A general-purpose test system for abrasive belt and a test method thereof

By designing a universal testing system for abrasive belts with movable tension rollers and friction blocks, the problem that existing devices can only test abrasive belts of fixed sizes has been solved. This system enables accurate wear detection and automated recording of abrasive belts of various lengths, improving the versatility and accuracy of the test.

CN119715217BActive Publication Date: 2025-11-25CHANGZHOU KINGCATTLE ABRASIVES
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Patent Information

Application Number
CN202411828923.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-12-12
Publication Date
2025-11-25
Estimated Expiration
2044-12-12

AI Technical Summary

Technical Problem

Existing belt sanding testing devices can only tension and fix belts of fixed sizes, which has poor versatility and leads to inaccurate test results.

Method used

A universal testing system for abrasive belts was designed, comprising a tension roller, a vision inspection mechanism, and a friction mechanism. The system can tension abrasive belts of various lengths through a movable tension roller and a central rod system, and conduct wear tests by driving the friction blocks through an electric telescopic rod. The wear condition is recorded in conjunction with the vision inspection mechanism.

Benefits of technology

It enables universal tension and wear detection for abrasive belts of various lengths, improving the accuracy and versatility of the detection, and can automatically record wear conditions, saving costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application relates to the technical field of abrasive belts, in particular to a universal test system for abrasive belts and a test method thereof, which comprises a base, a workbench, tensioning rollers, a visual detection mechanism and a friction mechanism, the workbench is arranged on the upper side of the base, the tensioning rollers are arranged in a pair, the pair of tensioning rollers are movably arranged on the workbench, and the pair of tensioning rollers are used for tensioning the abrasive belt body to be tested; a pair of side plates are fixedly connected to the upper end of the workbench, the visual detection mechanism and the friction mechanism are arranged on the inner sides of the pair of side plates respectively, the friction mechanism is used for abrasion test of the abrasive belt body, and the visual detection mechanism is used for image recording of the surface abrasion of the abrasive belt body; the inner side of the tensioning roller is fixedly connected with a central shaft, a pair of displacement grooves are arranged on the upper end of the workbench, the central shaft penetrates through the displacement grooves and is displaced along the displacement grooves, and the universal test function is conveniently and efficiently realized.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of abrasive belt, in particular to a universal test system for abrasive belt and a test method thereof. BACKGROUND

[0002] Abrasive belt belongs to coated abrasive, called flexible abrasive, more flexible and safe than solid abrasive wheel during polishing, higher precision, lower grinding cost, however, there are more and more existing abrasive belt manufacturers, and the manufacturing quality requirements of abrasive belt are different, which leads to the deviation of the wear resistance of each abrasive belt, and even there are abrasive belts that do not meet the national standards, so the wear resistance sampling inspection of abrasive belt is particularly important, in addition to visual observation, professional machines are also needed to simulate daily use, so it is necessary to detect the wear resistance of abrasive belt by machine science, the existing detection device is simple detection by manual, and the detection of wear resistance is not comprehensive, and the fixing of abrasive belt during the wear resistance detection process and other aspects of the friction wear resistance of abrasive belt are lacking, so as to cause inaccurate detection results.

[0003] In the existing patent with patent number CN116659916B, a wear resistance detection device for abrasive belt is disclosed, which comprises a base and a rotating barrel, the inner side of the rotating barrel is provided with a first roller clamp, the inner side of the rotating barrel is provided with a second roller clamp, the outer side of the rotating barrel is provided with a supporting rib, the inside of the rotating barrel is fixedly installed with a fixed plate, the upper side of the fixed plate is fixedly installed with a push rod motor, the upper side of the push rod motor is provided with an extension rod, the upper side of the extension rod is fixedly installed with a supporting bin, the upper side of the supporting bin is connected with a first connecting piece through a bearing, the upper side of the supporting bin is connected with a second connecting piece through a bearing, the upper side of the first connecting piece and the second connecting piece is connected with a clamping block through a bearing, the right side of the clamping block is connected with a second air cylinder through a bearing, the inside of the second air cylinder is connected with a second air rod through a sliding connection, and the right side of the second air cylinder is welded with a second spring.

[0004] In the above technical solution, the two ends of the sandpaper are clamped and fixed by the clamping mechanism, and the sandpaper wrapped on the rotating barrel is reasonably straightened and tensioned fixed by the push rod motor, however, this method can only tension and fix the sandpaper with fixed size, and the universality is poor.

[0005] Therefore, it is necessary to provide a universal test system for abrasive belt and a test method thereof, which can achieve the function of universal test. SUMMARY

[0006] The present application aims to provide a universal test system for abrasive belt and a test method thereof to solve the problems raised in the background art.

[0007] In order to solve the above technical problems, the present application provides the following technical solutions: a universal abrasive belt testing system and a testing method thereof, comprising a base, a workbench, a tensioning roller, a visual detection mechanism and a friction mechanism,

[0008] The workbench is arranged on the upper side of the base, and the tensioning roller is arranged in a pair, and the pair of tensioning rollers are movably arranged on the workbench and tension the abrasive belt body to be tested;

[0009] The upper end of the workbench is fixedly connected with a pair of side plates, the visual detection mechanism and the friction mechanism are arranged on the inner side of the pair of side plates, the friction mechanism is used for wear testing of the abrasive belt body, and the visual detection mechanism is used for image recording of the surface wear of the abrasive belt body;

[0010] The inner side of the tensioning roller is fixedly connected with a center shaft, the upper end of the workbench is provided with a pair of displacement grooves, the center shaft passes through the displacement grooves and moves along the displacement grooves, the lower end of the workbench is fixedly connected with a fixed cavity, the inner side of the fixed cavity is provided with a moving bottom groove, the lower end of the center shaft extends into the moving bottom groove and moves along the moving bottom groove, the center of the fixed cavity is rotatably connected with a transfer rod, the outer side of the transfer rod is fixedly connected with a first torsion rod, the two ends of the first torsion rod are rotatably connected with a pair of hinge rods, and the lower end surface of the workbench and the fixed cavity are both provided with an arc-shaped sliding groove, the upper and lower ends of the hinge rods move along the arc-shaped sliding groove, and the second torsion rod is arranged between the hinge rods and the center shaft and is rotatably connected with the center shaft;

[0011] The friction mechanism comprises a friction block, and the friction block is driven to displace by an electric telescopic rod, and the visual detection mechanism comprises a camera assembly.

[0012] In one embodiment, the upper side of the fixed cavity is rotatably connected with a gear one, the transfer rod penetrates the gear one and is rotatably connected with the gear one, the two ends of the gear one are meshingly connected with a pair of gears two, the hinge rods penetrate the gears two and are rotatably connected with the gears two, one side of the gear two is meshingly connected with a gear three, and the center shaft penetrates the gear three and is fixedly connected with the gear three.

[0013] In one embodiment, the lower end of the gear one is fixedly connected with a driving sleeve, the transfer rod penetrates the driving sleeve and is rotatably connected with the driving sleeve, the driving sleeve penetrates the fixed cavity and is rotatably connected with the fixed cavity, the transfer rod extends to the lower side of the driving sleeve, and the driving sleeve and the transfer rod are driven to rotate by a driving assembly.

[0014] In one embodiment, the driving assembly comprises a rotating disc, the upper side of the rotating disc is provided with a plurality of guide telescopic rods, the guide telescopic rods are connected with a driving sleeve, the middle transfer rod penetrates through the rotating disc and is matched with the gap therebetween, the lower end of the middle transfer rod is provided with a straight slot, a pair of limiting rods are arranged in the straight slot, and the limiting rods are fixedly connected with the rotating disc.

[0015] In one embodiment, the upper end of the middle transfer rod penetrates through the workbench and is rotationally connected therewith, the upper side of the middle transfer rod is provided with an annular clamping groove, a pair of clamping plates are arranged on the upper side of the annular clamping groove, the clamping plates are matched with the annular clamping groove, the lower end of the clamping plate is provided with a circular chamfer, the upper end of the clamping plate is fixedly connected with a top cover, guide telescopic columns are arranged at both ends of the top cover, and the guide telescopic columns are connected with the workbench.

[0016] In one embodiment, the inner side of the middle transfer rod penetrates and is matched with a center rod in a gap, the lower end of the center rod is fixedly connected with a pair of limiting rods, and the upper end of the center rod is rotationally connected with the top cover.

[0017] In one embodiment, the lower end of the middle transfer rod is provided with a pair of adaptive grooves, the adaptive grooves are arranged adjacent to and staggered with the straight slot, spring telescopic rods are arranged in the adaptive grooves, one end of the spring telescopic rod is provided with an arc-shaped inclined block, and the adaptive grooves are used for accommodating the arc-shaped inclined block.

[0018] In one embodiment, the lower end of the fixed cavity is rotationally connected with a rotating cover, the inner side of the rotating cover is provided with an internal thread, the inner side of the base is provided with a motor, the motor is used for driving the rotating cover, and the inner side of the rotating cover is threadedly connected with the rotating disc.

[0019] Compared with the prior art, the present application has the following beneficial effects: the middle transfer rod is rotated to drive the first torsion rod to rotate, the first torsion rod drives a pair of hinge rods to relatively displace along the arc-shaped sliding groove, thereby pushing the second torsion rod to drive a pair of center shafts to relatively displace along the displacement groove, so that a pair of tensioning rollers tension the abrasive belt body, and the abrasive belt body of various lengths can be tensioned, and the universality is high.

[0020] Through rotation of the tensioning rollers, the abrasive belt body is kept in a moving state, the friction block is driven to displace through the electric telescopic rod, the friction block is in contact with the tensioned and moving abrasive belt body, the friction block wears the abrasive belt body, the camera assembly is used to record the surface wear of the abrasive belt body after the wear test, and whether the wear resistance of the abrasive belt body is qualified can be judged by comparing with the standard wear value. BRIEF DESCRIPTION OF DRAWINGS

[0021] The technical solution and other beneficial effects of this application will become apparent from the following detailed description of specific embodiments in conjunction with the accompanying drawings.

[0022] In the attached diagram:

[0023] Figure 1 This is a schematic diagram of the overall structure of the present invention;

[0024] Figure 2 This is a side sectional view of the present invention;

[0025] Figure 3 This is a front sectional view of the present invention;

[0026] Figure 4 This is a three-dimensional schematic diagram of the interior of the fixed cavity of the present invention;

[0027] Figure 5 This is a three-dimensional schematic diagram of the bottom of the worktable of the present invention;

[0028] Figure 6 yes Figure 2 A magnified view of a portion of region A;

[0029] Figure 7 This is a three-dimensional schematic diagram of the transfer rod of the present invention;

[0030] Figure 8 This is a three-dimensional schematic diagram of the top cover of the present invention;

[0031] Figure 9 yes Figure 5 A magnified view of a portion of region B;

[0032] In the diagram: 1. Workbench; 101. Displacement groove; 102. Fixed cavity; 103. Central rod; 104. First torsion bar; 105. Hinge rod; 106. Second torsion bar; 107. Drive sleeve; 108. Limiting rod; 109. Center rod; 110. Annular groove; 111. Clamping plate; 112. Top cover; 113. Arc-shaped inclined block;

[0033] 2. Tensioning roller; 201. Central shaft; 202. Gear 1; 203. Gear 2; 204. Gear 3;

[0034] 3. Rotary disc; 301. Guide telescopic rod;

[0035] 4. Rotating cover;

[0036] 5. Side panel; 501. Friction block; 502. Electric telescopic rod; 503. Camera assembly;

[0037] 6. Abrasive belt body;

[0038] 8. Base; 801. Motor components. Detailed Implementation

[0039] The following disclosure provides many different embodiments or examples for implementing different structures of this application. To simplify the disclosure, specific examples of components and arrangements are described below. Of course, these are merely examples and are not intended to limit the scope of this application. Furthermore, reference numerals and / or letters may be repeated in different examples; such repetition is for simplification and clarity and does not in itself indicate a relationship between the various embodiments and / or arrangements discussed. In addition, various specific examples of processes and materials are provided in this application, but those skilled in the art will recognize the application of other processes and / or the use of other materials.

[0040] Please see Figures 1-9 The present invention provides a technical solution: a universal testing system and method for abrasive belts, comprising a base 8, a worktable 1, a tension roller 2, a vision inspection mechanism, and a friction mechanism.

[0041] The workbench 1 is set on the upper side of the base 8. A pair of tension rollers 2 are provided. The pair of tension rollers 2 are set on the workbench 1 in a relatively movable manner. The pair of tension rollers 2 tension the sand belt body 6 to be tested.

[0042] A pair of side plates 5 are fixedly connected to the upper end of the workbench 1. The vision inspection mechanism and the friction mechanism are respectively set inside the pair of side plates 5. The friction mechanism is used to perform wear test on the sanding belt body 6, and the vision inspection mechanism records the surface wear of the sanding belt body 6.

[0043] A central shaft 201 is fixedly connected to the inner side of the tension roller 2. A pair of displacement grooves 101 are provided at the upper end of the worktable 1. The central shaft 201 passes through the displacement grooves 101 and moves along them. A fixed cavity 102 is fixedly connected to the lower end of the worktable 1. A movable bottom groove is provided on the inner side of the fixed cavity 102. The lower end of the central shaft 201 extends into the movable bottom groove and moves along it. A central rotating rod 103 is rotatably connected to the center of the fixed cavity 102. A first torsion bar 104 is fixedly connected to the outer side of the central rotating rod 103. A pair of hinge rods 105 are rotatably connected to both ends of the first torsion bar 104. Arc-shaped sliding grooves are provided on the lower end surface of the worktable 1 and inside the fixed cavity 102. The upper and lower ends of the hinge rods 105 move along the arc-shaped sliding grooves. A second torsion bar 106 is provided between the hinge rods 105 and the central shaft 201 and is rotatably connected to them.

[0044] The friction mechanism includes a friction block 501, which is driven to move by an electric telescopic rod 502. The visual inspection mechanism includes a camera assembly 503.

[0045] First, the sanding belt body 6 to be tested is manually fitted onto the outside of a pair of tensioning rollers 2. Then, the rotation of the central rotating rod 103 drives the first torsion bar 104 to rotate. The first torsion bar 104 drives a pair of hinge rods 105 to move relative to each other along the arc-shaped slide groove, thereby pushing the second torsion bar 106, which drives a pair of central shafts 201 to move relative to each other along the displacement groove 101, so that a pair of tensioning rollers 2 tension the sanding belt body 6. It can be used to tension sanding belt bodies 6 of various lengths and has strong versatility.

[0046] Next, the tension roller 2 rotates to drive the sanding belt body 6 to maintain its motion. Then, the electric telescopic rod 502 drives the friction block 501 to move, so that the friction block 501 contacts the tensioned and moving sanding belt body 6, allowing the friction block 501 to perform a wear test on the sanding belt body 6. Then, the camera assembly 503 records the surface wear of the sanding belt body 6 after the wear test and compares it with the standard wear value. If the wear degree is too high than the standard value, it means that the wear resistance of the sanding belt body 6 is unqualified, otherwise it is qualified.

[0047] Gear 1 202 is rotatably connected to the upper side of the fixed cavity 102. The central rotating rod 103 passes through gear 1 202 and is rotatably connected to it. A pair of gears 203 are meshed at both ends of gear 1 202. The hinge rod 105 passes through gear 2 203 and is rotatably connected to it. Gear 3 204 is meshed on one side of gear 2 203. The central shaft 201 passes through gear 3 204 and is fixedly connected to it.

[0048] Preferably, when it is necessary to drive the tensioned abrasive belt body 6 to move, a gear 1 202 is provided. Specifically, the rotation of gear 1 202 drives a pair of gears 203 to rotate, and gears 203 drive gears 3 204 to rotate, which in turn drives the central shaft 201 and the tensioning roller 2 to rotate, thus driving the abrasive belt body 6 to move. Since the lengths of the first torsion bar 104 and the second torsion bar 106 are constant, the distances between gear 1 202 and gears 203, and between gears 203 and gears 3 204, are also constant. Therefore, it can be ensured that after the positions of several gears are adjusted, they still maintain a stable meshing state, thereby ensuring the stability of the transmission. This method can be used to tension abrasive belt bodies 6 of various sizes and drive them to move, making it highly practical.

[0049] The lower end of gear 102 is fixedly connected to a drive sleeve 107. A central rotating rod 103 passes through the drive sleeve 107 and is rotatably connected to it. The drive sleeve 107 passes through the fixed cavity 102 and is rotatably connected to it. The central rotating rod 103 extends to the lower side of the drive sleeve 107. Both the drive sleeve 107 and the central rotating rod 103 are driven to rotate by the drive assembly.

[0050] Preferably, when it is necessary for a pair of tensioning rollers 2 to tension the sanding belt body 6, the drive assembly drives the central rotating rod 103 to rotate, thereby driving the first torsion bar 104 to rotate, which in turn drives the pair of tensioning rollers 2 to tension the sanding belt. Then, when it is necessary to drive the tensioning rollers 2 to rotate, the drive assembly drives the drive sleeve 107 to rotate, and the drive sleeve 107 drives the gear 202 to rotate, which in turn drives the tensioning rollers 2 to rotate, causing the sanding belt body 6 to move.

[0051] The drive assembly includes a rotating disk 3, with several guide telescopic rods 301 on the upper side of the rotating disk 3. The guide telescopic rods 301 are connected to the drive sleeve 107. A central rotating rod 103 passes through the rotating disk 3 and is fitted with it with a clearance. A straight groove is opened at the lower end of the central rotating rod 103, and a pair of limiting rods 108 are provided in the straight groove. The limiting rods 108 are fixedly connected to the rotating disk 3.

[0052] Preferably, in the initial state, the limiting rod 108 is located at the upper inner side of the straight groove. When it is necessary to drive the rotating rod 103 to rotate, the rotating disk 3 drives a pair of limiting rods 108 to rotate. The limiting rods 108 are locked in the straight groove, which drives the rotating rod 103 to rotate, thereby driving a pair of tensioning rollers 2 to perform tensioning. At the same time, the rotating disk 3 also drives the driving sleeve 107 to rotate through the guide telescopic rod 301, thereby driving the tensioning rollers 2 to rotate slowly, without affecting the tensioning work of the sand belt body 6.

[0053] Next, after the sanding belt body 6 is tensioned, it needs to be driven to move. At this time, the rotating disk 3 descends, so that the limit rod 108 is disengaged from the straight groove. Then the rotating disk 3 rotates again, which can drive the drive sleeve 107 to rotate independently, thereby driving the tensioning roller 2 to rotate, so that the sanding belt body 6 can move and the testing work can begin.

[0054] When the inspection is completed and the sanding belt body 6 needs to be removed, the rotating disk 3 rises and resets, causing the limit rod 108 to re-engage in the straight groove. Then the rotating disk 3 rotates in the opposite direction, thereby driving the central rotating rod 103 to reverse, which resets the pair of tensioning rollers 2, allowing the operator to remove the sanding belt body 6.

[0055] The upper end of the transfer rod 103 passes through the workbench 1 and is rotatably connected to it. An annular groove 110 is provided on the upper side of the transfer rod 103. A pair of clamping plates 111 are provided on the upper side of the annular groove 110. The clamping plates 111 are adapted to the annular groove 110. The lower end of the clamping plates 111 is provided with a rounded chamfer. The upper end of the clamping plates 111 is fixedly connected to a top cover 112. Guide telescopic columns are provided at both ends of the top cover 112. The guide telescopic columns are connected to the workbench 1.

[0056] Preferably, when the limiting rod 108 disengages from the straight groove and begins to drive the sanding belt body 6 to move, the transfer rod 103 loses its power restriction, and thus cannot keep the pair of tensioning rollers 2 in a tensioned state. Therefore, an annular groove 110 and a clamping plate 111 are provided. Specifically, before the limiting rod 108 disengages from the straight groove, the top cover 112 moves down, causing the pair of clamping plates 111 to be engaged in the annular groove 110, thereby fixing the position of the transfer rod 103 and preventing it from deflecting. When the limiting rod 108 disengages from the straight groove, the position of the tensioning rollers 2 can be kept still, maintaining the current tensioned state and improving stability.

[0057] Preferably, the lower end of the card plate 111 is provided with a rounded chamfer, thereby increasing the fault tolerance rate when it is inserted into the annular card slot 110.

[0058] The inner side of the transfer rod 103 is connected to a central rod 109 with clearance fit. The lower end of the central rod 109 is fixedly connected to a pair of limiting rods 108. The upper end of the central rod 109 is rotatably connected to the top cover 112. After the card plate 111 and the annular card groove 110 are engaged with each other, the limiting rod 108 is disengaged from the straight groove.

[0059] Preferably, a center rod 109 is provided on the inner side of the transfer rod 103. Specifically, after the rotating disk 3 drives a pair of tensioning rollers 2 to complete the tensioning of the sanding belt body 6, the rotating disk 3 descends, causing the limiting rod 108 to disengage from the straight groove. At this time, the limiting rod 108 drives the center rod 109 to move downward, thereby causing the top cover 112 to move downward, so that the clamping plate 111 first engages in the annular clamping groove 110 and locks it. Then, the limiting rod 108 completely disengages from the straight groove, and the rotating disk 3 can drive the sanding belt body 6 to move. In other words, the top cover 112 can be moved downward synchronously by the downward movement of the rotating disk 3. Before the transfer rod 103 loses its power restriction, the clamping plate 111 locks it, which has strong stability. When the rotating disk 3 rises and resets, the top cover 112 also rises synchronously, releasing the locking of the transfer rod 103. The limiting rod 108 can then drive the transfer rod 103 to reverse and release the sanding belt body 6, which has good synchronization.

[0060] The lower end of the transfer rod 103 is provided with a pair of adaptation slots. The adaptation slots are adjacent to and staggered with the straight slots. A spring telescopic rod is provided in the adaptation slot. One end of the spring telescopic rod is provided with an arc-shaped inclined block 113. The adaptation slot is used to accommodate the arc-shaped inclined block 113.

[0061] Preferably, when the inspection is completed and the sanding belt body 6 needs to be relaxed, the rotating disk 3 needs to rise and reset. In order to accurately align the limiting rod 108 with the straight groove, an arc-shaped inclined block 113 is provided. Specifically, when driving the sanding belt body 6 to move, the rotating disk 3 rotates, causing the limiting rod 108 to rotate. At this time, the limiting rod 108 moves along the inclined surface of the arc-shaped inclined block 113, thereby pressing it into the adaptation groove to avoid interference with the normal rotation of the rotating disk 3. When the rotating disk 3 needs to rise and reset, the rotating disk 3 reverses, so that the limiting rod 108 contacts the straight surface of the arc-shaped inclined block 113. The adaptation groove and the straight groove are adjacent and staggered, thereby automatically aligning the position of the limiting rod 108 with the straight groove. At this time, the rotating disk 3 can rise, so that the limiting rod 108 returns to the straight groove, which is highly practical.

[0062] The lower end of the fixed cavity 102 is rotatably connected to a rotating cover 4. The inner side of the rotating cover 4 is provided with an internal thread. The inner side of the base 8 is provided with a motor component 801, which is used to drive the rotating cover 4. The inner side of the rotating cover 4 is threadedly connected to the rotating disk 3.

[0063] Preferably, the inner side of the rotating cover 4 is threadedly connected to the rotating disk 3, and there is a certain friction between them. That is to say, due to the existence of friction, the rotating cover 4 will not easily drive the rotating disk 3 to rise or fall under normal conditions. When the rotating cover 4 is driven to rotate by the motor component 801, it drives the rotating disk 3 to rotate synchronously. At this time, the rotating disk 3 drives the central rotating rod 103 to rotate, thereby driving a pair of tensioning rollers 2 to tension the sanding belt body 6. After tensioning, the rotating cover 4 continues to rotate. Since the tensioning rollers 2 can no longer move, that is, the central rotating rod 103 and the rotating disk 3 can no longer rotate, thus remaining fixed. When the rotation driving force is greater than the above-mentioned friction, the rotating cover 4 relative to the rotating disk 3... The rotation is achieved through a threaded connection, and the limiting rod 108 guides the displacement along the straight groove, driving the rotating disk 3 to descend. This causes the clamping plate 111 to lock the central rod 103. After the limiting rod 108 disengages from the straight groove, the rotating disk 3 can continue to rotate. At this time, the rotating cover 4 drives the rotating disk 3 to rotate again through friction, which in turn drives the drive sleeve 107 to rotate independently, driving the sanding belt body 6 to move. In other words, by driving the rotating cover 4 alone, the tensioning roller 2 can be driven to complete the tensioning first, and then the rotation of the tensioning roller 2 can be automatically adjusted to make the sanding belt body 6 move. The degree of automation is high, and no additional drive components or control programs are required for control, saving costs.

[0064] When a reset is required, the rotating disk 3 reverses, causing the limiting rod 108 to align with the position of the straight groove. At this time, the limiting rod 108 is restricted by the arc-shaped inclined block 113, preventing the rotating disk 3 from continuing to reverse. When the rotational driving force is greater than the frictional force, the rotating cover 4 can drive the rotating disk 3 to rise, causing the limiting rod 108 to reset into the straight groove. The clamping plate 111 also disengages from the annular clamping groove 110, which can then re-drive the central rotating rod 103 to reverse, thereby releasing the sanding belt body 6.

[0065] In the description of this application, it should be noted that, unless otherwise expressly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection, an electrical connection, or a connection that allows communication between them; they can refer to a direct connection, the internal communication between two components, or the interaction between two components. Those skilled in the art can understand the meaning of the above terms in this application according to the specific circumstances.

[0066] The foregoing has provided a detailed description of a universal sanding belt testing system and its testing method provided in the embodiments of this application. Specific examples have been used to illustrate the principles and implementation methods of this application. The descriptions of the above embodiments are only for the purpose of helping to understand the technical solutions and core ideas of this application. Those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. These modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this application.

Claims

1. A universal testing system for abrasive belts, comprising a base (8), a worktable (1), a tension roller (2), a vision inspection mechanism, and a friction mechanism, characterized in that: The workbench (1) is located on the upper side of the base (8). A pair of tension rollers (2) are provided. The pair of tension rollers (2) are movably arranged on the workbench (1). The pair of tension rollers (2) tension the sand belt body (6) to be tested. A pair of side plates (5) are fixedly connected to the upper end of the workbench (1). The visual inspection mechanism and the friction mechanism are respectively set inside the pair of side plates (5). The friction mechanism is used to perform wear test on the sanding belt body (6). The visual inspection mechanism records the surface wear condition of the sanding belt body (6). A central shaft (201) is fixedly connected to the inner side of the tension roller (2). A pair of displacement grooves (101) are provided at the upper end of the worktable (1). The central shaft (201) passes through the displacement grooves (101) and moves along them. A fixed cavity (102) is fixedly connected to the lower end of the worktable (1). A movable bottom groove is provided on the inner side of the fixed cavity (102). The lower end of the central shaft (201) extends into the movable bottom groove and moves along it. The center of the fixed cavity (102) rotates. A central rotating rod (103) is connected, and a first torsion bar (104) is fixedly connected to the outer side of the central rotating rod (103). A pair of hinge rods (105) are rotatably connected to both ends of the first torsion bar (104). An arc-shaped sliding groove is opened in both the lower end face of the worktable (1) and the fixed cavity (102). The upper and lower ends of the hinge rod (105) move along the arc-shaped sliding groove. A second torsion bar (106) is provided between the hinge rod (105) and the central shaft (201) and is rotatably connected to it. The friction mechanism includes a friction block (501), which is driven to move by an electric telescopic rod (502), and the visual inspection mechanism includes a camera assembly (503).

2. The universal testing system for abrasive belts according to claim 1, characterized in that: The upper side of the fixed cavity (102) is rotatably connected to a gear one (202), the central rotating rod (103) passes through the gear one (202) and is rotatably connected to it, the two ends of the gear one (202) are meshed with a pair of gear two (203), the hinge rod (105) passes through the gear two (203) and is rotatably connected to it, one side of the gear two (203) is meshed with a gear three (204), and the central shaft (201) passes through the gear three (204) and is fixedly connected to it.

3. The universal testing system for abrasive belts according to claim 2, characterized in that: The lower end of the gear (202) is fixedly connected to a drive sleeve (107), the central rotating rod (103) passes through the drive sleeve (107) and is rotatably connected to it, the drive sleeve (107) passes through the fixed cavity (102) and is rotatably connected to it, the central rotating rod (103) extends to the lower side of the drive sleeve (107), and both the drive sleeve (107) and the central rotating rod (103) are driven to rotate by the drive assembly.

4. The universal testing system for abrasive belts according to claim 3, characterized in that: The drive assembly includes a rotating disk (3), and a plurality of guide telescopic rods (301) are provided on the upper side of the rotating disk (3). The guide telescopic rods (301) are connected to the drive sleeve (107). The intermediate rod (103) passes through the rotating disk (3) and is fitted with it with a clearance. A straight groove is provided at the lower end of the intermediate rod (103). A pair of limiting rods (108) are provided in the straight groove. The limiting rods (108) are fixedly connected to the rotating disk (3).

5. The universal testing system for abrasive belts according to claim 4, characterized in that: The upper end of the transfer rod (103) passes through the workbench (1) and is rotatably connected to it. An annular groove (110) is provided on the upper side of the transfer rod (103). A pair of clamping plates (111) are provided on the upper side of the annular groove (110). The clamping plates (111) are adapted to the annular groove (110). The lower end of the clamping plates (111) is provided with a rounded chamfer. A top cover (112) is fixedly connected to the upper end of the clamping plates (111). Guide telescopic columns are provided at both ends of the top cover (112). The guide telescopic columns are connected to the workbench (1).

6. The universal testing system for abrasive belts according to claim 5, characterized in that: The inner side of the transfer rod (103) is connected to a central rod (109) with a clearance fit. The lower end of the central rod (109) is fixedly connected to a pair of limiting rods (108). The upper end of the central rod (109) is rotatably connected to the top cover (112). After the card plate (111) and the annular card groove (110) are engaged with each other, the limiting rod (108) disengages from the straight groove.

7. The universal testing system for abrasive belts according to claim 6, characterized in that: The lower end of the transfer rod (103) is provided with a pair of adaptation slots. The adaptation slots are adjacent to and staggered with the straight slots. A spring telescopic rod is provided in the adaptation slot. One end of the spring telescopic rod is provided with an arc-shaped inclined block (113). The adaptation slot is used to accommodate the arc-shaped inclined block (113).

8. The universal testing system for abrasive belts according to claim 7, characterized in that: The lower end of the fixed cavity (102) is rotatably connected to a rotating cover (4). The inner side of the rotating cover (4) is provided with an internal thread. The inner side of the base (8) is provided with a motor component (801). The motor component (801) is used to drive the rotating cover (4). The inner side of the rotating cover (4) is threadedly connected to the rotating disk (3).

9. The testing method of a universal testing system for abrasive belts according to claim 1, characterized in that... Includes the following steps: S1. The sand belt body (6) to be tested is manually fitted onto the outside of a pair of tension rollers (2); S2. By rotating the central rod (103), the first torsion bar (104) is driven to rotate. The first torsion bar (104) drives a pair of hinge rods (105) to move relative to each other along the arc-shaped slide groove, thereby pushing the second torsion bar (106) and driving a pair of central shafts (201) to move relative to each other along the displacement groove (101), so that a pair of tensioning rollers (2) tension the sand belt body (6). S3. The tension roller (2) rotates to drive the sand belt body (6) to maintain its motion state; S4. Drive the friction block (501) to move by the electric telescopic rod (502), so that the friction block (501) contacts the tensioned and moving sanding belt body (6), so that the friction block (501) performs a wear test on the sanding belt body (6); S5. The camera assembly (503) records the surface wear of the sanding belt body (6) after the wear test, and by comparing it with the standard wear value, it can be determined whether the wear resistance of the sanding belt body (6) is qualified.

Citation Information

Patent Citations

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