Method for plating flexible thin film on resin film
By clamping the resin film with a special fixture and uniformly plating flexible films on both sides using ion source assisted technology, the problems of excessive stress and excessive warping caused by single-side coating are solved, and the optical effect is satisfied and the coating thickness is optimized.
Patent Information
- Application Number
- CN202411851445.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-16
- Publication Date
- 2025-04-01
AI Technical Summary
The existing technology for single-side coating on blue glass materials has problems such as insufficient support strength and excessive coating thickness leading to excessive stress and excessive warping.
A special fixture is used to clamp the surrounding edges of the resin film, and a flexible film is uniformly plated on both sides of the resin film through a specific ion source assist process.
A uniform coating on the resin film is achieved, which reduces the coating thickness, avoids the problems of excessive stress and excessive warping, and meets the needs of optical effects.
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Figure CN119736585A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a resin film coating method, in particular to a method for coating a flexible film on a resin film. Background Art
[0002] Resin film 1 is a new type of material designed and developed to address the limitations of blue glass material in terms of fragility and thickness, while maintaining the original optical properties of blue glass material. It has a thickness of 0.11mm and is now widely used in high-end mobile phone series products.
[0003] At present, it is also necessary to plate a flexible film 2 on one side of the resin film 1 (see Figure 1 ), but because the resin film material is a flexible material, the supporting strength is not enough, and the conventional processing technology cannot meet the production needs. In addition, the thickness of the resin film prepared by the conventional processing technology is relatively thick, which will cause problems such as excessive stress and excessive warping. Summary of the invention
[0004] The technical problem to be solved by the present invention is to provide a method for coating a flexible film on a resin film using a special fixture in view of the above-mentioned technical problems existing in the existing single-sided coating on a blue glass material.
[0005] The technical problem to be solved by the present invention can be achieved by the following technical solutions:
[0006] A method for coating a flexible film on a resin film comprises the following steps:
[0007] Step 1: clamp the edges of the resin film using a special jig; the jig includes a bottom frame and an upper frame, a plurality of magnets are arranged on the frames around the bottom frame, the frame of the upper frame is buckled on the frame of the bottom frame through the magnets, and the bottom frame and the upper frame jointly clamp the edges of the resin film;
[0008] Step 2: Divide the thickness of the flexible film to be plated into two surfaces of the resin film and plate them separately using a specific ion source assisted process; the specific ion source assisted process is shown in the following table:
[0009]
[0010] Step 3: Remove the upper frame from the bottom frame, and take out the resin film coated with the flexible film.
[0011] In a preferred embodiment of the present invention, gaskets are arranged between the bottom frame, the upper frame and the blue light glass.
[0012] Due to the adoption of the above technical solution, the present invention adopts the frame of the upper frame to be buckled on the frame of the bottom frame through the magnet, and the bottom frame and the upper frame jointly clamp the edges of the resin film, saving the time of clamping the resin film with a jig and improving the efficiency. In addition, the double-sided coating of the resin film achieves the effect of single-sided coating, which not only meets the optical effect, but also solves the problems of excessive stress and excessive warping caused by the thick film layer of the single-sided coating. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a schematic diagram of the existing single-sided lamination on the resin film.
[0014] Figure 2 It is a schematic diagram of the bottom frame structure of the special fixture of the present invention.
[0015] Figure 3 for Figure 2 Bottom view of .
[0016] Figure 4 It is a schematic diagram of the upper frame structure of the special fixture of the present invention.
[0017] Figure 5 for Figure 4 Bottom view of .
[0018] Figure 6 It is a schematic diagram of the gasket structure of the special fixture of the present invention.
[0019] Figure 7 for Figure 4 Bottom view of .
[0020] Figure 8 It is a schematic diagram of the structure of one side of the double-sided coating on the resin film of the present invention.
[0021] Fig. 9 This is a schematic diagram of the optical effect of the double-sided coated blue light glass of the present invention. DETAILED DESCRIPTION
[0022] The present invention is further described below in conjunction with the accompanying drawings and specific embodiments.
[0023] A method for coating a resin film on a resin film of the present invention comprises the following steps:
[0024] Step 1: See Figures 2 to 8 , a special fixture is used to clamp the edges of the resin film 1; the fixture includes a bottom frame 10, an upper frame 20 and two gaskets 30, a plurality of magnets 11 are arranged on the frame around the bottom frame 10, the frame of the upper frame 20 is buckled on the frame of the bottom frame 10 through the magnets 11, and the bottom frame 10 and the upper frame 20 jointly clamp the edges of the resin film 1; when clamping, gaskets 30 are arranged between the bottom frame 10 and the upper frame 20 and the resin film 1.
[0025] Step 2: The thickness of the flexible film 2a to be plated is evenly distributed to the two surfaces of the resin film 1, and the film is plated respectively using a specific ion source assisted process; the specific ion source assisted process is shown in the following table:
[0026]
[0027]
[0028] Step 3: After coating, the upper frame 10 is removed from the lower frame 20, and the resin film 1 coated with the flexible film 2a is taken out. Figure 7 , and achieved the effect of single-sided coating, which not only met the optical effect, but also solved the problems of excessive stress and warping caused by the thick single-sided coating layer.
Claims
1. A method for coating a flexible film on a resin film, characterized in that: The steps include: Step 1: clamp the edges of the resin film using a special jig; the jig includes a bottom frame and an upper frame, a plurality of magnets are arranged on the frames around the bottom frame, the frame of the upper frame is buckled on the frame of the bottom frame through the magnets, and the bottom frame and the upper frame jointly clamp the edges of the resin film; Step 2: Divide the thickness of the flexible film to be plated into two surfaces of the resin film and plate them separately using a specific ion source assisted process; the specific ion source assisted process is shown in the following table: Step 3: Remove the upper frame from the bottom frame, and take out the resin film coated with the flexible film.
2. A method for coating a flexible film on a resin film according to claim 1, characterized in that: Gaskets are arranged between the bottom frame, the upper frame and the resin film.