A cooling device for producing pipe clamp handles

By designing a cooling device for pipe clamp handles, the problem of improper cooling treatment of protective layer in pipe clamp handle production is solved, high-quality bonding and shape stability of the protective layer are achieved, and the yield rate of production is improved.

CN119733652AInactive Publication Date: 2025-04-01XUZHOU SHUANGHU METAL TOOLS MFG CO LTD
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Patent Information

Application Number
CN202411817101.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-11
Publication Date
2025-04-01
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing pipe clamp handle lacks effective cooling during the production process, resulting in the possibility of inadequate bonding of the protective layer and deformation.

Method used

A cooling device for the production of pipe clamp handles is designed, including a pipe clamp handle protective layer coating assembly, a magnetic lifting mechanism, a primary cooling correction mechanism, a secondary cooling correction mechanism and a drying assembly. The device realizes automatic protective layer coating, air cooling, water cooling and drying treatment of pipe clamp handles through components such as coating containers, blowers, nozzles, guide rollers, drive motors, annular correction sleeves, water storage tanks, cooling water and electric heating plates.

Benefits of technology

Through the use of this device, the problem of improper cooling treatment after coating of the pipe clamp handle can be effectively solved, the adhesive quality and shape stability of the protective layer can be improved, and the yield rate of pipe clamp handle production can be improved.

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Abstract

The invention discloses a cooling device for pipe clamp handle production, comprising a pipe clamp handle protective layer coating component, a magnetic lifting mechanism, a primary cooling correction mechanism, a secondary cooling correction mechanism and a drying component. The pipe clamp handle protective layer coating component comprises a coating container, a side plate, a vertical rod and a guide plate. Molten rubber is arranged inside the coating container. The side plates are divided into two groups and are symmetrically installed at the tail of the coating container. A gap groove is formed between the two groups of side plates. The vertical rod is vertically installed at the end of the coating container and the top is connected to the horizontally arranged guide plate. A guide rail is provided inside the guide plate. A plurality of groups of hangers are movably arranged in the guide rail. The magnetic lifting mechanism is installed on the coating container and the guide rail at the top of the secondary cooling correction mechanism. The pipe clamp handle production cooling device designed by the invention can achieve automatic protective layer coating, cooling correction and drying treatment of the pipe clamp handle, thereby improving the yield rate of the pipe clamp handle after production is completed.
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Description

Technical Field

[0001] The invention relates to the technical field of pipe clamp production, in particular to a cooling device used in the production of pipe clamp handles. Background Art

[0002] A pipe clamp is a tool that is usually used to fix, clamp or rotate cylindrical workpieces such as pipes and fittings. They consist of two movable arms with adjustable clamps or claws for clamping pipes or fittings. Pipe clamps usually have strong clamping force and durability to meet the needs of pipeline installation, repair and removal. Pipe clamps are usually made of strong materials such as steel or cast iron to ensure sufficient strength and durability. They are widely used in pipeline engineering, pipeline installation, repair and other related fields. When using pipe clamps, you need to pay attention to the correct operation method to ensure that the work is completed safely and effectively. When working with pipe clamps, workers need to hold the handle of the pipe clamp to apply force. Long-term operation may cause damage to the palm of the worker. Therefore, in order to reduce the damage to the palm, a protective cover is sometimes wrapped around the handle of the pipe clamp to reduce friction and protect the palm.

[0003] However, the existing pipe clamp handle has the following problems in the production process: the existing installation method of the pipe clamp handle protective cover mainly adopts placing the handle position in a special coating container, and the plastic solution in the molten state inside the coating container adheres to the handle to form a protective layer. Although this coating method can effectively improve the fit and integrity of the protective layer and the handle, it is easy to cause the protective layer to not be properly bonded and deformed if the handle is not properly cooled after coating. Therefore, it is necessary to design a corresponding technical solution to solve the existing technical problems. Summary of the invention

[0004] The purpose of the present invention is to provide a cooling device for use in the production of pipe clamp handles, which solves the existing installation method of the protective cover of the pipe clamp handle, which mainly adopts the method of placing the handle position in a special coating container, and adhering the molten plastic solution in the coating container to the handle to form a protective layer. Although this coating method can effectively improve the fit and integrity of the protective layer and the handle, it is easy to cause the protective layer to fail to adhere properly and deform if the handle is not properly cooled after coating, which is a technical problem.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a cooling device for use in the production of pipe clamp handles, comprising a pipe clamp handle protective layer coating assembly, a magnetic lifting mechanism, a primary cooling correction mechanism, a secondary cooling correction mechanism and a drying assembly, the pipe clamp handle protective layer coating assembly comprising a coating container, a side plate, a vertical rod and a guide plate, the coating container is provided with molten rubber, the side plates are divided into two groups and are symmetrically installed at the tail of the coating container, a gap groove is formed between the two groups of side plates, the vertical rod is vertically installed at the end of the coating container and the top is connected to the horizontally arranged guide plate, a guide rail is provided inside the guide plate, and a plurality of groups of hangers are movably arranged in the guide rail, the magnetic lifting mechanism is installed on the coating container, the guide plate at the top of the secondary cooling correction mechanism, and the guide plate at the top of the secondary cooling correction mechanism. The magnetic lifting mechanism is on the rail, and is composed of a metal plate. The primary cooling correction mechanism includes a blower, an air pipe, a nozzle, a guide roller, a driving motor and an annular correction sleeve. The blower is installed on the side panel and the air outlet end is connected to a plurality of groups of nozzles through the air pipe. The plurality of groups of nozzles are symmetrically installed on the inner side of the side panel. The guide rollers are divided into two groups and are symmetrically installed on the side panel. The power output end of the driving motor is connected to the end of a group of guide rollers. The annular correction sleeve is embedded between the two groups of guide rollers. The secondary cooling correction mechanism is installed in the gap groove and includes a water tank and cooling water built into the water tank. The drying assembly is composed of two groups of electric heating plates. The two groups of electric heating plates are symmetrically installed on the inner sides of the two groups of side panels. A control console is also provided on one side of the coating container.

[0006] As a preferred embodiment of the present invention, the bottom of the guide rail is machined to have two groups of protrusions, and the surface of the protrusions is machined to have a plurality of groups of locking teeth.

[0007] As a preferred embodiment of the present invention, the hanger includes an outer shell, a ring body, a mounting frame, a motor, a driving gear, a hanging rope, a magnet and a hanging plate. A metal contact head is fixed to the top of the outer shell, the ring body is fixed to the middle of the outer shell, the mounting frame is divided into two groups and is symmetrically fixed to both sides of the ring body, the motor is installed on the mounting frame and the power output end is connected to the driving gear, the driving gear is used in conjunction with the latch, the upper end of the hanging rope is connected to the metal contact head and the lower end is connected to the magnet, and the lower end of the magnet is connected to the hanging plate.

[0008] As a preferred embodiment of the present invention, the sling is made of copper material and passes through the interior of the housing.

[0009] As a preferred embodiment of the present invention, the magnetic actuator includes disk body one, disk body two, an electromagnetic block and a magnet. Disk body one and disk body two are symmetrically distributed up and down and are connected by a spring. The electromagnetic block is fixed on disk body one and connected to a suspension rope, and the magnet is fixed on the magnet.

[0010] As a preferred embodiment of the present invention, the lower magnetic pole of the electromagnetic block is the same as the upper magnetic pole of the magnet when the electromagnetic block is powered on.

[0011] As a preferred embodiment of the present invention, the annular correction sleeve is annular in structure and has a plurality of groups of conical blocks machined on its surface. The upper end of the conical block is pointed in structure and the top is in contact with the lower end of the pipe clamp handle.

[0012] As a preferred embodiment of the present invention, a collecting container is disposed below the guide roller, and a storage cavity is formed inside the collecting container.

[0013] Compared with the prior art, the present invention has the following beneficial effects:

[0014] 1. The present invention designs a device for coating a protective layer on a pipe clamp handle, and is equipped with a special cooling device on the device. The pipe clamp handle production cooling device includes a pipe clamp handle protective layer coating component, a magnetic lifting mechanism, a primary cooling correction mechanism, a secondary cooling correction mechanism and a drying component. When the pipe clamp handle needs to be coated with a protective layer, the staff can suspend the pipe clamp handle and move it laterally. When it is moved to the coating container, the pipe clamp is longitudinally adjusted by the magnetic lifting mechanism and the handle is placed in the coating container for coating. After coating is completed, it rises and moves to the primary cooling correction mechanism for air cooling treatment. While air cooling, the bottom of the handle is corrected. After correction, the handle is moved to the secondary cooling correction mechanism, and the handle is immersed in water cooling by the secondary cooling correction mechanism. After cooling, the handle is dried and solidified by the drying component.

[0015] 2. The pipe clamp handle production cooling device designed in the present invention can achieve automated protective layer coating, cooling correction and drying treatment for the pipe clamp handle, thereby improving the yield rate of the pipe clamp handle after production is completed. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is the overall structure diagram of the present invention;

[0017] Figure 2 This is a structural diagram of the hanger of the present invention;

[0018] Figure 3 This is a structural diagram of the guide rail of the present invention;

[0019] Figure 4 This is a structural diagram of the magnetic actuator of the present invention;

[0020] Figure 5 This is a structural diagram of the annular correction sleeve described in the present invention.

[0021] In the figure: 1. coating container; 2. side plate; 3. vertical pole; 4. guide plate; 5. gap groove; 6. guide rail; 7. hanger; 8. blower; 9. air pipe; 10. nozzle; 11. guide roller; 12. drive motor; 13. annular correction sleeve; 14. water storage tank; 15. electric heating plate; 16. control console; 17. bump; 18. latch; 19. shell; 20. ring body; 21. mounting frame; 22. motor; 23. drive gear; 24. lifting rope; 25. magnetoactuator; 26. hanging plate; 27. metal contact head; 28. disk body 1; 29. ​​disk body 2; 30. electromagnetic block; 31. magnet; 32. spring; 33. conical block; 34. collecting container; 35. storage cavity; 36. metal plate. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0023] See also Figure 1-5 The present invention provides a technical solution: a cooling device for pipe clamp handle production, comprising a pipe clamp handle protective layer coating component, a magnetic lifting mechanism, a primary cooling correction mechanism, a secondary cooling correction mechanism and a drying component, the pipe clamp handle protective layer coating component comprising a coating container 1, a side plate 2, a vertical rod 3 and a guide plate 4, the coating container 1 is provided with molten rubber, the side plate 2 is divided into two groups and symmetrically installed at the tail of the coating container 1, a gap groove 5 is formed between the two groups of side plates 2, the vertical rod 3 is vertically installed at the end of the coating container 1 and the top is connected to the horizontally arranged guide plate 4, the guide plate 4 is provided with a guide rail 6, and a plurality of groups of hangers 7 are movably arranged in the guide rail 6, the magnetic lifting mechanism is installed on the coating container 1 and the guide rail 6 at the top of the secondary cooling correction mechanism, and the magnetic lifting mechanism is composed of a metal plate 36, the first-stage cooling correction mechanism includes a blower 8, an air pipe 9, a nozzle 10, a guide roller 11, a driving motor 12 and an annular correction sleeve 13, the blower 8 is installed on the side plate 2 and the air outlet end is connected to a plurality of groups of nozzles 10 through the air pipe 9, the plurality of groups of nozzles 10 are symmetrically installed on the inner side of the side plate 2, the guide rollers 11 are divided into two groups and are symmetrically installed on the side plate 2, the power output end of the driving motor 12 is connected to the end of a group of guide rollers 11, the annular correction sleeve 13 is embedded between the two groups of guide rollers 11, the second-stage cooling correction mechanism is installed in the gap groove 5 and includes a water tank 14 and cooling water built into the water tank 14, the drying assembly is composed of two groups of electric heating plates 15, the two groups of electric heating plates 15 are symmetrically installed on the inner sides of the two groups of side plates 2, and a control console 16 is also provided on one side of the coating container 1.

[0024] Further improvement, such as Figure 3 As shown, two groups of protrusions 17 are formed on the bottom of the guide rail 6, and a plurality of groups of latch teeth 18 are formed on the surface of the protrusions 17.

[0025] Further improvement, such as Figure 2 As shown: the hanger 7 includes a shell 19, a ring body 20, a mounting frame 21, a motor 22, a driving gear 23, a suspension rope 24, a magnet 25 and a hanging plate 26. A metal contact head 27 is fixed to the top of the shell 19. The ring body 20 is fixed to the middle of the shell 19. The mounting frame 21 is divided into two groups and is symmetrically fixed to both sides of the ring body 20. The motor 22 is installed on the mounting frame 21 and the power output end is connected to the driving gear 23. The driving gear 23 is used in conjunction with the latch 18. The upper end of the suspension rope 24 is connected to the metal contact head 27 and the lower end is connected to the magnet 25. The lower end of the magnet 25 is connected to the hanging plate 26. The driving gear 23 is driven to rotate by the motor 22, and the driving gear 23 moves laterally along the latch 18. During the movement, the pipe clamp is pulled to move laterally.

[0026] Further improvement, such as Figure 2 As shown: the hanging rope 24 is made of copper material and passes through the inside of the shell 19, so as to achieve the purpose of electrical conduction.

[0027] Further improvement, such as Figure 4 As shown: the magnetic actuator 25 includes a disk body 28, a disk body 29, an electromagnetic block 30 and a magnet 31. The disk body 28 and the disk body 29 are symmetrically distributed up and down and are connected to a spring 32. The electromagnetic block 30 is fixed on the disk body 28 and connected to the suspension rope 24. The magnet 31 is fixed on the magnet 31, and the length of the pipe clamp handle can be adjusted.

[0028] Further improvement, such as Figure 4 As shown: the lower magnetic pole of the electromagnetic block 30 is the same as the upper magnetic pole of the magnet 31 when it is powered on. When the electromagnetic block 30 is powered on, it generates magnetism and acts on the magnet 31, so that the magnet drives the second disc 29 and the scraper 26 to move downward, and finally achieves the purpose of moving the pipe clamp handle downward.

[0029] Further improvement, such as Figure 5 As shown, the annular correction sleeve 13 is annular in structure and has a plurality of groups of conical blocks 33 formed on the surface. The upper end of the conical block 33 is pointed and the top is in contact with the lower end of the pipe clamp handle. During the rotation of the annular correction sleeve 13, the conical blocks 33 are used to strip and correct the molten rubber drops that may exist at the lower end of the pipe clamp handle.

[0030] Specifically, a collecting container 34 is disposed below the guide roller 11 , and a storage cavity 35 is formed inside the collecting container 34 , so that the collected molten rubber can be collected and processed.

[0031] When in use: When the handle of the pipe clamp needs to be coated with a protective layer, the staff can hang the pipe clamp on the hanging plate 26 in sequence, and the motor 22 drives the driving gear 23 to rotate, and the driving gear 23 moves laterally along the clamping teeth 18. During the movement, the pipe clamp is pulled to move laterally. When it moves to the top of the coating container 1, the metal plate 36 is energized and the current is introduced into the hanging rope 24, and the hanging rope 24 transmits the current to the magnet 25. When the electromagnetic block 30 is energized, magnetism is generated and acts on the magnet 31, so that the magnet drives the disk 29 and the scraper 2 6 moves downward, and finally achieves the purpose of moving the pipe clamp handle downward, so that the lower end of the pipe clamp handle is introduced into the molten rubber for coating. When the pipe clamp moves out of the coating container 1, the pipe clamp moves upward and reaches the primary cooling correction mechanism and is air-cooled. While air-cooling, the annular correction sleeve 13 peels off and corrects the molten rubber drops that may exist at the lower end of the pipe clamp handle through the conical block 33 during the rotation process. The collecting container 34 can collect and process the collected molten rubber, and then the pipe clamp continues to move the secondary cooling correction mechanism and the drying component to perform water cooling and drying respectively.

[0032] In the description of the present invention, it is necessary to understand that the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inside", "front", "center", "both ends" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0033] In addition, the terms "first", "second", "third" and "fourth" are used for descriptive purposes only and are not to be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, the features defined as "first", "second", "third" and "fourth" may explicitly or implicitly include at least one of such features.

[0034] In the present invention, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the present invention according to the specific circumstances.

[0035] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A cooling device for use in the production of pipe clamp handles, characterized in that: The invention comprises a pipe clamp handle protective layer coating assembly, a magnetic lifting mechanism, a primary cooling correction mechanism, a secondary cooling correction mechanism and a drying assembly. The pipe clamp handle protective layer coating assembly comprises a coating container (1), a side plate (2), a vertical rod (3) and a guide plate (4). The coating container (1) is provided with molten rubber. The side plate (2) is divided into two groups and symmetrically installed at the rear of the coating container (1). A gap groove (5) is formed between the two groups of side plates (2). The vertical rod (3) is vertically installed at the end of the coating container (1) and the top is connected to the horizontally arranged guide plate (4). The guide plate (4) is provided with a guide rail (6) inside. A plurality of groups of hangers (7) are movably arranged in the guide rail (6). The magnetic lifting mechanism is installed on the coating container (1) and the guide rail (6) at the top of the secondary cooling correction mechanism. The magnetic lifting mechanism is composed of a metal plate (36). The primary cooling correction mechanism comprises a blower (8 ), an air delivery pipe (9), a nozzle (10), a guide roller (11), a drive motor (12) and an annular correction sleeve (13), the blower (8) being mounted on the side plate (2) and the air outlet end being connected to a plurality of groups of nozzles (10) through the air delivery pipe (9), the plurality of groups of nozzles (10) being symmetrically mounted on the inner side of the side plate (2), the guide roller (11) being divided into two groups and symmetrically mounted on the side plate (2), the power output end of the drive motor (12) being connected to a group of guide rollers (11) The coating container (1) is connected to the end of the guide roller (11), the annular correction sleeve (13) is embedded between the two groups of guide rollers (11), the secondary cooling correction mechanism is installed in the gap groove (5) and includes a water tank (14) and cooling water built into the water tank (14), the drying component is composed of two groups of electric heating plates (15), and the two groups of electric heating plates (15) are symmetrically installed on the inner sides of the two groups of side plates (2), and one side of the coating container (1) is also equipped with a control console (16).

2. A cooling device for producing a pipe clamp handle according to claim 1, characterized in that: The bottom of the guide rail (6) is machined to have two groups of protrusions (17), and the surface of the protrusion (17) is machined to have a plurality of groups of latching teeth (18).

3. A cooling device for producing a pipe clamp handle according to claim 2, characterized in that: The suspender (7) comprises a shell (19), a ring body (20), a mounting frame (21), a motor (22), a driving gear (23), a suspension rope (24), a magnet (25) and a hanging plate (26). A metal contact head (27) is fixed to the top of the shell (19). The ring body (20) is fixed to the middle of the shell (19). The mounting frame (21) is divided into two groups and symmetrically fixed to the two sides of the ring body (20). The motor (22) is installed on the mounting frame (21) and the power output end is connected to the driving gear (23). The driving gear (23) is used in conjunction with the latch (18). The upper end of the suspension rope (24) is connected to the metal contact head (27) and the lower end is connected to the magnet (25). The lower end of the magnet (25) is connected to the hanging plate (26).

4. A cooling device for producing a pipe clamp handle according to claim 3, characterized in that: The suspension rope (24) is made of copper material and passes through the interior of the housing (19).

5. The cooling device for producing a pipe clamp handle according to claim 1, characterized in that: The magnetic actuator (25) comprises a disk body 1 (28), a disk body 2 (29), an electromagnetic block (30) and a magnet (31); the disk body 1 (28) and the disk body 2 (29) are symmetrically distributed up and down and are connected by a spring (32); the electromagnetic block (30) is fixed on the disk body 1 (28) and connected to the suspension rope (24); and the magnet (31) is fixed on the magnet (31).

6. A cooling device for producing a pipe clamp handle according to claim 5, characterized in that: When the electromagnetic block (30) is powered on, the lower magnetic pole is the same as the upper magnetic pole of the magnet (31).

7. The cooling device for producing a pipe clamp handle according to claim 1, characterized in that: The annular correction sleeve (13) is annular in structure and has a plurality of groups of conical blocks (33) formed on the surface. The upper end of the conical block (33) is pointed in structure and the top is in contact with the lower end of the pipe clamp handle.

8. The cooling device for producing a pipe clamp handle according to claim 1, characterized in that: A collecting container (34) is arranged below the guide roller (11), and a storage chamber (35) is formed inside the collecting container (34).