High-thermal-insulation concrete and preparation equipment thereof

By setting up adjustment components in the high-insulating concrete preparation equipment, the feed port size and crushing mode are dynamically adjusted according to the amount of recovered materials, the problem of the equipment operating under unnecessary load is solved, and the crushing efficiency and equipment life are improved.

CN119735397AActive Publication Date: 2025-04-01QINGDAO KAIYE KUNHENG BUILDING MATERIALS TECH CO LTD
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Patent Information

Application Number
CN202411993389.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2025-04-01
Estimated Expiration
2044-12-31

AI Technical Summary

Technical Problem

During the crushing process of existing high-insulating concrete preparation equipment, the feed and crushing parts have a single operating mode, making it difficult to reasonably adjust the feed port size and crushing mode according to actual conditions, resulting in the crusher operating under unnecessary high or low load conditions.

Method used

A high-insulating concrete and its preparation equipment are designed. By setting up a load-bearing component, a feed port adjustment component, a crushing mode adjustment component and an angle adjustment component, the feed port size and crushing mode are dynamically adjusted according to the amount of recovered materials, ensuring that the crusher operates at a suitable feed rate.

Benefits of technology

By reasonably adjusting the feed port size and crushing mode, the crusher is avoided from operating under unnecessary high or low load conditions, improving crushing efficiency, extending the service life of the equipment, and reducing maintenance costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses high-thermal-insulation concrete and preparation equipment thereof, and relates to the technical field of concrete.The high-thermal-insulation concrete is prepared from cement, fly ash, expanded perlite, polystyrene foam particles, cellulose ether, an air entraining agent and water, a crusher shell is included, and a bearing assembly is arranged between the lower portion of a return pipe and the inner wall of the right side of the crusher shell; the feed port adjusting assembly is arranged in the inner wall of an inlet in the top of the crusher shell; the crushing mode adjusting assembly is arranged on the front side of the crushing roller and the inner wall of the front side of the crusher shell; according to the high-thermal-insulation concrete and the preparation equipment thereof, in the using process, the size of the feeding port and the crushing mode can be reasonably adjusted according to the actual situation, the situation that a crusher operates in the unnecessary high-load or low-load state can be avoided, the crushing efficiency is improved, and the production cost is reduced. After the feeding port and the crushing mode are adaptively adjusted according to the amount of the recycled materials, the crusher can work in a more energy-saving mode.
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Description

Technical Field

[0001] The invention relates to the technical field of concrete, in particular to high thermal insulation concrete and preparation equipment thereof. Background Art

[0002] As society's requirements for building energy conservation continue to increase, traditional building materials can no longer meet the needs of low-energy buildings. In the energy consumption of building heating and air-conditioning, wall heat loss accounts for a relatively high proportion. If this part of the energy consumption can be reduced, the energy utilization efficiency will be greatly improved. High-insulation concrete, as a new type of insulation material, has the advantages of good insulation performance, strong durability, and green environmental protection. It can effectively overcome the shortcomings of traditional insulation building materials. At the same time, in the context of increasingly stringent environmental protection, the treatment of large amounts of solid waste has become a problem. Using solid waste such as steel slag, slag, and fly ash as raw materials for high-insulation concrete and crushing and processing them through preparation equipment can not only reduce production costs, but also achieve resource recycling, which is in line with the concept of green and sustainable development.

[0003] However, the existing high-insulation concrete preparation and crushing equipment still has the following problems during use: when crushing the high-insulation concrete raw materials, after the materials are poured into the crusher, they are crushed by the internal crushing components, and some materials that do not meet the standards will be sent back to the feeding position for secondary crushing, so as to improve the crushing efficiency; then, during this process, the operation of the secondary recovery mechanism is fixed, and the materials are simply recycled and crushed again, but the amount of material recovered each time varies. When the recycled material is large, the feed amount remains unchanged, which is equivalent to a surge in the feed amount per unit time, which will increase the load on the machine, and then it is necessary to adjust the feed port size according to the amount of secondary recycled material to ensure that the crusher always works at an appropriate feed rate. When the amount of recycled material is large, the feed port is reduced to make the total amount of input and recycled materials consistent with the normal The amount of material put in under normal conditions is equivalent. When entering the crusher for crushing, it can avoid damage caused by increased mechanical load due to fast feeding. The feed port can be automatically adjusted to an appropriate width to allow the material to enter the crushing chamber to ensure the continuity of the crushing process. At the same time, the amount of recycling will also have a direct impact on the crushing roller, so it is necessary to adjust the crushing mode of the crushing roller according to the amount of recycled material, so that the crushing roller is in a state where it can switch the crushing mode by itself and crush the material to the required final particle size, thereby improving the overall crushing efficiency. By reasonably adjusting the size of the feed port and the crushing mode, the crusher can be prevented from running under unnecessary high or low load conditions. When the feed port and the crushing mode are properly adjusted according to the amount of recycled material, the crusher can work in a more energy-saving manner, reduce excessive wear of key components such as the crushing roller, extend the service life of the equipment, and reduce equipment maintenance costs.

[0004] Therefore, we propose a high thermal insulation concrete and a preparation device thereof to solve the above-mentioned problems. Summary of the invention

[0005] The purpose of the present invention is to provide a high thermal insulation concrete and a preparation device thereof, so as to solve the problem that in the high thermal insulation concrete and a preparation device thereof currently available on the market, when the crusher is in use and the material is recycled for the second time, the operation mode of the feed and crushing components is single, and it is not convenient to reasonably adjust the feed port size and the crushing mode according to the actual situation, thereby causing the crusher to operate under unnecessary high load or low load. When the feed port and the crushing mode can be appropriately adjusted according to the amount of recycled material, the crusher can work in a more energy-saving manner.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solution: a high thermal insulation concrete, comprising the following raw materials: cement, fly ash, expanded perlite, polystyrene foam particles, cellulose ether, air entraining agent and water, wherein the specific raw material formula ratio is: cement content 20%-35%, fly ash content 10%-20%, expanded perlite content 10%-30%, polystyrene foam particle content 5%-20%, cellulose ether content 0.05%-0.3%, air entraining agent content 0.01%-0.05%, and water content 10%-15%.

[0007] Preferably, the cement, fly ash, expanded perlite and polystyrene foam particles need to be pretreated before processing; The specific preparation process of high thermal insulation concrete is as follows: Raw material pretreatment: crush the required raw materials through a crusher to a suitable particle size to ensure that all raw materials are of qualified quality; Dry mixing: Put cement, fly ash, expanded perlite and polystyrene foam particles into a mixer for dry mixing. The mixing time is generally 3-5 minutes to ensure that all dry materials are fully mixed; Add water and additives and stir: After the dry mix is ​​evenly stirred, add a portion of water, and at the same time, dissolve the cellulose ether and air entraining agent in water and add them to the mixer. The stirring time is about 5-8 minutes, so that the cement, fly ash and other cementitious materials are fully hydrated, the cellulose ether plays a role in thickening and water retention, and the air entraining agent evenly introduces tiny bubbles; Molding and curing: The mixed high-insulation concrete can be poured into the mold for molding.

[0008] A preparation device for high thermal insulation concrete comprises a crusher shell, wherein the bottom of the crusher shell is fixedly mounted on the top of a base, and the top of the base is connected to the discharge port of the crusher shell, and a feed hopper is arranged on the top of the crusher shell, a motor is installed on the rear side of the crusher shell, and the output end of the motor is coaxially connected to one of the gear sets, and the gear set bearing is connected to the rear side of the crusher shell, and a shaft rod is integrally mounted on the middle part of the gear set, and a crushing roller is slidably connected to the outer side of the shaft rod, a screen is arranged on the lower inner side of the crusher shell, and a return bin is connected to the right side of the crusher shell, and a pusher is arranged in the return bin, and material channels for material in and out are opened at the upper and lower parts of the right side of the crusher shell: It also includes a shaft rod, which is arranged in a rectangular structure, and the shaft rod is arranged in a one-to-one correspondence with the crushing roller, and the crushing roller is arranged in the middle of the inner side of the crusher shell, the outlet of the top material channel is connected to the return pipe, and the return pipe is connected to the inner wall of the top right side of the crusher shell through a corrugated pipe; A load-bearing assembly, which is disposed between the lower portion of the return pipe and the right inner wall of the crusher housing, and the load-bearing assembly is variable-adjusted according to the weight of the recycled material; A feed inlet adjustment component, which is arranged in the inner wall of the top inlet of the crusher shell, and the feed inlet adjustment component adjusts the feed amount of the feed hopper according to the amount of recycled materials; A crushing mode adjustment component, which is arranged on the front side of the crushing roller and the inner wall of the front side of the crusher shell, and the crushing mode adjustment component adjusts the crushing mode of the crushing roller according to the amount of recycled materials; An angle adjustment component is arranged below the return pipe, and the angle adjustment component balances the falling speed when the recycled material comes out for the second time.

[0009] Preferably, the bearing assembly includes a first electric push rod hinged on the right inner wall of the crusher shell, and the first electric push rod moves periodically, and the top of the first electric push rod is slidingly hinged with a truss, and the right side of the truss is hinged on the right inner wall of the crusher shell, a first oil tank is installed in the middle of the top surface of the truss, and the top of the first oil tank is slidably connected with a piston plate, and a bracket is fixed to the top of the piston plate, and the top of the bracket carries the return pipe.

[0010] Preferably, the first oil tank is provided with four inner chambers, and the bottom of the piston plate is provided with four parts, each inner chamber corresponds to a bottom branch of the piston plate, and an electromagnetic sheet is installed on the inner wall of the piston plate where the piston plate slides through the first oil tank, and the branch of the piston plate is provided with a magnetic material, and an elastic telescopic rod is connected between the top of the first oil tank and the bottom surface of the top of the piston plate, the piston plate is provided in a telescopic state connected by a spring, and an electromagnetic sheet is provided in the telescopic space of the piston plate, and the piston plate (134) is positioned by the electromagnetic sheet and reset by the spring.

[0011] Preferably, the feed port adjustment assembly includes a transverse groove symmetrically opened on the inner wall at the top entrance of the crusher shell, and a second electric push rod is fixed in the transverse groove, and a second oil tank is fixed to the end of the second electric push rod, and a push plate is slidably connected to the end of the second oil tank, and the second oil tank is connected to an inner cavity in the first oil tank, and a baffle is provided on the opposite side of the push plate, and the baffle is slidably connected to the transverse groove through a spring.

[0012] Preferably, the crushing mode adjustment component includes a groove opened on the inner wall of the front side of the crusher shell, and a third oil tank is fixed in the groove, and the third oil tank is connected to an inner cavity in the first oil tank, and a movable plate is slidably connected to the outer side of the third oil tank.

[0013] Preferably, the movable plate is provided with a resistance block in a mirror-symmetrical manner, and the resistance block and the protrusion are intermittently staggered and resist each other, and the protrusion is installed at an equal angle on the front end of the crushing roller, and a spring is installed between the rear end face of the crushing roller and the inner wall of the crusher shell, and the crushing roller forms a longitudinal movable structure through the resistance block, the protrusion and the spring.

[0014] Preferably, the angle adjustment assembly includes an adjustment box slidably connected to the top of the truss, and the adjustment box is arranged into two parts with adjustable internal volumes, and a hollow sliding cavity is arranged in the middle of the adjustment boxes on both sides, and a sealing plate connecting the adjustment boxes on both sides is slidably connected in the sliding cavity, and the sealing plate is arranged as a "U" shaped structure when viewed from the side.

[0015] Preferably, the interior of the sliding cavity is communicated with an inner cavity in the first oil tank, and a slide is slidably connected to the top of the adjusting box, and the bottom of the slide is connected to a lateral extension plate through a spring, and the extension plate is in close contact with the inner wall of the adjusting box, and the top of the slide is connected to a top plate, and the top plate is extended to contact with the bottom of the bracket, the interior of the adjusting box is connected to the oil cavity through a connecting pipe, and the oil cavity is opened in the middle of the inner side of the truss, and a piston rod is slidably connected in the oil cavity, and the piston rod is fixedly connected to the top of the first electric push rod.

[0016] Compared with the prior art, the high thermal insulation concrete and the preparation equipment of the present invention have the following beneficial effects: when in use, during the use process, when the material is recycled for the second time, the feed port size and the crushing mode can be reasonably adjusted according to the actual situation, so that the crusher can be prevented from running under unnecessary high load or low load. After the feed port and the crushing mode are adaptively adjusted according to the amount of recycled material, the crusher can work in a more energy-saving manner. The specific contents are as follows: 1. By setting the bearing assembly, when the material is recycled for the second time, the variables of the corresponding operating components are adjusted according to the actual recycling amount. When the material in the return pipe accumulates, the return pipe will move downward due to gravity, thereby exerting pressure on the bracket. In the initial state, the electromagnetic sheet on the piston plate is in an energized state, thereby making the piston plate fixed up and down. The force of the bracket squeezes the piston plate to slide downward in the first oil tank. When it is time to export the material, the electromagnetic sheet on the first oil tank and the sliding position of the piston plate is in an energized state, thereby locking the position of the downward displacement of the piston plate, and the first The oil inside the oil tank will be squeezed out, and then the first electric push rod will work, driving the truss to tilt and pour out the material inside the return pipe. After the material starts to pour out, the electromagnetic piece on the piston plate is powered off, and the piston plate is in an active state. After the dumping is completed, the first electric push rod will drive the truss to reset. At this time, the electromagnetic piece on the first oil tank is powered off, and the piston plate will be in a free reset state, which is convenient for subsequent use. Each change in the accumulated weight in the return pipe will be directly reflected by the oil output of the first oil tank. The change in the size of the oil output affects the subsequent adjustment of the feed amount and crushing mode; 2. By setting the feed inlet adjustment component, when the material is recycled for the second time, the feed amount is not convenient to adjust the discharge amount of the feed hopper according to the size of the secondary recycling amount. After the oil in the first oil tank is transported to the second oil tank, the push plate in the second oil tank is pushed out, thereby changing the initial position of the push plate. When the pushing amount of the second electric push rod remains unchanged, the change in the position of the push plate causes the distance of the push baffle to change accordingly. Therefore, when the secondary recycled material is dumped and crushed, the size of the feed inlet of the feed hopper is adaptively adjusted, thereby reducing the feed amount of the feed hopper to match the amount of secondary recycled material, achieving a more balanced feeding amount, and reducing the load of the crushing component. After the baffle is pushed, the spring is in a stretched state. When the truss is reset, the baffle is reset under the action of the spring tension, which is convenient for subsequent use. 3. Through the crushing mode adjustment component, when the material is recycled for the second time, the crushing mode is adjusted so that the crusher can process the material for the second time in a good crushing mode. After the oil in the first oil tank is injected into the third oil tank, the moving plate extends, and the resistance block on the moving plate also extends. When the shaft drives the crushing roller to rotate, the protrusion on the crushing roller will intermittently displace and resist the resistance block, so that the crushing roller moves back and forth relative to each other while rotating relative to each other, thereby improving the crushing efficiency and accelerating the quality of the secondary crushing of the material. 4. By setting up the angle adjustment component, the uniformity of material discharge is maintained during the secondary material recycling process, so that the crusher can perform crushing in a more stable manner. After the oil in the first oil tank is injected into the sliding cavity, it will push the adjustment boxes on both sides to slide on both sides of the sealing plate, thereby expanding the internal space of the adjustment box. At the same time, the extension plate at the bottom of the slide will also be pushed by the spring to keep in contact with the adjustment box and extend accordingly, so as to adapt to the different recycled amounts of materials for dumping. When the first electric push rod drives the truss to rotate downward to dump the material, it will drive the piston rod to slide in the oil chamber synchronously, and the oil in the oil chamber will be transported between the adjustment box and the slide, thereby pushing the slide to move up. After the slide moves up, it will push the left end of the bracket to deflect upward, and then adjust the inclination angle of the recovery pipe discharge according to the weight of the material, thereby adjusting the material discharge speed and maintaining uniform discharge, which is beneficial to the benign operation of the crushing component and prolongs its service life. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of a method for preparing high thermal insulation concrete according to the present invention; Figure 2 It is a schematic diagram of the overall front view structure of the crushing device of the present invention; Figure 3 It is a schematic diagram of the overall structure of the crushing device of the present invention when viewed from above; Figure 4 It is a schematic diagram of the cross-sectional front view of the internal structure of the crusher housing of the present invention; Figure 5 It is a schematic diagram of the internal cross-sectional rear view of the crusher housing of the present invention; Figure 6 This is a schematic diagram of the front cross-section structure of the crushing roller of the present invention; Figure 7 This is a schematic diagram of the explosion structure inside the crusher housing of the present invention; Figure 8 It is a schematic diagram of the front cross-section structure of the grinding mode adjustment component of the present invention; Fig. 9 It is a schematic diagram of the front cross-section structure of the load-bearing assembly of the present invention; Fig.10 It is a schematic diagram of the internal cross-sectional structure of the truss of the present invention; Fig.11 This is a schematic diagram of the exploded structure of the angle adjustment assembly of the present invention; Fig.12 For the present invention Figure 4 The enlarged structural diagram at A in the middle; Fig.13 For the present invention Figure 4 The enlarged structural diagram at B in the middle; Fig.14 For the present invention Figure 6 The enlarged structural diagram at C in the middle; Fig.15 For the present invention Figure 7 The enlarged structural diagram at D in the middle; Fig.16 For the present invention Figure 8 The enlarged structural diagram at E in the middle; Fig.17 For the present invention Fig. 9 Enlarged structural diagram at F in the middle.

[0018] In the figure: 1. Crusher housing; 2. Base; 3. Feed hopper; 4. Motor; 5. Gear set; 6. Shaft; 7. Crushing roller; 8. Screen; 9. Feed return bin; 10. Pusher; 11. Material channel; 12. Feed return pipe; 13. Bearing assembly; 131. Truss; 132. First electric push rod; 133. First oil tank; 134. Piston plate; 135. Electromagnetic sheet; 136. Elastic telescopic rod; 137. Bracket; 14. Feed inlet adjustment assembly; 141 , transverse groove; 142, second electric push rod; 143, second oil tank; 144, push plate; 145, baffle; 15, crushing mode adjustment component; 151, groove; 152, third oil tank; 153, movable plate; 154, resistance block; 155, protrusion; 16, angle adjustment component; 161, adjustment box; 162, sliding cavity; 163, sealing plate; 164, slide; 165, extension plate; 166, top plate; 167, piston rod; 168, oil chamber. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0020] See also Figure 1-Figure 17As shown, the present invention provides a technical solution: a high thermal insulation concrete, comprising the following formula raw materials: cement, fly ash, expanded perlite, polystyrene foam particles, cellulose ether, air entraining agent and water, and the specific raw material formula ratio is: cement content 20%-35%, fly ash content 10%-20%, expanded perlite content 10%-30%, polystyrene foam particle content 5%-20%, cellulose ether content 0.05%-0.3%, air entraining agent content 0.01%-0.05%, water content 10%-15%.

[0021] Cement, fly ash, expanded perlite and polystyrene foam particles need to be pre-treated before processing; The specific preparation process of high thermal insulation concrete is as follows: Raw material pretreatment: crush the required raw materials through a crusher to a suitable particle size to ensure that all raw materials are of qualified quality; Dry mixing: Put cement, fly ash, expanded perlite and polystyrene foam particles into a mixer for dry mixing. The mixing time is generally 3-5 minutes to ensure that all dry materials are fully mixed; Add water and additives and stir: After the dry mix is ​​evenly stirred, add a portion of water, and at the same time, dissolve the cellulose ether and air entraining agent in water and add them to the mixer. The stirring time is about 5-8 minutes, so that the cement, fly ash and other cementitious materials are fully hydrated, the cellulose ether plays a role in thickening and water retention, and the air entraining agent evenly introduces tiny bubbles; Molding and curing: The mixed high-insulation concrete can be poured into the mold for molding.

[0022] A preparation device for high thermal insulation concrete, comprising a crusher shell 1, wherein the bottom of the crusher shell 1 is fixedly mounted on the top of a base 2, and the top of the base 2 is connected to the discharge port of the crusher shell 1, and a feed hopper 3 is arranged on the top of the crusher shell 1, a motor 4 is installed on the rear side of the crusher shell 1, and the output end of the motor 4 is coaxially connected to one of the gear sets 5, and the gear set 5 is connected to the rear side of the crusher shell 1 by a bearing, and a shaft 6 is integrally mounted on the middle part of the gear set 5, and a crushing roller 7 is slidably connected to the outer side of the shaft 6, and the crushing roller 7 is slidably connected to the outer side of the shaft 6. A screen 8 is arranged at the lower inner side of the housing 1, and a return bin 9 is connected to the right outer side of the crusher housing 1, and a pusher 10 is arranged in the return bin 9, and a material channel 11 for material in and out is opened at the upper and lower parts of the right side of the crusher housing 1: it also includes a shaft rod 6, which is arranged in a rectangular structure, and the shaft rod 6 and the crushing roller 7 are arranged one by one, and the crushing roller 7 is arranged in the middle of the inner side of the crusher housing 1, and the outlet of the top material channel 11 is connected to the return pipe 12, and the return pipe 12 is connected to the inner wall of the top right side of the crusher housing 1 through a corrugated pipe; First, the basic components and use of the device are introduced. The raw materials of high thermal insulation concrete to be processed are poured from the feed hopper 3 on the top of the crusher shell 1. After the motor 4 drives the gear set 5 to rotate, the gear set 5 drives the crushing roller 7 to start running, and then the raw materials are crushed. Qualified materials will be collected from the screen 8, and the materials with unqualified particle size will enter the return bin 9 through the material channel 11 at the bottom, and then be transported to the upper material channel 11 by the pusher 10 and enter the return pipe 12. The return pipe 12 accumulates and recovers the materials and then regularly outputs them for secondary processing, and the crushing process is carried out in this cycle; Embodiment 1: In order to solve the problem that some high-insulation concrete crushers are inconvenient to adjust the variables of the corresponding operating components according to the actual situation during the secondary recycling of materials during use, which may easily damage the machine, the following solution is proposed. Please refer to Figure 2-Figure 5 , Figure 7 , Fig. 9 , Fig.12 and Fig.17 As shown; The bearing assembly 13 is arranged between the lower part of the return pipe 12 and the right inner wall of the crusher shell 1, and the bearing assembly 13 is variable-adjusted according to the weight of the recycled material. The bearing assembly 13 includes a first electric push rod 131 hinged on the right inner wall of the crusher shell 1, and the first electric push rod 131 is regularly movable, and the top of the first electric push rod 131 is slidably hinged with a truss 132, and the right side of the truss 132 is hinged on the right inner wall of the crusher shell 1, and a first oil tank 133 is installed in the middle of the top surface of the truss 132, and a piston plate 134 is slidably connected through the top of the first oil tank 133, and a bracket 137 is fixed on the top of the piston plate 134, and the top of the bracket 137 carries the return pipe 12, the piston plate 134 is set to a telescopic state connected with a spring, and an electromagnetic sheet 135 is arranged in the telescopic space of the piston plate 134, and the piston plate 134 is positioned by the electromagnetic sheet 135 and reset by the spring; During use, when the material in the return pipe 12 accumulates, the return pipe 12 will move downward due to gravity, thereby applying pressure to the bracket 137. In the initial state, the electromagnetic sheet 135 on the piston plate 134 is in an energized state, thereby making the piston plate 134 fixed up and down, and the force of the bracket 137 squeezes the piston plate 134 to slide downward in the first oil tank 133. When it is time to export the material, the electromagnetic sheet 135 on the first oil tank 133 at the sliding position of the piston plate 134 is in an energized state, thereby locking the downward displacement position of the piston plate 134, and the oil inside the first oil tank 133 will be squeezed out, and then the first electric push rod 132 works to drive the truss 131 to tilt, and pour out the material inside the return pipe 12; refer to Fig. 9 , Fig.12 and Fig.17 As shown, the first oil tank 133 is provided with four inner chambers, and the bottom of the piston plate 134 is provided with four parts, each inner chamber corresponds to the bottom branch of the piston plate 134, and an electromagnetic sheet 135 is installed on the inner wall of the piston plate 134 at the sliding part of the first oil tank 133, and the branch of the piston plate 134 is provided with a magnetic material, and an elastic telescopic rod 136 is connected between the top of the first oil tank 133 and the bottom surface of the top of the piston plate 134; After the material starts to dump, the electromagnetic sheet 135 on the piston plate 134 is powered off, and the piston plate 134 is in an active state. After the dumping is completed, the first electric push rod 132 will drive the truss 131 to reset. At this time, the electromagnetic sheet 135 on the first oil tank 133 is powered off, and the piston plate 134 will be in a free reset state, which is convenient for subsequent use. Each change in the accumulated weight in the return pipe 12 will be directly reflected through the oil output of the first oil tank 133. The change in the oil output affects the subsequent adjustment of the feed amount and crushing mode.

[0023] Embodiment 2: In order to solve the problem that the feed rate of some high-insulation concrete crushers is not easy to adjust according to the actual situation of the secondary recycling amount during the secondary recycling of materials during use, the following solution is proposed. Please refer to Figure 4-Figure 5 , Figure 7-Figure 8 , Fig.13 and Fig.15 As shown; The feed port adjustment component 14 is arranged in the inner wall of the top entrance of the crusher shell 1, and the feed port adjustment component 14 adjusts the feed amount of the feed hopper 3 according to the amount of recycled materials. The feed port adjustment component 14 includes a transverse groove 141 symmetrically opened on the inner wall of the top entrance of the crusher shell 1, and a second electric push rod 142 is fixed in the transverse groove 141, and a second oil tank 143 is fixed at the end of the second electric push rod 142, and a flat push plate 144 is slidably connected to the end of the second oil tank 143, and the second oil tank 143 is connected to an inner cavity in the first oil tank 133, and a baffle 145 is arranged on the opposite surface of the flat push plate 144, and the baffle 145 is slidably connected to the transverse groove 141 through a spring fit; During use, after the oil in the first oil tank 133 is transported to the second oil tank 143, the push plate 144 in the second oil tank 143 is pushed out, thereby changing the initial position of the push plate 144. When the pushing amount of the second electric push rod 142 remains unchanged, the change in the position of the push plate 144 causes the moving distance of the push baffle 145 to change accordingly. Therefore, when the secondary recovered materials are dumped and crushed, the size of the drop opening of the feed hopper 3 is adaptively adjusted, thereby reducing the feed amount of the feed hopper 3 to match the amount of secondary recovered materials, achieving a more balanced feed amount, and reducing the load on the crushing assembly. After the baffle 145 is pushed, the spring is in a stretched state. When the truss 131 is reset, the baffle 145 is reset under the action of the spring tension, which is convenient for subsequent use.

[0024] Embodiment 3: In order to solve the problem that some high-insulation concrete crushers are inconvenient to adjust the crushing mode during the secondary recycling of materials during use, which causes the crusher to be damaged by running under unnecessary high or low load conditions, the following solution is proposed. Please refer to Figure 4-Figure 8 , Fig.14 and Fig.16 As shown; The crushing mode adjustment component 15 is arranged on the front side of the crushing roller 7 and the front inner wall of the crusher shell 1, and the crushing mode adjustment component 15 adjusts the crushing mode of the crushing roller 7 according to the amount of recycled materials. The crushing mode adjustment component 15 includes a groove 151 opened on the front inner wall of the crusher shell 1, and a third oil tank 152 is fixed in the groove 151, and the third oil tank 152 is connected with an inner cavity in the first oil tank 133, and a moving plate 153 is slidably connected to the outer side of the third oil tank 152, and a resisting block 154 is mirror-symmetrically arranged on the moving plate 153, and the resisting block 154 and the protrusion 155 are intermittently misaligned and resisted, and the protrusion 155 is installed at the front end of the crushing roller 7 at the same angle, and a spring is installed between the rear end face of the crushing roller 7 and the inner wall of the crusher shell 1, and the crushing roller 7 forms a longitudinal movable structure through the resisting block 154, the protrusion 155 and the spring; During use, after the oil in the first oil tank 133 is injected into the third oil tank 152, the movable plate 153 extends, and the resistance block 154 on the movable plate 153 also extends therewith, and then when the shaft 6 drives the crushing roller 7 to rotate, the protrusion 155 on the crushing roller 7 will intermittently and misalignedly resist the resistance block 154, so that the crushing roller 7 moves back and forth relative to each other while rotating relative to each other, thereby improving the crushing efficiency and accelerating the quality of the secondary crushing of the material.

[0025] Example 4: In order to maintain the uniformity of the material during the secondary material recycling process and enable the crusher to perform the crushing process in a more stable manner, the following solution is proposed. Please refer to Figure 9-12 As shown; The angle adjustment assembly 16 is arranged below the return pipe 12, and the angle adjustment assembly 16 balances the falling speed when the recycled material is taken out for the second time. The angle adjustment assembly 16 includes an adjustment box 161 slidably connected to the top of the truss 131, and the adjustment box 161 is arranged as two parts with adjustable internal volumes, and a hollow sliding cavity 162 is arranged in the middle of the adjustment boxes 161 on both sides, and a sealing plate 163 for connecting the adjustment boxes 161 on both sides is slidably connected in the sliding cavity 162, and the sealing plate 163 is arranged as a "U"-shaped structure when viewed from the side, and the interior of the sliding cavity 162 is connected to an inner cavity in the first oil tank 133, and a slide 164 is slidably connected through the top of the adjustment box 161, and the bottom of the slide 164 is connected to a lateral extension plate 165 through a spring, and the extension plate 165 is in close contact with the inner wall of the adjustment box 161; When in use, after the oil in the first oil tank 133 is injected into the sliding cavity 162, the regulating boxes 161 on both sides will be pushed to slide on both sides of the sealing plate 163, thereby expanding the internal space of the regulating boxes 161. At the same time, the extension plate 165 at the bottom of the slide 164 will also extend accordingly under the push of the spring to keep in contact with the regulating box 161, so as to adjust the upward movement speed of the top plate 166 when dumping materials of different recovery amounts; refer to Figure 9-12 As shown; and the top of the slide 164 is connected to a top plate 166, and the top plate 166 is extended to contact the bottom of the bracket 137, the inside of the adjustment box 161 is connected to the oil chamber 168 through a connecting pipe, and the oil chamber 168 is opened in the middle of the inner side of the truss 131, and a piston rod 167 is slidably connected in the oil chamber 168, and the piston rod 167 is fixedly connected to the top of the first electric push rod 132; When in use, the first electric push rod 132 drives the truss 131 to rotate downward to dump the material, which will drive the piston rod 167 to slide in the oil chamber 168 synchronously, and the oil in the oil chamber 168 will be transported to between the adjusting box 161 and the slide 164, thereby pushing the slide 164 to move up. After the slide 164 moves up, it will push the left end of the bracket 137 to deflect upward, and then adjust the inclination angle of the return pipe 12 according to the weight of the material, thereby adjusting the material discharge speed and maintaining uniform material discharge, which is beneficial to the healthy operation of the crushing component and prolongs its service life.

[0026] The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field.

[0027] In the description of the present invention, unless otherwise specified, "plurality" means two or more than two; the orientations or positional relationships indicated by the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail", etc. are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", "third", etc. are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0028] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0029] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A high thermal insulation concrete, comprising the following raw materials: cement, fly ash, expanded perlite, polystyrene foam particles, cellulose ether, air entraining agent and water, wherein the specific raw material formula ratio is: cement content 20%-35%, fly ash content 10%-20%, expanded perlite content 10%-30%, polystyrene foam particle content 5%-20%, cellulose ether content 0.05%-0.3%, air entraining agent content 0.01%-0.05%, and water content 10%-15%.

2. The high thermal insulation concrete according to claim 1, characterized in that: The cement, fly ash, expanded perlite and polystyrene foam particles need to be pre-treated before processing; The specific preparation process of high thermal insulation concrete is as follows: Raw material pretreatment: crush the required raw materials through a crusher to a suitable particle size to ensure that all raw materials are of qualified quality; Dry mixing: Put cement, fly ash, expanded perlite and polystyrene foam particles into a mixer for dry mixing. The mixing time is generally 3-5 minutes to ensure that all dry materials are fully mixed; Add water and additives and stir: After the dry mix is ​​evenly stirred, add a portion of water, and at the same time, dissolve the cellulose ether and air entraining agent in water and add them to the mixer. The stirring time is about 5-8 minutes, so that the cement, fly ash and other cementitious materials are fully hydrated, the cellulose ether plays a role in thickening and water retention, and the air entraining agent evenly introduces tiny bubbles; Molding and curing: The mixed high-insulation concrete can be poured into the mold for molding.

3. A preparation device for high thermal insulation concrete, suitable for the high thermal insulation concrete according to claim 2, comprising a crusher shell (1), wherein the bottom of the crusher shell (1) is fixedly mounted on the top of the base (2), and the top of the base (2) and the discharge port of the crusher shell (1) are connected, and a feed hopper (3) is arranged on the top of the crusher shell (1), and a motor (4) is installed on the rear side of the crusher shell (1), and the output end of the motor (4) is coaxially connected to one of the gear sets (5), The gear group (5) is bearing-connected to the rear side of the crusher housing (1), and a shaft (6) is integrally mounted in the middle of the gear group (5), and a crushing roller (7) is slidably connected to the outer side of the shaft (6). A screen (8) is arranged at the lower inner side of the crusher housing (1), and a return bin (9) is connected to the right side of the crusher housing (1), and a pusher (10) is arranged in the return bin (9), and a material channel (11) for material inlet and outlet is opened at the upper and lower parts of the right side of the crusher housing (1): Features: The crusher also comprises a shaft rod (6), the shaft rod (6) being arranged in a rectangular structure, and the shaft rod (6) and the crushing roller (7) being arranged in a one-to-one correspondence, and the crushing roller (7) being arranged in the middle of the inner side of the crusher housing (1), and the outlet of the material channel (11) at the top being connected to a return pipe (12), and the return pipe (12) being connected to the inner wall of the top right side of the crusher housing (1) through a corrugated pipe; A bearing assembly (13), wherein the bearing assembly (13) is arranged between the lower portion of the return pipe (12) and the right inner wall of the crusher housing (1), and the bearing assembly (13) is variable-adjustable according to the weight of the recycled material; A feed inlet adjustment component (14), the feed inlet adjustment component (14) being arranged in the inner wall of the top inlet of the crusher housing (1), and the feed inlet adjustment component (14) adjusting the feed amount of the feed hopper (3) according to the amount of recycled material; A crushing mode adjustment component (15), the crushing mode adjustment component (15) being arranged on the front side of the crushing roller (7) and on the front inner wall of the crusher housing (1), and the crushing mode adjustment component (15) adjusting the crushing mode of the crushing roller (7) according to the amount of recycled material; An angle adjustment component (16) is arranged below the return pipe (12), and the angle adjustment component (16) balances the falling speed when the recycled material is discharged for the second time.

4. The preparation equipment for high thermal insulation concrete according to claim 3, characterized in that: The bearing assembly (13) comprises a first electric push rod (131) hinged on the right inner wall of the crusher housing (1), and the first electric push rod (131) moves at a fixed time, and the top of the first electric push rod (131) is slidably hinged with a truss (132), and the right side of the truss (132) is hinged on the right inner wall of the crusher housing (1), a first oil tank (133) is installed in the middle of the top surface of the truss (132), and a piston plate (134) is slidably connected to the top of the first oil tank (133), and a bracket (137) is fixed to the top of the piston plate (134), and the top of the bracket (137) carries the return pipe (12).

5. The preparation equipment for high thermal insulation concrete according to claim 4, characterized in that: The first oil tank (133) is provided with four inner chambers, and the bottom of the piston plate (134) is provided with four parts, each inner chamber corresponds to a bottom branch of the piston plate (134), and an electromagnetic sheet (135) is installed on the inner wall of the piston plate (134) at the sliding position through the first oil tank (133), and the branch of the piston plate (134) is provided with a magnetic material, and an elastic telescopic rod (136) is connected between the top of the first oil tank (133) and the bottom surface of the top of the piston plate (134), and the piston plate (134) is provided in a telescopic state connected with a spring, and an electromagnetic sheet (135) is provided in the telescopic space of the piston plate (134), and the piston plate (134) is positioned by the electromagnetic sheet (135) and reset by the spring.

6. The preparation equipment of high thermal insulation concrete according to claim 3, characterized in that: The feed port adjustment assembly (14) comprises a transverse groove (141) symmetrically opened on the inner wall at the top entrance of the crusher housing (1), and a second electric push rod (142) is fixed in the transverse groove (141), and a second oil tank (143) is fixed at the end of the second electric push rod (142), and a push plate (144) is slidably connected to the end of the second oil tank (143), and the second oil tank (143) is communicated with an inner cavity in the first oil tank (133), and a baffle (145) is provided on the opposite surface of the push plate (144), and the baffle (145) is slidably connected to the transverse groove (141) through a spring.

7. The preparation equipment for high thermal insulation concrete according to claim 3, characterized in that: The crushing mode adjustment component (15) comprises a groove (151) formed on the inner wall of the front side of the crusher housing (1), a third oil tank (152) being fixed in the groove (151), the third oil tank (152) being connected to an inner cavity in the first oil tank (133), and a movable plate (153) being slidably connected to the outer side of the third oil tank (152).

8. The preparation equipment for high thermal insulation concrete according to claim 7, characterized in that: The movable plate (153) is provided with a resisting block (154) in a mirror-symmetrical manner, and the resisting block (154) and the protrusion (155) are intermittently dislocated and resist each other, and the protrusion (155) is installed at an equal angle on the front end of the crushing roller (7), and a spring is installed between the rear end surface of the crushing roller (7) and the inner wall of the crusher housing (1), and the crushing roller (7) forms a longitudinal movable structure through the resisting block (154), the protrusion (155) and the spring.

9. The preparation equipment of high thermal insulation concrete according to claim 3, characterized in that: The angle adjustment assembly (16) comprises an adjustment box (161) slidably connected to the top of the truss (131), and the adjustment box (161) is configured as two parts with adjustable internal volumes, and a hollow sliding cavity (162) is provided in the middle of the adjustment boxes (161) on both sides, and a sealing plate (163) connecting the adjustment boxes (161) on both sides is slidably connected in the sliding cavity (162), and the sealing plate (163) is configured as a "U"-shaped structure when viewed from the side.

10. The high thermal insulation concrete preparation equipment according to claim 9, characterized in that: The interior of the sliding cavity (162) is connected to an inner cavity in the first oil tank (133), and a slide (164) is slidably connected to the top of the regulating box (161), and the bottom of the slide (164) is connected to a lateral extension plate (165) through a spring, and the extension plate (165) is in close contact with the inner wall of the regulating box (161), and the top of the slide (164) is connected to a top plate (166), and the top plate (166) is extended to contact with the bottom of the bracket (137), and the interior of the regulating box (161) is connected to the oil cavity (168) through a connecting pipe, and the oil cavity (168) is opened in the middle of the inner side of the truss (131), and a piston rod (167) is slidably connected in the oil cavity (168), and the piston rod (167) is fixedly connected to the top of the first electric push rod (132).

Citation Information

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