrated panel and the maximum bending moment stress Dy of the external panel section are weighted and multiplied by the corresponding correction factor coefficient to obtain the deflection abnormality value of the integrated panel; The bending abnormality value of the integrated board is compared with the set threshold. When the bending abnormality value of the integrated board is greater than or equal to the set threshold, an integrated board safety abnormality signal is issued. When the bending abnormality value of the integrated board is less than the set threshold, an integrated board safety normal signal is issued.
8. The test and analysis system for exterior wall sandwich insulation and decoration integrated panels according to claim 1, characterized in that: The steps of analyzing the connector safety determination signal are as follows: Obtain the length lz of the integrated plate and the length ll of the connecting piece in the building connector information. The load cz borne by the integrated plate is obtained according to the formula lkx=cz×lz / (2×ll). Obtain the line load lkx on the width of the connecting piece. Obtain the width lkd and thickness ljh of the connecting piece. According to the formula lwz=ρ1×lkx×ll 2 / (ljh 2 ×lkd), obtain the maximum bending moment stress lwz of the connector, ρ1 is the correction factor coefficient, obtain the area lsj of the bolts of the precast column connector, according to the formula Lsy=lkx×ll / lsj, obtain the bolt stress Lsy of the precast column connector, obtain the bolt anchorage length mgd of the precast column connector, the compressive strength Hk of the connecting concrete, according to the formula Kbl=0.1×π×Hk×mgd, obtain the pull-out bearing capacity Kbl of a single anchor bolt, obtain the bolts on the ground connector, according to the formula LjL=YG / (2×lsj), obtain the bolt shear force LjL, YG is the unit area gravity value of the integrated plate, add the maximum bending moment stress lwz of the connector, the bolt stress Lsy of the precast column connector, and the bolt shear force LjL, divide it by the pull-out bearing capacity Kbl of a single anchor bolt, and multiply it by the correction factor coefficient to obtain the bending and shear abnormality value of the connector; The bending and shearing abnormality value of the connecting part is compared with the set threshold value. When the bending and shearing abnormality value of the connecting part is greater than or equal to the set threshold value, a connecting part safety abnormality signal is issued. When the bending and shearing abnormality value of the connecting part is less than the set threshold value, a connecting part safety normal signal is issued.