Gear edge grinding tool and grinding process

Abstract

The invention discloses a gear edge grinding tool and a grinding process, and relates to the technical field of gear processing. The gear edge grinding tool comprises a fixed frame, an auxiliary block is fixedly connected to the lower part of the fixed frame, the upper surface of the auxiliary block is set to be high on all sides and low in the middle, the vertical section is in a "concave" shape, and the upper surface of the low middle part is evenly penetrated with through holes, and the lower surface of the auxiliary block is detachably connected to a liquid storage tank. The device can make the clamping force act on the inner diameter of the gear evenly from the middle to the surroundings, so as to make the force exerted on the gear more uniform, reduce the internal stress concentration of the gear during the clamping process, prevent the gear from cracking or deforming in these sensitive areas, thereby reducing the risk of gear deformation, and can adapt to gears of different sizes within a certain range, improve the versatility of the tool, and can also buffer the impact of the clamping force on the gear, and reduce the risk of local deformation and damage of the gear caused by rigid clamping.

Description

Technical Field

[0001] The invention relates to the technical field of gear processing, in particular to a gear edge grinding tool and a grinding process. Background Art

[0002] Gear is a mechanical transmission element that transmits power and motion through the meshing of gear teeth. It is widely used in various mechanical equipment and has the characteristics and functions of transmitting power, changing speed and torque, precise transmission, adapting to different directions and forms of motion, and improving mechanical efficiency. According to different classification standards, it can be divided into spur gears, helical gears, bevel gears, worm gears, etc.

[0003] Gear corners refer to the sharp edges at the junction of the gear tooth surface and the tooth top or tooth root. During the meshing process of the gears, the gear tooth surfaces need to contact smoothly to ensure uniform force transmission and reduce wear. If the gear corners are too sharp during the design and manufacturing process of the gears, it may cause stress concentration, increased wear, noise and vibration, poor lubrication and other problems. Therefore, the gear corners are usually properly processed, such as chamfering or rounding, to reduce the impact of the above problems. This can improve the performance and life of the gears and ensure the reliability and efficiency of the transmission system.

[0004] The existing gear edge grinding device may have the following problems during use:

[0005] Existing edge grinding devices can only clamp and fix gears of specific sizes and shapes, lack versatility, and are often rigidly fixed when clamping and fixing them. Although the rigid clamping and fixing of gears can provide high precision and stability, stress concentration will occur at the clamping points of the fixture and the gear during the clamping process, especially at the corners or edges of the gear, which will cause cracks or deformation in these areas of the gear, affecting the performance of the gear after processing. In addition, when the fixture clamps and fixes the gear, the friction between the contact surface of the fixture and the gear will cause wear on the surface of the fixture. As time goes by, if the fixture wears too much, the clamping force of the fixture on the gear will be weakened or unevenly distributed, affecting the stability and accuracy of the clamping, which will cause the gear to deform or grind unevenly, resulting in a decrease in processing accuracy, thereby affecting the final processing quality.

[0006] Therefore, the present invention proposes a gear edge grinding tool and a grinding process to make up for and improve the deficiencies of the prior art. Summary of the invention

[0007] 1. Technical issues to be solved

[0008] In view of the deficiencies in the prior art, the present invention provides a gear edge grinding tool and a grinding process, which solve the problems raised in the above-mentioned background technology.

[0009] (II) Technical solution

[0010] To achieve the above objectives, the present invention is implemented through the following technical solutions: a gear edge grinding tool, including a fixed frame, an auxiliary block is fixedly connected to the bottom of the fixed frame, the interior of the auxiliary block is set as a cavity, the upper surface of the auxiliary block is set to be high on all sides and low in the middle, the vertical section is in the shape of a "concave", and the upper surface of the middle low part is evenly penetrated with through holes, the lower surface of the auxiliary block is detachably connected to a liquid storage tank, the interior of the fixed frame is rotatably connected to a fixed plate, the surface of the fixed plate is slidably connected to a slider 1, the interior of the slider 1 is fixedly connected to a spring 1, and the The slider is internally slidably connected with a connecting column, the connecting column is fixedly connected to a spring, and one end of the connecting column away from the spring passes through the slider and extends to the outside of the slider, the end of the connecting column extending to the outside of the slider is fixedly connected with a clamp, the clamp is slidably connected to a fixed plate, a sliding column is fixedly connected to a side surface of the slider close to the fixed frame, a sliding groove is penetrated through the surface of the fixed plate, the sliding column is slidably connected to the inside of the sliding groove, the slider, spring, connecting column, clamp, sliding column, and sliding groove are all distributed in a circular array with the center point of the fixed frame as a reference.

[0011] Preferably, the fixing plate is rotatably connected to a side of the fixing plate away from the sliding block 1, the adjusting plate is rotatably connected to the fixing frame, a sliding groove 2 is uniformly penetrated through the surface of the adjusting plate, one end of the sliding column away from the sliding block 1 is slidably connected to the inside of the sliding groove 2, a fixing hole 1 is uniformly opened on the surface of the fixing plate close to the adjusting plate, a fixing pin 1 is slidably connected to the inside of the adjusting plate, both ends of the fixing pin 1 penetrate the adjusting plate and extend to the outside of the adjusting plate, and one end of the adjusting plate close to the fixing plate is inserted into the inside of the fixing hole 1.

[0012] Preferably, the fixing frame is rotatably connected to a gear body inside, the outer surface of the fixing plate is evenly provided with meshing grooves, the gear body meshes with the fixing plate through the meshing groove, the gear body is fixedly connected to a connecting shaft on a side away from the slider one, one end of the connecting shaft passes through the fixing frame and extends to the outside of the fixing frame, the end of the connecting shaft extending to the outside of the fixing frame is fixedly connected to a connecting rod one, the end of the connecting rod one away from the connecting shaft is rotatably connected to a connecting rod two, the end of the connecting rod two away from the connecting rod one is rotatably connected to a sliding block two, the sliding block two is slidably connected to the inside of the auxiliary block cavity, the inside of the sliding block two is fixedly connected to a spring two, the inside of the sliding block two is slidably connected to a pushing block, the pushing block is fixedly connected to the spring two, and the end of the pushing block away from the sliding block two passes through the sliding block two and extends to the outside of the sliding block two, and one side of the pushing block is set as an inclined surface.

[0013] Preferably, filter floss is slidably connected inside the cavity of the auxiliary block, an auxiliary rod is fixedly connected to a side of the filter floss close to the second slide block, and a side of the auxiliary rod away from the filter floss is set as an inclined surface.

[0014] Preferably, the upper surface of the auxiliary block is slidably connected with a slider three, the upper surface of the slider three is rotatably connected with a threaded rod, the outer surface of the threaded rod is threadedly connected with a ball nut, the outer surface of the threaded rod is slidably connected with a fixing block through the ball nut, the fixing block is rotatably connected to the inside of a side of the fixing plate close to the fixing plate, the part where the adjusting block is connected to the fixing block is set to be spherical, one end of the adjusting block close to the fixing plate passes through the fixing block and extends to the outside of the fixing block, and the end of the adjusting block extending to the outside of the fixing block is fixedly connected to a tool mounting seat, the outer surface of the adjusting block is evenly provided with fixing holes two, the inside of the fixing block is plugged with fixing pins two, the top of the fixing pins two all pass through the fixing block and extend to the outside of the fixing block, and the end of the fixing pin two close to the adjusting block can be plugged into the fixing hole two.

[0015] Preferably, a delivery pipe is connected to one side surface of the liquid storage tank, and the delivery pipe is fixedly connected to a fixed block. An end of the delivery pipe away from the liquid storage tank is fixedly connected to a spray pipe, and spray ports are evenly arranged on the outer surface of the spray pipe. A retaining ring is rotatably connected to the outer surface of the spray pipe, and adjustment holes are evenly arranged on the outer surface of the retaining ring, and the spray ports and adjustment holes are both located on the same vertical section.

[0016] Preferably, a baffle is fixedly connected to the upper surface of the auxiliary block, and the baffle is a telescopic structure.

[0017] A gear edge grinding process includes the following steps:

[0018] Step 1, gear installation: insert the gear to be ground into the outer surface of the fixture, and by rotating the adjustment plate, the slide column sliding inside the slide groove 2 drives the slider 1 to move from the center point of the fixed plate to the surroundings. When the slider 1 moves, it drives the fixture to move through the connecting column. After the fixture moves, the gear to be ground is firmly clamped on the fixture;

[0019] Step 2: Tool installation and adjustment: Select a suitable grinding tool according to the gear to be ground, and install the grinding tool on the tool mounting seat, and adjust the position and angle of the tool through the fixed block and the adjustment block to match the grinding position and angle of the edge of the gear to be ground;

[0020] Step 3: Grinding parameter setting: according to the gear material to be ground, grinding requirements and tool characteristics, set the appropriate grinding speed, feed rate and grinding depth;

[0021] Step 4: Grinding operation: Start the grinding equipment and make the tool grind the edges and corners of the gear to be ground according to the set parameters. During the grinding process, pay attention to observe the grinding conditions to ensure the grinding quality and dimensional accuracy.

[0022] Step 5: Inspection and adjustment: After grinding the gear for a certain period of time, stop the grinding equipment and inspect the grinding size and surface quality of the gear edges. If there is a size deviation or surface quality problem with the ground gear, adjust the grinding parameters or tool position in time and perform correction grinding;

[0023] Step 6. Complete grinding: After the grinding size and surface quality of the gear edges meet the requirements, stop the grinding operation, remove the gear from the outer surface of the fixture, clean the gear, remove grinding debris and coolant residue, and then check the edges of the gear to ensure that its size, shape and surface quality meet the design requirements, maintain and service the grinding equipment, and prepare for the next grinding work.

[0024] Preferably, in step 2, when installing and adjusting the tool, ensure that the grinding tool is firmly fixed on the tool mounting seat to prevent movement or shaking during the grinding process, and select a grinding tool with sharpness and precision suitable for the gear to be ground to adapt to the gear material and grinding requirements.

[0025] Preferably, when performing the grinding operation in step 4, the operator should wear protective glasses and protective gloves, and comply with the safe operating procedures of the grinding equipment, adjust the coolant injection amount to control the grinding temperature, pay attention to the surface quality of the gear during the grinding process, and adjust the grinding parameters in time or take corresponding measures to repair it if the surface roughness does not meet the requirements or defects occur, regularly check the wear of the grinding tool, and replace the severely worn tool in time.

[0026] (III) Beneficial effects

[0027] The gear edge grinding tool and grinding process provided by the present invention have the following beneficial effects:

[0028] 1. By distributing the clamps in a circular array, the clamps can clamp and fix the gears from the central axis of the gear to the surrounding areas at the same time. When the clamping force is applied to the surrounding areas at the same time, the clamping force will act evenly on the inner diameter of the gear from the middle to the surrounding areas, so that the force on the gear can be more uniform, and the internal stress concentration of the gear during the clamping process can be reduced, and the gear can be prevented from cracking or deforming in these sensitive areas, thereby reducing the risk of gear deformation. The connecting column connected to the clamp is connected to the slider through a spring. The spring has a certain elasticity and can adapt to gears of different sizes within a certain range, thereby improving the versatility of the tooling and being suitable for diversified production needs. It can also adapt to the slight shape differences of the gears to a certain extent, provide a tighter fit and a better clamping effect, further enhance the stability of the clamping, and buffer the impact of the clamping force on the gear, reducing the risk of local deformation and damage of the gear caused by rigid clamping.

[0029] 2. By rotating the connected retaining ring on the outer surface of the spray pipe, and the adjustment hole opened on the retaining ring surface and the spray port opened on the spray pipe surface are located in the same vertical section, when in use, the user can adjust the spray amount of the coolant according to the gear material to be ground, grinding requirements and tool characteristics, so that the device can provide an appropriate amount of coolant according to the specific grinding requirements, ensure that the gear is fully cooled during the grinding process, avoid gear quality problems caused by overheating, such as burns, deformation, etc., reduce the impact of grinding heat on the surface quality of the gear, reduce surface roughness, improve the accuracy and surface integrity of the gear, and reduce the use of coolant and cost while meeting the cooling requirements. At the same time, it also reduces the workload of coolant treatment and recycling. At the same time, different gear materials have different thermal conductivity and grinding characteristics, and the spray amount of coolant can be adjusted according to the characteristics of the material to achieve the best grinding effect.

[0030] 3. By setting the upper surface of the auxiliary block to be high on all sides and low in the middle, the vertical section is in the shape of a "concave" character, and the through holes evenly penetrated through the surface are connected to the liquid storage tank, so that the used coolant can be filtered by the filter cotton through the through holes and collected into the liquid storage tank for reuse, thereby reducing the discharge of coolant and reducing pollution to the environment. It is avoided that the coolant may contain harmful substances, which will cause harm to the soil, water sources, etc. if discharged directly. When the connecting rod 2 drives the push block to move through the slider 2, the push block pushes the filter cotton used for filtering through the auxiliary rod, so that the filter cotton can be automatically replaced after being used for a period of time, avoiding As the filter cotton is used for a longer time, its filtering effect will gradually decrease. Make sure the filter cotton is always in an effective filtering state, thereby ensuring the filtering quality of the coolant after use, removing impurities and particulate matter, ensuring the cleanliness of the coolant after filtration, and enabling the coolant to better play a cooling and lubricating role when it is reused. Automatic replacement of filter cotton can also reduce manual intervention, save operation time, and reduce errors caused by improper operation or negligence, such as forgetting to replace the filter cotton or failing to replace the filter cotton in time. It can also reduce the operator's chance of contact with coolant and filter cotton, reduce occupational health risks, and improve the working environment. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] Figure 1 It is a schematic diagram of the main structure of the present invention;

[0032] Figure 2 It is a schematic diagram of the cutaway structure of the main body of the present invention;

[0033] Figure 3 It is a schematic diagram of a partial cutaway structure of a fixing plate of the present invention;

[0034] Figure 4 For the present invention Figure 3 A is a schematic diagram of the enlarged structure of the middle part;

[0035] Figure 5 It is a schematic diagram of the left-side cutaway three-dimensional structure of the main body of the present invention;

[0036] Figure 6 For the present invention Figure 5 A schematic diagram of the enlarged structure of B;

[0037] Figure 7 For the present invention Figure 5 Schematic diagram of the enlarged structure of C in the middle;

[0038] Figure 8 This is a schematic diagram of a three-dimensional structure of a cutaway top view of an auxiliary block of the present invention;

[0039] Fig. 9 For the present invention Figure 8 Schematic diagram of the enlarged structure of D in the middle;

[0040] Fig.10 This is a schematic diagram of the cross-section structure of the fixing block of the present invention;

[0041] Fig.11 For the present invention Fig.10 Schematic diagram of the enlarged structure of E;

[0042] Fig.12 For the present invention Fig.10 Schematic diagram of the enlarged structure of F;

[0043] Fig.13 It is a flow chart of the grinding process of the present invention.

[0044] The numbers in the figure represent:

[0045] 1. Fixed frame; 2. Auxiliary block; 3. Liquid storage tank; 4. Fixed plate; 5. Slider 1; 6. Spring 1; 7. Connecting column; 8. Clamp; 9. Slider; 10. Slide 1; 11. Adjustment plate; 12. Slide 2; 13. Fixed hole 1; 14. Fixed pin 1; 15. Gear body; 16. Engaging groove; 17. Connecting rod 1; 18. Connecting rod 2; 19. Slider 2; 20. Spring 2; 21. Push block; 22. Filter cotton; 23. Auxiliary rod; 24. Slider 3; 25. Threaded rod; 26. Fixed block; 27. Adjustment block; 28. Tool mounting seat; 29. ​​Fixed hole 2; 30. Fixed pin 2; 31. Delivery pipe; 32. Spray pipe; 33. Spray port; 34. Retaining ring; 35. Adjustment hole; 36. Baffle. DETAILED DESCRIPTION

[0046] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0047] refer to Figures 1 to 12A gear edge grinding tool according to a preferred embodiment of the present invention will be described in detail below. A gear edge grinding tool comprises a fixed frame 1, an auxiliary block 2 is fixedly connected to the bottom of the fixed frame 1, the interior of the auxiliary block 2 is set as a cavity, the upper surface of the auxiliary block 2 is high on all sides and low in the middle, and the vertical section is in the shape of a "concave" character, and through holes are evenly penetrated through the upper surface of the middle low part, so that the used coolant can flow through the through holes along the inclined surface of the auxiliary block 2 to the inside of the liquid storage tank 3, the lower surface of the auxiliary block 2 is detachably connected to the liquid storage tank 3, a driving device is arranged inside the fixed frame 1, when the gear is ground, the driving device drives the fixed plate 4 to rotate, the internal rotation of the fixed frame 1 is connected to the fixed plate 4, the surface of the fixed plate 4 is slidably connected to a slider 5, and the inside of the slider 5 is fixedly connected to an elastic Spring 16, the internal sliding connection of the slider 15 is provided with a connecting column 7, the connecting column 7 is fixedly connected to the spring 16, and the end of the connecting column 7 away from the spring 16 passes through the slider 15 and extends to the outside of the slider 15, the end of the connecting column 7 extending to the outside of the slider 15 is fixedly connected with a clamp 8, the clamp 8 is slidably connected to the fixed plate 4, the surface of the slider 15 close to the fixed frame 1 is fixedly connected with a sliding column 9, the surface of the fixed plate 4 is penetrated with a sliding groove 10, the sliding column 9 is slidably connected to the inside of the sliding groove 10, the slider 15, spring 16, connecting column 7, clamp 8, sliding column 9, and sliding groove 10 are all distributed in a circular array with the center point of the fixed frame 1 as a reference, so that the clamp 8 can clamp and fix gears of different sizes, so that it has a wider range of applications and better flexibility when clamping and fixing gears.

[0048] An adjusting plate 11 is rotatably connected to the side of the fixing plate 4 away from the slider 5, and the adjusting plate 11 is rotatably connected to the fixing frame 1. A sliding groove 12 is evenly penetrated on the surface of the adjusting plate 11. One end of the sliding column 9 away from the slider 5 is slidably connected to the inside of the sliding groove 12. A fixing hole 13 is evenly opened on the surface of the fixing plate 4 close to the adjusting plate 11. A fixing pin 14 is slidably connected to the inside of the adjusting plate 11. Both ends of the fixing pin 14 penetrate the adjusting plate 11 and extend to the outside of the adjusting plate 11. The end of the adjusting plate 11 close to the fixing plate 4 is inserted into the fixing hole 13.

[0049] The fixed frame 1 is rotatably connected with a gear body 15 inside, and the outer surface of the fixed plate 4 is evenly provided with meshing grooves 16. The gear body 15 meshes with the fixed plate 4 through the meshing grooves 16. The gear body 15 is fixedly connected with a connecting shaft on the side away from the slider 1 5. One end of the connecting shaft penetrates the fixed frame 1 and extends to the outside of the fixed frame 1. The end of the connecting shaft extending to the outside of the fixed frame 1 is fixedly connected with a connecting rod 17. The end of the connecting rod 17 away from the connecting shaft is rotatably connected with a connecting rod 2 18. The end of the connecting rod 2 18 away from the connecting rod 1 17 is rotatably connected with a slider 2 19. The slider 2 19 is slidably connected to the inside of the cavity of the auxiliary block 2. The inside of the slider 2 19 is fixedly connected with a spring 20. The inside of the slider 2 19 is slidably connected with a push block 21. The push block 21 is fixedly connected to the spring 20, and the end of the push block 21 away from the slider 2 19 penetrates the slider 2 19 and extends to the outside of the slider 2 19. One side of the push block 21 is set as an inclined surface.

[0050] The cavity of the auxiliary block 2 is slidably connected with a filter sponge 22, and irregular grooves are evenly formed on the upper surface of the filter sponge 22 to prevent grinding debris intercepted on the surface of the filter sponge 22 from falling into the liquid storage tank 3 through the through holes when the filter sponge 22 is replaced. Magnetic plates are evenly arranged inside the filter sponge 22, and the magnetic plates are made of ferromagnetic materials. When the used coolant passes through the filter sponge 22 and flows into the liquid storage tank 3, the grinding debris in the used coolant is adsorbed to the surface of the filter sponge 22 by the magnetic force of the magnetic plate, thereby preventing the grinding debris from penetrating to the bottom of the filter sponge 22 with the used coolant during the filtering process, resulting in excessive gaps on the surface of the filter sponge 22, causing the grinding debris to enter the liquid storage tank 3 along the gaps, thereby improving the filtering effect of the filter sponge 22 on the grinding debris in the used coolant, and ensuring that there is no grinding debris and particulate matter in the filtered coolant.

[0051] An auxiliary rod 23 is fixedly connected to one side of the filter sponge 22 close to the slider 2 19 , and a side of the auxiliary rod 23 away from the filter sponge 22 is set as an inclined surface.

[0052] A slider 3 24 is slidably connected to the upper surface of the auxiliary block 2, and a threaded rod 25 is rotatably connected to the upper surface of the slider 3 24. A ball nut is threadedly connected to the outer surface of the threaded rod 25, and a fixed block 26 is slidably connected to the outer surface of the threaded rod 25 through the ball nut. An adjusting block 27 is rotatably connected to the inner side of the fixed block 26 close to the fixed plate 4. The part where the adjusting block 27 is connected to the fixed block 26 is set to a spherical shape. One end of the adjusting block 27 close to the fixed plate 4 passes through the fixed block 26 and extends to the outside of the fixed block 26. One end of the adjusting block 27 extending to the outside of the fixed block 26 is fixedly connected to a tool mounting seat 28. Fixed holes 29 are evenly opened on the outer surface of the adjusting block 27. Fixed pins 230 are inserted into the interior of the fixed block 26. The top ends of the fixed pins 230 all pass through the fixed block 26 and extend to the outside of the fixed block 26. The end of the fixing pins 230 close to the adjusting block 27 can be inserted into the fixing hole 29.

[0053] A delivery pipe 31 is connected to one side surface of the liquid storage tank 3, and the delivery pipe 31 is fixedly connected to the fixed block 26. A spray pipe 32 is fixedly connected to one end of the delivery pipe 31 away from the liquid storage tank 3. Spray ports 33 are evenly arranged on the outer surface of the spray pipe 32. A retaining ring 34 is rotatably connected to the outer surface of the spray pipe 32. Adjustment holes 35 are evenly arranged on the outer surface of the retaining ring 34. The spray ports 33 and the adjustment holes 35 are both located on the same vertical section.

[0054] A baffle 36 is fixedly connected to the upper surface of the auxiliary block 2. The baffle 36 is a telescopic structure and is made of a transparent material. When in use, the baffle 36 can prevent debris and grinding fluid splashing generated when grinding gears, and prevent debris and grinding fluid splashing from causing harm to the operator, such as burns, splashing into the eyes, etc., thereby protecting the safety of the operator.

[0055] refer to Fig.13 According to another preferred embodiment of the present invention

[0056] A gear edge grinding process includes the following steps:

[0057] Step 1, gear installation: insert the gear to be ground into the outer surface of the fixture 8, and by rotating the adjustment plate 11, the slide column 9 sliding inside the slide groove 12 drives the slider 1 5 to move from the center point of the fixed plate 4 to the surroundings. When the slider 1 5 moves, it drives the fixture 8 to move through the connecting column 7. After the fixture 8 moves, the gear to be ground is firmly clamped on the fixture;

[0058] Step 2: Tool installation and adjustment: Select a suitable grinding tool according to the gear to be ground, and install the grinding tool on the tool mounting seat 28, and adjust the position and angle of the tool through the fixing block 26 and the adjusting block 27 to match the grinding position and angle of the edge of the gear to be ground;

[0059] Step 3: Grinding parameter setting: according to the gear material to be ground, grinding requirements and tool characteristics, set the appropriate grinding speed, feed rate and grinding depth;

[0060] Step 4: Grinding operation: Start the grinding equipment and make the tool grind the edges and corners of the gear to be ground according to the set parameters. During the grinding process, pay attention to observe the grinding conditions to ensure the grinding quality and dimensional accuracy.

[0061] Step 5: Inspection and adjustment: After grinding the gear for a certain period of time, stop the grinding equipment and inspect the grinding size and surface quality of the gear edges. If there is a size deviation or surface quality problem with the ground gear, adjust the grinding parameters or tool position in time and perform correction grinding;

[0062] Step 6. Complete grinding: After the grinding size and surface quality of the gear edges meet the requirements, stop the grinding operation, remove the gear from the outer surface of the fixture 8, and clean the gear to remove grinding debris and coolant residue. Then check the edges of the gear to ensure that its size, shape and surface quality meet the design requirements, maintain and service the grinding equipment, and prepare for the next grinding work.

[0063] When installing and adjusting the tool in the above step 2, ensure that the grinding tool is firmly fixed on the tool mounting seat 28 to prevent movement or shaking during the grinding process, and select a grinding tool with sharpness and precision suitable for the gear to be ground to adapt to the gear material and grinding requirements.

[0064] Step 4: When performing grinding operations, operators should wear protective glasses and protective gloves, and comply with the safe operating procedures of the grinding equipment to avoid accidents. Adjust the amount of coolant spray to control the grinding temperature to avoid excessive temperature causing changes in gear material properties or thermal cracks. Pay attention to the surface quality of the gears during the grinding process. If the surface roughness does not meet the requirements or defects occur, adjust the grinding parameters in time or take appropriate measures to repair it. Avoid excessive grinding in a certain part that may cause gear shape and size deviations. Regularly check the wear of the grinding tool and replace severely worn tools in time to ensure grinding quality.

[0065] The following is the entire working process and working principle of the above embodiment:

[0066] When in use, first, insert the gear to be ground into the outer surface of the fixture 8, and then rotate the adjustment plate 11. When the adjustment plate 11 rotates, it drives the slide groove 2 12 opened on the surface of the adjustment plate 11 to rotate. When the slide groove 2 12 rotates, it pushes the slide column 9 slidably connected to the inside of the slide groove 2 12 to move in the direction away from the center line of the fixed plate 4. When the slide column 9 moves, it drives the slider 1 5 connected to the slide column 9 to move in the direction away from the center line of the fixed plate 4. When the slider 1 5 moves, it drives the fixture 8 to move in the direction away from the center line of the fixed plate 4 through the connecting column 7. After the fixture 8 moves, it firmly clamps the gear to be ground on the tooling. Since the fixture 8 is distributed in a circular array, the fixture 8 clamps and fixes the gear from the central axis of the gear to the surrounding areas at the same time. When the clamping force is applied to the surrounding areas at the same time, The clamping force will act evenly on the inner diameter of the gear from the middle to the surrounding areas, which can make the force on the gear more uniform, reduce the internal stress concentration of the gear during the clamping process, prevent the gear from cracking or deforming in these sensitive areas, thereby reducing the risk of gear deformation. In addition, since the connecting column 7 connected to the clamp 8 is connected to the slider 5 through a spring 6, the spring 6 has a certain elasticity and can adapt to gears of different sizes within a certain range, thereby improving the versatility of the tooling and being suitable for diversified production needs. In addition, it can adapt to the slight shape differences of the gears to a certain extent, provide a tighter fit and a better clamping effect, further enhance the stability of the clamping, and buffer the impact of the clamping force on the gear, reducing the risk of local deformation and damage of the gear caused by rigid clamping.

[0067] Next, according to the gear to be ground, a suitable grinding tool is selected and installed on the tool mounting seat 28. Since the portion of the adjusting block 27 connected to the tool mounting seat 28 and the fixed block 26 is set to be spherical, the user can adjust the position and angle of the tool installed on the adjusting block 27 by rotating the adjusting block 27 to match the grinding position and angle of the edge of the gear to be ground. Then, the fixing pin 2 30 is inserted into the fixing hole 29 opened at the corresponding position on the surface of the tool mounting seat 28, and the adjusted adjusting block 27 is fixed. According to the material of the gear to be ground, the grinding requirements and the tool characteristics, the appropriate grinding speed, feed rate and grinding depth are set;

[0068] Furthermore, the user adjusts the spraying amount of the coolant by rotating the retaining ring 34 according to the gear material to be ground, grinding requirements and tool characteristics, and by adjusting the overlapping area of ​​the adjustment hole 35 opened on the surface of the retaining ring 34 and the spray port 33 opened on the surface of the spray pipe 32. This allows the device to provide an appropriate amount of coolant according to specific grinding requirements, ensure that the gear is fully cooled during the grinding process, avoid gear quality problems caused by overheating, such as burns, deformation, etc., reduce the impact of grinding heat on the surface quality of the gear, reduce surface roughness, and improve the accuracy and surface integrity of the gear. On the premise of meeting the cooling requirements, the amount of coolant used is reduced, the cost is reduced, and the workload of coolant treatment and recycling is also reduced. At the same time, since different gear materials have different thermal conductivity and grinding characteristics, the spraying amount of the coolant can be adjusted according to the characteristics of the material to achieve the best grinding effect.

[0069] Secondly, the grinding equipment is started, and the tool is used to grind the edges and corners of the gear to be ground according to the set parameters. During the grinding, the coolant in the liquid storage tank 3 is transported to the inside of the spray pipe 32 through the delivery pipe 31, and then sprayed on the gear grinding part through the overlapped area of ​​the adjustment hole 35 and the spray port 33, so as to cool the gear being ground;

[0070] Furthermore, since the upper surface of the auxiliary block 2 is set to be high on all sides and low in the middle, and the vertical section is in the shape of a "concave" character, the temperature coolant can flow to the lower middle part of the upper surface of the auxiliary block 2 after use. Since the auxiliary block 2 is connected to the liquid storage tank 3 through the through holes evenly opened on the surface, and the auxiliary block 2 is provided with a filter sponge 22 inside the cavity of the auxiliary block 2, the used coolant will be filtered by the filter sponge 22 before flowing into the liquid storage tank 3 through the through holes, so that the coolant collected in the liquid storage tank 3 can be reused, thereby reducing the discharge of the coolant, reducing pollution to the environment, and avoiding the coolant containing harmful substances, which may cause harm to the soil, water sources, etc. if directly discharged;

[0071] Reference Figure 5 - Attachment Fig. 9Furthermore, when the gear is ground, the driving device connected to the fixed plate 4 drives the fixed plate 4 to rotate, and the fixed plate 4 drives the meshing groove 16 opened on the surface to rotate. When the meshing groove 16 rotates, it drives the gear body 15 meshing with the meshing groove 16 to rotate. When the gear body 15 rotates, it drives the connecting rod 17 to rotate through the connecting shaft. When the connecting rod 17 rotates, it drives the slider 2 19 connected to it through the connecting rod 2 18 to slide in the cavity of the auxiliary block 2. The slider 2 1 When sliding, the push block 21 sliding inside the slider 19 is driven to move. When the slider 19 drives the push block 21 to slide rightward to the auxiliary rod 23, the inclined surface of the auxiliary rod 23 pushes the push block 21 to move in the direction close to the connecting rod 18. At this time, the spring 20 connected to the slider 19 is compressed, and the slider 19 continues to drive the push block 21 to slide rightward. The auxiliary rod 23 no longer pushes the push block 21 to move in the direction close to the connecting rod 18. The restoring force of the spring 20 drives the push block 21 to slide rightward. The push block 21 moves in the direction away from the connecting rod 2 18, and then the connecting rod 1 17 drives the sliding block 2 19 to slide to the left through the connecting rod 2 18. When the sliding block 19 slides to the left, the sliding block 19 pushes the filter sponge 22 fixedly connected to the auxiliary rod 23 to move through the auxiliary rod 23, and the filter sponge 22 that has been used for a period of time is replaced to avoid that the filtering effect of the filter sponge 22 will gradually decrease with the increase in the use time of the filter sponge 22, thereby ensuring that the filter sponge 22 is always in an effective filtering state, thereby ensuring the filtration quality of the coolant after use, removing impurities and particulate matter therein, ensuring the cleanliness of the coolant after filtration, and enabling the coolant to better play a cooling and lubricating role when it is reused. Automatic replacement of the filter cotton can also reduce manual intervention, save operation time, and reduce errors caused by improper operation or negligence, such as forgetting to replace the filter sponge 22 or failing to replace the filter sponge 22 in time. It can also reduce the chance of operators contacting with coolant and filter cotton, reduce occupational health risks, and improve the working environment.

[0072] Finally, after the grinding size and surface quality of the gear edges meet the requirements, the grinding operation is stopped, and the user rotates the adjustment plate 11. The adjustment plate 11 drives the slider 5 connected to the slide column 9 to move toward the center line of the fixed plate 4 through the slide groove 12. When the slider 5 moves, it drives the clamp 8 to move toward the center line of the fixed plate 4 through the connecting column 7. After the clamp 8 moves, the user removes the ground gear from the outer surface of the clamp 8, cleans the gear, removes grinding debris and coolant residue, and then checks the edges of the gear to ensure that its size, shape and surface quality meet the design requirements, and maintains and maintains the grinding equipment to prepare for the next grinding work.

[0073] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A gear edge grinding tool, comprising a fixed frame (1), an auxiliary block (2) fixedly connected to the lower part of the fixed frame (1), the interior of the auxiliary block (2) being arranged as a cavity, the upper surface of the auxiliary block (2) being arranged to be high on all sides and low in the middle, the vertical section being in the shape of a "concave" character, and through holes being evenly penetrated through the upper surface of the low middle part, the lower surface of the auxiliary block (2) being detachably connected to a liquid storage tank (3), characterized in that: The fixing frame (1) is rotatably connected to a fixing plate (4) inside, the fixing plate (4) is slidably connected to a slider (5) on its surface, the slider (5) is fixedly connected to a spring (6) inside, the slider (5) is slidably connected to a connecting column (7) inside, the connecting column (7) is fixedly connected to the spring (6), and one end of the connecting column (7) away from the spring (6) passes through the slider (5) and extends to the outside of the slider (5), and the end of the connecting column (7) extending to the outside of the slider (5) A clamp (8) is fixedly connected, and the clamp (8) is slidably connected to the fixed plate (4). A sliding column (9) is fixedly connected to the surface of the sliding block (5) on one side close to the fixed frame (1). A sliding groove (10) is penetrated through the surface of the fixed plate (4), and the sliding column (9) is slidably connected to the inside of the sliding groove (10). The sliding block (5), spring (6), connecting column (7), clamp (8), sliding column (9), and sliding groove (10) are all distributed in a circular array with the center point of the fixed frame (1) as a reference.

2. The gear edge grinding tool according to claim 1, characterized in that: The fixed plate (4) is rotatably connected to an adjusting plate (11) at a side away from the sliding block (5), and the adjusting plate (11) is rotatably connected to the fixed frame (1). The surface of the adjusting plate (11) is evenly penetrated with a second slide groove (12), and one end of the sliding column (9) away from the sliding block (5) is slidably connected to the inside of the second slide groove (12). The surface of the fixed plate (4) near the adjusting plate (11) is evenly provided with a fixing hole (13). The inside of the adjusting plate (11) is slidably connected with a fixing pin (14), and both ends of the fixing pin (14) penetrate the adjusting plate (11) and extend to the outside of the adjusting plate (11). The end of the adjusting plate (11) near the fixed plate (4) is inserted into the inside of the fixing hole (13).

3. The gear edge grinding tool according to claim 1, characterized in that: The interior of the fixed frame (1) is rotatably connected to a gear body (15); the outer surface of the fixed plate (4) is evenly provided with meshing grooves (16); the gear body (15) meshes with the fixed plate (4) through the meshing grooves (16); the side of the gear body (15) away from the slider (5) is fixedly connected to a connecting shaft; one end of the connecting shaft passes through the fixed frame (1) and extends to the outside of the fixed frame (1); the end of the connecting shaft extending to the outside of the fixed frame (1) is fixedly connected to a connecting rod (17); the end of the connecting rod (17) away from the connecting shaft is rotatably connected to a connecting rod (2). (18), one end of the connecting rod 2 (18) away from the connecting rod 1 (17) is rotatably connected to a slider 2 (19), the slider 2 (19) is slidably connected to the inside of the auxiliary block (2), the inside of the slider 2 (19) is fixedly connected to a spring 2 (20), the inside of the slider 2 (19) is slidably connected to a push block (21), the push block (21) is fixedly connected to the spring 2 (20), and the end of the push block (21) away from the slider 2 (19) passes through the slider 2 (19) and extends to the outside of the slider 2 (19), and one side of the push block (21) is set as an inclined surface.

4. The gear edge grinding tool according to claim 1, characterized in that: A filter floss (22) is slidably connected inside the cavity of the auxiliary block (2), and an auxiliary rod (23) is fixedly connected to the side of the filter floss (22) close to the second slider (19), and the side of the auxiliary rod (23) away from the filter floss (22) is arranged as an inclined surface.

5. The gear edge grinding tool according to claim 1, characterized in that: The upper surface of the auxiliary block (2) is slidably connected to a slider block (24), the upper surface of the slider block (24) is rotatably connected to a threaded rod (25), the outer surface of the threaded rod (25) is threadedly connected to a ball nut, the outer surface of the threaded rod (25) is slidably connected to a fixed block (26) through the ball nut, the fixed block (26) is rotatably connected to an adjusting block (27) on a side close to the fixed plate (4), the portion of the adjusting block (27) connected to the fixed block (26) is set to be spherical, and the adjusting block (27) is close to the fixed plate (4). One end of the adjusting block (27) extends through the fixing block (26) to the outside of the fixing block (26); the end of the adjusting block (27) extending to the outside of the fixing block (26) is fixedly connected to a tool mounting seat (28); the outer surface of the adjusting block (27) is evenly provided with fixing holes (29); the inside of the fixing block (26) is plugged with fixing pins (30); the top ends of the fixing pins (30) all penetrate the fixing block (26) and extend to the outside of the fixing block (26); the end of the fixing pins (30) close to the adjusting block (27) can be plugged into the inside of the fixing hole (29).

6. The gear edge grinding tool according to claim 1, characterized in that: A delivery pipe (31) is connected to a surface of one side of the liquid storage tank (3), and the delivery pipe (31) is fixedly connected to a fixed block (26). An end of the delivery pipe (31) away from the liquid storage tank (3) is fixedly connected to a spray pipe (32), and spray ports (33) are evenly arranged on the outer surface of the spray pipe (32). A retaining ring (34) is rotatably connected to the outer surface of the spray pipe (32), and adjustment holes (35) are evenly arranged on the outer surface of the retaining ring (34), and the spray ports (33) and the adjustment holes (35) are both located on the same vertical section.

7. The gear edge grinding tool according to claim 1, characterized in that: A baffle (36) is fixedly connected to the upper surface of the auxiliary block (2), and the baffle (36) is a telescopic structure.

8. A gear edge grinding process, applied to a gear edge grinding tool as claimed in any one of claims 1 to 7, characterized in that: The following steps are involved: Step 1, gear installation: insert the gear to be ground into the outer surface of the fixture (8), and by rotating the adjustment plate (11), the slide column (9) sliding inside the second slide groove (12) drives the slider (5) to move from the center point of the fixed plate (4) to the surrounding areas. When the slider (5) moves, it drives the fixture (8) to move through the connecting column (7). After the fixture (8) moves, the gear to be ground is firmly clamped on the fixture; Step 2: Tool installation and adjustment: Select a suitable grinding tool according to the gear to be ground, and install the grinding tool on the tool mounting seat (28), and adjust the position and angle of the tool through the fixing block (26) and the adjusting block (27) to match the grinding position and angle of the edge of the gear to be ground; Step 3: Grinding parameter setting: according to the gear material to be ground, grinding requirements and tool characteristics, set the appropriate grinding speed, feed rate and grinding depth; Step 4: Grinding operation: Start the grinding equipment and make the tool grind the edges and corners of the gear to be ground according to the set parameters. During the grinding process, pay attention to observe the grinding conditions to ensure the grinding quality and dimensional accuracy. Step 5: Inspection and adjustment: After grinding the gear for a certain period of time, stop the grinding equipment and inspect the grinding size and surface quality of the gear edges. If there is a size deviation or surface quality problem with the ground gear, adjust the grinding parameters or tool position in time and perform correction grinding; Step 6. Grinding is completed: After the grinding size and surface quality of the gear edges meet the requirements, the grinding operation is stopped, the gear is removed from the outer surface of the fixture (8), and the gear is cleaned to remove grinding debris and coolant residue. The gear edges are then checked to ensure that their size, shape and surface quality meet the design requirements. The grinding equipment is maintained and serviced to prepare for the next grinding work.

9. A gear edge grinding process according to claim 8, characterized in that: In the second step, when installing and adjusting the tool, ensure that the grinding tool is firmly fixed on the tool mounting seat (28) to prevent movement or shaking during the grinding process, and select a grinding tool with a sharpness and precision suitable for the gear to be ground to adapt to the gear material and grinding requirements.

10. The gear edge grinding process according to claim 8, characterized in that: In step 4, when performing the grinding operation, the operator should wear protective glasses and protective gloves, and comply with the safe operating procedures of the grinding equipment, adjust the coolant spray volume to control the grinding temperature, pay attention to the surface quality of the gear during the grinding process, and adjust the grinding parameters in time or take appropriate measures to repair it if the surface roughness does not meet the requirements or defects occur. Regularly check the wear of the grinding tool and replace the severely worn tool in time.

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