Product rest state management method and device, electronic equipment and storage medium

Abstract

The invention relates to the technical field of visual management, in particular to a product resting state management method and device, electronic equipment and a storage medium, an indicator light is correspondingly arranged on each placement station on a resting shelf, and the method comprises the following steps: after a division instruction is triggered, when a product is placed on the placement station, determining that the product is placed on the placement station; dividing the indicating lamps corresponding to the products placed in the same batch in the time period of triggering the division instruction into a linkage control group; when the product is taken out, the other indicator lamps in the linkage control group are controlled to execute indication actions according to the linkage control group corresponding to the taken-out product, so that the placement positions of other products belonging to the same batch as the taken-out product are reminded; when a division instruction is triggered, the system divides the indicating lamps corresponding to the same batch of products placed in the instruction triggering time period into a linkage control group, and the division mechanism ensures that the same batch of products can be managed in a unified manner.

Description

Technical Field

[0001] The present invention relates to the field of visual management, and in particular to a method, device, electronic equipment and storage medium for managing a product resting state. Background Art

[0002] In the plate processing, transportation and storage system, the processing of the plate requires a step similar to "resting", which is called "health preservation" in plate processing. Products of the same order may have multiple categories. For example, our resting products include plates, doors and windows, curtain walls, etc., and the products of the same order will be divided into multiple batches for processing according to product categories.

[0003] According to the search results, the curing process of the board mainly includes the following aspects: Curing in the raw material stage: The wood needs to be dried before being processed into boards to adapt to the temperature and humidity conditions of the use environment and reduce cracking and deformation caused by environmental changes. This process generally takes more than 20 days, and the specific duration depends on factors such as tree species, thickness and process. Curing in the gluing process: In board processing, especially in the production of plywood, it is necessary to cure for 12-24 hours after gluing to allow the adhesive to initially solidify and avoid glue overflow during cold pressing, resulting in loose glue on the board. Curing in the puttying process: In order to ensure that the board surface is uniform and flat, the rough board surface needs to be puttyed, and the putty contains a certain amount of water, which is easy to penetrate into the board and cause changes in moisture content. Therefore, a curing process of 7-15 days is required to promote the curing of the putty and balance the internal stress. Requirements for the curing environment: The curing environment must be ventilated, dry, and maintained at room temperature to avoid intrusion by external factors such as sunlight and rain. The boards cannot be stacked and must be separated to ensure that each board can be fully cured. The goal of curing: curing can balance the moisture content inside the board, release the internal stress of the board, reduce deformation and warping, and thus improve the stability and durability of the board. In summary, the "curing" link in board processing is indispensable, which helps to improve the quality of the board and ensure the stability and durability of the board in subsequent use.

[0004] During the resting, if the distance is far or scattered, the picker needs to pick up the goods from multiple resting racks or check repeatedly. For example, if the current number of pick-ups is 20 or more, due to different categories, the products may be scattered in different locations, then he needs to check repeatedly to avoid omissions.

[0005] The actual operation in the prior art is to use some Excel tables or some paper tables to record the location information of the products, or to use a large data screen to display the product information. The picker can understand the location information of the products to be shipped together by looking at the large data screen; but the picker must go to the large screen to look at it or write down the number, location and other information of each product after looking at the large screen, and then go to the warehouse to pick up the goods, so it is easy to make mistakes. In view of this, a product resting state management method, device, electronic device and storage medium are proposed. Summary of the invention

[0006] The purpose of the present invention is to solve the shortcomings of the prior art and to propose a product resting state management method, device, electronic device and storage medium.

[0007] To achieve the above objectives, in a first aspect, the present invention provides a method for managing the resting state of a product, wherein an indicator light is correspondingly provided at each placement station on the resting rack, and the steps of the method include: After the division instruction is triggered, when products are placed at the placement station, the indicator lights corresponding to the products placed in the same batch within the time period when the division instruction is triggered are divided into a linkage control group; When taking out a product, the remaining indicator lights in the linkage control group corresponding to the taken out product perform an indication action to remind the placement of the remaining products belonging to the same batch as the taken out product; Among them, the core steps of this method include dividing linkage control groups and controlling indicator lights to perform indicated actions. First, when the division instruction is triggered, the system will divide the indicator lights corresponding to the same batch of products placed within the instruction triggering time period into a linkage control group. The "batch" here can be defined based on a variety of factors, such as production time, product type, customer order, etc. The division instruction can be triggered manually or automatically by the system according to preset conditions, which provides flexibility for management.

[0008] In actual operation, there may be multiple types of partitioning instructions. For example, in addition to the partitioning based on time, there may also be a partitioning instruction based on product type.

[0009] Preferably, the division instruction includes a product type division instruction, and after the division instruction is triggered, when products are placed at the placement station, the step of dividing the indicator lights corresponding to the products placed in the same batch within the time period when the division instruction is triggered into a linkage control group includes: After the product type classification instruction is triggered, when a product is placed at the placement station, product type information of the product placed at the placement station is obtained, wherein the product type information includes at least one of size information, weight information, and rest standard information; According to the product type information, the indicator lights corresponding to the same type of products in the same batch are divided into one linkage control group, so that when different types of products are placed at the same time, the indicator lights corresponding to different types of products are divided into different linkage control groups; When the product type classification instruction is triggered, the system will obtain the type information of the product placed on the workstation, such as size, weight or rest standard. Based on this information, the system can classify the indicator lights corresponding to the same type of products in the same batch into a linkage control group. This method is particularly suitable for workshops that handle multiple types of products at the same time, and can effectively prevent confusion between different types of products.

[0010] In a second aspect, the present invention provides a product resting state management device, wherein each placement station on the resting rack is provided with an indicator light, and the device comprises: A division module, for dividing the indicator lights corresponding to the products placed in the same batch within the time period when the division instruction is triggered into a linkage control group when products are placed at the placement station after the division instruction is triggered; A control module, used for, when taking out a product, executing an indication action according to the remaining indicator lights in the linkage control group corresponding to the taken out product, so as to remind the placement positions of the remaining products belonging to the same batch as the taken out product; In actual applications, when the product type classification instruction is triggered, the system will obtain the type information of the product placed on the workstation, such as size, weight or rest standard. Based on this information, the system can classify the indicator lights corresponding to the same type of products in the same batch into a linkage control group. This method is particularly suitable for workshops that process multiple types of products at the same time, and can effectively prevent confusion between different types of products.

[0011] In a third aspect, the present invention provides an electronic device, including a processor and a memory, wherein the memory stores computer-readable instructions, and when the computer-readable instructions are executed by the processor, the steps of the above-mentioned product resting state management method are executed.

[0012] The processor is electrically connected to the memory. The processor is the control center of the electronic device, which uses various interfaces and lines to connect various parts of the entire electronic device, and executes various functions of the electronic device and processes data by running or calling computer programs stored in the memory, and calling data stored in the memory, so as to monitor the electronic device as a whole.

[0013] In a fourth aspect, the present invention provides a storage medium having a computer program stored thereon, wherein when the computer program is executed by a processor, the steps in the above method are executed.

[0014] Through the above technical solution, when the computer program is executed by the processor, the method in any optional implementation method of the above first aspect is executed to achieve the following functions; after the division instruction is triggered, when products are placed at the placement station, the indicator lights corresponding to the products placed in the same batch within the time period when the division instruction is triggered are divided into an interlocking control group; when the product is taken out, the remaining indicator lights in the interlocking control group corresponding to the taken out product perform indication actions to remind the placement positions of the remaining products belonging to the same batch as the taken out product.

[0015] Compared with the prior art, the present invention has the following beneficial effects: 1. When the division instruction is triggered, the system will divide the indicator lights corresponding to the same batch of products placed within the instruction triggering time period into a linkage control group. This division mechanism ensures that the same batch of products can be managed uniformly.

[0016] Second, when the product type classification instruction is triggered, the system will obtain the type information of the product placed on the workstation, such as size, weight or rest standard. Based on this information, the system can classify the indicator lights corresponding to the same type of products in the same batch into a linkage control group. This method is particularly suitable for workshops that process multiple types of products at the same time, and can effectively prevent confusion between different types of products.

[0017] 3. When the operator takes out a product, the system will control the other indicators in the group to perform specific indication actions according to the linkage control group to which the product belongs. This indication action can be flashing, changing color or other eye-catching display methods, the purpose is to remind the operator the location of other products in the same batch. In this way, even if other products in the group are scattered in different locations, the operator can quickly locate them, greatly improving work efficiency and reducing the possibility of errors.

[0018] Fourth, in some cases, products from different batches may be taken out at the same time. In order to deal with this complex situation, this method also includes differentiated management of multiple batches of products. The system can identify whether the products taken out belong to different batches. If so, it will control the indicator lights corresponding to the different batches of products to perform different indication actions. This differentiated visual prompt can effectively prevent confusion between different batches of products and further improve the accuracy of management. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic flow chart of the product resting state management method of the present invention.

[0020] Figure 2 It is a structural schematic diagram of the product resting state management device of the present invention.

[0021] Figure 3 It is a schematic structural diagram of the electronic device of the present invention.

[0022] In the figure: 100, electronic device; 101, processor; 102, memory; 201, partition module; 202, control module. DETAILED DESCRIPTION

[0023] The following description is used to disclose the present invention so that those skilled in the art can implement the present invention. The preferred embodiments described below are only examples, and those skilled in the art may think of other obvious variations.

[0024] The present invention provides a method for managing the resting state of a product, which is intended to improve the management efficiency and accuracy of the resting process of a product in a workshop. In a typical embodiment of the present invention, the method is applied to a workshop environment equipped with a resting rack. Each placement station on the resting rack is provided with an indicator light, which is a key component for realizing visual management.

[0025] In actual applications, the resting rack can be a multi-layer and multi-column structure to accommodate products of different sizes and quantities. Each placement station can be an independent compartment or a divided area on the rack, depending on the characteristics of the product and the needs of the workshop. The indicator light is usually installed in a conspicuous position of each placement station, such as the front or top of the station, to ensure that the operator can easily identify it.

[0026] See also Figure 1 The product resting state management method provided in the embodiment of the present application is provided with an indicator light corresponding to each placement station on the resting rack, and the steps of the method include: After the division instruction is triggered, when products are placed at the placement station, the indicator lights corresponding to the products placed in the same batch within the time period when the division instruction is triggered are divided into a linkage control group; When taking out a product, the remaining indicator lights in the linkage control group corresponding to the taken out product perform indication actions to remind the placement of the remaining products belonging to the same batch as the taken out product; Among them, the core steps of the method include dividing linkage control groups and controlling indicator lights to perform indicated actions. First, when the division instruction is triggered, the system will divide the indicator lights corresponding to the same batch of products placed within the instruction triggering time period into a linkage control group. The "batch" here can be defined based on a variety of factors, such as production time, customer orders, etc. The division instruction can be triggered manually or automatically by the system according to preset conditions, which provides flexibility for management. For example, suppose that between 9:00 and 10:00 in the morning, the operator places 10 products of the same type on the resting rack. If the division instruction is triggered at 9:00, the indicator lights corresponding to the 10 products placed between 9:00 and 10:00 will be divided into the same linkage control group. Such a division mechanism ensures that the same batch of products can be managed uniformly, that is, between 9:00 and 10:00 is the time period for triggering the division instruction.

[0027] In actual operation, there may be multiple types of partitioning instructions. For example, in addition to the partitioning based on time, there may also be a partitioning instruction based on product type.

[0028] On this basis, the present invention further proposes that the division instruction includes a product type division instruction. After the division instruction is triggered, when products are placed at the placement station, the steps of dividing the indicator lights corresponding to the products placed in the same batch within the time period when the division instruction is triggered into a linkage control group include: After the product type classification instruction is triggered, when a product is placed at the placement station, product type information of the product placed at the placement station is obtained, where the product type information includes at least one of size information, weight information, and rest standard information; According to the product type information, the indicator lights corresponding to the same type of products in the same batch are divided into a linkage control group, so that when different types of products are placed at the same time, the indicator lights corresponding to different types of products are divided into different linkage control groups; When the product type classification instruction is triggered, the system will obtain the type information of the product placed on the workstation, such as size, weight or rest standard. Based on this information, the system can classify the indicator lights corresponding to the same type of products in the same batch into a linkage control group. This method is particularly suitable for workshops that handle multiple types of products at the same time, and can effectively prevent confusion between different types of products.

[0029] Specifically, the weight of the product can be checked by setting a weight sensor at each placement station, and other sensors or cameras can be set to check the size of the product. An identification code of the resting standard information can also be attached to the product, and the identification code can be obtained through the camera to obtain the resting standard information.

[0030] Among them, another key step of the method is to control the indicator light to perform an indication action when taking out the product. When the operator takes out a product, the system will control the other indicator lights in the group to perform specific indication actions according to the linkage control group to which the taken out product belongs. This indication action can be flashing, changing color or other eye-catching display methods, the purpose of which is to remind the operator the location of other products in the same batch. For example, if the operator takes out a product from the resting rack, other indicator lights belonging to the same linkage control group as the product may flash red at the same time. In this way, even if other products in the group are scattered in different locations, the operator can quickly locate them, greatly improving work efficiency and reducing the possibility of errors.

[0031] The method of the present invention is not only applicable to traditional manufacturing workshops, but can also be extended to other fields that require precise management of batch products, such as food processing, pharmaceutical production, etc. By flexibly configuring the type and trigger conditions of the division instructions, the method can adapt to the specific needs of different industries.

[0032] When implementing this method, it is recommended to use high-quality, long-life LED indicators to ensure long-term stable operation of the system. At the same time, considering the complex light environment that may exist in the workshop, the brightness and color of the indicator light should be selected to ensure that it can be clearly identified under various conditions.

[0033] In addition, in order to further improve the reliability of the system, it is possible to consider introducing a redundant design. For example, in addition to the indicator light, each workstation can be equipped with a small display screen to display more detailed product information. This not only provides more reference information for the operator, but also serves as a backup system when the indicator light fails.

[0034] In general, the product resting state management method provided by the present invention greatly improves the efficiency and accuracy of workshop product management through intelligent group management and intuitive visual prompts. It not only reduces human errors, but also optimizes the workflow, providing strong support for improving product quality and production efficiency. With the advancement of Industry 4.0, this intelligent management method will play an increasingly important role in modern manufacturing.

[0035] Based on the above description, a key feature of the present invention is now discussed in depth: a classification mechanism based on product types. This mechanism not only enriches the functions of the static state visualization management method, but also greatly improves its adaptability and accuracy in complex production environments.

[0036] In modern manufacturing, the same workshop often needs to process multiple types of products at the same time. These products may have significant differences in size, weight, rest requirements, etc. In order to cope with this complexity, the present invention introduces a product type classification instruction. When this instruction is triggered, the system not only considers the batch of the product, but also obtains and analyzes the specific type information of the product on each placement station.

[0037] Product type information may include multiple dimensions. Taking the production of aluminum alloy door and window frames or curtain wall products as an example, the system may consider the following factors: 1. Size information: such as height, length, width, etc. For example, products with a height between 20-90cm are classified into one category.

[0038] 2. Weight information: such as different weight ranges such as 0-10kg, 10-20kg, etc.

[0039] 3. Resting standard information: For example, products that require 24-hour resting are in one category, and products that require 48-hour resting are in another category.

[0040] Based on this information, the system will classify the indicator lights corresponding to the same type of products in the same batch into a linkage control group. This means that if the types of products placed on the placement station are different, they will also be divided into different linkage control groups; This is equivalent to products from the same batch belonging to a linkage control group N, the first type of products in the same batch belonging to linkage control group N1, and the second type of products in the same batch belonging to linkage control group N2.

[0041] Let's take a specific example: suppose a curtain wall product factory produces a batch of curtain walls in the morning, including large curtain walls (80cm high, 18kg in weight, and requires 48 hours of rest) and small curtain walls (35cm high, 10kg in weight, and requires 24 hours of rest). When the large curtain walls and small curtain walls are placed on the placement station, the system will divide them into two different linkage control groups: Linkage control group A: large curtain wall; Linkage control group B: small curtain wall; This refined division mechanism brings many advantages: First, it improves the accuracy of management. When the operator takes out or puts in products, the system can accurately identify and prompt the location of the same type of products, greatly reducing the possibility of confusion.

[0042] Secondly, it optimizes the management of the resting process. Different types of products may require different resting times or conditions. With this division, the system can set unique reminder mechanisms for each type of product to ensure that each product is properly processed.

[0043] Furthermore, this mechanism improves production efficiency. For example, when it is necessary to take out all the small curtain walls that have completed resting, the system can quickly locate all related products without misleading the operator to check the large curtain walls that have not yet completed resting.

[0044] In addition, this division method also facilitates quality control. If a certain type of product is found to have quality problems, managers can quickly locate all products of the same type for inspection without having to inspect all products in the entire batch.

[0045] In practical applications, the flexibility of the system is also reflected. Managers can customize the classification criteria of product types according to specific needs. For example, in some cases, only size information may be considered; in other cases, size, weight and resting standards may need to be considered at the same time. The system allows these parameters to be adjusted and combined according to different production needs.

[0046] Through the above settings, when placing different types of products in the same time period, different linkage control groups can be divided accordingly. By dividing the linkage control groups according to product type information, different types of products can be avoided from being divided into one linkage control group, thereby avoiding confusion. Different types of products can be placed in one time period, thereby improving efficiency.

[0047] To further improve the intelligence of the system, machine learning algorithms can be introduced. The system can automatically adjust and optimize the classification criteria by analyzing historical data to adapt to changing production needs. For example, if it is found that products in a certain size range are often processed together, the system can suggest this range as a new classification criterion.

[0048] In terms of information display, in addition to using indicator lights, the system can also be equipped with a small display screen at each workstation to display more detailed product type information. This can not only provide operators with more reference information, but also provide additional guidance when handling special situations.

[0049] In general, the classification mechanism based on product type greatly enhances the functionality and adaptability of the present invention. It enables the static state visualization management method to accurately cope with complex production environments, providing a powerful and flexible management tool for modern manufacturing. Through this method, factories can significantly improve production efficiency, reduce error rates, and provide strong support for product quality control. With the in-depth development of Industry 4.0, this intelligent and refined management method will play an increasingly important role in the manufacturing industry, driving the entire industry to develop in a more efficient and precise direction.

[0050] In the product resting state management method of the present invention, a key challenge is how to deal with the possible position changes of the product during the resting process. In this regard, this embodiment proposes a clever solution to ensure that the system can accurately track the position changes of the product and update the linkage control group accordingly. This method not only improves the flexibility of the system, but also enhances its adaptability to actual operations.

[0051] Specifically, the system introduces a new trigger mechanism: the adjustment command of the linkage control group. The purpose of this command is to start a series of detection and adjustment processes when the product position changes. Specifically, when the adjustment command is triggered, the system will closely monitor all placement stations on the resting rack within a predefined time period (called the first preset time period).

[0052] The length of this first preset time period can be flexibly set according to actual production needs. For example, in a busy curtain wall production workshop, this time period may be set to 5 minutes; while in a factory with a slower production pace, it may be set to 15 minutes or longer. This flexibility allows the system to adapt to different production environments and operating rhythms.

[0053] During this preset time period, the system's main task is to detect whether new products are placed at different stations than the previously taken out products. The key here is that the system must not only identify the newly placed products, but also determine whether these products are the same as the previously taken out products.

[0054] For example: Assume that in a curtain wall production workshop, there is a linkage control group A, which originally contains 5 workstations with large curtain walls (80cm high, 18kg in weight, and requiring 48 hours of rest). Now, the operator takes out a large curtain wall from one of the workstations (called workstation X). The system immediately triggers an adjustment command and starts a 5-minute monitoring period.

[0055] During these 5 minutes, the system detected that a large curtain wall identical to the one that was taken out was placed on another vacant station (called station Y). At this point, the system would determine that this is most likely the same product, just moved to a new location.

[0056] Based on this judgment, the system will perform the following adjustments: 1. Remove the indicator light on the workstation X where the product was originally taken out from the linkage control group A. This ensures that the workstation is no longer mistakenly considered to still have the relevant product stored.

[0057] 2. Add the indicator light on station Y where the new product is placed to linkage control group A. In this way, the system successfully tracks the new location of the product.

[0058] This dynamic adjustment mechanism brings many advantages: Increased system flexibility: It allows operators to adjust product placement as needed without compromising batch integrity.

[0059] Enhanced location tracking capabilities: The system can reflect the actual storage location of the product in real time, avoiding management confusion caused by location changes.

[0060] Optimized space utilization: Operators can rearrange product storage locations based on actual needs to make better use of resting rack space.

[0061] Reduced human errors: By automatically tracking and updating product locations, the system greatly reduces the errors that may be caused by manual recording and updating.

[0062] In actual applications, this function can be further optimized. For example, the system can introduce intelligent recognition technology, such as RFID tags or computer vision, to more accurately identify whether the product being moved is indeed the same product that was taken out before. This can further improve the accuracy and reliability of the system.

[0063] In addition, the system can also provide a visual movement trajectory map. On the central console, managers can see the movement history of the product on the resting rack, which not only helps to understand the current storage status, but also analyze the operation mode and optimize the workflow.

[0064] The reason for adopting the above setting is that, in actual production, the placement stations on the resting rack and each batch of products do not perfectly correspond to each other, which leads to the possibility of vacant placement stations when a batch of products is placed on the placement stations. With the arrival of the next batch of products, products will continue to be placed at the vacant placement stations. As time goes by, a batch of products may be distributed in different areas. When new products need to be placed, the operator may be faced with a situation where several products are scattered on a resting rack, while another resting rack is placed with products from the same batch and has vacant placement stations. At this time, the operator may move the scattered products to another placement station where products from the same batch are placed and has vacant placement stations. In this case, if there is no processing mechanism, it will cause confusion in the linkage control group.

[0065] In this regard, the present embodiment proposes that an adjustment instruction of the linkage control group will be triggered after the product is taken out, thereby avoiding the above situation causing confusion in the linkage control group.

[0066] In general, this dynamic adjustment mechanism greatly enhances the adaptability and practicality of the present invention. It enables the static state visualization management method to more flexibly cope with various situations in actual production, and provides a smart and practical management tool for modern manufacturing. Through this method, the factory can flexibly adjust the product storage location while ensuring the integrity of the batch, so as to better adapt to the changes in production demand and improve the overall production efficiency and space utilization.

[0067] In the above embodiment, the present invention proposes that the adjustment instruction of the linkage control group will be triggered after the product is taken out, thereby avoiding the above situation causing confusion in the linkage control group. However, in this process, when the product is taken out, it may be in a state where the division instruction is triggered. In this state, it is possible to put in and take out the same product, which will cause confusion in the division of the linkage control group. In this regard, the system introduces an important pre-judgment step: obtaining whether the current working state triggers the division instruction. The significance of this step is that it enables the system to adjust its behavior according to current production needs and management strategies. For example, if a special product type division instruction is currently being executed, the system needs to perform subsequent judgment and processing under the framework of this special instruction.

[0068] Next, the system introduces the concept of a second preset time period. During this time period (which may be 15 minutes, 30 minutes, or other time periods set according to actual needs), the system will closely monitor the status of the products newly placed in the placement station. Specifically, the system will collect two types of key information: 1. Product type information: This includes the size, weight, rest requirements and other characteristics of the newly added product.

[0069] 2. First quantity information: This refers to the quantity of new products placed during this time period.

[0070] With this information, the system can make smarter decisions. It will compare the newly placed products with the previously taken products to see if they match. "Match" here means not only the same product type, but also the corresponding quantity.

[0071] For example: Assume that in a curtain wall production workshop, there is a linkage control group A, which includes 5 workstations with large curtain walls (80cm high, 18kg in weight, and requiring 48 hours of rest). The operator takes out 3 large curtain walls. The system triggers the adjustment command and starts a monitoring period of 30 minutes (assuming this is the second preset time period).

[0072] During these 30 minutes, the system detected the following: Two new large curtain walls were put into the vacant workstations; A medium-sized curtain wall (50cm high, 12kg in weight, requiring 36 hours of rest) was placed in another vacant workstation; At this point, the system will make the following judgments: 1. The system first confirms whether the partition instruction is currently triggered.

[0073] 2. The system obtains the product type information and product quantity information of the newly added products and finds that two different types of products are added, with a total quantity of 3.

[0074] 3. The system compares the newly inserted products with the removed products and finds that they do not completely match in type (there is one medium-sized curtain wall), but the number of large-sized curtain walls also does not match.

[0075] 4. Based on this information, the system determines that the newly inserted product does not completely match the removed product.

[0076] In this case, the system will enter the next step of the judgment process. It will decide how to handle this mismatch based on the product type information. Specifically, it can issue a warning and notify the operator to confirm and then perform manual processing.

[0077] This approach brings many advantages: Improved management accuracy: The system can accurately track the status of each type of product, avoiding confusion caused by partial matching.

[0078] Enhanced system adaptability: Even in complex production situations, the system can make reasonable judgments and adjustments.

[0079] Provides more data support: By creating new linkage control groups, the system provides more detailed data for production process analysis.

[0080] Reduced risk of errors: Through a prudent judgment mechanism, the system reduces the risk of management errors due to misjudgment.

[0081] In addition, this mechanism also makes it possible to detect production anomalies at an early stage. For example, if the system frequently detects incomplete matches, it may mean that there are some problems in the production process that require further investigation by managers.

[0082] In actual applications, the parameters of the system can be adjusted according to specific production requirements. For example, the length of the second preset time period can be set according to the production cycle of different products. For products with a shorter production cycle, a shorter time period may be set; while for products with a longer production cycle, a longer time period may be set.

[0083] In addition, the system can also introduce a self-learning mechanism. By analyzing historical data, the system can automatically adjust the judgment threshold and strategy. For example, if it is found that a certain type of product often has partial matches, the system can automatically adjust the judgment criteria for this type of product to improve management efficiency.

[0084] In terms of information display, in addition to displaying the status of the linkage control group through indicator lights, the system can also provide detailed matching analysis reports on the central console. These reports can graphically display the specific situation of each adjustment, helping managers to quickly understand the production status and make decisions.

[0085] In general, this refined judgment and processing mechanism greatly enhances the intelligence and reliability of the present invention. It enables the static state visualization management method to more accurately cope with complex production environments, providing a smart and robust management tool for modern manufacturing. Through this method, factories can significantly improve the accuracy of production management, reduce error rates, and provide more comprehensive and reliable data support for production process optimization.

[0086] In some complex production scenarios, the newly placed product may not completely match the taken-out product. In order to better deal with this situation, this embodiment further improves the judgment logic of the system so that it can handle various possible situations more intelligently and flexibly, thereby proposing a further implementation method. When there is a mismatch, the steps of judging whether to update and adjust the corresponding linkage control group according to the product type information include: When there is no match, obtaining second quantity information of product type information of products newly placed in the placement station within a second preset time period; When there is only one type of second quantity information, the corresponding linkage control group is not updated or adjusted and an alarm is not issued; When the second quantity information is multiple, obtain product type information corresponding to the taken out product, and determine whether the corresponding product quantity is the same as the taken out product quantity according to the product type information corresponding to the taken out product, and if they are the same, update and adjust the corresponding linkage control group, and if they are not the same, issue an alarm; When the system detects that the newly placed product does not match the removed product, it will conduct a more in-depth analysis. This analysis process focuses on the product type information of the newly placed products in the placement station within the second preset time period (for example, 30 minutes). At the same time, the system will calculate a key parameter: the second quantity information. This second quantity information reflects the number of different types of products newly placed in this time period.

[0087] Based on this information, the system will adopt the following strategies: When the second quantity information is only one type: If only one type of product is put in during the monitoring period, but this product does not match the product taken out, the system will consider this to be an abnormal situation. In this case, the system will not update or adjust the existing linkage control group, but will issue an alarm. This alarm can be a combination of sound and light, such as displaying a red warning message on the central console and sounding an alarm at the same time. This can promptly alert operators or managers to this potential problem.

[0088] When the second quantity information is multiple: If multiple types of products are put in during the monitoring period, the system will make a more complex judgment. It will first obtain the product type information corresponding to the product taken out, and then compare whether the number of the newly put in products of the same type is the same as the number of the products taken out.

[0089] If the quantities are the same, the system will consider this to be a normal replacement operation, except that other types of products are also put in. In this case, the system will update and adjust the corresponding linkage control group.

[0090] If the quantities are not the same, the system will consider this to be a possible anomaly and sound an alarm.

[0091] For example: Assume that in a curtain wall production workshop, there is a linkage control group A, which includes 5 workstations with large curtain walls (80cm high, 18kg in weight, and requiring 48 hours of rest). The operator takes out 3 large curtain walls. The system triggers the adjustment command and starts a 30-minute monitoring period.

[0092] Scenario 1: Within 30 minutes, the system only detected that two medium-sized curtain walls (50 cm high, 12 kg in weight, and requiring 36 hours of rest) were placed in an empty workstation.

[0093] Processing: The system finds that the type of the newly placed product does not match the one taken out, and only one new type is placed in. The system does not adjust the linkage control group, but issues an alarm to remind you that there may be an operation error.

[0094] Scenario 2: Within 30 minutes, the system detected that 3 large curtain walls and 2 medium curtain walls were placed in vacant workstations.

[0095] Processing: The system finds that multiple types of products have been put in, and the number of large curtain walls is the same as the number taken out. The system will incorporate the newly put in 3 large curtain walls into the original linkage control group A, and create a new linkage control group B for the 2 medium curtain walls.

[0096] Scenario 3: Within 30 minutes, the system detected that 2 large curtain walls and 2 medium curtain walls were placed in vacant workstations.

[0097] Action: The system detects that multiple types of products were put in, but the quantity of large curtain wall is different from that taken out. The system will sound an alarm to remind you that there may be a quantity inconsistency.

[0098] This refined judgment mechanism brings many advantages: Improved anomaly detection capabilities: The system can detect possible operational errors or process anomalies in a timely manner, helping to improve production quality and efficiency.

[0099] Enhanced management flexibility: The system can adapt to different production scenarios, whether it is a simple product replacement or a complex simultaneous operation of multiple types of products.

[0100] Reduced possibility of false alarms: Through multi-level judgment, the system can more accurately distinguish between normal operations and abnormal situations, reducing unnecessary alarms.

[0101] Provides more data support: By recording these complex operating conditions, the system provides a richer data basis for production process analysis and optimization.

[0102] In addition, the system can also introduce a self-learning mechanism. By analyzing historical data, the system can automatically adjust the threshold and strategy of judgment. For example, if it is found that a certain type of product often has quantity mismatches, but this is actually a normal production process, the system can automatically adjust the judgment criteria for this type of product to reduce unnecessary alarms.

[0103] In terms of information display, in addition to basic alarm functions, the system can also provide detailed operation logs and analysis reports. These reports can graphically display the details of each complex operation, helping managers to quickly understand the production status and make decisions. For example, the report can show the insertion-removal pattern of different types of products to help identify potential production efficiency issues.

[0104] In general, this highly intelligent and flexible judgment mechanism greatly enhances the practicality and reliability of the present invention. It enables the static state visualization management method to more accurately cope with various complex production scenarios, providing a smart and powerful management tool for the modern manufacturing industry. Through this method, factories can significantly improve the accuracy of production management, reduce the error rate of operation, and provide more comprehensive and reliable data support for production process optimization.

[0105] In some cases, the system needs to handle partial replacement of products more delicately. This usually happens when a batch of products is gradually taken out and replaced. In order to cope with such complex scenarios, the judgment and processing logic of the system has been further improved to enable it to manage the resting state more flexibly and accurately.

[0106] After the matching judgment is passed, the system will not simply update and adjust the linkage control group directly, but will first perform a series of more detailed analysis and processing. When matching, the steps for updating and adjusting the corresponding linkage control group include: Get the number of products taken out; According to the number of products taken out, it is determined whether there are other products that have not been taken out in the corresponding linkage control group; When there are other products that have not been taken out, the indicator lights corresponding to the products newly placed in the placement station are not re-divided into a linkage control group; The description is as follows: 1. Get the number of products taken out: The system will accurately record the number of products taken out during this operation. This quantity information is the key basis for subsequent judgment.

[0107] 2. Determine the remaining product situation: The system will determine whether there are other products that have not been taken out in the corresponding linkage control group based on the number of products taken out. This step is crucial because it determines whether the system needs to maintain the original linkage control group.

[0108] 3. Intelligent decision making: If the system finds that there are other products that have not been taken out in the linkage control group, it will take a more cautious approach. In this case, the system will not re-classify the indicator lights corresponding to the newly placed products into a new linkage control group. Instead, it will incorporate the new products into the existing linkage control group to maintain the integrity of the batch.

[0109] For example: Assume that in a curtain wall production workshop, there is a linkage control group A, which originally includes 10 workstations with large curtain walls (80cm high, 18kg heavy, and requiring 48 hours of rest). Now, the operator needs to replace these curtain walls in batches.

[0110] Scenario 1: The operator first takes out 3 large curtain walls, and then puts in 3 new large curtain walls.

[0111] Processing process: 1. The system records that 3 products were taken out.

[0112] 2. The system determines that there are still 7 products left in the linkage control group A.

[0113] 3. Since there are still products that have not been taken out, the system will not create a new linkage control group.

[0114] 4. The system determines that the three newly placed large curtain walls are the three large curtain walls originally taken out, and only the positions are replaced. In this case, the indicator lights corresponding to the three newly placed large curtain walls will be added to the existing linkage control group A.

[0115] Scenario 2: Based on the above operations, the operator takes out the remaining 7 large curtain walls and puts in 7 new large curtain walls.

[0116] Processing process: 1. The system records that 7 products were taken out.

[0117] 2. The system determines that there are no remaining products in linkage control group A.

[0118] 3. In this case, the system will consider creating a new linkage control group.

[0119] 4. However, considering that this is a complete replacement of the same batch, the system may choose to retain the original linkage control group A and just update the status of all the indicator lights therein.

[0120] This intelligent processing mechanism brings many advantages: Maintain batch integrity: By maintaining the original linkage control group when part is replaced, the system ensures the management integrity of the same batch of products, facilitating subsequent tracking and processing.

[0121] Improve management accuracy: The system can accurately track the partial replacement of products in each batch, avoiding management confusion that may be caused by batch segmentation.

[0122] Enhanced production flexibility: This mechanism allows the production line to operate more flexibly, such as updating or replacing products in batches without affecting the overall batch management.

[0123] Optimize resource utilization: By intelligently determining whether a new linkage control group needs to be created, the system avoids unnecessary resource consumption and improves overall efficiency.

[0124] Provide more accurate data analysis: This refined management provides a more detailed and accurate data basis for subsequent production analysis.

[0125] The purpose of the above scheme is to avoid triggering the division instruction when only the placement position of the product is changed, so that the indicator lights corresponding to the product whose placement position is changed are newly divided into a linkage control group.

[0126] In addition, the system can also introduce a self-learning mechanism. By analyzing historical data, the system can automatically optimize the judgment threshold and strategy. For example, if it is found that a certain type of product is often replaced in small batches, the system can automatically adjust the judgment criteria for this type of product to improve management efficiency.

[0127] In terms of information display, the system can provide a visual batch status diagram on the central console. This diagram can dynamically display the proportion of replaced and unreplaced products in each batch, helping managers to intuitively understand the production progress and batch status.

[0128] In general, this highly intelligent and flexible batch management mechanism greatly enhances the practicality and adaptability of the present invention. It enables the static state visualization management method to more accurately cope with complex production scenarios, especially in environments where frequent partial product replacement is required. This not only improves the accuracy of production management, but also provides more comprehensive and reliable data support for the optimization of production processes.

[0129] As a further embodiment of the present invention, the method further comprises: Get whether the taken-out products belong to different batches; When the products taken out belong to different batches, the indicator lights corresponding to the products of different batches are controlled to perform different indication actions; In a complex production environment, products from different batches may be taken out at the same time. In order to cope with this complex scenario, a new intelligent judgment and processing module is added on the basis of the original system. The main function of this module is to identify and handle the simultaneous removal of multiple batches of products, and ensure that different batches of products can be accurately identified and managed through differentiated indication methods. Specifically, the workflow of this new module is as follows: Batch Identification: When the system detects that products are taken out, it first checks whether these products belong to different batches. This judgment can be based on many factors, such as production time, product type, customer order, etc.

[0130] Differentiation Instructions: If the system confirms that the products taken out are indeed from different batches, it will activate the differentiated indication mechanism. Specifically, the system will control the indicator lights corresponding to products from different batches to perform different indication actions.

[0131] For example: Assume that in a curtain wall production workshop, two batches of products are stored on the resting rack at the same time: Batch A: Large curtain wall (80cm high, 18kg in weight, requires 48 hours of rest) Batch B: Medium curtain wall (50cm high, 12kg in weight, 36 hours of rest required) Now, the operator needs to take out some curtain walls of batch A and curtain walls of batch B at the same time.

[0132] Processing process: Step 1: The system detects that multiple products are taken out at the same time.

[0133] Step 2: The system analyzes the batch information of these products and confirms that they belong to different batches (A and B).

[0134] Step 3: The system starts a differentiated indication mechanism: For the remaining products of batch A, the system controls the corresponding indicator light to flash red.

[0135] For the remaining products of batch B, the system controls the corresponding indicator light to flash blue.

[0136] This differentiated indication method brings many advantages: Improve operation accuracy: Through different indicating actions, operators can easily distinguish different batches of products, greatly reducing the possibility of misoperation.

[0137] Enhanced batch management: The system maintains the integrity and traceability of each batch, even in complex multi-batch operations.

[0138] Improve production efficiency: Operators can process multiple batches of products at the same time instead of doing them separately, which improves production efficiency to a certain extent.

[0139] Flexible response to complex scenarios: This mechanism enables the system to easily cope with various complex production scenarios, such as urgent order insertion, multi-batch parallel production, etc.

[0140] Optimize inventory management: Accurately tracking the status of different batches of products helps optimize inventory management and production planning.

[0141] In practical applications, the system's indication method can be flexibly configured according to specific needs. For example: Batches can be distinguished by flashing different colors: red for batch A, blue for batch B, green for batch C, and so on.

[0142] Different flashing frequencies can be used to distinguish batches: fast flashing for batch A, slow flashing for batch B.

[0143] You can also combine color and frequency to create more ways to differentiate and handle more complex multi-batch situations.

[0144] In addition, the system can also introduce intelligent learning mechanisms. By analyzing historical data, the system can predict which batches are more likely to be operated simultaneously, and pre-set differentiated instruction plans for these batches to further improve response speed.

[0145] In terms of information display, in addition to the differentiated display of indicator lights, the system can also provide a real-time multi-batch operation view on the central console. This view can graphically display the different batches currently being operated, the remaining quantity of each batch, and their distribution on the resting racks. This intuitive display method can help managers quickly grasp complex production conditions and make more informed decisions.

[0146] In general, this intelligent management mechanism capable of handling multiple batches of simultaneous operations greatly enhances the adaptability and practicality of the present invention. It enables the static state visualization management method to calmly cope with more complex and changeable production environments, providing a powerful and flexible management tool for modern manufacturing.

[0147] Finally, it is worth emphasizing that this newly added functional module does not exist independently, but is seamlessly integrated with all the functions discussed previously to form a comprehensive, intelligent, and highly adaptable product rest status visualization management system. It marks an important step forward in the management of complex production environments, and provides new ideas and solutions for the intelligent and refined management of the manufacturing industry.

[0148] Second, see Figure 2 The embodiment of the present application provides a product resting state management device, where an indicator light is correspondingly provided on each placement station on the resting rack, and the device includes: The division module 201 is used to divide the indicator lights corresponding to the products placed in the same batch within the time period of triggering the division instruction into a linkage control group when there are products placed at the placement station after the division instruction is triggered; The control module 202 is used to perform indicating actions according to the remaining indicator lights in the linkage control group corresponding to the product being taken out, so as to remind the placement positions of the remaining products belonging to the same batch as the product being taken out; In actual applications, when the product type classification instruction is triggered, the system will obtain the type information of the product placed on the workstation, such as size, weight or rest standard. Based on this information, the system can classify the indicator lights corresponding to the same type of products in the same batch into a linkage control group. This method is particularly suitable for workshops that process multiple types of products at the same time, and can effectively prevent confusion between different types of products.

[0149] Third, see Figure 3An embodiment of the present application provides an electronic device, including a processor 101 and a memory 102, wherein the memory 102 stores computer-readable instructions. When the computer-readable instructions are executed by the processor 101, the steps of the above-mentioned product resting state management method are executed.

[0150] The processor 101 is electrically connected to the memory 102. The processor 101 is the control center of the electronic device 100, and uses various interfaces and lines to connect various parts of the entire electronic device, and executes various functions of the electronic device and processes data by running or calling computer programs stored in the memory 102, and calling data stored in the memory 102, so as to monitor the electronic device as a whole.

[0151] In a fourth aspect, an embodiment of the present application provides a storage medium on which a computer program is stored. When the computer program is executed by a processor, the steps in the above method are executed.

[0152] Through the above technical solution, when the computer program is executed by the processor, the method in any optional implementation method of the above embodiment is executed to achieve the following functions; after the division instruction is triggered, when there are products placed at the placement station, the indicator lights corresponding to the products placed in the same batch within the time period when the division instruction is triggered are divided into an interlocking control group; when the product is taken out, the remaining indicator lights in the interlocking control group corresponding to the taken out product are controlled to perform indication actions to remind the placement positions of the remaining products belonging to the same batch as the taken out product.

[0153] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments, and the above embodiments and descriptions only describe the principles of the present invention. The present invention may be subject to various changes and improvements without departing from the spirit and scope of the present invention, and these changes and improvements fall within the scope of the present invention claimed.

Claims

1. A method for managing a product resting state, characterized in that: An indicator light is correspondingly provided on each placement station on the resting rack, and the steps of the method include: After the division instruction is triggered, when products are placed at the placement station, the indicator lights corresponding to the products placed in the same batch within the time period when the division instruction is triggered are divided into a linkage control group; When taking out a product, the remaining indicator lights in the linkage control group control group corresponding to the taken out product perform an indication action to remind the placement positions of the remaining products belonging to the same batch as the taken out product.

2. The method for managing the product resting state according to claim 1, characterized in that: The division instruction includes a product type division instruction. After the division instruction is triggered, when products are placed at the placement station, the step of dividing the indicator lights corresponding to the products placed in the same batch within the time period when the division instruction is triggered into a linkage control group includes: After the product type classification instruction is triggered, when a product is placed at the placement station, product type information of the product placed at the placement station is obtained, wherein the product type information includes at least one of size information, weight information, and rest standard information; The indicator lights corresponding to the same type of products in the same batch are divided into one linkage control group according to the product type information, so that when different types of products are placed at the same time, the indicator lights corresponding to different types of products are divided into different linkage control groups.

3. The method for managing the product resting state according to claim 2, characterized in that: When the product is taken out, after the step of controlling the remaining indicator lights in the linkage control group corresponding to the taken out product to perform an indication action, the step further includes: triggering an adjustment instruction of the linkage control group, and after the adjustment instruction is triggered, if it is detected within a first preset time period that a product identical to the taken-out product is newly placed at another placement station different from the placement station where the product is taken out, updating and adjusting the corresponding linkage control group; The step of updating and adjusting the corresponding linkage control group includes: Removing the indicator light on the placement station for taking out the product from the corresponding linkage control group; The indicator lights on the other placement stations different from the placement station for taking out the product and newly placed with the same product as the taken out product are added to the corresponding linkage control group.

4. The method for managing the product resting state according to claim 3, characterized in that: The step of updating and adjusting the corresponding linkage control group includes: Obtaining whether the current working state triggers the division instruction; When the division instruction is triggered in the current working state, the product type information and the first quantity information of the product newly placed in the placement station within a second preset time period are obtained; Determining whether the newly placed product matches the taken-out product according to the product type information and the first quantity information; During matching, the corresponding linkage control group is updated and adjusted; When there is no match, it is determined whether to update and adjust the corresponding linkage control group according to the product type information.

5. The method for managing the product resting state according to claim 4, characterized in that: When there is no match, the step of determining whether to update and adjust the corresponding linkage control group according to the product type information includes: When there is no match, obtaining second quantity information of the product type information of products newly placed in the placement station within a second preset time period; When the second quantity information is only one type, the corresponding linkage control group is not updated or adjusted and an alarm is not issued; When there are multiple types of the second quantity information, obtain the product type information corresponding to the taken out product, and determine whether the corresponding product quantity is the same as the quantity of the taken out products based on the product type information corresponding to the taken out product. If they are the same, update and adjust the corresponding linkage control group. If they are different, issue an alarm.

6. The method for managing the product resting state according to claim 4, characterized in that: The step of updating and adjusting the corresponding linkage control group during matching includes: Get the number of products taken out; Determine, based on the number of products taken out, whether there are other products that have not been taken out in the corresponding linkage control group; When there are other products that have not been taken out, the indicator lights corresponding to the products newly placed in the placement station are not re-divided into one linkage control group.

7. The method for managing the product resting state according to claim 1, characterized in that: The method further includes: Get whether the taken-out products belong to different batches; When the taken-out products belong to different batches, the indicator lights corresponding to the products of different batches are controlled to perform different indicating actions.

8. A device for managing the resting state of a product, characterized in that: Each placement station on the resting rack is provided with an indicator light, and the device includes: A division module, for dividing the indicator lights corresponding to the products placed in the same batch within the time period when the division instruction is triggered into a linkage control group when products are placed at the placement station after the division instruction is triggered; The control module is used to perform indicating actions according to the remaining indicator lights in the linkage control group corresponding to the taken out product when taking out the product, so as to remind the placement positions of the remaining products belonging to the same batch as the taken out product.

9. An electronic device, characterized in that The method comprises a processor and a memory, wherein the memory stores computer-readable instructions. When the computer-readable instructions are executed by the processor, the steps in the method according to any one of claims 1 to 7 are executed.

10. A storage medium having a computer program stored thereon, characterized in that: When the computer program is executed by a processor, the steps of the method according to any one of claims 1 to 7 are executed.

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