A sodium ion positive electrode material, positive electrode slurry, preparation method thereof, positive electrode sheet and secondary battery

By coating the surface of the sodium ion positive electrode material with an organic material with a hydrophobic molecular skeleton and anionic head group and combining it with a water-soluble salt to form a precipitation protective layer, the stability problem of the sodium ion positive electrode material in the aqueous phase is solved, the production cost is reduced, the battery performance is improved, and the preparation of environmentally friendly sodium ion batteries is achieved.

CN119725449BActive Publication Date: 2025-10-03SUZHOU INST OF NANO TECH & NANO BIONICS CHINESE ACEDEMY OF SCI
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Patent Information

Application Number
CN202411901298.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-12-23
Publication Date
2025-10-03
Estimated Expiration
2044-12-23

AI Technical Summary

Technical Problem

Existing technologies make it difficult to produce sodium ion positive electrode materials and slurry processes that are stable and low-cost in aqueous phase, resulting in high production costs and serious environmental pollution for sodium ion batteries.

Method used

An organic material coating layer with a hydrophobic molecular skeleton and anionic head group is used, combined with a water-soluble salt additive to generate a precipitation protective layer to form a sodium ion positive electrode material suitable for an aqueous slurry system. The organic material is coated on the surface of the positive electrode material by a liquid phase or gas phase method to prepare an aqueous positive electrode slurry.

Benefits of technology

The stability and electrochemical performance of sodium ion positive electrode materials in aqueous phase are improved, production costs are reduced, and environmental pollution is reduced. The prepared secondary battery has excellent performance, comparable to the oil-based slurry process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to a sodium ion positive electrode material, a positive electrode slurry, a preparation method thereof, a positive electrode sheet, and a secondary battery. The sodium ion positive electrode material comprises a sodium ion positive electrode material core, a first coating layer coated on the surface of the sodium ion positive electrode material core, and a second coating layer coated outside the first coating layer; the raw material of the first coating layer comprises an organic material having a hydrophobic molecular skeleton and at least two anionic head groups; the second coating layer comprises a precipitate product after the anionic head groups in the organic material react with a water-soluble salt. On the one hand, the organic material coating layer can play an auxiliary hydrophobic role, and on the other hand, it has at least two anionic head groups, wherein the anionic head groups on one side can be anchored on the surface of the positive electrode material, and the anionic head groups on the other side react with a water-soluble salt additive to form a precipitated protective layer, further improving the hydrophobic ability while also having a higher ionic conductivity, thereby ensuring the stability of the electrochemical performance of the sodium ion positive electrode material.
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Description

Technical Field

[0001] The present invention relates to the technical field of battery materials, and in particular to a sodium ion positive electrode material, a positive electrode slurry, a preparation method thereof, a positive electrode sheet and a secondary battery. Background Art

[0002] Since its commercialization by Sony in 1991, lithium-ion batteries have achieved tremendous success in applications such as portable electronics, electric vehicles, and smart grids. However, the scarcity and uneven distribution of lithium resources in nature have led to a continuous increase in the cost of lithium-ion batteries. Furthermore, the sustainable development of lithium resources has become a major concern. Sodium shares similar physical and chemical properties with lithium. Furthermore, sodium is abundant, evenly distributed, and has low extraction costs. Therefore, sodium-ion batteries are considered a beneficial complement to lithium-ion batteries and have shown broad application prospects in large-scale energy storage in recent years.

[0003] Due to the corrosive effect of the water environment on the positive electrode material of the sodium ion battery, the active sodium ions inside the material are continuously released, which in turn causes serious distortion of the internal structure of the material and rapid decay of the battery capacity.

[0004] In view of this, the preparation process of sodium-ion battery positive electrode sheets, which are sensitive to moisture, generally adopts oil-based slurry technology. The current mainstream system is the vinylidene fluoride (PVDF) binder / N-methylpyrrolidone (NMP) solvent system. However, the high-boiling point and toxic solvent NMP used in large quantities in this process will cause the energy consumption of solvent recovery to be as high as 46% of the total energy consumption, while the manufacturing cost of coating and drying links accounts for about 20% of the total cost. These data show that the traditional oil-based slurry process not only leads to high preparation costs and energy consumption, but the large amount of organic solvents used also causes serious pollution to the environment.

[0005] If the sodium-ion battery cathode material itself and the slurry process can be finely modified and optimized, while ensuring that the sodium-ion battery cathode material maintains excellent electrochemical activity, the water-based slurry process can successfully replace the traditional oil-based slurry process. This will significantly reduce the production cost of sodium-ion batteries and promote the preparation process towards green and environmentally friendly directions.

[0006] Researchers have tried to propose strategies for optimizing cathode materials, such as element doping and surface coating. At the same time, by precisely controlling the pH value of the aqueous slurry, shortening the homogenization time, and increasing the solid content, efforts are made to achieve the stability of the cathode materials for sodium-ion batteries in the aqueous phase. However, compared with the electrodes prepared by the oil-based slurry mixing process, the cathode electrodes prepared by the aqueous homogenization process still have a certain gap in electrochemical performance. More importantly, the current solution lacks universality and is difficult to apply to layered cathode oxides for sodium-ion batteries. In view of this, there is an urgent need to solve the problem of the stability of the cathode materials for sodium-ion batteries in the aqueous phase from the two aspects of material modification and process optimization.

[0007] There is no mature and effective sodium ion positive electrode material and homogenization process suitable for aqueous homogenization system in the existing technology. Therefore, how to develop a sodium ion positive electrode material and aqueous homogenization process suitable for aqueous homogenization system has become a problem that needs to be solved urgently. Summary of the Invention

[0008] In order to solve the above technical problems, the purpose of the present invention is to provide a sodium ion positive electrode material, a positive electrode slurry and its preparation method, a positive electrode sheet and a secondary battery. The sodium ion positive electrode material of the present invention has a double protective layer, which improves the stability of the sodium ion positive electrode material itself and can be applied to an aqueous slurry system. The secondary battery prepared has excellent long-cycle stability and can be comparable to the performance of the positive electrode material obtained by an oil-based slurry system.

[0009] To achieve this object, the present invention adopts the following technical solutions:

[0010] In a first aspect, the present invention provides a sodium ion positive electrode material, comprising a sodium ion positive electrode material core, a first coating layer coated on the surface of the sodium ion positive electrode material core, and a second coating layer coated outside the first coating layer;

[0011] The raw material of the first coating layer includes an organic material having a hydrophobic molecular skeleton and at least two anionic head groups;

[0012] The second coating layer includes a precipitation product of a reaction between an anionic head group in an organic material and a water-soluble salt.

[0013] The "anionic head group" in the present invention refers to a negatively charged functional group connected to the main chain or long chain structure in the organic molecular structure. The functional group can be, for example, a carboxylate (-COO - ), sulfhydryl (-SH), sulfonate (-SO3 - ), sulfate (-OSO3 - ) or phosphate (-PO4 3- )wait.

[0014] In the sodium ion positive electrode material provided by the present invention, the organic material coating layer contained therein can, on the one hand, play an auxiliary hydrophobic role, and on the other hand, it has at least two anionic head groups, wherein the anionic head group on one side can be anchored on the surface of the positive electrode material, and the anionic head group on the other side can react with a water-soluble salt additive to form a precipitation protective layer. The generated precipitation protective layer can further improve the hydrophobic ability while also having a high ionic conductivity, thereby ensuring the stability of the electrochemical performance of the sodium ion positive electrode material.

[0015] The following are preferred technical solutions of the present invention, but are not intended to limit the technical solutions provided by the present invention. Through the following preferred technical solutions, the technical objectives and beneficial effects of the present invention can be better achieved and realized.

[0016] Preferably, the thickness of the first coating layer is 2nm-10nm, for example, it can be 2nm, 3nm, 4nm, 5nm, 6nm, 7nm, 8nm, 9nm or 10nm, but is not limited to the listed values, and other unlisted values ​​within the numerical range are also applicable.

[0017] Preferably, the thickness of the second coating layer is 2nm-10nm, for example, it can be 2nm, 2.5nm, 3nm, 3.5nm, 4nm, 4.5nm, 5nm, 5.5nm, 6nm, 6.5nm, 7nm, 7.5nm, 8nm, 8.5nm, 9nm, 9.5nm or 10nm, but is not limited to the listed values, and other unlisted values ​​within the numerical range are also applicable.

[0018] Preferably, the organic material includes any one or a combination of at least two of 1,5-naphthalene disulfonic acid, 1,3,5-naphthalene trisulfonic acid, 1,3,6-naphthalene trisulfonic acid, 1,3,7-naphthalene trisulfonic acid, 1,3,6,8-pyrene tetrasulfonic acid, 1,4-phenylenediphosphonic acid, 1,4-butanedisulfonic acid, 12-mercaptododecylphosphoric acid, 1,5-pentane diphosphoric acid or 1,12-dodecane diphosphoric acid. Typical but non-limiting combinations include a combination of 1,5-naphthalene disulfonic acid and 1,3,5-naphthalene trisulfonic acid, a combination of 1,3,6-naphthalene trisulfonic acid and 1,3,6,8-pyrene tetrasulfonic acid. a combination of 8-pyrenetetrasulfonic acid, a combination of 1,4-benzenediphosphonic acid and 1,4-butanedisulfonic acid, a combination of 12-mercaptododecylphosphoric acid and 1,5-pentanebisphosphoric acid, a combination of 1,5-naphthalenedisulfonic acid, 1,3,5-naphthalenetrisulfonic acid, 1,3,6-naphthalenetrisulfonic acid, 1,3,7-naphthalenetrisulfonic acid and 1,3,6,8-pyrenetetrasulfonic acid, a combination of 1,4-butanedisulfonic acid and 1,5-pentanebisphosphoric acid or 1,12-dodecanebisphosphoric acid, or a combination of 1,5-naphthalenedisulfonic acid, 1,3,5-naphthalenetrisulfonic acid and 1,3,6,8-pyrenetetrasulfonic acid.

[0019] On the one hand, the present invention uses organic materials with long carbon chains (C>5) to achieve stronger hydrophobicity and improve the water stability of the sodium ion cathode material. On the other hand, the organic material in the present invention contains at least two anionic head groups, one of which serves as an anchoring group, capable of linking the organic molecule to the surface of the cathode material, and the other group can react with the water-soluble salt additive to form a precipitated protective layer with strong ion conductivity.

[0020] Preferably, the precipitated product in the second coating layer comprises any one or a combination of at least two of a barium salt, a magnesium salt, a calcium salt or a zinc salt. Typical but non-limiting combinations include a combination of a barium salt and a magnesium salt, a combination of a calcium salt and a zinc salt, a combination of a barium salt and a calcium salt, a combination of a barium salt, a magnesium salt and a calcium salt, a combination of a barium salt, a calcium salt and a zinc salt, and a combination of a magnesium salt, a calcium salt and a zinc salt.

[0021] In a second aspect, the present invention provides a method for preparing the sodium ion positive electrode material according to the first aspect, the method for preparing the sodium ion positive electrode material comprising the following steps:

[0022] coating an organic material on the surface of a sodium ion positive electrode material by a liquid phase method and / or a gas phase method to prepare a sodium ion positive electrode material containing a first coating layer;

[0023] The sodium ion positive electrode material containing the first coating layer, a conductive agent, a binder, a water-soluble salt additive and water are mixed, and the sodium ion positive electrode material is obtained through reaction and separation.

[0024] In a third aspect, the present invention provides a positive electrode slurry, which includes the sodium ion positive electrode material as described in the first aspect.

[0025] The positive electrode slurry provided by the present invention can greatly reduce pollution to the environment while reducing costs by using cheap, non-toxic and pollution-free water as a solvent.

[0026] In a fourth aspect, the present invention provides a method for preparing the positive electrode slurry according to the second aspect, the preparation method comprising the following steps:

[0027] coating an organic material on the surface of a sodium ion positive electrode material by a liquid phase method and / or a gas phase method to prepare a sodium ion positive electrode material containing a first coating layer;

[0028] The sodium ion positive electrode material containing the first coating layer, a water-soluble salt additive and water are mixed and the positive electrode slurry is obtained through a first reaction.

[0029] The present invention uses water as a solvent in the homogenization process to reduce production costs. At the same time, by adding a water-soluble salt additive to the slurry, the water-soluble salt additive and the organic material in the sodium ion positive electrode material containing the first coating layer spontaneously undergo a double decomposition reaction, forming a precipitation protective layer - an artificial solid electrolyte interface layer (CEI) on the surface of the sodium ion positive electrode material. This not only ensures the stability of the sodium ion positive electrode material to water, but also improves the ionic conductivity of the coating layer, maintains the structural stability of the sodium ion positive electrode material during long-term circulation, and improves the service life of the sodium ion battery.

[0030] The water-based slurrying process adopted in the present invention has a simple and efficient operating procedure and a wide range of applicability. In addition, it abandons the organic solvents used in the traditional slurrying process, which not only greatly reduces the preparation cost of sodium-ion batteries and is more in line with industrialization needs, but also enhances the environmental friendliness of the production process.

[0031] Preferably, the mass ratio of the sodium ion positive electrode material and the water-soluble salt additive of the first coating layer is 1:(0.01-0.3), for example, it can be 1:0.01, 1:0.02, 1:0.03, 1:0.04, 1:0.05, 1:0.06, 1:0.07, 1:0.08, 1:0.09, 1:0.1, 1:0.15, 1:0.2, 1:0.25 or 1:0.3, but is not limited to the listed values, and other unlisted values ​​within the numerical range are also applicable.

[0032] The present invention further controls the mass ratio of the sodium ion positive electrode material and the water-soluble salt additive in the first coating layer to 1: (0.01-0.3) to ensure that a complete precipitation protective layer is formed on the surface of the first coating layer of the sodium ion positive electrode material. While ensuring the water stability of the positive electrode material, it can have a higher ionic conductivity. The additive content will have a significant impact on the electrochemical performance of the electrode after subsequent water-based homogenization. When the additive content is too little, the generated precipitation layer cannot completely cover the surface of the positive electrode material. The hydrophobic performance of the precipitate is greatly reduced, which will cause the gram capacity of the electrode to be significantly lower than that of the oil-based homogenate; when the additive content is too much, the precipitation layer is too thick, which will also affect the electrode during the cycle. + The migration of the electrolyte results in that the gram capacity and rate performance are significantly lower than those of the oil-based stirred slurry electrode.

[0033] Preferably, the water-soluble salt additive includes any one or a combination of at least two of a soluble barium salt, a soluble magnesium salt, a soluble calcium salt or a soluble zinc salt. Typical but non-limiting combinations include a combination of a soluble barium salt and a soluble magnesium salt, a combination of a soluble calcium salt and a soluble zinc salt, a combination of a soluble magnesium salt and a soluble calcium salt, a combination of a soluble barium salt, a soluble calcium salt and a soluble zinc salt, a combination of a soluble barium salt, a soluble magnesium salt and a soluble calcium salt, and a combination of a soluble barium salt, a soluble magnesium salt, a soluble calcium salt and a soluble zinc salt.

[0034] The present invention does not impose any particular limitation on the type of sodium ion positive electrode material, including but not limited to any one or a combination of at least two of layered oxides, Prussian blue or polyanion positive electrode materials.

[0035] The present invention does not specifically limit the type of conductive agent, including but not limited to any one or a combination of at least two of acetylene black, carbon fiber, carbon nanotube, conductive graphite, Super P or graphene.

[0036] The binder in the present invention is a water-soluble binder, which is a stable suspension formed by dispersing a polymer or resin in water. The present invention does not specifically limit the type of water-soluble binder, and includes but is not limited to any one or a combination of at least two of polyacrylic acid, sodium polymethacrylate, sodium alginate, sodium carboxymethyl cellulose, xanthan gum or guar gum.

[0037] Preferably, the method for preparing the sodium ion positive electrode material containing the first coating layer comprises:

[0038] The organic material is coated on the surface of the sodium ion positive electrode material by a liquid phase method and / or a gas phase method to prepare a sodium ion positive electrode material containing a first coating layer.

[0039] The present invention uses molecular self-assembly technology to modify an ultra-thin, uniform, and dense molecular coating layer, which can stabilize the positive electrode material of the sodium ion battery in the aqueous slurry while maintaining good dispersibility.

[0040] Preferably, the liquid phase method comprises the steps of: mixing a sodium ion positive electrode material, an organic material and a first solvent, and performing a second reaction to obtain a sodium ion positive electrode material containing a first coating layer.

[0041] Preferably, the mass ratio of the sodium ion positive electrode material to the organic material is 1:(0.1-1), for example, it can be 1:0.1, 1:0.2, 1:0.3, 1:0.4, 1:0.5, 1:0.6, 1:0.7, 1:0.8, 1:0.9 or 1:1, but is not limited to the listed values, and other unlisted values ​​within the numerical range are also applicable.

[0042] The present invention further controls the mass ratio of sodium ion positive electrode material to organic material to be 1: (0.1-1) to achieve the integrity of the first coating layer, thereby achieving the auxiliary hydrophobic effect. If the mass of the organic material is too small, the organic molecules will be coated unevenly and densely, resulting in poor stability of the positive electrode material in the aqueous phase, and ultimately causing the gram capacity of the electrode to be lower than that of the oil-based slurry electrode; if the mass of the organic material is too large, the organic molecule coating layer will be too thick, affecting the Na + The embedding / de-embedding results in lower rate performance and gram capacity than that of oil-based slurry electrodes.

[0043] Preferably, the first solvent comprises any one or a combination of at least two of tetrahydrofuran, ethanol or acetone, typical but non-limiting combinations include a combination of tetrahydrofuran and ethanol, a combination of tetrahydrofuran and acetone, a combination of ethanol and acetone, and a combination of tetrahydrofuran, ethanol and acetone.

[0044] Preferably, the second reaction further includes solid-liquid separation, washing and drying.

[0045] Preferably, the gas phase method comprises the steps of: heating the organic material, causing the volatilized organic material to deposit on the surface of the sodium ion positive electrode material to form a first coating layer, repeating the deposition and coating 2-4 times to obtain a sodium ion positive electrode material containing the first coating layer.

[0046] Preferably, the heating temperature is 100°C-150°C, for example, it can be 100°C, 110°C, 120°C, 130°C, 140°C or 150°C, but is not limited to the listed values, and other unlisted values ​​within the numerical range are also applicable.

[0047] Preferably, the heating time is 4h-8h, for example, 4h, 4.5h, 5h, 5.5h, 6h, 6.5h, 7h, 7.5h or 8h, but is not limited to the listed values, and other unlisted values ​​within the numerical range are also applicable.

[0048] As a preferred technical solution of the preparation method of the present invention, the preparation method comprises the following steps:

[0049] (1) mixing a sodium ion positive electrode material, an organic material, and a first solvent, and performing a second reaction to obtain a sodium ion positive electrode material containing a first coating layer;

[0050] Alternatively, the organic material is heated at 100° C. to 150° C. for 4 to 8 hours to allow the volatilized organic material to deposit on the surface of the sodium ion positive electrode material to form a first coating layer, and the deposition and coating are repeated 2 to 4 times to obtain a sodium ion positive electrode material containing the first coating layer;

[0051] (2) Mixing the sodium ion positive electrode material containing the first coating layer, a binder, a conductive agent, a water-soluble salt additive, and water to obtain the positive electrode slurry through a first reaction.

[0052] In a fifth aspect, the present invention provides a positive electrode plate, which is prepared using the positive electrode slurry as described in the second aspect.

[0053] The positive electrode sheet provided by the present invention has lower preparation cost and has stable chemical and electrochemical properties.

[0054] In a sixth aspect, the present invention provides a secondary battery, comprising the positive electrode sheet as described in the fifth aspect.

[0055] The secondary battery prepared by the water-based slurry mixing process of the present invention has excellent cycle performance and rate performance, comparable to the oil-based slurry mixing process, far exceeding the existing technology, reducing the preparation cost of the sodium ion battery, and is more environmentally friendly.

[0056] The numerical range described in the present invention includes not only the point values ​​listed above, but also any point values ​​between the above numerical ranges that are not listed. Due to space limitations and for the sake of simplicity, the present invention no longer exhaustively lists the specific point values ​​included in the range.

[0057] Compared with the prior art, the present invention has at least the following beneficial effects:

[0058] (1) In the sodium ion positive electrode material provided by the present invention, the organic material coating layer contained therein can, on the one hand, play an auxiliary hydrophobic role, and on the other hand, it has at least two anionic head groups, wherein the anionic head group on one side can be anchored on the surface of the positive electrode material, and the anionic head group on the other side can react with the water-soluble salt additive to form a precipitation protective layer. The generated precipitation protective layer can further improve the hydrophobic ability while also having a higher ionic conductivity, thereby ensuring the stability of the electrochemical performance of the sodium ion positive electrode material.

[0059] (2) The present invention provides an aqueous homogenization method, which can greatly reduce environmental pollution and reduce costs by using cheap, non-toxic and pollution-free water as a solvent. Water is used as a solvent in the homogenization process to reduce production costs. At the same time, by adding a water-soluble salt additive to the slurry, the water-soluble salt additive and the organic material in the sodium ion positive electrode material containing the first coating layer spontaneously undergo a double decomposition reaction, forming a precipitation protective layer - an artificial solid electrolyte interface layer (CEI) on the surface of the sodium ion positive electrode material, which not only ensures the stability of the sodium ion positive electrode material to water, but also improves the ionic conductivity of the coating layer, maintains the structural stability of the sodium ion positive electrode material during long-term circulation, and improves the service life of the sodium ion battery.

[0060] (3) The secondary battery prepared by the water-based slurry mixing process of the present invention has excellent cycle performance and rate performance, which is comparable to the oil-based slurry mixing process and far exceeds the existing technology. It not only greatly reduces the preparation cost of sodium ion batteries and is more in line with industrialization needs, but also enhances the environmental friendliness of the production process. BRIEF DESCRIPTION OF THE DRAWINGS

[0061] Figure 1 This is a TEM image of the sodium ion positive electrode material containing the first coating layer prepared in Example 1 of the present invention;

[0062] Figure 2 This is a schematic structural diagram of the sodium ion positive electrode material containing the first coating layer and the second coating layer prepared in Example 1 of the present invention, 1-second coating layer, 2-first coating layer, 3-sodium ion positive electrode material core;

[0063] Figure 3 (a) TEM Mapping schematic diagram and (b) linear scanning diagram of the sodium ion positive electrode material prepared in Example 1 of the present invention;

[0064] Figure 4 This is a long cycle diagram of the sodium ion positive electrode materials prepared in Example 1, Comparative Example 1 and Comparative Example 2 of the present invention;

[0065] Figure 5 This is the first cycle charge and discharge curve of the sodium ion positive electrode material prepared in Example 1 of the present invention;

[0066] Figure 6 This is the first cycle charge and discharge curve of the sodium ion positive electrode material prepared in Comparative Example 2 of the present invention;

[0067] Figure 7 This is the first cycle charge and discharge curve of the sodium ion positive electrode material prepared in Comparative Example 3 of the present invention. DETAILED DESCRIPTION

[0068] The technical solution of the present invention will be further described below with reference to the accompanying drawings and through specific embodiments. However, the following examples are merely simplified examples of the present invention and do not represent or limit the scope of protection of the present invention. The scope of protection of the present invention shall be subject to the claims.

[0069] In the following examples and comparative examples, unless otherwise specified, all reagents and consumables were purchased from conventional reagent manufacturers in the field; unless otherwise specified, the experimental methods and technical means used were conventional methods and means in the field.

[0070] Example 1

[0071] This embodiment provides a sodium ion positive electrode material and a method for preparing a sodium ion positive electrode slurry, the preparation method comprising the following steps:

[0072] (1) Mixed NaNi 0.33 Fe 0.33 Mn 0.33 O2 cathode material (commercially available), 1,5-naphthalene disulfonic acid (NTDS), and tetrahydrofuran (THF) solvent were stirred and dissolved, and heated in a water bath at 60 ° C for 6 h to deposit the organic material on the surface of the sodium ion cathode material to form a first coating layer. After heating, the mixed solution was filtered after cooling to room temperature. The solid material was washed 3 times with THF solvent and dried to obtain NaNi containing the first coating layer. 0.33 Fe 0.33 Mn 0.33 O2 sodium ion positive electrode material; among them, NaNi 0.33 Fe 0.33 Mn 0.33 The mass ratio of O2 cathode material and 1,5-naphthalene disulfonic acid (NTDS) is 1:0.1.

[0073] (2) Mixed NaNi containing the first coating layer 0.33 Fe 0.33 Mn 0.33 O2 sodium ion positive electrode material, polyacrylic acid, acetylene black, BaCl2 additive and water, and performing a first reaction for 10 hours to obtain the positive electrode slurry;

[0074] Among them, NaNi 0.33 Fe 0.33 Mn 0.33 The mass ratio of O2 sodium ion positive electrode material to BaCl2 additive is 1:0.025, NaNi 0.33 Fe 0.33 Mn 0.33 The mass ratio of O2 sodium ion positive electrode material, polyacrylic acid and acetylene black is 8:1:1.

[0075] The TEM image of the sodium ion positive electrode material containing the first coating layer prepared in step (1) is as follows Figure 1 As shown, from Figure 1 It can be seen that the surface of the sodium ion positive electrode material is coated with a layer of organic material.

[0076] The structural diagram of the sodium ion positive electrode material in the prepared positive electrode slurry is as follows: Figure 2 As shown, wherein 1-second coating layer, 2-first coating layer, 3-sodium ion positive electrode material core, Figure 2 It can be seen that the generated precipitation protective layer is evenly and densely coated on the surface of the material.

[0077] (a) TEM Mapping schematic diagram and (b) linear scan of the prepared sodium ion positive electrode material Figure 3 As shown, from Figure 3It can be seen that the generated precipitation protective layer is evenly and densely coated on the surface of the material.

[0078] The long cycle stability of the prepared sodium ion cathode material is as follows Figure 4 As shown, from Figure 4 It can be seen that the sodium ion positive electrode material prepared by the aqueous homogenization system is stable in the aqueous phase, and the sodium ion battery has excellent long-cycle performance, which is comparable to the performance of the oil-based homogenization process and secondary batteries.

[0079] Example 2

[0080] This embodiment provides a sodium ion positive electrode material and a method for preparing a sodium ion positive electrode slurry, the preparation method comprising the following steps:

[0081] (1) Sodium vanadium phosphate (Na3V2(PO4)3 material (commercially available), 1,3,5-naphthalenetrisulfonic acid, and tetrahydrofuran (THF) solvent were mixed, stirred and dissolved, and heated in a water bath at 70°C for 6 hours to deposit the organic material on the surface of the sodium ion positive electrode material to form a first coating layer. After heating was completed and cooled to room temperature, the mixed solution was filtered, and the obtained solid matter was washed three times with THF solvent and dried to obtain sodium vanadium phosphate (Na3V2(PO4)3 sodium ion positive electrode material containing the first coating layer; wherein, NaNi 0.33 Fe 0.33 Mn 0.33 The mass ratio of O2 positive electrode material and 1,3,5-naphthalenetrisulfonic acid is 1:0.5.

[0082] (2) Mixed NaNi containing the first coating layer 0.33 Fe 0.33 Mn 0.33 O2 sodium ion positive electrode material, sodium polymethacrylate, conductive graphite, CaCl2 additive and water, and the positive electrode slurry is obtained by a first reaction for 10 hours;

[0083] Among them, NaNi 0.33 Fe 0.33 Mn 0.33 The mass ratio of O2 sodium ion positive electrode material to CaCl2 additive is 1:0.2, NaNi 0.33 Fe 0.33 Mn 0.33 The mass ratio of O2 sodium ion positive electrode material, sodium polymethacrylate and conductive graphite is 8:1:1.

[0084] Example 3

[0085] This embodiment provides a sodium ion positive electrode material and a method for preparing a sodium ion positive electrode slurry, the preparation method comprising the following steps:

[0086] (1) 1,4-Benzene diphosphonic acid is placed in a culture dish, and sodium iron phosphate NaFePO4 positive electrode material (commercially available) is suspended in a container above. The culture dish is heated at 120°C for 6 hours to volatilize 1,4-Benzene diphosphonic acid and spontaneously grow on the surface of the positive electrode material to form a coating layer. After cooling to room temperature, the internal powder is stirred, and then heating, cooling, and stirring are repeated 4 times to obtain sodium iron phosphate NaFePO4 sodium ion positive electrode material containing the first coating layer.

[0087] (2) Mixed NaNi containing the first coating layer 0.33 Fe 0.33 Mn 0.33 O2 sodium ion positive electrode material, sodium alginate, carbon nanotubes, ZnCl2 additive and water, and the positive electrode slurry is obtained by a first reaction for 10 hours;

[0088] Among them, NaNi 0.33 Fe 0.33 Mn 0.33 The mass ratio of O2 sodium ion positive electrode material to ZnCl2 additive is 1:0.3, NaNi 0.33 Fe 0.33 Mn 0.33 The mass ratio of O2 sodium ion positive electrode material, sodium alginate and carbon nanotubes is 8:1:1.

[0089] Example 4

[0090] This embodiment provides a method for preparing a sodium ion positive electrode slurry, which differs from Example 1 only in that the mass ratio of the sodium ion positive electrode material and the water-soluble salt additive in the first coating layer in step (2) is 1:0.005.

[0091] Example 5

[0092] This embodiment provides a method for preparing a sodium ion positive electrode slurry, which differs from Example 1 only in that the mass ratio of the sodium ion positive electrode material and the water-soluble salt additive in the first coating layer in step (2) is 1:0.5.

[0093] Example 6

[0094] This embodiment provides a method for preparing a sodium ion positive electrode slurry, which differs from Example 1 only in that the mass ratio of the sodium ion positive electrode material to the organic material in step (1) is 1:0.05.

[0095] Example 7

[0096] This embodiment provides a method for preparing a sodium ion positive electrode slurry, which differs from Example 1 only in that the mass ratio of the sodium ion positive electrode material to the organic material in step (1) is 1:1.5.

[0097] Comparative Example 1

[0098] This comparative example provides a method for preparing a sodium ion positive electrode slurry. The only difference from Example 1 is that when preparing the sodium ion positive electrode slurry, step (2) adopts an oil-based reaction system and replaces the solvent water with an equal amount of N-methylpyrrolidone.

[0099] Comparative Example 2

[0100] This comparative example provides a method for preparing a sodium ion positive electrode slurry, which differs from Example 1 only in that, when preparing the sodium ion positive electrode slurry, no water-soluble salt additive is added in step (2).

[0101] Comparative Example 3

[0102] This comparative example provides a method for preparing a sodium ion positive electrode slurry, which differs from Example 1 only in that, when preparing the sodium ion positive electrode slurry, no organic material is added in step (1).

[0103] Test method: The positive electrode slurries prepared in Examples 1 to 7 and Comparative Examples 1 to 3 were coated on the current collector and dried in vacuum at 105°C for 5 hours. The electrode sheets were rolled using a roller press at a pressure of 10 MPa to reduce the thickness of the electrode sheets from 60 μm before rolling to 30 μm after rolling. The compaction density after rolling was 3.0 g·cm -3 , and then punch the electrode into a 12mm positive electrode.

[0104] CR2032 button-type batteries were assembled in an argon-filled glove box using a sodium sheet with a diameter of 16 mm as the negative electrode, a glass fiber separator Grade GF / A as the separator, and NaClO4 (PC=100 Vol%, 3% FEC) as the electrolyte.

[0105] Test standard: At a constant temperature of 26°C, button-type batteries were subjected to constant current discharge testing using a Xinwei electrochemical workstation. The voltage range was 2.0-4.0V, and three cycles of pre-activation were performed at a current density of 0.1C, followed by a long-term cycle test at a current density of 1C.

[0106] Table 1

[0107] <![CDATA[Initial discharge capacity / mAh·g -1 > Capacity retention after 100 cycles / % Example 1 119 95.1 Example 2 115 95.9 Example 3 112 96.9 Example 4 33 97.0 Example 5 100 90.1 Example 6 28 97.5 Example 7 98 89.9 Comparative Example 1 120 82.2 Comparative Example 2 62 87.6 Comparative Example 3 25 96.9

[0108] The test results show that:

[0109] (1) It can be seen from Examples 1 to 3 that the present invention provides an aqueous homogenization method, which can greatly reduce environmental pollution and reduce costs by using cheap, non-toxic, and pollution-free water as a solvent. Water is used as a solvent in the homogenization process to reduce production costs. At the same time, by adding a water-soluble salt additive to the slurry, the water-soluble salt additive and the organic material in the sodium ion positive electrode material containing the first coating layer spontaneously undergo a double decomposition reaction, forming a precipitation protective layer - an artificial solid electrolyte interface layer (CEI) on the surface of the sodium ion positive electrode material, which not only ensures the stability of the sodium ion positive electrode material to water, but also improves the ionic conductivity of the coating layer, maintains the structural stability of the sodium ion positive electrode material during long-term circulation, and improves the service life of the sodium ion battery.

[0110] (2) By comparing Example 1 with Example 4-Example 5, it can be seen that the present invention further controls the mass ratio of the sodium ion positive electrode material and the water-soluble salt additive of the first coating layer to 1: (0.01-0.1) to ensure that a complete precipitation protective layer is formed on the surface of the first coating layer of the sodium ion positive electrode material. While ensuring the water stability of the positive electrode material, it can have a higher ionic conductivity. The additive content will have a significant impact on the electrochemical performance of the electrode after subsequent water slurry. When the additive content is too little, the generated precipitation layer cannot completely cover the surface of the positive electrode material. The hydrophobic performance of the precipitate is greatly reduced, which will cause the gram capacity of the electrode to be significantly lower than that of the oil slurry; when the additive content is too much, the precipitation layer is too thick, which will also affect the electrode during the cycle. + The migration of the electrolyte results in that the gram capacity and rate performance are significantly lower than those of the oil-based stirred slurry electrode.

[0111] (3) By comparing Example 1 with Example 6-Example 7, it can be seen that the present invention further controls the mass ratio of sodium ion positive electrode material to organic material to be 1: (0.1-1) to achieve the integrity of the first coating layer, so as to achieve the auxiliary hydrophobic effect. If the mass of the organic material is too small, the organic molecules will be coated unevenly and densely, resulting in poor stability of the positive electrode material in the aqueous phase, and ultimately resulting in the gram capacity of the electrode being lower than that of the oil-based slurry electrode; if the mass of the organic material is too large, the organic molecule coating layer is too thick, which affects the Na + The embedding / de-embedding results in lower rate performance and gram capacity than that of oil-based slurry electrodes.

[0112] (4) By comparing Example 1 with Comparative Example 1, Figure 4 It can be seen that the long cycle performance of the secondary battery prepared by the aqueous homogenization method of the present invention is better than the long cycle stability of the sodium ion battery prepared by the oil-based mixing method.

[0113] (5) It can be seen from Example 1 and Comparative Example 2 that when no water-soluble salt additive is added during the aqueous homogenization process, a precipitated protective layer is formed, resulting in a low ionic conductivity on the surface of the positive electrode material, which is not conducive to the battery capacity.

[0114] (6) It can be seen from Example 1 and Comparative Example 3 that when no organic material is added during the aqueous homogenization process, the sodium ion positive electrode material is not effectively protected, the water environment corrodes the sodium ion battery positive electrode material, and the active sodium ions inside the material are continuously released, thereby causing serious distortion of the internal structure of the material and rapid decay of the battery capacity. From Comparative Examples 2 and 3, it can be seen that the first coating layer and the second coating layer in the present invention cooperate with each other to protect the positive electrode material from water erosion while also ensuring the cyclic stability of the sodium ion positive electrode material. Both are indispensable, thereby realizing a method for aqueous homogenization of sodium ion positive electrode materials.

[0115] In summary, the present invention provides an aqueous homogenization method, which can greatly reduce pollution to the environment and reduce costs by using cheap, non-toxic and pollution-free water as a solvent. Water is used as a solvent in the homogenization process to reduce production costs. At the same time, by adding a water-soluble salt additive to the slurry, the water-soluble salt additive and the organic material in the sodium ion positive electrode material containing the first coating layer spontaneously undergo a double decomposition reaction, and a precipitation protective layer - an artificial solid electrolyte interface layer (CEI) is generated on the surface of the sodium ion positive electrode material, which not only ensures the stability of the sodium ion positive electrode material to water, but also improves the ionic conductivity of the coating layer, maintains the structural stability of the sodium ion positive electrode material during long-term circulation, and improves the service life of the sodium ion battery.

[0116] The applicant declares that the above is only a specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Those skilled in the art should understand that any changes or substitutions that can be easily thought of by those skilled in the art within the technical scope disclosed by the present invention fall within the scope of protection and disclosure of the present invention.

Claims

1. A sodium ion positive electrode material, characterized in that The sodium ion positive electrode material comprises a sodium ion positive electrode material core, a first coating layer coated on the surface of the sodium ion positive electrode material core, and a second coating layer coated outside the first coating layer; The raw material of the first coating layer includes an organic material having a hydrophobic molecular skeleton and at least two anionic head groups; The second coating layer includes a precipitation product of a reaction between an anionic head group in an organic material and a water-soluble salt.

2. The sodium ion positive electrode material according to claim 1, characterized in that The thickness of the first coating layer is 2nm-10nm.

3. The sodium ion positive electrode material according to claim 1, characterized in that The thickness of the second coating layer is 2nm-10nm.

4. The sodium ion positive electrode material according to claim 1, characterized in that The organic material includes any one of 1,5-naphthalene disulfonic acid, 1,3,5-naphthalene trisulfonic acid, 1,3,6-naphthalene trisulfonic acid, 1,3,7-naphthalene trisulfonic acid, 1,3,6,8-pyrene tetrasulfonic acid, 1,4-benzenediphosphonic acid, 1,4-butanedisulfonic acid, 12-mercaptododecylphosphoric acid, 1,5-pentane diphosphoric acid or 1,12-dodecane diphosphoric acid, or a combination of at least two thereof.

5. The sodium ion positive electrode material according to claim 1, characterized in that The precipitated product in the second coating layer includes any one of a barium salt, a magnesium salt, a calcium salt or a zinc salt, or a combination of at least two of the salts.

6. A method for preparing the sodium ion positive electrode material according to any one of claims 1 to 5, characterized in that: The preparation method of the sodium ion positive electrode material comprises the following steps: coating an organic material on the surface of a sodium ion positive electrode material by a liquid phase method and / or a gas phase method to prepare a sodium ion positive electrode material containing a first coating layer; The sodium ion positive electrode material containing the first coating layer, a water-soluble salt additive and water are mixed, and the sodium ion positive electrode material is obtained through reaction and separation.

7. A positive electrode slurry, characterized in that: The positive electrode slurry includes the sodium ion positive electrode material according to any one of claims 1 to 5.

8. A method for preparing a positive electrode slurry according to claim 7, characterized in that: The preparation method comprises the following steps: coating an organic material on the surface of a sodium ion positive electrode material by a liquid phase method and / or a gas phase method to prepare a sodium ion positive electrode material containing a first coating layer; The sodium ion positive electrode material containing the first coating layer, a conductive agent, a binder, a water-soluble salt additive and water are mixed and the positive electrode slurry is obtained through a first reaction.

9. The method for preparing the positive electrode slurry according to claim 8, characterized in that: The binder is a water-soluble binder.

10. The method for preparing the positive electrode slurry according to claim 8, wherein: The mass ratio of the sodium ion positive electrode material and the water-soluble salt additive in the first coating layer is 1:0.01-0.

3.

11. The method for preparing the positive electrode slurry according to claim 8, wherein: The water-soluble salt additive includes any one of soluble barium salt, soluble magnesium salt, soluble calcium salt or soluble zinc salt, or a combination of at least two thereof.

12. The preparation method according to claim 8, characterized in that The liquid phase method comprises the following steps: mixing a sodium ion positive electrode material, an organic material and a first solvent, and performing a second reaction to obtain a sodium ion positive electrode material containing a first coating layer.

13. The method for preparing the positive electrode slurry according to claim 12, wherein: The mass ratio of the sodium ion positive electrode material to the organic material is 1:0.1-1.

14. The method for preparing the positive electrode slurry according to claim 12, wherein: The first solvent includes any one of tetrahydrofuran, ethanol or acetone, or a combination of at least two thereof.

15. The method for preparing the positive electrode slurry according to claim 12, wherein: The second reaction further includes solid-liquid separation, washing and drying.

16. The method for preparing the positive electrode slurry according to claim 8, wherein: The gas phase method comprises the following steps: heating the organic material, causing the volatilized organic material to deposit on the surface of the sodium ion positive electrode material to form a first coating layer, repeating the deposition and coating 2-4 times to obtain the sodium ion positive electrode material containing the first coating layer.

17. The method for preparing the positive electrode slurry according to claim 16, wherein: The heating temperature is 100°C-150°C.

18. The method for preparing the positive electrode slurry according to claim 16, wherein: The heating time is 4h-8h.

19. A positive electrode plate, characterized in that: The positive electrode sheet is prepared using the positive electrode slurry as claimed in claim 7.

20. A secondary battery, characterized in that: The secondary battery includes the positive electrode sheet according to claim 19.

Citation Information

Patent Citations

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