Efficient wire terminal assembly machine

By designing the guide mechanism and regulation system in the wire terminal assembly machine, the problems of winding and chaos during the multi-strand wire assembly process are solved, and the assembly efficiency and quality are improved.

CN119726298AActive Publication Date: 2025-03-28WUXI LICHENG TECH CO LTD
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Patent Information

Application Number
CN202510091436.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-21
Publication Date
2025-03-28
Estimated Expiration
2045-01-21

AI Technical Summary

Technical Problem

When assembling multi-strand wires and terminals, the existing wire terminal assembly machines lack guidance devices, which leads to trouble-to-dooring and prone to winding problems, affecting assembly quality and efficiency.

Method used

An efficient wire terminal assembly machine is designed, and a guide mechanism is used to support and guide the wires, including a guide support assembly and a guide limiting structure. Through the cooperation of the movable carrier and the control screw, the support and guide guiding position of the wires is controlled.

Benefits of technology

It effectively avoids the problems of winding and chaos in the assembly process of multi-strand wires, reduces operation difficulty, improves assembly quality and efficiency, and meets the flexible assembly needs of multi-strand wires and terminals.

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Abstract

The invention relates to the technical field of wire processing equipment, in particular to an efficient wire terminal assembly machine which comprises a loading plate, a loading box and a guide mechanism. Loading box bodies are arranged on the loading plate at equal intervals, the loading box bodies are connected with a guide mechanism, and the guide mechanism comprises a guide supporting assembly and a guide limiting structure; mainly, on one hand, wires are supported and guided through the arranged guide mechanism, especially when multiple strands of wires and terminals need to be assembled and machined, the problem that the multiple strands of wires are disordered and even wound in the assembling and machining process can be avoided, the operation difficulty of workers is reduced, and the positive influence on improvement of assembling and machining benefits is achieved; and moreover, through the cooperative regulation and control effect of the arranged movable bearing body and the regulation and control screw rod, the supporting and guiding position of the electric wire can be regulated and controlled according to the actual assembling and processing requirements, the working flexibility is high, the actual assembling and processing requirements can be better met, and the assembling and processing benefits are further improved.
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Description

Technical Field

[0001] The invention relates to the technical field of wire processing equipment, in particular to a high-efficiency wire terminal assembly machine. Background Art

[0002] The existing document with announcement number CN114512875A discloses a wire terminal assembly machine, which includes a workbench, a through slot is provided on the top of the workbench, a terminal conveying mechanism and a terminal pushing mechanism are provided on the top of the workbench, and a terminal shell positioning mechanism is provided at the bottom of the workbench; the terminal conveying mechanism includes a conveying channel, the conveying channel is provided on the top of the workbench, and limiting slots are provided on both sides of the conveying channel, two side plate brackets are fixedly provided on the top of the conveying channel, the two side plate brackets are respectively provided on the top of the two limiting slots, a connecting block is provided between the two side plate brackets, a middle plate is provided at the bottom of the connecting block, a spacer is fixedly connected to the bottom of the middle plate, and sliding rods are provided on both sides of the spacer.

[0003] In the existing wire terminal equipment machine, when performing the connection and assembly work between the wire and the terminal body, the wire to be assembled lacks a suitable guide device to assist the assembly work; especially for the assembly of multi-strand wires and terminals, not only is the docking troublesome, but the multi-strand wires may also be entangled during the docking and assembly process, which not only brings inconvenience to the assembly work, but also has a negative impact on the assembly quality and processing efficiency.

[0004] To this end, the present invention proposes a high-efficiency wire terminal assembly machine for solving the above-mentioned problems. Summary of the invention

[0005] The object of the present invention is to provide a high-efficiency wire terminal assembly machine to solve the problems raised in the above-mentioned background technology.

[0006] To achieve the above-mentioned object, the present invention provides the following technical solutions: an efficient wire terminal assembly machine, comprising a loading plate, a loading box body and a guide mechanism; The loading plate is provided with loading boxes at equal intervals, and the loading boxes are connected to a guide mechanism, wherein the guide mechanism includes a guide support assembly and a guide limit structure; The guide mechanism guides and supports the electric wires.

[0007] Preferably, mounting side plates are symmetrically fixedly provided on both sides of the bottom box opening of the loading box body, the mounting side plates are fixedly provided on the loading plate by screws, the side walls of the loading box body are provided with rectangular through grooves, and a movable carrier is provided in the loading box body.

[0008] Preferably, an auxiliary bearing is embedded in the top of the movable carrier, and the auxiliary bearing is sleeved on one end of the regulating screw. The regulating screw is threadedly connected to the top of the loading box body, and a regulating handle is fixed on the top of the regulating screw.

[0009] Preferably, a guide mechanism is provided on one side of the movable carrier, and the guide support assembly in the guide mechanism includes a connecting disk, a connecting rod, a fixed disk, a first auxiliary ball, a support column, a second auxiliary ball, a docking threaded groove, an auxiliary sleeve, a limiting slide groove, an adjustment and positioning slot, a limiting stop plate, a third auxiliary ball, a through hole, a connecting threaded pin and a first auxiliary knob; the connecting disk is fixedly connected to the side wall of the movable carrier by a screw, and a connecting rod is fixedly provided on one side of the connecting disk, and a fixed disk is fixedly provided on the other end of the connecting rod, and the side wall of the fixed disk is equidistantly and movably provided with a first auxiliary ball, one end of the support column is fixedly connected to the fixed disk, and a docking threaded groove is provided on the other end of the support column; the auxiliary sleeve is sleeved on the support column.

[0010] Preferably, the outer side wall of the support column is equidistantly provided with second auxiliary balls, and the first auxiliary balls are equidistantly provided in a ring shape on the side wall of the fixed plate.

[0011] Preferably, the outer side wall of the auxiliary sleeve is provided with a limiting sliding groove, and the limiting sliding groove is provided with regulating and positioning slots at equal intervals.

[0012] Preferably, a third auxiliary ball is equidistantly arranged on one side of the limit stop plate, and a through hole is penetrated at the center position of the limit stop plate, and the third auxiliary ball is equidistantly arranged in a ring shape; a first auxiliary knob is fixedly arranged at one end of the connecting thread pin, and a rotating auxiliary protrusion is fixedly arranged at an equidistant position on the side of the first auxiliary knob, and the connecting thread pin passes through the through hole and is threadedly connected to the docking thread groove at the end of the support column.

[0013] Preferably, a guide limiting structure is provided on the auxiliary sleeve, and the guide limiting structure includes a supporting ring, an annular limiting groove, a limiting slider, a cylindrical threaded groove, a positioning screw and a second auxiliary knob; the supporting ring is movably sleeved on the auxiliary sleeve, and a limiting slider is fixedly provided on the inner wall of the supporting ring, the limiting slider is slidably connected in the limiting groove, and an annular limiting groove is provided on the outer wall of the supporting ring.

[0014] Preferably, a cylindrical thread groove is provided in the support collar, the cylindrical thread groove extends into the limiting slider, a positioning screw is provided in the cylindrical thread groove for matching threaded connection, and a second auxiliary knob is fixedly provided at one end of the positioning screw.

[0015] Preferably, the cylindrical thread groove corresponds to the setting position of the regulating and positioning slot, and one end of the positioning screw is adapted to be engaged with the regulating and positioning slot.

[0016] Compared with the prior art, the present invention has the following beneficial effects: The wire terminal assembly machine device designed in the present invention mainly supports and guides the wires through the set guide mechanism, especially when multiple wires and terminals need to be assembled and processed, it can avoid the problem of confusion or even entanglement of the multiple wires during the assembly and processing, save the operating difficulty of the staff, and have a positive impact on improving the efficiency of assembly and processing; secondly, through the coordinated regulation of the set movable carrier and the regulating screw, the support and guide position of the wire can be regulated according to the actual assembly and processing requirements, the working flexibility is high, and the actual assembly and processing requirements can be better met, and the assembly and processing efficiency is further improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the structural connection of the guide mechanism of the wire terminal assembly machine of the present invention; Figure 2 For the present invention Figure 1 A magnified schematic diagram of the structural connection at center A; Figure 3 It is a front side schematic diagram of the connection between the guide support assembly, the guide limit structure and the loading box structure of the present invention; Figure 4 For the present invention Figure 3 A magnified schematic diagram of the structural connection at B in the middle; Figure 5 It is a schematic diagram of the rear side of the connection between the guide support assembly, the guide limit structure and the loading box structure of the present invention; Figure 6 It is a schematic diagram of the front side of the connection between the guide support assembly and the guide limit structure of the present invention; Figure 7 For the present invention Figure 6 A magnified schematic diagram of the structural connection at C in the middle; Figure 8 For the present invention Figure 6 The enlarged schematic diagram of the structural connection at D in the middle; Fig. 9 It is a schematic diagram of the tail side of the connection between the guide support assembly and the guide limit structure of the present invention; Fig.10 For the present invention Fig. 9 Enlarged schematic diagram of the structural connection at point E in the middle.

[0018] In the figure: loading plate 1, wire 2, loading box body 3, mounting side plate 301, rectangular through groove 302, movable carrier 303, auxiliary bearing 304, regulating screw 305, regulating handle 306, connecting plate 401, connecting rod 402, fixing plate 403, first auxiliary ball 404, supporting column 405, second auxiliary ball 406, docking thread groove 407, auxiliary sleeve 408, limiting slide groove 409, regulating and positioning slot 410, limiting baffle 411, third auxiliary ball 412, through hole 413, connecting thread pin 414, first auxiliary knob 415, supporting collar 501, annular limiting groove 502, limiting slider 503, cylindrical thread groove 504, positioning screw 505, second auxiliary knob 506. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the present invention are described clearly and completely below. The embodiments of the present invention and all other embodiments obtained by ordinary technicians in the field without creative work are within the scope of protection of the present invention.

[0020] Example 1: Please refer to Figure 1-Figure 10 A high-efficiency wire terminal assembly machine includes a loading plate 1, a loading box body 3 and a guide mechanism; the loading box body 3 is equidistantly arranged on the loading plate 1, and the loading box body 3 is connected to the guide mechanism, and the guide mechanism includes a guide support component and a guide limit structure; wherein the guide mechanism guides and supports the wire 2; that is, when the wire and terminal are assembled, the multi-strand wire 2 is mainly guided and supported by the set guide mechanism, so as to avoid the problem of entanglement of the wire 2 during the assembly process.

[0021] Here, mounting side plates 301 are symmetrically fixedly arranged on both sides of the bottom box opening of the loading box body 3, and the mounting side plates 301 are fixedly arranged on the loading plate 1 by screws, and the side walls of the loading box body 3 are provided with rectangular through grooves 302, and a movable carrier 303 is arranged in the loading box body 3; here, an auxiliary bearing 304 is embedded in the top of the movable carrier 303, and the auxiliary bearing 304 is sleeved at one end of the regulating screw 305, and the regulating screw 305 is threadedly connected and arranged at the top of the loading box body 3, and a regulating handle 306 is fixedly arranged on the top of the regulating screw 305; wherein when the guide mechanism is adjusted, according to the actual support and guide requirements, the regulating screw 305 is rotated by the regulating handle 306, and the regulating screw 305 drives the movable carrier 303 to move, thereby driving the position of the guide mechanism to be adjusted.

[0022] Here, the loading box body 3 is fixed by installing the side panel 301 with screws, which is fixed on the loading plate 1, and multiple groups are arranged on the loading plate 1. The loading box body 3 is detachably arranged to provide convenience for subsequent maintenance work; when installing and fixing, according to actual installation requirements, holes are punched on the loading plate 1, and after the loading box body 3 is placed in the corresponding position, the side panel 301 is finally fixed by the set screws.

[0023] Therefore, the present invention mainly supports and guides the wire 2 through the provided guide mechanism, especially when it is necessary to assemble and process multiple strands of wire 2 and terminals, so as to avoid confusion or even entanglement of the multiple strands of wire 2 during the assembly process, thereby reducing the operating difficulty of the staff and having a positive impact on improving the efficiency of assembly and processing; furthermore, through the coordinated regulation of the provided movable carrier 303 and the regulating screw 305, the support and guide position of the wire 2 can be regulated according to the actual assembly and processing requirements, with high working flexibility, better meeting the actual assembly and processing requirements, and further improving its assembly and processing efficiency.

[0024] Example 2: Based on Example 1, please refer to Figure 4-Figure 10, a guide mechanism is provided on one side of the movable carrier 303, and the guide support assembly in the guide mechanism includes a connecting disk 401, a connecting rod 402, a fixed disk 403, a first auxiliary ball 404, a support column 405, a second auxiliary ball 406, a docking threaded groove 407, an auxiliary sleeve 408, a limiting slide groove 409, an adjustment and positioning slot 410, a limiting stopper 411, a third auxiliary ball 412, a through hole 413, a connecting threaded pin 414 and a first auxiliary knob 415; the connecting disk 401 is fixedly connected to the side wall of the movable carrier 303 by screws, and a connecting rod 402 is fixedly provided on one side of the connecting disk 401, and a fixed disk 403 is fixedly provided on the other end of the connecting rod 402, and a first auxiliary ball 404 is equidistantly and movably provided on the side wall of the fixed disk 403, one end of the support column 405 is fixedly connected to the fixed disk 403, and the other end of the support column 405 A docking thread groove 407 is provided; an auxiliary sleeve 408 is sleeved on the support column 405; here, a second auxiliary ball 406 is equidistantly provided on the outer wall of the support column 405, and the first auxiliary ball 404 is equidistantly provided in a ring shape on the side wall of the fixed plate 403; here, a limiting slide groove 409 is provided on the outer wall of the auxiliary sleeve 408, and a regulating and positioning card groove 410 is equidistantly provided in the limiting slide groove 409; here, a third auxiliary ball 412 is equidistantly provided on one side of the limiting stop plate 411, and a through hole 413 is penetrated at the center position of the limiting stop plate 411, and the third auxiliary ball 412 is equidistantly provided in a ring shape; a first auxiliary knob 415 is fixedly provided at one end of the connecting thread pin 414, and a rotating auxiliary protrusion is fixedly provided at an equidistant position on the side position of the first auxiliary knob 415, and the connecting thread pin 414 passes through the through hole 413 and is threadedly connected to the docking thread groove 407 at the end of the support column 405.

[0025] The auxiliary sleeve 408 is provided with a guide limit structure, which includes a support collar 501, an annular limit groove 502, a limit slider 503, a cylindrical thread groove 504, a positioning screw 505 and a second auxiliary knob 506; the support collar 501 is movably sleeved on the auxiliary sleeve 408, and a limit slider 503 is fixedly provided on the inner side wall of the support collar 501, and the limit slider 503 is slidably connected in the limit slide groove 409, and the outer side of the support collar 501 is fixedly provided with a limit slider 503. The wall is provided with an annular limiting groove 502; a cylindrical thread groove 504 is provided in the supporting ring 501, the cylindrical thread groove 504 extends into the limiting slider 503, a positioning screw 505 is provided in the cylindrical thread groove 504 for matching thread connection, and a second auxiliary knob 506 is fixedly provided at one end of the positioning screw 505; the cylindrical thread groove 504 here corresponds to the setting position of the regulating and positioning slot 410, and one end of the positioning screw 505 is matched and connected with the regulating and positioning slot 410.

[0026] In this embodiment, when guiding and supporting the wire 2, the wire 2 is directly placed in the annular limiting groove 502 on the supporting ring 501, and the supporting ring 501 here is provided with multiple groups on the auxiliary sleeve 408, which can better adapt to the support and guidance of multiple strands of wires 2, which is beneficial to the assembly and processing of the wires 2 and the terminals. Moreover, the supporting ring 501 here is movably arranged on the auxiliary sleeve 408, and the spacing can be adjusted according to the assembly and processing requirements of the wire 2, that is, the spacing of adjacent supporting rings 501 can be adjusted, that is, the supporting ring 501 is slid and adjusted on the auxiliary sleeve 408. After adjusting to the appropriate position, the positioning screw 505 is rotated by the second auxiliary knob 506, so that one end of the positioning screw 505 is inserted into the regulating and positioning groove 410 at the corresponding position in the limiting slide groove 409. In this process, the limiting slider 503 arranged on the inner side wall of the supporting ring 501 slides in the limiting slide groove 409, which is for the supporting ring The positioning of the ring 501 can be completed, and the movable setting of the support ring 501 on the auxiliary sleeve 408 can further improve the flexibility of supporting and guiding the wire 2; when the control of the support ring 501 is completed, the position of the support column 405 can also be controlled according to actual processing requirements; that is, it is achieved by adjusting the movable carrier 303 by the control screw 305; in this process, the auxiliary sleeve 408 set on the support column 405 is also movable, and its purpose is that when the wire 2 is guided and supported, the auxiliary sleeve 408 set may also roll when the wire 2 is moving, so as to avoid friction damage to the wire 2 as much as possible; here, the first auxiliary ball 404 is set on the side wall of the fixed plate 403, the second auxiliary ball 406 is set on the outer side wall of the support column 405, and the third auxiliary ball 412 is set on the side wall of the limit stop plate 411 to provide an auxiliary effect on the rolling of the auxiliary sleeve 408.

[0027] The support ring 501 provided here is movably provided on the auxiliary sleeve 408, which, on the one hand, improves its flexibility in guiding and supporting the electric wire 2; on the other hand, it is convenient for disassembly, replacement and maintenance of the support ring 501. That is, when disassembly is required, firstly, the connecting threaded pin 414 is loosened by the first auxiliary knob 415, so that one end of the connecting threaded pin 414 is separated from the docking threaded groove 407 on the end face of the support column 405, and the installation and fixation of the limit stopper 411 can be released. Then, the limit stopper 411 is removed, and then the support ring 501 on the auxiliary sleeve 408 is slid out. After maintenance or replacement of the new support collar 501, the support collar 501 is put on the auxiliary sleeve 408 one by one, and the limiting slider 503 on the inner wall of the support collar 501 is slid into the limiting slide groove 409 on the auxiliary sleeve 408. When it reaches the appropriate position, the support collar 501 can be positioned by tightening the positioning screw 505, and finally the limiting baffle 411 can be installed by connecting the threaded pin 414. If the guide support assembly needs to be disassembled as a whole, the fixing of the connecting disc 401 and the movable carrier 303 can be directly released. The operation is simple and the replacement is convenient.

[0028] Here, when supporting and guiding the wire 2, if it is necessary to have a tightening effect on the wire 2 on the basis of the support and guiding, the positions of adjacent support columns 405 can be staggered and adjusted, that is, the wire 2 passes through the upper part of the annular limit groove 502 on the first support ring 501, and then when it reaches the position of the annular limit groove 502 on the support ring 501 in the next guide mechanism, it is wrapped around from the bottom side, and then passes through the upper part of the annular limit groove 502 on the support ring 501 in the next guide mechanism, forming a serpentine support guide, which also has a corresponding tightening effect. In this process, it is necessary to rotate the regulating screw 305 through the regulating handle 306, so that the regulating screw 305 drives the movable carrier 303 to move, and then drives the guide mechanism at the side position of the movable carrier 303 to be adjusted accordingly, and it can be completed after reaching the corresponding position.

[0029] Here, the number of support rings 501 set on the auxiliary sleeve 408 can be determined according to the number of strands of the wire 2 and the terminal to be assembled. Of course, several groups of support rings 501 can be set for backup. It is only necessary to adjust and set the support rings 501 that can be used; the support rings 501 that are not used can be stacked closely; the annular limit groove 502 set on the support ring 501 can also be selected and replaced according to the thickness of the wire 2 to be assembled, so as to further improve its guiding support flexibility.

[0030] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An efficient wire terminal assembly machine, characterized in that: It comprises a loading plate (1), a loading box body (3) and a guide mechanism; The loading plate (1) is provided with loading boxes (3) at equal intervals, the loading boxes (3) being connected to a guide mechanism, the guide mechanism comprising a guide support assembly and a guide limit structure; The guide mechanism guides and supports the electric wire (2).

2. The high-efficiency wire terminal assembly machine according to claim 1, characterized in that: Mounting side plates (301) are symmetrically fixedly arranged on both sides of the bottom box opening of the loading box body (3); the mounting side plates (301) are fixedly arranged on the loading plate member (1) by means of screws; a rectangular through slot (302) is arranged on the side wall of the loading box body (3); and a movable bearing body (303) is arranged in the loading box body (3).

3. The high-efficiency wire terminal assembly machine according to claim 2, characterized in that: The top end of the movable carrier (303) is embedded with an auxiliary bearing (304), and the auxiliary bearing (304) is sleeved on one end of an adjusting screw (305). The adjusting screw (305) is threadedly connected to the top end of the loading box body (3), and an adjusting handle (306) is fixedly provided on the top end of the adjusting screw (305).

4. The high-efficiency wire terminal assembly machine according to claim 2, characterized in that: A guide mechanism is provided on one side of the movable carrier (303), wherein the guide support assembly in the guide mechanism comprises a connecting plate (401), a connecting rod (402), a fixing plate (403), a first auxiliary ball (404), a supporting column (405), a second auxiliary ball (406), a docking thread groove (407), an auxiliary sleeve (408), a limiting slide groove (409), a regulating and positioning slot (410), a limiting stop plate (411), a third auxiliary ball (412), a through hole (413), a connecting thread pin (414) and a first auxiliary knob (415); the connecting plate (401) The disk (401) is fixedly connected to the side wall of the movable carrier (303) by means of screws, and a connecting rod (402) is fixedly provided on one side of the connecting disk (401), and a fixed disk (403) is fixedly provided on the other end of the connecting rod (402), and a first auxiliary ball (404) is movably provided on the side wall of the fixed disk (403) at equal intervals, and one end of the supporting column (405) is fixedly connected to the fixed disk (403), and a docking thread groove (407) is provided on the other end of the supporting column (405); the auxiliary sleeve (408) is sleeved on the supporting column (405).

5. The high-efficiency wire terminal assembly machine according to claim 4, characterized in that: Second auxiliary balls (406) are arranged at equal intervals on the outer side wall of the support column (405), and the first auxiliary balls (404) are arranged at equal intervals in a ring shape on the side wall of the fixed plate (403).

6. The high-efficiency wire terminal assembly machine according to claim 4, characterized in that: The outer side wall of the auxiliary sleeve (408) is provided with a limit sliding groove (409), and the limit sliding groove (409) is provided with regulating and positioning slots (410) at equal distances.

7. The high-efficiency wire terminal assembly machine according to claim 4, characterized in that: A third auxiliary ball (412) is equidistantly arranged on one side of the limit stop plate (411), and a through hole (413) is provided at the center of the limit stop plate (411), and the third auxiliary ball (412) is equidistantly arranged in a ring shape; a first auxiliary knob (415) is fixedly arranged at one end of the connecting threaded pin (414), and a rotating auxiliary protrusion is equidistantly fixedly arranged on the side of the first auxiliary knob (415), and the connecting threaded pin (414) passes through the through hole (413) and is threadedly connected to a docking thread groove (407) at the end of the support column (405).

8. The high-efficiency wire terminal assembly machine according to claim 4, characterized in that: The auxiliary sleeve (408) is provided with a guide limit structure, and the guide limit structure comprises a support collar (501), an annular limit groove (502), a limit slider (503), a cylindrical thread groove (504), a positioning screw (505) and a second auxiliary knob (506); the support collar (501) is movably sleeved on the auxiliary sleeve (408), and the inner side wall of the support collar (501) is fixedly provided with a limit slider (503), the limit slider (503) is slidably connected in the limit slide groove (409), and the outer side wall of the support collar (501) is provided with an annular limit groove (502).

9. The high-efficiency wire terminal assembly machine according to claim 8, characterized in that: The support collar (501) is provided with a cylindrical thread groove (504), the cylindrical thread groove (504) extending into the limiting slider (503), a positioning screw (505) is provided in the cylindrical thread groove (504) in a threaded connection therewith, and a second auxiliary knob (506) is fixedly provided at one end of the positioning screw (505).

10. The high-efficiency wire terminal assembly machine according to claim 8, characterized in that: The cylindrical thread groove (504) corresponds to the setting position of the regulating and positioning slot (410), and one end of the positioning screw (505) is adapted to be engaged with the regulating and positioning slot (410).

Citation Information

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