Production device and production process of scallop flavor peptide

Abstract

The production device comprises a shell, a bottom plate is placed on the ground, a storage box is fixedly connected to the upper end of the bottom plate, two communicating pipes are symmetrically connected to the upper end of the storage box, and the upper ends of the two communicating pipes are fixedly connected with the lower end of the shell; two blanking grooves are symmetrically formed in the inner bottom of the shell, and the two blanking grooves communicate with the corresponding communicating pipes; and the powder forming mechanism comprises an air heater installed on the left side of the shell, a connecting ring is fixedly connected to the inner wall of the inner top space of the shell, an annular cavity is formed in the connecting ring, and a plurality of air holes are formed in the inner wall of the annular cavity. The invention further discloses a production process of the scallop taste-active peptide. In the using process of the device, the situation that impurities adhere to the interior of the device can be effectively avoided, in addition, the separation part has the anti-blocking function, and the actual machining efficiency is improved.

Description

Technical Field

[0001] The invention relates to the field of seasoning production, and in particular to a production device and a production process of a scallop flavor peptide. Background Art

[0002] In the production process of scallop flavor peptides, a spray dryer is generally required. It is a device that can complete drying and granulation at the same time. According to the process requirements, the pressure, flow rate and size of the spray hole of the liquid pump can be adjusted to obtain the required spherical particles of a certain size ratio. The liquid material is sprayed into a mist with special equipment so that it can be dried by contact with hot air. The traditional spray dryer still has the following problems during use:

[0003] 1. The powder easily adheres to the inner wall of the shell, which not only causes waste of raw materials, but also requires separate cleaning later;

[0004] 2. When collecting materials, the separation part does not have the anti-blocking function, and the staff needs to clean it separately, which increases the actual labor workload. Summary of the invention

[0005] The purpose of the present invention is to solve the shortcomings of the prior art and to propose a scallop flavor peptide production device. During use, the device can effectively avoid the occurrence of impurities adhering to the inside. In addition, the separation part has an anti-blocking function, which improves the actual processing efficiency.

[0006] In order to achieve the above object, the present invention adopts the following technical solutions:

[0007] A scallop flavor peptide production device comprises a shell, a bottom plate is placed on the ground, a storage box is fixedly connected to the upper end of the bottom plate, two connecting pipes are symmetrically connected to the upper end of the storage box, the upper ends of the two connecting pipes are fixedly connected to the lower end of the shell, two material dropping grooves are symmetrically arranged on the inner bottom of the shell, and the two material dropping grooves are connected to the corresponding connecting pipes; a powder forming mechanism, the powder forming mechanism comprises a hot air blower installed on the left side of the shell, a connecting ring is fixedly connected to the inner wall of the inner top space of the shell, and a An annular cavity, wherein a plurality of air holes are provided on the inner wall of the annular cavity, a rotating tube is rotatably connected to the inner top of the shell, a hollow disk is fixedly connected to the lower end of the rotating tube, the lower end of the rotating tube is communicated with the inner wall of the hollow disk, a plurality of atomizing nozzles are installed on the outer side of the hollow disk, the upper end of the rotating tube extends to the outside, a liquid pump is installed on the upper end of the shell, and the liquid outlet end of the liquid pump is communicated with the upper end of the rotating tube through a rotating joint; a driving mechanism, wherein the driving mechanism is used to drive the rotating tube to rotate; a separating mechanism, wherein the separating mechanism is used to filter dust.

[0008] Preferably, the driving mechanism comprises an L-shaped frame installed on the right side of the shell, a driving motor is installed on the L-shaped frame, a second pulley is installed on the output shaft of the driving motor and the outer side of the rotating tube, and the two second pulleys are connected by a second transmission belt.

[0009] Preferably, a storage box is placed inside the storage box.

[0010] Preferably, the separation mechanism includes an exhaust port opened at the inner bottom of the shell, a mounting net is fixedly connected to the inner wall of the exhaust port, the upper end of the mounting net is rotatably connected to a rotating shaft, the upper end of the rotating shaft is fixedly connected to a conical filter net, the lower end of the conical filter net is in contact with the inner bottom of the shell and is slidably connected.

[0011] Preferably, the lower end of the rotating shaft passes through the mounting net, a gearbox is installed on the right side of the shell, the output shaft of the drive motor is fixedly connected to the input shaft of the gearbox, the output shaft of the gearbox is fixedly connected to a rotating rod, and a first pulley is installed on the rotating rod and the rotating shaft, and the two first pulleys are connected by a first transmission belt.

[0012] Preferably, the speed of the input shaft of the gearbox is one fifth of the speed of the output shaft of the gearbox.

[0013] Preferably, the lower end of the hollow disk is fixedly connected to a rotating shaft, the right side of the rotating shaft is fixedly connected to a rectangular rod, a slide groove is provided on the right side of the rectangular rod, a slider that can slide left and right is provided in the slide groove, the left side of the slider is elastically connected to the left inner wall of the slide groove through a spring, the right side of the slider is fixedly connected to a connecting rod, and the right end of the connecting rod is fixedly connected to a scraper.

[0014] The present invention also discloses a production process of scallop flavor peptide, which adopts the above production device and comprises the following steps:

[0015] Step 1: Choose fresh, meaty scallops as raw materials;

[0016] Step 2: Clean the scallops thoroughly to remove the sand and impurities on the surface to ensure the hygiene and quality of the raw materials;

[0017] Step 3: Use a sharp knife to pry open the scallop shell, take out the scallop meat, and remove the internal organs and impurities;

[0018] Step 4: extract the processed scallop meat through biological enzymatic hydrolysis technology to form a concentrated liquid;

[0019] Step 5: Start the liquid pump and the hot air blower, and then start the drive motor to increase the speed for a period of time at regular intervals;

[0020] Step 6: The scallop powder will fall into the storage box due to gravity, and then you can take out the storage box.

[0021] Compared with the prior art, the present invention has the following beneficial effects:

[0022] 1. By starting the liquid pump and the hot air blower at the same time, efficient atomization and hot air drying of the concentrated liquid are achieved, so that the concentrated liquid can be quickly converted into powder. The design of the conical filter not only effectively intercepts the generated powder, but also ensures the purity and collection efficiency of the powder, greatly improving production efficiency and product quality.

[0023] 2. The normal rotation of the drive motor drives the rotation of the hollow disk and the atomizing nozzle. This design ensures that the atomized concentrate can be in full contact with the hot air flow, achieving a more uniform drying effect. At the same time, the rotation of the drive motor also drives the rotation of the conical filter through a series of transmission mechanisms, effectively preventing the accumulation and clogging of powder on the filter, reducing the need for manual cleaning, and improving the automation level and operation stability of the equipment.

[0024] 3. By setting the high-speed rotation mode of the drive motor and utilizing the centrifugal force, the scraper can fit closely to the inside of the equipment for cleaning, effectively avoiding the residue and waste of scallop powder. This design not only improves the utilization rate of resources, but also reduces cleaning costs and maintenance time, bringing significant economic benefits to users. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 A schematic diagram of the structure of a scallop flavor peptide production device proposed by the present invention;

[0026] Figure 2 for Figure 1 A magnified image of point A;

[0027] Figure 3 This is an enlarged view of the connection between the rectangular rod and the scraper;

[0028] Figure 4 It is a three-dimensional structural schematic diagram of the separation mechanism;

[0029] Figure 5 Schematic diagram of the three-dimensional structure of the connecting ring.

[0030] In the figure: 1 shell, 2 storage box, 3 connecting pipe, 4 bottom plate, 5 storage box, 6 blanking chute, 7 exhaust port, 8 mounting net, 9 conical filter, 10 rotating shaft, 11 hot air blower, 12 connecting ring, 13 annular cavity, 14 air hole, 15 liquid pump, 16 L-shaped frame, 17 driving motor, 18 gearbox, 19 rotating rod, 20 first pulley, 21 first transmission belt, 22 rotating shaft, 23 rotating joint, 24 second pulley, 25 second transmission belt, 26 rotating tube, 27 hollow disk, 28 atomizing nozzle, 29 slide groove, 30 slider, 31 spring, 32 connecting rod, 33 scraper, 34 rectangular rod. DETAILED DESCRIPTION

[0031] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.

[0032] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.

[0033] Reference Figure 1-Figure 5 A scallop flavor peptide production device comprises a shell 1, a bottom plate 4 is placed on the ground, a storage box 2 is fixedly connected to the upper end of the bottom plate 4, two connecting pipes 3 are symmetrically connected to the upper end of the storage box 2, the upper ends of the two connecting pipes 3 are fixedly connected to the lower end of the shell 1, two material dropping grooves 6 are symmetrically provided on the inner bottom of the shell 1, and the two material dropping grooves 6 are connected to the corresponding connecting pipes 3, a storage box 5 is placed inside the storage box 2, and subsequent powder materials can be collected through the storage box 5, and a sealing door not shown in the figure is also installed on the front inner side of the storage box 2, and the distribution table is subsequently taken out and put into the storage box 5;

[0034] Among them, it also includes a powder forming mechanism, which includes a hot air blower 11 installed on the left side of the shell 1, a connecting ring 12 is fixedly connected to the inner wall of the inner top space of the shell 1, an annular cavity 13 is opened in the connecting ring 12, and a plurality of air holes 14 are opened on the inner wall of the annular cavity 13, a rotating tube 26 is rotatably connected to the inner top of the shell 1, a hollow disk 27 is fixedly connected to the lower end of the rotating tube 26, the lower end of the rotating tube 26 is communicated with the inner wall of the hollow disk 27, a plurality of atomizing nozzles 28 are installed on the outer side of the hollow disk 27, the upper end of the rotating tube 26 extends to the outside, a liquid pump 15 is installed on the upper end of the shell 1, the liquid inlet end of the liquid pump 15 is communicated with the external shellfish meat concentrate storage box, and the liquid outlet end of the liquid pump 15 is communicated with the upper end of the rotating tube 26 through a rotating joint 23;

[0035] The driving mechanism is also included, and the driving mechanism is used to drive the rotating tube 26 to rotate. The driving mechanism includes an L-shaped frame 16 installed on the right side of the housing 1, and a driving motor 17 is installed on the L-shaped frame 16. The output shaft of the driving motor 17 and the outer side of the rotating tube 26 are both installed with a second pulley 24. The two second pulleys 24 are connected by a second transmission belt 25. After the driving motor 17 is started, the rotating tube 26 will rotate. The driving motor 17 here adopts a servo motor that can change the rotation speed. The servo motor can control the speed and has very accurate position accuracy. It can convert the voltage signal into torque and speed to drive the control object. The rotor speed of the servo motor is controlled by the input signal and can respond quickly. In the automatic control system, it is used as an actuator and has the characteristics of small electromechanical time constant and high linearity. It can convert the received electrical signal into angular displacement or angular velocity output on the motor shaft;

[0036] Among them, it also includes a separation mechanism, which is used to filter dust. The separation mechanism includes an exhaust port 7 opened at the bottom of the shell 1, and a mounting net 8 is fixedly connected to the inner wall of the exhaust port 7. The upper end of the mounting net 8 is rotatably connected to a rotating shaft 10, and the upper end of the rotating shaft 10 is fixedly connected to a conical filter screen 9. The lower end of the conical filter screen 9 contacts the inner bottom of the shell 1 and is slidably connected. The lower end of the rotating shaft 10 passes through the mounting net 8. A gearbox 18 is installed on the right side of the shell 1, and the output shaft of the drive motor 17 is fixedly connected to the input shaft of the gearbox 18. The output shaft of the gearbox 18 is fixedly connected to a rotating rod 19. The rotating rod 19 and the rotating shaft 10 are both equipped with a first pulley 20. The two first pulleys 20 are connected through a first transmission belt 21. The input shaft speed of the gearbox 18 is one fifth of the output shaft speed of the gearbox 18.

[0037] Among them, the lower end of the hollow disk 27 is fixedly connected to the rotating shaft 22, and the right side of the rotating shaft 22 is fixedly connected to a rectangular rod 34. A slide groove 29 is opened on the right side of the rectangular rod 34, and a slider 30 that can slide left and right is arranged in the slide groove 29. The left side of the slider 30 is elastically connected to the left inner wall of the slide groove 29 through a spring 31. The right side of the slider 30 is fixedly connected to a connecting rod 32, and the right end of the connecting rod 32 is fixedly connected to a scraper 33. During normal rotation, the scraper 33 will not contact the inner wall of the shell 1.

[0038] In the present invention, when in use, by starting the liquid pump 15 and the hot air blower 11, hot air will be discharged from the multiple air holes 14, and the concentrated liquid will be discharged from the multiple atomizing nozzles 28 at the same time. After the high temperature contacts the atomized concentrated liquid, the concentrated liquid will be dried quickly to form a powder, and the moist airflow will be discharged through the exhaust port 7, and the powder will be intercepted by the cone filter 9;

[0039] The driving motor 17 is started to rotate normally, and the hollow disk 27 is rotated through the transmission of the second pulley 24 and the second transmission belt 25. The rotation of the hollow disk 27 causes the multiple atomizing nozzles 28 to rotate. In this way, the atomized concentrated liquid contacts the airflow discharged from the air hole 14 more comprehensively, thereby improving the comprehensiveness of drying. In addition, the rotation of the driving motor 17 is accelerated by the gearbox 18, and then cooperates with the transmission of the first pulley 20 and the first transmission belt 21 to rotate the rotating shaft 10. The rotation of the rotating shaft 10 causes the conical filter 9 to rotate. In this way, the powder adhering to the conical filter 9 can be detached, thereby avoiding the occurrence of blockage.

[0040] At regular intervals, the drive motor 17 can be started to rotate at high speed for a few minutes. When the drive motor 17 rotates at high speed, the rotating shaft 22 can rotate rapidly. Through the large centrifugal force, the scraper 33 can be rotated in contact with the inside of the shell 1, thereby cleaning the inside of the shell 1 and avoiding the waste of scallop powder.

[0041] The scallop powder will fall into the storage box 5 due to gravity, and finally the sealed door will be opened, and then the storage box 5 can be taken out.

[0042] The present invention also discloses a production process of scallop flavor peptide, which adopts the above production device and comprises the following steps:

[0043] Step 1: Choose fresh, meaty scallops as raw materials;

[0044] Step 2: Clean the scallops thoroughly to remove the sand and impurities on the surface to ensure the hygiene and quality of the raw materials;

[0045] Step 3: Use a sharp knife to pry open the scallop shell, take out the scallop meat, and remove the internal organs and impurities;

[0046] Step 4: extract the processed scallop meat through biological enzymatic hydrolysis technology to form a concentrated liquid;

[0047] Step 5: Start the liquid pump 15 and the hot air blower 11, and then start the drive motor 17 to increase the speed for a period of time at regular intervals;

[0048] Step 6: The scallop powder will fall into the storage box 5 due to gravity, and then the storage box 5 can be taken out.

[0049] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the data used in this way can be interchangeable where appropriate, so that the embodiments of the present application described herein can be implemented in an order other than those illustrated or described herein, for example. In addition, the terms "including" and "having" and any of their variations are intended to cover non-exclusive inclusions, for example, a process, method, system, product or device that includes a series of steps or units is not necessarily limited to those steps or units that are clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.

[0050] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A production device for scallop flavor peptide, characterized in that: include: A shell (1) is provided with a bottom plate (4) placed on the ground, the upper end of the bottom plate (4) is fixedly connected to a storage box (2), the upper end of the storage box (2) is symmetrically connected to two connecting pipes (3), the upper ends of the two connecting pipes (3) are both fixedly connected to the lower end of the shell (1), the inner bottom of the shell (1) is symmetrically provided with two material dropping grooves (6), and the two material dropping grooves (6) are both connected to the corresponding connecting pipes (3); A powder forming mechanism, the powder forming mechanism comprising a hot air blower (11) installed on the left side of a shell (1); a connecting ring (12) is fixedly connected to the inner wall of the inner top space of the shell (1); an annular cavity (13) is provided in the connecting ring (12); a plurality of air holes (14) are provided on the inner wall of the annular cavity (13); a rotating tube (26) is rotatably connected to the inner top of the shell (1); a hollow disk (27) is fixedly connected to the lower end of the rotating tube (26); the lower end of the rotating tube (26) is communicated with the inner wall of the hollow disk (27); a plurality of atomizing nozzles (28) are installed on the outer side of the hollow disk (27); the upper end of the rotating tube (26) extends to the outside; a liquid pump (15) is installed at the upper end of the shell (1); the liquid outlet end of the liquid pump (15) is communicated with the upper end of the rotating tube (26) via a rotating joint (23); A driving mechanism, the driving mechanism is used to drive the rotating tube (26) to rotate; A separation mechanism is provided, wherein the separation mechanism is used for filtering dust.

2. A scallop flavor peptide production device according to claim 1, characterized in that, The driving mechanism comprises an L-shaped frame (16) mounted on the right side of the housing (1), a driving motor (17) being mounted on the L-shaped frame (16), a second belt pulley (24) being mounted on the output shaft of the driving motor (17) and the outer side of the rotating tube (26), and the two second belt pulleys (24) being connected in transmission via a second transmission belt (25).

3. A production device for scallop flavor peptide according to claim 1, characterized in that, A storage box (5) is placed inside the storage box (2).

4. A production device for scallop flavor peptide according to claim 2, characterized in that, The separation mechanism comprises an exhaust port (7) provided at the inner bottom of the shell (1); a mounting net (8) is fixedly connected to the inner wall of the exhaust port (7); the upper end of the mounting net (8) is rotatably connected to a rotating shaft (10); the upper end of the rotating shaft (10) is fixedly connected to a conical filter net (9); the lower end of the conical filter net (9) contacts the inner bottom of the shell (1) and is slidably connected thereto.

5. A scallop flavor peptide production device according to claim 4, characterized in that, The lower end of the rotating shaft (10) passes through the mounting net (8), a gearbox (18) is installed on the right side of the housing (1), the output shaft of the driving motor (17) is fixedly connected to the input shaft of the gearbox (18), the output shaft of the gearbox (18) is fixedly connected to a rotating rod (19), the rotating rod (19) and the rotating shaft (10) are both installed with a first pulley (20), and the two first pulleys (20) are connected in transmission via a first transmission belt (21).

6. A scallop flavor peptide production device according to claim 5, characterized in that: The speed of the input shaft of the gearbox (18) is one fifth of the speed of the output shaft of the gearbox (18).

7. A scallop flavor peptide production device according to claim 1, characterized in that: The lower end of the hollow disk (27) is fixedly connected to a rotating shaft (22), the right side of the rotating shaft (22) is fixedly connected to a rectangular rod (34), the right side of the rectangular rod (34) is provided with a slide groove (29), a slider (30) that can slide left and right is arranged in the slide groove (29), the left side of the slider (30) is elastically connected to the left inner wall of the slide groove (29) through a spring (31), the right side of the slider (30) is fixedly connected to a connecting rod (32), and the right end of the connecting rod (32) is fixedly connected to a scraper (33).

8. A production process of scallop flavor peptide, using the production device according to any one of claims 1 to 7, characterized in that: The following steps are involved: Step 1: Choose fresh, meaty scallops as raw materials; Step 2: Clean the scallops thoroughly to remove the sand and impurities on the surface to ensure the hygiene and quality of the raw materials; Step 3: Use a sharp knife to pry open the scallop shell, take out the scallop meat, and remove the internal organs and impurities; Step 4: extract the processed scallop meat through biological enzymatic hydrolysis technology to form a concentrated liquid; Step 5: Start the liquid pump (15) and the hot air blower (11), and then start the drive motor (17) to increase the rotation speed for a period of time at regular intervals; Step 6: The scallop powder will fall into the storage box (5) due to gravity, and then the storage box (5) can be taken out.

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