A wall reinforcement binding construction process

Abstract

The present application discloses a wall reinforcement binding construction process, which adopts a special reinforcement binding mechanism for binding, and the reinforcement binding mechanism includes a mounting platform, a handle fixed to one side of the mounting platform, a truncated cone body rotatably mounted on the mounting platform, a wire binding fixing assembly arranged at the bottom of the truncated cone body, and a driving assembly arranged on the mounting platform and used to drive the truncated cone body to rotate, the wire binding fixing assembly includes a first mounting plate arranged at the bottom of the truncated cone body, a first clamp arranged on the first mounting plate, a second mounting plate arranged at the bottom of the truncated cone body, and a second clamp fixed to the bottom of the second mounting plate, a hook is arranged at the bottom of the second clamp away from one side of the first clamp, an arc-shaped curved groove for cooperating with steel wire is arranged in the first clamp, and two are arranged in each of the first clamp and the second clamp. The present application changes the method of manually binding steel wire in the traditional technology, reduces the labor intensity of the staff, and improves the efficiency of reinforcement binding.

Description

Technical Field

[0001] The present application relates to the technical field of steel bar binding, for example, to a wall steel bar binding construction process. Background Art

[0002] When tying the wall reinforcement, the supporting structure of the beam structure includes multiple parallel steel bars and a steel bar frame for connecting multiple steel bars. The steel bar frame and the steel bars are usually tied with steel wire to form a steel bar skeleton. Traditional technology often uses manual tying of steel wire for tying, which has low operating efficiency and high labor intensity for workers. Summary of the invention

[0003] In order to provide a basic understanding of some aspects of the disclosed embodiments, a brief summary is given below. The summary is not an extensive review, nor is it intended to identify key / critical components or delineate the scope of protection of these embodiments, but rather serves as a prelude to the detailed description that follows.

[0004] The disclosed embodiment provides a wall reinforcement binding construction process to solve the above-mentioned problems.

[0005] In order to achieve the above object, the technical solution adopted by the present invention is:

[0006] A wall reinforcement binding construction process adopts a special reinforcement binding mechanism for binding, the reinforcement binding mechanism comprises a mounting platform, a handle fixed to one side of the mounting platform, a truncated cone body rotatably mounted on the mounting platform, a wire binding fixing assembly arranged at the bottom of the truncated cone body, and a driving assembly arranged on the mounting platform and used to drive the truncated cone body to rotate, the wire binding fixing assembly comprises a first mounting plate arranged at the bottom of the truncated cone body, a first clamp arranged on the first mounting plate, a second mounting plate arranged at the bottom of the truncated cone body, and a second clamp fixed to the bottom of the second mounting plate, a hook is arranged at the bottom of the second clamp away from one side of the first clamp, an arc-shaped curved groove for cooperating with the steel wire is arranged in the first clamp, and two are arranged in each of the first clamp and the second clamp;

[0007] The wall reinforcement binding construction process includes the following steps:

[0008] S1. Bend the middle section of the steel wire into a shape that can be hooked with the hook, and set two steel wires that are bent and symmetrically distributed about the transverse ribs at the intersection of the longitudinal ribs and the transverse ribs;

[0009] S2. Hook the two bent steel wires with the two hooks respectively, and pass the two ends of the steel wires around the longitudinal steel bars and through the arc-shaped bending grooves;

[0010] S3. Lift the mounting table upwards by means of the handle so that the bottom of the steel wire fits into the bottom of the longitudinal reinforcement and the bottom of the first clamp and the bottom of the second clamp are both higher than the top of the transverse rib. The truncated table body is then driven to rotate by the driving assembly until the bent section of the steel wire and the two ends of the steel wire are twisted into a twisted shape. A hydraulic shear is used to cut the portion of the twisted steel wire close to the bottom of the second clamp. This completes the steel wire binding work at the intersection of the longitudinal and transverse ribs. Similarly, steel wire binding is performed at the intersection of all longitudinal and transverse ribs that constitute the reinforcement skeleton.

[0011] Furthermore, a first block and a second block are fixed to the bottom surface of the truncated cone body, the first mounting plate and the second mounting plate are located between the first block and the second block, a guide rod is fixed between the first block and the second block, a rotating rod is rotatably installed between the first block and the second block, the guide rod and the rotating rod both pass through the first mounting plate and cooperate with the first mounting plate, the guide rod passes through the second mounting plate and slidably cooperates with the second mounting plate, the rotating rod is provided with an external thread threadedly connected to the second mounting plate, a limit plate is fixedly sleeved on the rotating rod, the limit plate is provided with two and respectively abuts against the side walls on both sides of the first mounting plate, a second motor is fixed to the side of the second block away from the first block, and the output shaft of the second motor is fixed to one end of the rotating rod.

[0012] Furthermore, the first clamp is composed of three clamps that fit together, and arc-shaped grooves are provided on the sides of the clamps on both sides that are close to each other and on both sides of the middle clamp, and both ends of the arc-shaped groove are located at the bottom of the first clamp.

[0013] Furthermore, two U-shaped plates are fixed to the lower end of the first mounting plate, and the two U-shaped plates are respectively connected to the two first clamps. Bolts that are loosely matched with the U-shaped plates are provided through the U-shaped plates, and the bolts pass through the clamps and are loosely matched with the clamps, and nuts that are threadedly connected to the bolts are provided at the ends of the bolts.

[0014] Furthermore, a flared fillet is provided at the intersection of the arc-shaped groove and the clamping plate.

[0015] Furthermore, the fixing sleeve on the rotating rod is provided with two limiting rings, and the two limiting rings are respectively located near the two ends of the external thread.

[0016] Furthermore, the driving assembly includes a first motor fixed to the bottom of the mounting platform, the output shaft of the first motor passes through the mounting platform and is rotatably connected to the mounting platform, and the driving assembly also includes a driving gear fixed to the upper end of the output shaft of the first motor and a gear ring fixed to the top of the truncated table body and meshing with the driving gear.

[0017] Furthermore, a controller electrically connected to both the first motor and the second motor is fixed on the mounting platform.

[0018] The wall reinforcement binding construction process provided by the embodiment of the present disclosure can achieve the following technical effects:

[0019] 1): In the present application, in order to improve the efficiency of steel wire bundling at the intersection of the longitudinal ribs and the transverse ribs of the steel skeleton, the staff needs to hook the two bent steel wires with the hooks on both sides of the transverse ribs respectively, and pass the two ends of the same steel wire around the two arc-shaped curved grooves on the same first clamp respectively, and lift the mounting table upwards by the handle so that the bottom of the steel wire fits the bottom of the longitudinal steel bar, and at the same time, the bottom of the first clamp and the bottom of the second clamp are both higher than the top of the transverse rib, and then the truncated table body is driven to rotate by the driving component until the bent section of the steel wire and the two ends of the steel wire are twisted into a twisted shape, and the hydraulic shears are used to cut the part of the twisted steel wire near the bottom of the second clamp, so that the steel wire bundling work at the intersection of the longitudinal ribs and the transverse ribs can be completed, which changes the manual bundling method of steel wire in the traditional technology, reduces the labor intensity of the staff, and improves the steel bar bundling efficiency;

[0020] 2): In the present application, when the steel wires are bundled and the hydraulic shears cut the twisted steel wires, in order to facilitate the staff to remove the parts connecting the steel wires with the first clamp and the second clamp, the staff only needs to turn on the second motor to make the second motor work and drive the rotating rod to rotate. Since the external thread on the rotating rod is threadedly connected to the second mounting plate, the guide rod and the second mounting plate slide in cooperation, so that the second mounting plate moves toward the side close to the first mounting plate until the hook is separated from the middle bending part before the steel wires are cut. At this time, the staff can pull the two ends of the steel wire out of the arc-shaped bending groove through the middle bending part before the steel wires are cut, so that the steel bar binding mechanism can be used to bind the steel wires next time.

[0021] The above general description and the following description are exemplary and explanatory only and are not intended to limit the present application. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] One or more embodiments are exemplarily described by corresponding drawings, and these exemplarily described and drawings do not constitute a limitation on the embodiments. Elements with the same reference numerals in the drawings are shown as similar elements. The drawings do not constitute a scale limitation. For ordinary technicians in this field, other drawings can be obtained based on these drawings.

[0023] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the invention;

[0024] Figure 2 yes Figure 1 Another perspective structural diagram;

[0025] Figure 3It is a structural schematic diagram for highlighting the tie wire fixing assembly according to an embodiment of the present invention;

[0026] Figure 4 is a structural schematic diagram for highlighting the first clip and the arc-shaped curved groove according to an embodiment of the present invention;

[0027] Figure 5 Schematic diagram of the structure of the steel wire in the embodiment of the present invention.

[0028] Reference numerals:

[0029] 1. Mounting table; 11. Handle; 12. Controller; 2. Cone body; 21. First block; 22. Second block; 221. Second motor; 3. Wire fixing assembly; 31. First mounting plate; 32. First clamp; 321. Clamp; 33. Second mounting plate; 34. Second clamp; 341. Hook; 4. Driving assembly; 41. First motor; 42. Driving gear; 43. Gear ring; 5. Arc-shaped groove; 6. Steel wire; 7. Guide rod; 8. Rotating rod; 81. External thread; 82. Limit plate; 83. Limit ring; 9. U-shaped plate; 91. Bolt; 911. Nut; 10. Longitudinal ribs; 13. Transverse ribs. DETAILED DESCRIPTION

[0030] In order to be able to understand the features and technical contents of the embodiments of the present disclosure in more detail, the implementation of the embodiments of the present disclosure is described in detail below in conjunction with the accompanying drawings. The attached drawings are for reference only and are not used to limit the embodiments of the present disclosure. In the following technical description, for the convenience of explanation, a full understanding of the disclosed embodiments is provided through multiple details. However, one or more embodiments can still be implemented without these details. In other cases, to simplify the drawings, well-known structures and devices can be simplified for display.

[0031] like Figure 1-5 As shown, the embodiment of the present application discloses a wall steel bar binding construction process, which adopts a special steel bar binding mechanism for binding. The steel bar binding mechanism includes a mounting platform 1, a handle 11 fixed to one side of the mounting platform 1, a truncated cone body 2 rotatably mounted on the mounting platform 1, a wire binding fixing assembly 3 arranged at the bottom of the truncated cone body 2, and a driving assembly 4 arranged on the mounting platform 1 and used to drive the truncated cone body 2 to rotate. The wire binding fixing assembly 3 includes a first mounting plate 31 arranged at the bottom of the truncated cone body 2, a first clamp 32 arranged on the first mounting plate 31, a second mounting plate 33 arranged at the bottom of the truncated cone body 2, and a second clamp 34 fixed to the bottom of the second mounting plate 33. A hook 341 is arranged at the bottom of the second clamp 34 away from one side of the first clamp 32. An arc-shaped bent groove 5 for cooperating with the steel wire 6 is arranged in the first clamp 32. Two of the first clamp 32 and the second clamp 34 are provided.

[0032] The wall reinforcement binding construction process includes the following steps:

[0033] S1, bend the middle section of the steel wire 6 into a shape that is hooked with the hook 341, and set two steel wires 6 that are bent and symmetrically distributed about the transverse ribs 13 at the intersection of the longitudinal ribs 10 and the transverse ribs 13;

[0034] S2, hooking the two bent steel wires 6 to the two hooks 341 respectively, passing the two ends of the steel wires 6 around the longitudinal steel bars and passing through the arc-shaped bending groove 5;

[0035] S3. Lift the mounting platform 1 upwards through the handle 11 so that the bottom of the steel wire 6 fits against the bottom of the longitudinal reinforcement, and at the same time, the bottom of the first clamp 32 and the bottom of the second clamp 34 are both higher than the top of the transverse rib 13. Then, the driving assembly 4 is used to drive the truncated table body 2 to rotate until the bent section of the steel wire 6 and the two ends of the steel wire 6 are twisted into a twisted shape. Use a hydraulic shear to cut the part of the twisted steel wire 6 close to the bottom of the second clamp 34, and the binding work of the steel wire 6 at the intersection of the longitudinal ribs 10 and the transverse ribs 13 can be completed. Similarly, the steel wire 6 is bound at the intersection of all the longitudinal ribs 10 and the transverse ribs 13 that constitute the reinforcement skeleton.

[0036] The two ends of the same steel wire 6 are respectively passed around the two arc-shaped curved grooves 5 on the same first clamp 32, and the mounting platform 1 is lifted upward by the handle 11, so that the bottom of the steel wire 6 is in contact with the bottom of the longitudinal steel bar, and the bottom of the first clamp 32 and the bottom of the second clamp 34 are both higher than the top of the transverse rib 13. Then, the truncated cone 2 is driven to rotate by the driving component 4 until the bent section of the steel wire 6 and the two ends of the steel wire 6 are twisted into a twist shape, and the hydraulic shears are used to cut the part of the twisted steel wire 6 near the bottom of the second clamp 34, so that the steel wire 6 at the intersection of the longitudinal rib 10 and the transverse rib 13 can be tied. The method of manually tying the steel wire 6 in the traditional technology is changed, the labor intensity of the staff is reduced, and the steel bar tying efficiency is improved.

[0037] In this embodiment, the first block 21 and the second block 22 are fixed to the bottom surface of the truncated cone body 2, the first mounting plate 31 and the second mounting plate 33 are located between the first block 21 and the second block 22, a guide rod 7 is fixed between the first block 21 and the second block 22, a rotating rod 8 is rotatably installed between the first block 21 and the second block 22, the guide rod 7 and the rotating rod 8 both pass through the first mounting plate 31 and cooperate with the first mounting plate 31, the guide rod 7 passes through the second mounting plate 33 and slidably cooperates with the second mounting plate 33, an external thread 81 is provided on the rotating rod 8 and is threadedly connected to the second mounting plate 33, a limit plate 82 is fixedly sleeved on the rotating rod 8, two limit plates 82 are provided and respectively abut against the side walls on both sides of the first mounting plate 31, a second motor 221 is fixed to the side of the second block 22 away from the first block 21, and the output shaft of the second motor 221 is fixed to one end of the rotating rod 8.

[0038] When the steel wire 6 is tied and the hydraulic shears cut off the twisted steel wire 6, in order to facilitate the staff to remove the part connecting the steel wire 6 with the first clamp 32 and the second clamp 34, the staff only needs to turn on the second motor 221 to make the second motor 221 work and drive the rotating rod 8 to rotate. Since the external thread 81 on the rotating rod 8 is threadedly connected with the second mounting plate 33, the guide rod 7 slides with the second mounting plate 33, so that the second mounting plate 33 moves toward the side close to the first mounting plate 31 until the hook 341 is separated from the middle bending part of the steel wire 6 before it is cut off. At this time, the staff can pull the two ends of the steel wire 6 out of the arc-shaped bending groove 5 through the middle bending part before the steel wire 6 is cut off, so that the steel bar binding mechanism can be used to bind the steel wire 6 next time.

[0039] The first clamp 32 is composed of three clamps 321 that fit each other. The sides of the clamps 321 on both sides and the sides of the middle clamp 321 are provided with arc-shaped curved grooves 5, and both ends of the arc-shaped curved grooves 5 are located at the bottom of the first clamp 32. Two U-shaped plates 9 are fixed to the lower end of the first mounting plate 31. The two U-shaped plates 9 are respectively connected to the two first clamps 32. Bolts 91 that are loosely matched with the U-shaped plates 9 are provided through the U-shaped plates 9. The bolts 91 pass through the clamps 321 and are loosely matched with the clamps 321. A nut 911 that is threadedly connected with the bolts 91 is provided at the end of the bolts 91. The three clamps 321 that fit each other form the first clamp 32, which facilitates the provision of an arc-shaped curved groove 5 that fits with the steel wire 6 in the first clamp 32, and both ends of the arc-shaped curved groove 5 are located at the bottom of the first clamp 32, so as to enhance the stability of the two ends of the steel wire 6 in the process of twisting into a twisted structure.

[0040] The intersection of the arc-shaped curved groove 5 and the clamping plate 321 is provided with a flared fillet, and the setting of the flared fillet reduces the difficulty of aligning and plugging the end of the steel binding wire 6 with the arc-shaped curved groove 5.

[0041] Two limiting rings 83 are fixedly sleeved on the rotating rod 8 . The two limiting rings 83 are respectively located near the two ends of the external thread 81 . The setting of the limiting rings 83 prevents the second mounting plate 33 from being separated from the external thread 81 .

[0042] The driving assembly 4 includes a first motor 41 fixed to the bottom of the mounting platform 1, the output shaft of the first motor 41 passes through the mounting platform 1 and is rotatably connected to the mounting platform 1, and the driving assembly 4 also includes a driving gear 42 fixed to the upper end of the output shaft of the first motor 41 and a gear ring 43 fixed to the top of the truncated cone body 2 and meshing with the driving gear 42. When the driving assembly 4 is used to drive the truncated cone body 2 to rotate, the staff needs to turn on the first motor 41, the first motor 41 drives the driving gear 42 to rotate, the driving gear 42 drives the gear ring 43 meshing with the driving gear 42 and the truncated cone body 2 fixed to the gear ring 43 to rotate, so that the first clamp 32 cooperates with the second clamp 34 and twists the steel wire 6 into a twist shape to complete the binding work of the steel wire 6 at the intersection of the longitudinal ribs 10 and the transverse ribs 13.

[0043] A controller 12 electrically connected to the first motor 41 and the second motor 221 is fixed on the mounting platform 1 . The setting of the controller 12 facilitates the staff to accurately control the start and stop of the first motor 41 and the second motor 221 .

[0044] The principle of using a wall reinforcement binding construction process in this embodiment is as follows: in order to improve the efficiency of binding the steel wires at the intersection of the longitudinal ribs 10 and the transverse ribs 13 of the steel skeleton, the staff needs to hook the two bent steel wires 6 with the hooks 341 on both sides of the transverse ribs 13 respectively, pass the two ends of the same steel wire 6 around the two arc-shaped curved grooves 5 on the same first clamp 32 respectively, and lift the mounting platform 1 upwards through the handle 11, so that the bottom of the steel wire 6 fits with the bottom of the longitudinal steel bar, and at the same time, the first clamp The bottom of 32 and the bottom of the second clamp 34 are both higher than the top of the transverse rib 13. The truncated cone body 2 is then driven to rotate by the driving assembly 4 until the bent section of the steel wire 6 and the two ends of the steel wire 6 are twisted into a spiral shape. A hydraulic shear is used to cut the portion of the spiral steel wire 6 near the bottom of the second clamp 34. This completes the tying of the steel wire 6 at the intersection of the longitudinal rib 10 and the transverse rib 13. This changes the method of manually tying the steel wire 6 in traditional technology, reduces the labor intensity of the staff, and improves the efficiency of steel bar tying.

[0045] The above description and drawings fully illustrate the embodiments of the present disclosure to enable those skilled in the art to practice them. Portions and features of some embodiments may be included in or replace portions and features of other embodiments. The embodiments of the present disclosure are not limited to the structures described above and shown in the drawings, and various modifications and changes may be made without departing from the scope thereof. The scope of the present disclosure is limited only by the appended claims.

Claims

1. A wall reinforcement binding construction process, characterized in that: A special steel bar binding mechanism is used for binding, the steel bar binding mechanism comprising a mounting platform (1), a handle (11) fixed to one side of the mounting platform (1), a truncated cone body (2) rotatably mounted on the mounting platform (1), a wire binding fixing assembly (3) arranged at the bottom of the truncated cone body (2), and a driving assembly (4) arranged on the mounting platform (1) and used to drive the truncated cone body (2) to rotate, the wire binding fixing assembly (3) comprising a first mounting plate (31) arranged at the bottom of the truncated cone body (2), a driving assembly (4) arranged at the mounting platform (1) and used to drive the truncated cone body (2) to rotate. A first clamp (32) on the first mounting plate (31), a second mounting plate (33) arranged at the bottom of the truncated cone (2), and a second clamp (34) fixed to the bottom of the second mounting plate (33), a curved hook (341) being arranged at a position of the bottom of the second clamp (34) away from one side of the first clamp (32), an arc-shaped curved groove (5) for cooperating with a steel wire (6) being arranged in the first clamp (32), and two of each of the first clamp (32) and the second clamp (34); The wall reinforcement binding construction process includes the following steps: S1, bending the middle section of the steel tie wire (6) into a shape hooked with the hook (341), and arranging two steel tie wires (6) symmetrically distributed about the transverse ribs (13) after bending at the intersection of the longitudinal ribs (10) and the transverse ribs (13); S2, hooking the two bent steel wires (6) with the two hooks (341) respectively, passing the two ends of the steel wires (6) around the longitudinal steel bars and passing through the arc-shaped bending groove (5); S3. The mounting platform (1) is lifted upward by the handle (11) so that the bottom of the steel wire (6) is in contact with the bottom of the longitudinal reinforcement and the bottom of the first clamp (32) and the bottom of the second clamp (34) are both higher than the top of the transverse rib (13). The truncated table body (2) is then driven to rotate by the driving assembly (4) until the bent section of the steel wire (6) and the two ends of the steel wire (6) are twisted into a twisted shape. A hydraulic shear is used to cut the portion of the twisted steel wire (6) close to the bottom of the second clamp (34). This completes the binding work of the steel wire (6) at the intersection of the longitudinal rib (10) and the transverse rib (13). Similarly, the steel wire (6) is bound at the intersection of all the longitudinal ribs (10) and the transverse ribs (13) constituting the reinforcement skeleton.

2. A wall reinforcement binding construction process according to claim 1, characterized in that: A first block (21) and a second block (22) are fixed to the bottom surface of the truncated cone (2); the first mounting plate (31) and the second mounting plate (33) are located between the first block (21) and the second block (22); a guide rod (7) is fixed between the first block (21) and the second block (22); a rotating rod (8) is rotatably mounted between the first block (21) and the second block (22); the guide rod (7) and the rotating rod (8) both pass through the first mounting plate (31) and cooperate with the first mounting plate (31); the guide rod (7) penetrates the second mounting plate (33) and slidably cooperates with the second mounting plate (33), the rotating rod (8) is provided with an external thread (81) threadedly connected to the second mounting plate (33), the rotating rod (8) is fixedly sleeved with a limit plate (82), the limit plate (82) is provided with two and respectively abuts against the side walls on both sides of the first mounting plate (31), a second motor (221) is fixed to the side of the second block (22) away from the first block (21), and the output shaft of the second motor (221) is fixed to one end of the rotating rod (8).

3. A wall reinforcement binding construction process according to claim 2, characterized in that: The first clamp (32) is composed of three clamping plates (321) that are attached to each other. The sides of the clamping plates (321) on both sides that are close to each other and the two sides of the middle clamping plate (321) are provided with arc-shaped curved grooves (5), and both ends of the arc-shaped curved groove (5) are located at the bottom of the first clamp (32).

4. A wall reinforcement binding construction process according to claim 3, characterized in that: Two U-shaped plates (9) are fixed to the lower end of the first mounting plate (31), and the two U-shaped plates (9) are respectively connected to the two first clamps (32). A bolt (91) is provided through the U-shaped plate (9) and is loosely matched with the U-shaped plate (9). The bolt (91) passes through the clamping plate (321) and is loosely matched with the clamping plate (321), and a nut (911) is provided at the end of the bolt (91) and is threadedly connected to the bolt (91).

5. A wall reinforcement binding construction process according to claim 4, characterized in that: The intersection of the arc-shaped curved groove (5) and the clamping plate (321) is provided with a flared fillet.

6. A wall reinforcement binding construction process according to claim 4, characterized in that: The rotating rod (8) is fixedly sleeved with two limiting rings (83), and the two limiting rings (83) are respectively located at positions close to two ends of the external thread (81).

7. A wall reinforcement binding construction process according to claim 4, characterized in that: The driving assembly (4) comprises a first motor (41) fixed to the bottom of the mounting platform (1), the output shaft of the first motor (41) passing through the mounting platform (1) and being rotatably connected to the mounting platform (1), and the driving assembly (4) further comprises a driving gear (42) fixed to the upper end of the output shaft of the first motor (41) and a gear ring (43) fixed to the top of the truncated cone body (2) and meshing with the driving gear (42).

8. A wall reinforcement binding construction process according to claim 7, characterized in that: A controller (12) electrically connected to both the first motor (41) and the second motor (221) is fixed on the mounting platform (1).

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