A paint spraying device for metal chain processing
By designing a painting device that is suitable for different chain lengths and sprocket clearance, the telescopic rotor frame and adjustable folding bladder solves the stability of the existing devices when adapting to different chain lengths and clearances, achieving a wider range of application and a more stable painting process.
Patent Information
- Application Number
- CN202411909643.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-24
- Publication Date
- 2025-04-01
AI Technical Summary
When existing metal chain painting devices adapt to different chain lengths and sprocket clearances, the size of the drive frame cannot be adapted, resulting in limited application scope of the painting device.
A paint device including a paint rack, a guide wheel and an adjustment assembly is designed. By setting up a telescopic rotor frame for air intake adjustment, it is adapted to different chain lengths; the principle of the same air pressure is used to achieve symmetrical extensions at both ends to ensure the stability of the closed-loop driving of the chain. The corresponding position of the rotary block with an adjustable circumferential position and the folding capsule with an intake-adjustable air-adjustable air-adjustable air-adjustable air-adjustable air-adjustable air-adjustable air-adjustable air-adjustable air-adjustable air-adjustable air-adjustable air-adjustable air-adjustable air-adjustable air-adjustable air-adjustable air-adjustable air-adjustable air-adjustable air-adjustable air-adjustable air-adjustable air-adjustable air-adjustable air-adjustable air-adjustable air-adjustable air-adjustable air-adjustable air-adjustable air-adjustable air-adjustable air-adjustable air-adjustable air-adjustable air-adjustable air-adjustable air-adjustable air-adjustable air-adjustable air-adjustable air-adjustable air-adjustable air-adjustable air-adjustable air-adjustable air-adjustable air-adjustable air-adjustable air-adjustable air-adjustable air-adjustable air-adjustable air-adjustable air-adjustable air-adjustable air-adjustable air-adjustable air-adjustable air-adjustable air-adjustable air-adjustable air-adjustable air-adjustable air-adjustable air-adjustable air-adjustable air-adjustable air-adjustable air-adjustable air-adjustable air-adjustable air-adjustable air-adjustable air-adjustable air-adjustable air-adjustable air-adjustable air-adjustable air-adju
The device can adapt to different chain lengths and sprocket clearance, ensure the stability of the chain closed-loop drive, expand the scope of application of the paint spraying device, and improve the stability of the paint spraying process.
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Figure CN119733640A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of chain processing and painting, in particular to a painting device for metal chain processing. Background Art
[0002] Metal chains are parts used for transmission and transportation. After the metal chains are processed, their surfaces need to be painted to improve the protection of the outer wall of the metal chains and prevent rust.
[0003] In the prior art, the chain is usually closed in a loop, and the chain is fully sprayed with paint through the closed-loop cyclic rotation of the chain.
[0004] However, in the actual painting process, due to the different lengths of the chain, when the chain is driven, both ends of the closed-loop chain need to be supported to form a taut chain. Most common ones are driven by a driving wheel. When the chain length changes, the size of the driving frame cannot adapt to the length of the chain, and a sprocket gap is set in the chain. Due to the different structures of the chain, it is difficult to ensure that the teeth of the driving wheel are adapted to the gap of the sprocket, which affects the application range of the painting device. Summary of the invention
[0005] The object of the present invention is to provide a paint spraying device for metal chain processing to solve the problems raised in the above background technology.
[0006] To achieve the above object, the present invention provides the following technical solutions:
[0007] A paint spraying device for metal chain processing, the paint spraying device comprising:
[0008] A spray paint rack, wherein a top plate with an upper spray head is disposed at the upper end of the spray paint rack, a middle plate with a lower spray head is disposed in the middle of the spray paint rack, and a base is disposed at the lower end of the spray paint rack;
[0009] Guide wheels, a pair of guide wheels symmetrically disposed on both sides of the spray paint rack, the guide wheels are rotatably mounted on the rotating rack, a plug rod is transversely disposed on the outer side of the rotating rack, a fixing sleeve is fixedly welded to the outer walls of the front and rear sides of the spray paint rack, the end of the plug rod is inserted into the fixing sleeve by a piston, a second air valve connected to an external air pump is disposed on the upper end of the fixing sleeve, and the rotating block is fastened and pressed on the outer wall of the front side plate through a nut threadedly sleeved on the outer wall of the first air valve;
[0010] A chain, wherein the chain is in a closed loop, and both ends of the chain are sleeved on the outer wall of the guide wheel, and the upper and lower extension chains of the chain are respectively located at the upper and lower ends of the middle plate, and the upper and lower nozzles are directly facing the upper and lower extension chains of the chain;
[0011] An adjusting component includes a rotating block and a folding bag. The guide wheel is an I-shaped wheel structure. The rotating block is rotatably mounted on the middle arc outer wall of the guide wheel. The folding bag is located in the outer inner cavity of the rotating block. An extension tube connected to the folding bag is provided on the outer wall of the rotating block. The extension tube extends to the outside of the guide wheel. A first air valve connected to an external air pump is provided on the outside of the extension tube. The folding bag is inserted into the sprocket gap of the chain after being inflated by air.
[0012] Preferably, semi-circular tubular storage grooves are provided on both sides of the base and the middle plate, and flow grooves are provided on the upper end surfaces of the base and the middle plate. Both ends of the flow grooves are connected to the storage grooves, and a group of adjacent storage grooves are connected by a connecting pipe.
[0013] Preferably, heating plates are provided in the inner cavities of the base and the middle plate, and the heating plates are located directly below the flow channel. The insertion rod and the fixing sleeve are fixedly connected by fastening bolts.
[0014] Preferably, a pair of the insertion rods distributed on the left and right are respectively inserted into the two ends of the same fixing sleeve, the ends of the insertion rods are fixedly connected to the rotating frame, a motor-driven rotating shaft is provided on the rotating frame, and the guide wheel is fixedly sleeved on the outer wall of the rotating shaft.
[0015] Preferably, the inner cavity of the rotating block is configured as a receiving inner cavity, one end of the folding bag is fixedly sealed and bonded in the receiving inner cavity, and a laterally extending inlet air flow channel is provided on the inner wall of the receiving inner cavity.
[0016] Preferably, one end of the extension tube is sealed and connected to the inner cavity of the folding bag of the inlet flow channel, and an elastic pull rope is provided. One end of the elastic pull rope is fixedly bonded to the inner wall of the free end of the folding bag, and the other end of the elastic pull rope is tied to the inner wall of the inlet flow channel.
[0017] Preferably, the guide wheel is composed of a rear side plate, an inner column and a front side plate, the inner column is fixed on the end face of the rear side plate, the outer diameter of the inner column is smaller than the outer diameter of the rear side plate, a circular rotating groove is formed between the outer wall of the inner column and the end face of the rear side plate, and the rotating block rotates along the rotating groove.
[0018] Preferably, the front end face of the inner column is provided with a mounting ring thread groove, and the end face of the front side plate is provided with a mounting screw ring, and the mounting screw ring is threadably rotatably installed in the mounting ring thread groove.
[0019] Preferably, a limiting circular ring groove is provided on the end face of the front end of the rear side plate connected to the rotating groove, and a pair of semi-circular ring through grooves corresponding to the limiting circular ring groove are penetrated on the end face of the front side plate, and the extension tube extends along the semi-circular ring through grooves to the outer side of the front end of the strong side plate.
[0020] Preferably, the front and rear outer walls of the rotating block are fixedly welded with limiting blocks, and a pair of the limiting blocks which are symmetrical in front and back are respectively rotatably inserted in the limiting circular ring groove and the semicircular ring through groove.
[0021] Compared with the prior art, the present invention has the following beneficial effects:
[0022] The present invention adapts to different chain lengths by providing a telescopic rotating frame that can be adjusted by air intake, and at the same time uses the principle of equal air pressure to achieve symmetrical extension at both ends, thereby ensuring the stability of the chain closed-loop drive. By providing a rotating block with adjustable circumferential position and a folding bag that can be adjusted by air intake, it is convenient to adjust the rotating block to a position corresponding to the chain gap. The folding bag is expanded by air intake and inserted into the gap as a tooth, thereby further improving the driving stability. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a structural schematic diagram of the present invention;
[0024] Figure 2 for Figure 1 A magnified view of the structure at center;
[0025] Figure 3 It is a schematic diagram of the rotating block structure of the present invention;
[0026] Figure 4 It is a schematic diagram of the three-dimensional structure of the guide wheel telescopic adjustment of the present invention;
[0027] Figure 5 It is a schematic diagram of the three-dimensional structure of the guide wheel of the present invention;
[0028] Figure 6 It is a schematic diagram of the three-dimensional structure of the rear side plate of the present invention;
[0029] Figure 7 It is a schematic diagram of the three-dimensional structure of the rotating block of the present invention;
[0030] Figure 8 It is a schematic diagram of the three-dimensional structure of the front side plate of the present invention.
[0031] In the figure: 1. spray paint rack; 2. upper nozzle; 3. middle plate; 4. base; 5. heating plate; 6. flow trough; 7. lower nozzle; 8. connecting pipe; 9. storage groove; 10. fixing sleeve; 11. chain; 12. fastening bolt; 13. plug rod; 14. rotating shaft; 15. guide wheel; 16. rotating block; 17. inner column; 18. limiting circular ring groove; 19. rotating groove; 20. limiting block; 21. folding bag; 22. extension tube; 23. rear side plate; 24. storage cavity; 25. elastic pull rope; 26. intake air channel; 27. mounting circular ring thread groove; 28. front side plate; 29. semicircular ring through groove; 30. first air valve; 31. second air valve; 32. rotating frame; 33. motor; 34. mounting screw ring. DETAILED DESCRIPTION
[0032] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0033] See also Figures 1 to 8 , the present invention provides a technical solution:
[0034] Embodiment 1:
[0035] A paint spraying device for metal chain processing comprises a paint spraying frame 1, a chain 11, a guide wheel 15 and an adjusting component.
[0036] A top plate with an upper nozzle 2 is provided at the upper end of the paint spray rack 1, an intermediate plate 3 with a lower nozzle 7 is provided in the middle of the paint spray rack 1, a base 4 is provided at the lower end of the paint spray rack 1, and a chain 11 is in a closed loop. Both ends of the chain 11 are sleeved on the outer wall of the guide wheel 15, and the upper and lower extension chains of the chain 11 are respectively located at the upper and lower ends of the intermediate plate 3, and the upper nozzle 2 and the lower nozzle 7 are directly opposite to the upper and lower extension chains of the chain 11.
[0037] The upper and lower end surfaces of the chain 11 are fully sprayed with paint by the upper spray head 2 and the lower spray head 7 .
[0038] A pair of left-right symmetrical guide wheels 15 are distributed on both sides of the paint spraying rack 1, and the guide wheels 15 are rotatably installed on the rotating rack 32. An insertion rod 13 is laterally arranged on the outer side of the rotating rack 32. A fixed sleeve 10 is fixedly welded to the front and rear outer walls of the paint spraying rack 1. The end of the insertion rod 13 is slidably inserted in the fixed sleeve 10 through a piston, and a second air valve 31 connected to an external air pump is arranged on the upper end of the fixed sleeve 10.
[0039] By providing a telescopic rotating frame 32 for air intake adjustment, the lengths of the chains 11 of different types can be adapted. At the same time, the principle of the same air pressure is utilized to achieve symmetrical extension at both ends, thereby ensuring the stability of the closed-loop drive of the chain 11 .
[0040] The adjustment component includes a rotating block 16 and a folding bag 21. The guide wheel 15 is an I-shaped wheel structure. The rotating block 16 is rotatably installed on the middle arc outer wall of the guide wheel 15. The folding bag 21 is located in the outer inner cavity of the rotating block 16. An extension tube 22 connected to the folding bag 21 is provided on the outer wall of the rotating block 16. The extension tube 22 extends to the outside of the guide wheel 15. The outside of the extension tube 22 is provided with a first air valve 30 connected to an external air pump. After the folding bag 21 is expanded by air intake, it is inserted into the sprocket gap of the chain 11. The rotating block 16 is fastened and pressed on the outer wall of the front side plate 28 through a nut threaded on the outer wall of the first air valve 30.
[0041] The guide wheels 15 are provided to support both ends of the chain 11, and the rotation of the turn block 16 is adjusted by the extension tube 22, so that the turn block 16 faces the gap inside the chain 11, and then air is introduced into the folding bag 21 to expand the folding bag 21 and insert it into the gap. By fixing the folding bag 21, multiple groups of folding bags 21 are inserted into the gaps at both ends of the chain 11 instead of the teeth, thereby avoiding the difficulty in adapting to the chain 11 caused by the fixed teeth, and further improving the stability of the circulation drive.
[0042] Embodiment 2:
[0043] On the basis of Example 1, in order to realize the recovery of excess paint liquid during the painting process, semi-circular tubular storage grooves 9 are provided on both sides of the base 4 and the middle plate 3, and flow grooves 6 are provided on the upper end surfaces of the base 4 and the middle plate 3. The two ends of the flow grooves 6 are connected to the storage grooves 9, and a group of adjacent storage grooves 9 are connected by a connecting pipe 8. A heating plate 5 is provided in the inner cavity of the base 4 and the middle plate 3. The heating plate 5 is located directly below the flow groove 6, and the insertion rod 13 and the fixing sleeve 10 are fixedly connected by a fastening bolt 12.
[0044] The excess paint liquid can be recovered by the cooperation of the flow channel 6 and the receiving groove 9. The heating half 5 can be provided to keep the excess paint liquid in the flow channel 6 in a state to prevent it from drying and solidifying.
[0045] Embodiment 3:
[0046] On the basis of Example 1, in order to achieve accurate storage of the folding bag 21, a pair of insertion rods 13 distributed on the left and right are respectively inserted into the two ends of the same fixed sleeve 10, and the ends of the insertion rods 13 are fixedly connected to the rotating frame 32. The rotating frame 32 is provided with a rotating shaft 14 driven by a motor 33, and the guide wheel 15 is fixedly sleeved on the outer wall of the rotating shaft 14. The inner cavity of the rotating block 16 is set as a storage cavity 24, and one end of the folding bag 21 is fixedly sealed and bonded in the storage cavity 24. A transversely extending inlet air flow channel 26 is provided on the inner wall of the storage cavity 24, and one end of the extension tube 22 is sealed and connected to the inlet air flow channel 26. An elastic pull rope 25 is provided in the inner cavity of the folding bag 21, and one end of the elastic pull rope 25 is fixedly bonded to the inner wall of the free end of the folding bag 21, and the other end of the elastic pull rope 25 is tied to the inner wall of the inlet air flow channel 26.
[0047] By setting the cooperation of the inlet flow channel 26 and the extension tube 22, air is supplied to the folding bag 21. When the folding bag 21 is expanded by air, the elastic pull rope 25 is stretched. When the painting is completed, the air is exhausted through the extension tube 22, so that the internal pressure of the folding bag 21 is reduced. Driven by the elastic stretcher 25, the folding bag 21 is accurately stored in the storage cavity 24.
[0048] Embodiment 4:
[0049] On the basis of Example 3, in order to realize the installation of the rotating block 16 on the guide wheel 15, the guide wheel 15 is also composed of a rear side plate 23, an inner column 17 and a front side plate 28. The inner column 17 is fixed on the end face of the rear side plate 23. The outer diameter of the inner column 17 is smaller than the outer diameter of the rear side plate 23. A circular ring-shaped rotating groove 19 is formed between the outer wall of the inner column 17 and the end face of the rear side plate 23. The rotating block 16 rotates along the rotating groove 19. The front end face of the inner column 17 is provided with an installation circular ring thread groove 27. The end face of the front side plate 28 is provided with an installation screw ring 34. The installation screw ring 34 is threadedly rotatably installed in the installation circular ring thread groove 27.
[0050] The guide wheel 15 is assembled and installed by the cooperation of the mounting annular thread groove 27 and the mounting screw ring 34 , thereby making the rotating block 16 rotate along the rotating groove 19 .
[0051] Embodiment 5:
[0052] On the basis of Example 4, in order to prevent the rotating block 16 from falling or shifting, a limiting annular groove 18 is provided on the end face of the front end of the rear side plate 23 which is connected to the rotating groove 19, and a pair of semi-circular through grooves 29 corresponding to the limiting annular groove 18 are penetrated on the end face of the front side plate 28, and the extension tube 22 extends along the semi-circular through grooves 29 to the outer side of the front end of the strong side plate 28, and the limiting blocks 20 are fixedly welded to the front and rear outer walls of the rotating block 16, and the front and rear symmetrical pair of limiting blocks 20 are rotatably inserted in the limiting annular groove 18 and the semi-circular through grooves 29 respectively.
[0053] By providing the cooperation between the limiting block 20 and the limiting circular groove 18 , the front and rear clamping of the rotating block 16 is achieved, thereby preventing the rotating block 16 from falling off, and the through-type extension of the extension tube 22 is achieved by providing the semicircular through groove 29 .
[0054] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A paint spraying device for metal chain processing, characterized in that: The paint spraying device comprises: A paint spraying rack (1), wherein a top plate with an upper spray head (2) is arranged at the upper end of the paint spraying rack (1), an intermediate plate (3) with a lower spray head (7) is arranged in the middle of the paint spraying rack (1), and a base (4) is arranged at the lower end of the paint spraying rack (1); A pair of guide wheels (15) symmetrically disposed on both sides of the spray paint rack (1); the guide wheels (15) are rotatably mounted on a rotating rack (32); an insertion rod (13) is transversely disposed on the outer side of the rotating rack (32); a fixing sleeve (10) is fixedly welded to the outer walls on both sides of the spray paint rack (1); an end of the insertion rod (13) is slidably inserted into the fixing sleeve (10) through a piston; and a second air valve (31) connected to an external air pump is disposed on the upper end of the fixing sleeve (10); A chain (11), wherein the chain (11) is in a closed loop, and both ends of the chain (11) are sleeved on the outer wall of the guide wheel (15), and upper and lower extension chains of the chain (11) are respectively located at the upper and lower ends of the middle plate (3), and the upper nozzle (2) and the lower nozzle (7) are directly opposite to the upper and lower extension chains of the chain (11); The adjusting component comprises a rotating block (16) and a folding bag (21); the guide wheel (15) is in an I-shaped wheel structure; the rotating block (16) is rotatably mounted on the middle arc outer wall of the guide wheel (15); the folding bag (21) is located in the outer inner cavity of the rotating block (16); an extension tube (22) connected to the folding bag (21) is arranged on the outer wall of the rotating block (16); the extension tube (22) extends to the outer side of the guide wheel (15); a first air valve (30) connected to an external air pump is arranged on the outer side of the extension tube (22); the folding bag (21) is inserted into the sprocket gap of the chain (11) after being inflated by air; the rotating block (16) is fastened and pressed on the outer wall of the front side plate (28) through a nut threadedly sleeved on the outer wall of the first air valve (30).
2. The paint spraying device for metal chain processing according to claim 1, characterized in that: Semi-circular tubular receiving grooves (9) are provided on both sides of the base (4) and the middle plate (3), and flow grooves (6) are provided on the upper end surfaces of the base (4) and the middle plate (3), and both ends of the flow grooves (6) are connected to the receiving grooves (9), and a group of upper and lower adjacent receiving grooves (9) are connected via a connecting pipe (8).
3. The paint spraying device for metal chain processing according to claim 2, characterized in that: A heating plate (5) is provided in the inner cavity of the base (4) and the middle plate (3), and the heating plate (5) is located directly below the flow channel (6). The insertion rod (13) and the fixing sleeve (10) are fixedly connected by fastening bolts (12).
4. The paint spraying device for metal chain processing according to claim 3, characterized in that: A pair of the insertion rods (13) distributed on the left and right are respectively inserted into the two ends of the same fixed sleeve (10), and the ends of the insertion rods (13) are fixedly connected to the rotating frame (32). The rotating frame (32) is provided with a rotating shaft (14) driven by a motor (33), and the guide wheel (15) is fixedly sleeved on the outer wall of the rotating shaft (14).
5. The paint spraying device for metal chain processing according to claim 1, characterized in that: The inner cavity of the rotating block (16) is configured as a receiving inner cavity (24), one end of the folding bag (21) is fixedly sealed and bonded in the receiving inner cavity (24), and a transversely extending intake air channel (26) is provided on the inner wall of the receiving inner cavity (24).
6. A paint spraying device for metal chain processing according to claim 5, characterized in that: One end of the extension tube (22) is sealed and connected to the inlet flow channel (26). An elastic pull rope (25) is arranged in the inner cavity of the folding bag (21). One end of the elastic pull rope (25) is fixedly bonded to the inner wall of the free end of the folding bag (21), and the other end of the elastic pull rope (25) is tied to the inner wall of the inlet flow channel (26).
7. The paint spraying device for metal chain processing according to claim 1, characterized in that: The guide wheel (15) is composed of a rear side plate (23), an inner column (17) and a front side plate (28). The inner column (17) is fixed on the end surface of the rear side plate (23). The outer diameter of the inner column (17) is smaller than the outer diameter of the rear side plate (23). An annular rotating groove (19) is formed between the outer wall of the inner column (17) and the end surface of the rear side plate (23). The rotating block (16) rotates along the rotating groove (19).
8. The paint spraying device for metal chain processing according to claim 7, characterized in that: The front end surface of the inner column (17) is provided with a mounting annular thread groove (27), and the end surface of the front side plate (28) is provided with a mounting screw ring (34), and the mounting screw ring (34) is threadably mounted in the mounting annular thread groove (27).
9. The paint spraying device for metal chain processing according to claim 8, characterized in that: A limiting annular groove (18) is provided on the end surface of the front end of the rear side plate (23) which is connected to the rotation groove (19); a pair of semi-circular through grooves (29) corresponding to the limiting annular groove (18) are provided through the end surface of the front side plate (28); and the extension tube (22) extends along the semi-circular through grooves (29) to the outside of the front end of the strong side plate (28).
10. The paint spraying device for metal chain processing according to claim 9, characterized in that: The front and rear outer walls of the rotating block (16) are fixedly welded with limiting blocks (20), and a pair of the limiting blocks (20) symmetrically arranged in front and rear are respectively rotatably inserted in the limiting circular ring groove (18) and the semicircular ring through groove (29).