A highly stable binary refrigeration compressor unit
By designing a highly stable binary refrigeration compressor unit, the matching relationship between the compressor, condenser, expansion valve and evaporator in the refrigeration system was optimized, solving the problem of inaccurate matching relationship in the existing technology, improving the system's operating efficiency and stability, and reducing noise and temperature.
Patent Information
- Application Number
- CN202510131985.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-06
- Publication Date
- 2025-10-31
- Estimated Expiration
- 2045-02-06
AI Technical Summary
The matching relationship between the compressor, condenser, expansion valve and evaporator in the existing refrigeration system lacks accurate calculation, which leads to low system operating efficiency, high vibration and noise, and high temperature, and poses safety hazards.
Design a highly stable binary refrigeration compressor unit, comprising components such as a base, evaporator mechanism, condenser, liquid receiver, compressor, oil separator, dryer filter, expansion valve and plate heat exchanger. Optimize airflow distribution and heat exchange by adjusting components and auxiliary heat exchange components to achieve matching relationships and energy optimization between components.
It achieves precise matching of the compressor, condenser, expansion valve and evaporator, improves the operating efficiency of the refrigeration system, reduces noise and temperature, and ensures the stability and safety of the system.
Smart Images

Figure CN119737696B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of refrigeration compressor technology, specifically to a highly stable binary refrigeration compressor unit. Background Technology
[0002] The refrigeration compressor is the core component of the refrigeration system. Its function is to compress low-temperature, low-pressure refrigerant gas into high-temperature, high-pressure gas, allowing the refrigerant to circulate and achieve refrigeration. Its development history is long, with early models primarily using piston-type structures, which suffered from drawbacks such as high vibration, high noise, and low efficiency. In the 20th century, new types of compressors, such as rotary, scroll, and screw compressors, emerged, significantly improving performance. In recent years, development has focused on environmental protection and energy conservation. The main types include piston compressors (which compress the refrigerant by changing the cylinder volume through the reciprocating motion of a piston, suitable for small and medium-sized refrigeration equipment), rotary compressors (composed of a rotor and stator, compressing the refrigerant by changing the gap, used in household air conditioners, etc.), scroll compressors (composed of a fixed and moving scroll plate, compressing the refrigerant by reducing the space during movement, used in household and commercial air conditioners, etc.), and screw compressors (composed of meshing screws, compressing the refrigerant during rotation, used in large refrigeration systems).
[0003] In the current technical field, the matching relationship between compressors, condensers, expansion valves, and evaporators in the industry mainly relies on empirical estimation, lacking precise scientific calculations and actual analysis. This experience-based matching method has a large degree of subjectivity and uncertainty, and cannot fully consider the complex interactions between various components and the diversity of actual operating conditions. This leads to the selection of compressor power, condenser, expansion valve, and evaporator that are mismatched with the compressor or exceed actual requirements, which in turn affects the operating efficiency of the entire refrigeration system. Excessive compressor power is often accompanied by greater vibration and noise. Mismatch between components may cause the refrigerant flow state in the system to be unstable, generating airflow noise. If the heat dissipation capacity of the condenser cannot match the heat generation of the system, heat will accumulate in the system, causing the equipment temperature to rise. This not only affects the performance and lifespan of the equipment, but may also pose safety hazards. Summary of the Invention
[0004] The purpose of this invention is to provide a highly stable binary refrigeration compressor unit to at least solve the problems mentioned in the background art.
[0005] To achieve the above objectives, the present invention provides the following technical solution: a highly stable binary refrigeration compressor unit, comprising: a base, an evaporator mechanism, a condenser, a liquid receiver, a first compressor, a second compressor, an oil separator, a dryer filter, a first solenoid valve, a first outlet throttle valve, a first return throttle valve, a check valve, a plate heat exchanger, a second solenoid valve, a second outlet throttle valve, and a second return throttle valve;
[0006] An evaporator mechanism is located on the outer right side of the base. Inside the evaporator mechanism are adjustable evaporator components, adjustment components, and auxiliary heat exchange components. The adjustable evaporator components can perform cooling and depressurization operations. The adjustment components inside the evaporator mechanism can adjust the adjustable evaporator components, and the auxiliary heat exchange components can assist in cooling the adjustable evaporator components. A condenser is installed on the top left side of the base. A liquid receiver is installed on the top of the base and located to the right front of the condenser. The liquid receiver and condenser are connected by a pipeline. A first compressor is installed on the top of the base and located to the right of the liquid receiver. The first compressor and condenser are connected by a pipeline. A second compressor is installed on the top of the base and located behind the first compressor. An oil separator is installed on the top of the base and located to the left of the second compressor. The oil separator is connected to the condenser and the second compressor by a pipeline. Two dryer filters are installed on the top of the base, respectively, to the right of the first and second compressors. The two dryer filters are connected to the first and second compressors by pipelines. The system is connected by pipelines; a first solenoid valve is installed at the top right front of the base, and the first solenoid valve is connected to the dryer filter of the first compressor via a pipeline; a first outlet throttle valve is installed at the top center front of the base, and the first outlet throttle valve is connected to the first solenoid valve via a pipeline; a first return throttle valve is installed at the top of the base and in front of the first outlet throttle valve; a one-way valve is installed on top of the first return throttle valve, and the one-way valve and the first return throttle valve are connected via a pipeline; a plate heat exchanger is installed at the top right rear of the base, and the plate heat exchanger is connected to the first compressor. The plate heat exchanger and the dryer filter connected to the second compressor are connected via pipelines. The second solenoid valve is installed on the top of the base and to the right of the first solenoid valve. The second solenoid valve is connected to the first compressor and the plate heat exchanger via pipelines. The second outlet throttle valve is installed at the rear right side of the top of the base. The second outlet throttle valve is connected to the dryer filter connected to the second compressor via pipelines. The second return throttle valve is installed on the top of the base and to the front of the second outlet throttle valve. The second return throttle valve is connected to the second compressor via pipelines.
[0007] Preferably, the evaporator mechanism includes: a base, a first mounting slot, an adjusting component, a second mounting slot, an auxiliary heat exchange component, and an adjustable evaporator component; the base is located on the right side of the base; the first mounting slot is formed along the front-rear direction on the top left side of the base; the adjusting component is installed in the inner cavity of the first mounting slot; there are two second mounting slots, which are respectively formed at the front and rear ends of the top right side of the base; there are two auxiliary heat exchange components, which are respectively installed in the inner cavities of the front and rear second mounting slots; the adjustable evaporator component is installed on the top left side of the base.
[0008] Preferably, the adjustable evaporator component includes: a mounting bracket, heat-conducting pipes, fins, and heat-conducting cylinders; there are two mounting brackets, which are respectively installed at the top of the base and located on the front and rear sides above the first mounting groove; there are two heat-conducting pipes, which are respectively installed in a serpentine pattern on the upper and lower ends of the inner sides of the front and rear mounting brackets, with the bottom heat-conducting pipe connected to the first outlet throttle valve and the first return throttle valve at both ends, and the top heat-conducting pipe connected to the second outlet throttle valve and the second return throttle valve; there are several fins, which are spaced apart from front to back outside the upper and lower heat-conducting pipes; there are several groups of heat-conducting cylinders, with several heat-conducting cylinders in each group, which are spaced apart and embedded in the openings inside several fins, and the inner sides of several fins are sleeved on the outer walls of the heat-conducting pipes.
[0009] Preferably, the adjusting component includes: a first housing, a groove, a fixed base, a folding frame, a first connecting shaft, and a drive unit; the first housing is disposed in the inner cavity of the first mounting groove along the front-rear direction; the groove is opened in the middle of the top end of the inner cavity of the base along the front-rear direction; the fixed base is fixedly installed on the front side of the inner cavity of the first housing; the folding frame is rotatably installed on the inner rear end of the fixed base along the front-rear direction; the number of the first connecting shafts is several, and the several first connecting shafts are rotatably connected to the top of the axis at the intersection position of the folding frame through bearings; the drive unit is installed on the rear side of the inner cavity of the first housing.
[0010] Preferably, the drive unit includes: a gear rod, a U-shaped seat, a second connecting shaft, a fixed shaft, a gear, a first motor, a bevel gear set, a first rotating rod, a fixed rod, and a second rotating rod; there are two gear rods, which are rotatably connected to the left and right rear ends of the folding frame via rotating shafts; the U-shaped seat is located on the outer rear ends of the left and right sides, and the two gear rods are rotatably connected to the inner side of the U-shaped seat via rotating shafts and mesh with each other; the second connecting shaft is rotatably connected to the top end of the U-shaped seat via bearings, and the top end of the second connecting shaft and the top ends of several first connecting shafts are respectively connected to the bottom ends of several fins; there are two fixed shafts, which are rotatably connected to the left and right ends of the rear bottom end of the inner cavity of the first outer shell via bearings; The number of gears is two, and the two gears are fixedly installed on the outer walls of the left and right fixed shafts and mesh with each other; the first motor is installed on the rear side of the inner cavity of the first housing; one end of the bevel gear set is installed on the rotating end of the first motor, and the other end of the bevel gear set is installed on the outer wall of the right fixed shaft; the number of first rotating rods is two, and one end of the two first rotating rods is fixedly installed on the top of the outer wall of the axis of the left and right fixed shafts; the fixed rod is rotatably connected to the bottom end of the U-shaped seat through a bearing; the number of second rotating rods is two, and one end of the two second rotating rods is fixedly connected to the outer side of the other end of the left and right first rotating rods through a rotating shaft, and the other end of the two second rotating rods is folded over and rotatably connected to the bottom end of the outer wall of the fixed rod through a bearing.
[0011] Preferably, the auxiliary heat exchange component includes: a frame base, guide rails, a third mounting slot, a pushing unit, and a synchronous moving unit; the frame base is installed in the inner cavity of the second mounting slot; there are two guide rails, which are respectively arranged on the right side of the front and rear ends of the inner side of the frame base in the left-right direction; there are two third mounting slots, which are respectively opened at the front and rear ends of the top left side of the frame base; the pushing unit is installed on the right side of the inner side of the frame base; and the synchronous moving unit is arranged in the inner cavity of the left and right third mounting slots.
[0012] Preferably, the pushing unit includes: a truss, roller seats, a track frame, and a scissor-type electric folding frame; the truss is arranged inside the front and rear guide rails along the front-rear direction; there are two roller seats, which are respectively installed on the front and rear sides of the truss, and the front and rear roller seats are respectively in contact with the outside of the front and rear guide rails; there are two track frames, which are respectively installed on the right side of the truss and the right side of the inner cavity of the frame base; the scissor-type electric folding frame is installed inside the left and right track frames.
[0013] Preferably, the synchronous movement unit includes: a mounting base, a guide rail frame, a limiting slider, a pulley seat, a belt, a rotating base, a mounting frame, a fan, an electric telescopic rod, and a second motor; the number of mounting bases is two sets, with two mounting bases in each set, and the two sets of mounting bases are respectively installed on the left and right sides of the bottom of the inner cavity of the front and rear third mounting slots; the number of guide rail frames is two, and the two guide rail frames are respectively installed on the inner sides of the front and rear sets of mounting bases in the left and right directions; the number of limiting sliders is two, with two limiting sliders in each set, and the two sets of limiting sliders are respectively sleeved on the left and right sides of the outer side of the two guide rail frames; the number of pulley seats is two sets, with two pulley seats in each set, and the two sets of pulley seats are respectively installed in the middle of the left and right ends of the inner sides of the front and rear sets of mounting bases; the number of belts is two, and the two pulley seats are respectively installed on the left and right sides of the inner side of the front and rear sets of mounting bases. The belts are respectively fitted onto the outside of the two sets of pulley seats in the left and right directions, and the top outer sides of the two belts are respectively connected to the front and rear sets of limiting sliders; there are two rotating seats, which are respectively set inside the front and rear sets of limiting sliders; the mounting frame is rotatably connected to the inside of the front and rear rotating seats via a rotating shaft; the fan is set inside the mounting frame; there are two electric telescopic rods, which are respectively rotatably mounted on the front and rear ends of the right side of the inner cavity of the frame base via a rotating shaft seat, and the other ends of the two electric telescopic rods are respectively connected to the front and rear ends of the right side of the mounting frame via a rotating shaft seat; there are two second motors, which are respectively set inside the right side mounting seats in the front and rear sets, and the rotating ends of the front and rear second motors are respectively connected to the shaft center of the right side pulley seat in the front and rear sets.
[0014] Compared with the prior art, the beneficial effects of the present invention are:
[0015] 1. The first compressor compresses the low-temperature, low-pressure RA refrigerant inside into a high-temperature, high-pressure liquid refrigerant. After being cooled by the condenser, the high-temperature, high-pressure liquid refrigerant enters the receiver and expands. The expanded refrigerant passes through the dryer filter at the corresponding location, where trace amounts of moisture and oxide layer impurities mixed in during pipeline passage are filtered out. The filtered RA refrigerant then enters the first outlet throttling valve through the first solenoid valve, where it is throttled to form a low-temperature, low-pressure gaseous medium. This gaseous medium enters the bottom heat pipe, where the fins, in conjunction with the heat pipe, absorb heat from the gaseous medium passing through it. It then returns to the first compressor through the first return throttling valve and a one-way valve. When the above cycle reaches the specified temperature, the second solenoid valve opens, throttling the gaseous medium inside the first compressor to form a low-temperature, low-pressure gaseous medium. The uncondensed liquid refrigerant R enters the plate heat exchanger. Inside the second compressor, the refrigerant RA absorbs heat from the refrigerant R and returns to the first compressor for recirculation. Simultaneously, the second compressor starts, compressing its own low-temperature, low-pressure refrigerant RA into high-temperature, high-pressure liquid refrigerant. This high-temperature, high-pressure liquid refrigerant passes through an oil separator and enters the condenser for heat dissipation. The refrigerant then passes through a dryer filter at its corresponding location, which filters out trace amounts of moisture and oxide layer impurities mixed in during pipeline passage. After passing through the second outlet throttle valve, the refrigerant RA becomes a low-temperature, low-pressure gaseous medium that enters the bottom heat pipe. The fins, in conjunction with the heat-conducting cylinder, absorb heat from the gaseous medium passing through the top heat pipe and return to the second compressor via the second return throttle valve until the set low-temperature temperature is reached.
[0016] 2. The electric telescopic rod extends and drives the mounting frame to rotate upward to a vertical position. The scissor-type electric folding frame folds forward to drive the truss to move to the left. The second motors on the front and rear sides cooperate with the pulley seats at the corresponding positions to drive the upper limit slider at the corresponding position to move the rotating seat at the corresponding position to move to the left synchronously, so that the fan is closer to the fins. The motor inside the fan drives the fan blades to rotate to enhance airflow and improve heat exchange efficiency.
[0017] 3. Under the transmission of the bevel gear set and gears, the first motor drives the first rotating rods on both sides to rotate synchronously inward or outward through the fixed shafts on both sides. The first rotating rods on both sides drive the U-shaped seat to move forward or backward with the cooperation of the second rotating rod and the fixed rod. The U-shaped seat drives the fins at the corresponding positions above to move forward or backward with the cooperation of the second connecting shaft. The U-shaped seat drives the gear rods on both sides to rotate synchronously inward or outward from their own inside, so as to drive the folding frame to fold forward or unfold backward with the connection position with the fixed seat as the endpoint. In turn, the folding frame drives the fins at other positions to move forward or backward with the cooperation of several first connecting shafts above itself. In turn, the fins move back and forth outside the heat-conducting tube with the cooperation of the heat-conducting cylinder, while changing the spacing. This optimizes the airflow distribution between the fins according to different working conditions and fluid characteristics, increases the actual area participating in heat dissipation, and reduces thermal interference between the fins.
[0018] In summary, this invention can achieve the matching relationship between the compressor, condenser, expansion valve and evaporator, and has an accurate basis for combining theoretical calculations and heat absorption and release coefficients in practical applications, so as to achieve the optimal configuration of the whole refrigeration system. Furthermore, it can adjust the working efficiency of the evaporator in real time according to actual needs, so as to achieve the purpose of energy saving and noise reduction. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the structure of the present invention;
[0020] Figure 2 for Figure 1 Exploded view of the evaporator mechanism;
[0021] Figure 3 for Figure 2 Enlarged view of the adjustable evaporator component at point A;
[0022] Figure 4 for Figure 2 Exploded view of the regulating components;
[0023] Figure 5 for Figure 4 Enlarged view of the drive unit at point B;
[0024] Figure 6 for Figure 2 Exploded view of auxiliary heat exchange components;
[0025] Figure 7 for Figure 6 Enlarged view of the push unit at point C;
[0026] Figure 8 for Figure 6 Enlarged view of the synchronous moving unit at point D.
[0027] In the diagram: 1. Base; 2. Evaporator Mechanism; 21. Base; 22. First Mounting Slot; 23. Second Mounting Slot; 25. Adjustable Evaporator Component; 251. Fixing Frame; 252. Heat Conducting Pipe; 253. Fins; 254. Heat Conducting Cylinder; 3. Adjusting Component; 31. First Outer Shell; 32. Tank; 33. Fixing Base; 34. Folding Frame; 35. First Connecting Shaft; 36. Drive Unit; 361. Gear Rod; 362. U-Shaped Seat; 363. Second Connecting Shaft; 364. Fixing Shaft; 365. Gear; 366. First Motor; 367. Bevel Gear Set; 368. First Rotating Rod; 369. Fixing Rod; 3610. Second Rotating Rod; 4. Auxiliary Heat Exchange Component; 41. Frame Base; 42. Guide Rail; 43. Third Mounting Slot; 4 4. Pushing unit; 441. Truss; 442. Roller seat; 443. Rail frame; 444. Scissor-type electric folding frame; 45. Synchronous movement unit; 451. Mounting seat; 452. Guide rail frame; 453. Limiting slider; 454. Pulley seat; 455. Belt; 456. Rotating seat; 457. Mounting frame; 458. Fan; 459. Electric telescopic rod; 4510. Second motor; 5. Condenser; 6. Liquid receiver; 7. First compressor; 8. Second compressor; 9. Oil separator; 10. Dryer filter; 11. First solenoid valve; 12. First outlet throttle valve; 13. First return throttle valve; 14. Check valve; 15. Plate heat exchanger; 16. Second solenoid valve; 17. Second outlet throttle valve; 18. Second return throttle valve. Detailed Implementation
[0028] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0029] Please see Figures 1-8This invention provides a technical solution: a highly stable binary refrigeration compressor unit, comprising: a base 1, an evaporator mechanism 2, a condenser 5, a liquid receiver 6, a first compressor 7, a second compressor 8, an oil separator 9, a dryer filter 10, a first solenoid valve 11, a first outlet throttle valve 12, a first return throttle valve 13, a check valve 14, a plate heat exchanger 15, a second solenoid valve 16, a second outlet throttle valve 17, and a second return throttle valve 18; the evaporator mechanism 2 is located on the outer right side of the base 1, and the evaporator mechanism 2 internally includes an adjustable evaporator component 25, an adjusting component 3, and an auxiliary heat exchange component 4. The adjustable evaporator component 25 can perform cooling and pressure reduction operations. An internal adjustment component 3 is provided, which can adjust the adjustable evaporator component 25. An auxiliary heat exchange component 4 can assist in cooling the adjustable evaporator component 25. The condenser 5 is installed on the top left side of the base 1. The liquid receiver 6 is installed on the top of the base 1 and located to the right front of the condenser 5. The liquid receiver 6 and the condenser 5 are connected by a pipeline. The first compressor 7 is installed on the top of the base 1 and located to the right of the liquid receiver 6. The first compressor 7 and the condenser 5 are connected by a pipeline. The second compressor 8 is installed on the top of the base 1 and located behind the first compressor 7. The oil separator 9 is installed on the top of the base 1 and located to the left of the second compressor 8. The oil separator 9 is connected to the condenser 5 and the second compressor 8. The components are connected by pipes; there are two dryer filters 10, which are respectively installed at the top of the base 1 and located to the right of the first compressor 7 and the second compressor 8, and are respectively connected to the first compressor 7 and the second compressor 8 by pipes; the first solenoid valve 11 is installed at the front right of the top of the base 1, and is connected to the dryer filter 10 connected to the first compressor 7 by pipes; the first outlet throttle valve 12 is installed at the front middle of the top of the base 1, and is connected to the first solenoid valve 11 by pipes; the first return throttle valve 13 is installed at the top of the base 1 and located in front of the first outlet throttle valve 12; A one-way valve 14 is installed on top of the first return gas throttle valve 13, and the one-way valve 14 and the first return gas throttle valve 13 are connected by a pipeline; a plate heat exchanger 15 is installed on the top right rear of the base 1, and the plate heat exchanger 15 is connected to the first compressor 7 by a pipeline, and the plate heat exchanger 15 is connected to the dryer filter 10 connected to the second compressor 8 by a pipeline; a second solenoid valve 16 is installed on the top of the base 1 and located to the right of the first solenoid valve 11, and the second solenoid valve 16 is connected to the first compressor 7 and the plate heat exchanger 15 by a pipeline; a second outlet throttle valve 17 is installed on the top right rear of the base 1, and the second outlet throttle valve 17 is connected to the dryer filter 10 connected to the second compressor 8 by a pipeline;The second return gas throttle valve 18 is installed at the top of the base 1 and located in front of the second outlet gas throttle valve 17. The second return gas throttle valve 18 is connected to the second compressor 8 through a pipeline.
[0030] As a preferred option, further, such as Figure 2 and Figure 3 As shown, the evaporator mechanism 2 includes: a base 21, a first mounting slot 22, an adjusting component 3, a second mounting slot 23, an auxiliary heat exchange component 4, and an adjustable evaporator component 25; the base 21 is located on the right side of the base 1; the first mounting slot 22 is opened along the front-rear direction on the top left side of the base 21; the adjusting component 3 is installed in the inner cavity of the first mounting slot 22; there are two second mounting slots 23, which are respectively opened at the front and rear ends of the top right side of the base 21; there are two auxiliary heat exchange components 4, which are respectively installed in the inner cavities of the front and rear second mounting slots 23; the adjustable evaporator component 25 is installed on the top left side of the base 21, and the adjustable evaporator component 25 includes: a fixing frame 251, a heat-conducting pipe 252, fins 253, and a heat-conducting cylinder 254; there are two fixing frames 251, which are respectively installed on the top of the base 21. The heat pipes are located on the front and rear sides above the first mounting groove 22. There are two heat pipes 252, which are installed in a serpentine pattern on the upper and lower ends of the inner side of the front and rear fixed brackets 251. The two ends of the bottom heat pipe 252 are connected to the first outlet throttle valve 12 and the first return throttle valve 13, respectively. The top heat pipe 252 is connected to the second outlet throttle valve 17 and the second return throttle valve 18, respectively. There are several fins 253, which are arranged at intervals from front to back outside the upper and lower heat pipes 252. There are several groups of heat-conducting cylinders 254, with several heat-conducting cylinders 254 in each group. Several heat-conducting cylinders 254 are embedded in the openings inside several fins 253. The inner side of several fins 253 is sleeved on the outer wall of the heat pipe 252. The heat-conducting cylinders 254 can move back and forth on the outer wall of the heat pipe 252. The heat-conducting cylinders 254 are made of heat-conducting material.
[0031] As a preferred option, further, such as Figure 4 and Figure 5As shown, the adjusting component 3 includes: a first housing 31, a groove 32, a fixed base 33, a folding frame 34, a first connecting shaft 35, and a drive unit 36; the first housing 31 is disposed in the inner cavity of the first mounting groove 22 along the front-rear direction; the groove 32 is opened in the middle of the top end of the inner cavity of the base 21 along the front-rear direction; the fixed base 33 is fixedly installed on the front side of the inner cavity of the first housing 31; the folding frame 34 is rotatably installed on the inner rear end of the fixed base 33 along the front-rear direction, and the folding frame 34 can be folded forward or unfolded backward with the connection position with the fixed base 33 as the endpoint; the number of first connecting shafts 35 is several, and the several first connecting shafts 35 are rotatably connected to the folding frame through bearings. The top of the axis at the intersection position of 34; the drive unit 36 is installed on the rear side of the inner cavity of the first housing 31, and the drive unit 36 includes: gear rod 361, U-shaped seat 362, second connecting shaft 363, fixed shaft 364, gear 365, first motor 366, bevel gear set 367, first rotating rod 368, fixed rod 369 and second rotating rod 3610; there are two gear rods 361, and the two gear rods 361 are rotatably connected to the left and right sides of the rear end of the folding frame 34 through a rotating shaft; the U-shaped seat 362 is located on the outer side of the rear end of the left and right 316, and the two gear rods 361 are rotatably connected to the inner side of the U-shaped seat 362 through a rotating shaft and mesh with each other. The left and right gear rods 361 can mesh and rotate inside the U-shaped seat 362; the second connecting shaft 363 is rotatably connected to the top of the U-shaped seat 362 via bearings, and the top of the second connecting shaft 363 and the top of several first connecting shafts 35 are respectively connected to the bottom of several fins 253; there are two fixed shafts 364, which are rotatably connected to the left and right ends of the rear bottom of the inner cavity of the first housing 31 via bearings; there are two gears 365, which are fixedly installed on the outer walls of the left and right fixed shafts 364 and mesh with each other, and the gears 365 can mesh and rotate, driving the corresponding fixed shafts 364 to rotate synchronously in opposite directions. The first motor 366 is installed on the rear side of the inner cavity of the first housing 31. The first motor 366 can drive one end of the bevel gear set 367 to rotate clockwise or counterclockwise. One end of the bevel gear set 367 is installed on the rotating end of the first motor 366, and the other end of the bevel gear set 367 is installed on the outer wall of the right fixed shaft 364. The bevel gear set 367 plays a transmission role between the fixed shaft 364 and the first motor 366. There are two first rotating rods 368. One end of the two first rotating rods 368 is fixedly installed on the top of the outer wall of the shaft of the left and right fixed shafts 364. The fixed rod 369 is rotatably connected to the bottom end of the U-shaped seat 362 through a bearing.There are two second rotating rods 3610. One end of each second rotating rod 3610 is fixedly connected to the outer side of the other end of the two first rotating rods 368 via a rotating shaft. The other ends of the two second rotating rods 3610 are folded over and rotatably connected to the bottom end of the outer wall of the fixed rod 369 via bearings. The second rotating rods 3610 can rotate axially inward or outward about the axis of the fixed rod 369.
[0032] As a preferred option, further, such as Figure 6 , Figure 7 and Figure 8As shown, the auxiliary heat exchange component 4 includes: a frame base 41, guide rails 42, a third mounting slot 43, a pushing unit 44, and a synchronous moving unit 45; the frame base 41 is installed in the inner cavity of the second mounting slot 23; there are two guide rails 42, which are respectively arranged on the right side of the front and rear ends of the inner side of the frame base 41 in the left-right direction; there are two third mounting slots 43, which are respectively opened on the front and rear ends of the top left side of the frame base 41; the pushing unit 44 is installed on the right side of the inner side of the frame base 41, and the pushing unit 44 includes: a truss 441, a roller seat 442, a track frame 443, and a scissor-type electric folding frame 444; the truss 441 is arranged on the front and rear guide rails 45 in the front-back direction. The inner side of 2; there are two roller seats 442, which are respectively installed on the front and rear sides of the truss 441. The front and rear roller seats 442 are respectively in contact with the outside of the front and rear guide rails 42. The roller seats 442 can move to the left or right along the outside of the guide rails 42; there are two track frames 443, which are respectively installed on the right side of the truss 441 and the right side of the inner cavity of the frame base 41; the scissor-type electric folding frame 444 is installed on the inner side of the left and right track frames 443. The scissor-type electric folding frame 444 can fold on the inner side of the left and right track frames 443; the synchronous movement unit 45 is set in the inner cavity of the left and right third mounting slots 43. The synchronous movement unit 45 includes: The system comprises: mounting base 451, guide rail frame 452, limiting slider 453, pulley seat 454, belt 455, rotating seat 456, mounting frame 457, fan 458, electric telescopic rod 459, and second motor 4510. There are two sets of mounting bases 451, with two mounting bases in each set. The two sets of mounting bases 451 are respectively installed on the left and right sides of the bottom of the inner cavity of the front and rear third mounting slots 43. There are two guide rail frames 452, which are respectively installed on the inner sides of the front and rear sets of mounting bases 451 along the left and right directions. There are two limiting sliders 453, with two limiting sliders in each set. The two sets of limiting sliders 453 are respectively sleeved on the left and right sides of the outer sides of the two guide rail frames 452. The limiting slider 453 can move to the left or right outside the guide rail frame 452; there are two sets of pulley seats 454, with two pulley seats 454 in each set, and the two sets of pulley seats 454 are respectively installed in the middle of the left and right ends of the inner side of the front and rear mounting seats 451; there are two belts 455, which are respectively sleeved on the outside of the two sets of pulley seats 454 in the left and right direction, and the top of the outer side of the two belts 455 are respectively connected to the front and rear limiting sliders 453, and the belts 455 can rotate circumferentially under the drive and tension of the pulleys in the two pulley seats 454; there are two rotating seats 456, which are respectively set inside the front and rear limiting sliders 453;The mounting frame 457 is rotatably connected to the inner sides of the two rotating seats 456 via a pivot, allowing the mounting frame 457 to rotate upwards or downwards within the rotating seats 456. A fan 458 is located inside the mounting frame 457. Two electric telescopic rods 459 are present, each rotatably mounted on the front and rear right sides of the inner cavity of the frame base 41 via a pivot. The other ends of the two electric telescopic rods 459 are connected to the front and rear right sides of the mounting frame 457 via pivots. The electric telescopic rods 459 extend by their own length. The shortening drive mounting frame 457 and the electric telescopic rod 459 can rotate upwards or downwards axially around the rotatable connection point with the inner cavity pivot seat of the frame base 41 during their extension and retraction. Two second motors 4510 are provided, each located inside the right-side mounting seat 451 in both the front and rear sets. The rotating ends of the two second motors 4510 are connected to the shaft of the right-side pulley seat 454 in both the front and rear sets, respectively. The second motors 4510 can drive the pulley in the right-side pulley seat 454 to rotate clockwise or counterclockwise.
[0033] The working principle is as follows:
[0034] Step 1: The first compressor 7 compresses the low-temperature, low-pressure R404A refrigerant inside it into a high-temperature, high-pressure liquid refrigerant. After being cooled by the condenser 3, the high-temperature, high-pressure liquid refrigerant enters the receiver 2 and expands. The expanded refrigerant passes through the dryer filter 10 at the corresponding position, where trace amounts of moisture and oxide layer impurities mixed in during pipeline passage are filtered out. The filtered R404A refrigerant then enters the first outlet throttling valve 12 through the first solenoid valve 11, and after being throttled inside the first outlet throttling valve 12, it forms a low-temperature, low-pressure gaseous medium. The gaseous medium enters the bottom heat pipe 252. Inside, fins 253, in conjunction with the heat-conducting cylinder 254, absorb heat from the gaseous medium passing through the bottom heat-conducting pipe 252. The gas then returns to the first compressor 7 via the first return gas throttling valve 13 and the one-way valve 14. When the cycle reaches the specified temperature, the second solenoid valve 16 opens, allowing the low-temperature, low-pressure gaseous medium, throttled inside the first compressor 7, to enter the plate heat exchanger 15. The partially condensed liquid R23 refrigerant inside the second compressor 8 enters the plate heat exchanger 15. The R404A refrigerant inside the plate heat exchanger 15 absorbs heat from the R23 refrigerant and returns to the first compressor 7. The cycle repeats, and simultaneously, the second compressor 8 starts, compressing its internal low-temperature, low-pressure R23A refrigerant into a high-temperature, high-pressure liquid refrigerant. This high-temperature, high-pressure liquid refrigerant passes through the oil separator 9 and enters the condenser 5 for heat dissipation. The refrigerant then passes through the dryer filter 10, which filters out trace amounts of moisture and oxide layer impurities mixed in during pipeline passage. After passing through the second outlet throttle valve 17, the R23A refrigerant forms a low-temperature, low-pressure gaseous medium that enters the bottom heat pipe 252. The fins 253, in conjunction with the heat-conducting cylinder 254, circulate the gaseous medium passing through the top heat pipe 252. After absorbing heat, the gas returns to the second compressor 8 via the second return gas throttle valve 18 until the set low temperature is reached. Then, the energy and refrigeration curves of the first compressor 7 and the second compressor 8 at different temperatures are tested. After determining the power of the first compressor 7 and the second compressor 8, the required heat dissipation area and volume of the condenser 5 are calculated according to the heat dissipation power calculation formula. The heat dissipation power of the condenser 5 is determined, and the corresponding models of the first solenoid valve 11, the first outlet throttle valve 12, the first return gas throttle valve 13, and the one-way valve 14 of the throttling expansion valve are selected to achieve the optimal configuration of the entire refrigeration system.
[0035] Step 2: The electric telescopic rod 459 extends to drive the mounting frame 457, causing the mounting frame 457 to rotate upwards to a vertical position inside the two rotating seats 456. The scissor-type electric folding frame 444 folds forward to drive the truss 441. The roller seats 442 on both sides move along the outside of the guide rail 42 and limit the truss 441, so that the truss 441 drives the electric telescopic rods 459 on both sides to move to the left. The second motors 4510 on both sides drive the pulley seats 454 at the corresponding positions to rotate, thereby causing the belt 455 to rotate circumferentially with the cooperation of the pulley seat 454 on the other side, so as to drive the upper limit slider 453 at the corresponding position to move to the left along the outside of the guide rail frame 452. The upper limit sliders 453 on both sides cooperate to drive the rotating seats 456 at the corresponding positions to drive the mounting frame 457 to move to the left in sync, so that the fan 458 is close to the fins 253. The motor inside the fan 458 drives the fan blades to rotate to enhance airflow and improve heat exchange efficiency.
[0036] Step 3: After calculating the optimal heat absorption area of the evaporator mechanism 2, the first motor 366 drives one end of the bevel gear set 367 to rotate. Under the transmission of the bevel gear set 367, the corresponding fixed shaft 364 drives the gear 365 and the first rotating rod 368 to rotate. The other gear 365 is engaged to drive the corresponding fixed shaft 364 to drive the first rotating rod 368 to rotate in the opposite direction. The two fixed shafts 364 drive the two first rotating rods 368 to rotate synchronously inward or outward. The two first rotating rods 368 drive the corresponding second rotating rod 3610 to rotate inward or outward around the axis of the fixed rod 369. Then, with the cooperation of the fixed rod 369, the U-shaped seat 362 is driven to move forward or backward. The U-shaped seat 362 is connected to the second... With the cooperation of the connecting shaft 363, the fins 253 at the corresponding positions above are driven to move forward or backward. The U-shaped seat 362 drives the gear rods 361 on both sides to rotate synchronously from the inside to the outside or from the inside, so as to drive the folding frame 34 to fold forward or unfold backward with the connection position with the fixed seat 33 as the endpoint. In turn, with the cooperation of several first connecting shafts 35 above itself, the folding frame 34 drives the fins 253 at other positions to move forward or backward. In turn, with the cooperation of the heat-conducting cylinder 254, the fins 253 move back and forth outside the heat-conducting pipe 252 and change the spacing at the same time. This optimizes the airflow distribution between the fins according to different working conditions and fluid characteristics, increases the actual area participating in heat dissipation and reduces thermal interference between the fins, thereby achieving the optimal heat absorption area of the evaporator mechanism 2.
[0037] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A highly stable binary refrigeration compressor unit, characterized in that, include: Base (1); An evaporator mechanism (2) is located on the outside right side of the base (1). The evaporator mechanism (2) is equipped with an adjustable evaporator component (25), an adjustment component (3), and an auxiliary heat exchange component (4). The adjustable evaporator component (25) can perform cooling and depressurization operations. The evaporator mechanism (2) is equipped with an adjustment component (3) which can adjust the adjustable evaporator component (25). The auxiliary heat exchange component (4) can assist in cooling the adjustable evaporator component (25). A condenser (5) is installed on the top left side of the base (1); The liquid reservoir (6) is installed at the top of the base (1) and located to the right front of the condenser (5). The liquid reservoir (6) and the condenser (5) are connected by a pipeline. The first compressor (7) is installed at the top of the base (1) and located to the right of the liquid reservoir (6). The first compressor (7) and the condenser (5) are connected by a pipeline. The second compressor (8) is installed at the top of the base (1) and located behind the first compressor (7); An oil separator (9) is installed at the top of the base (1) and located on the left side of the second compressor (8). The oil separator (9) is connected to the condenser (5) and the second compressor (8) through a pipeline. The dryer filter (10) has two filters, which are respectively installed on the top of the base (1) and located on the right side of the first compressor (7) and the second compressor (8). The two dryer filters (10) are respectively connected to the first compressor (7) and the second compressor (8) through pipelines. The adjusting component (3) includes: The first outer shell (31) is disposed in the inner cavity of the first mounting groove (22) along the front-back direction; The groove (32) is opened in the middle of the top of the inner cavity of the base (21) along the front-back direction; The fixing seat (33) is fixedly installed on the front side of the inner cavity of the first outer shell (31); The folding frame (34) is rotatably mounted on the inner rear end of the fixed base (33) in the front-back direction; The first connecting shaft (35) is a plurality of the first connecting shafts (35), and the plurality of the first connecting shafts (35) are rotatably connected to the top of the axis at the intersection of the folding frame (34) by bearings; The drive unit (36) is installed on the rear side of the inner cavity of the first housing (31); The drive unit (36) includes: Two gear rods (361) are rotatably connected to the left and right sides of the rear end of the folding frame (34) via a rotating shaft. The U-shaped seat (362) is located on the outer rear end of the left and right (316), and the two gear rods (361) are rotatably connected to the inner side of the U-shaped seat (362) and mesh with each other through a rotating shaft; The second connecting shaft (363) is rotatably connected to the top end of the U-shaped seat (362) via a bearing. The top end of the second connecting shaft (363) and the top ends of several first connecting shafts (35) are respectively connected to the bottom ends of several fins (253). Fixed shaft (364), there are two fixed shafts (364), and the two fixed shafts (364) are rotatably connected to the left and right ends of the rear side of the inner cavity of the first housing (31) through bearings; Two gears (365) are fixedly mounted on the outer walls of two fixed shafts (364) on the left and right sides and mesh with each other. The first motor (366) is installed on the rear side of the inner cavity of the first housing (31); A bevel gear set (367) has one end gear mounted on the rotating end of the first motor (366), and the other end gear mounted on the outer wall of the right fixed shaft (364). The first rotating rod (368) has two parts, and one end of each of the two first rotating rods (368) is fixedly installed on the top of the outer wall of the shaft of the left and right fixed shafts (364). The fixing rod (369) is rotatably connected to the bottom end of the U-shaped seat (362) via a bearing; The second rotating rod (3610) has two ends. One end of the two (310) is fixedly connected to the outside of the other end of the two first rotating rods (368) by a rotating shaft. The other ends of the two second rotating rods (3610) are folded and rotatably connected to the bottom of the outer wall of the fixed rod (369) by a bearing. The auxiliary heat exchange component (4) includes: The frame base (41) is installed in the inner cavity of the second mounting slot (23); The guide rail (42) is two in number, and the two guide rails (42) are respectively arranged on the right side of the front and rear ends of the inner side of the frame base (41) in the left and right direction; The third mounting slot (43) has two slots, which are respectively located at the front and rear ends of the top left side of the frame base (41). The push unit (44) is installed on the inner right side of the frame base (41); The synchronous moving unit (45) is disposed in the inner cavity of the two third mounting slots (43) on the left and right sides; The push unit (44) includes: The truss (441) is arranged on the inside of the front and rear guide rails (42) in the front and rear directions; Roller seat (442), there are two roller seats (442), the two roller seats (442) are respectively installed on the front and rear sides of the truss (441), and the front and rear roller seats (442) are respectively in contact with the outside of the front and rear guide rails (42); The number of track frames (443) is two, and the two track frames (443) are respectively installed on the right side of the truss (441) and the right side of the inner cavity of the frame base (41); A scissor-type electric folding frame (444) is installed on the inside of the left and right track frames (443); The synchronous movement unit (45) includes: Mounting base (451), the number of mounting bases (451) is two sets, the number of mounting bases (451) in each set is two, and the two sets of mounting bases (451) are respectively installed on the left and right sides of the bottom of the inner cavity of the front and rear third mounting slots (43); The guide rail bracket (452) is two in number, and the two guide rail brackets (452) are respectively installed on the inner side of the front and rear sets of mounting seats (451) in the left and right directions; Limiting slider (453), the number of the limiting slider (453) is, the number of each group of the limiting slider (453) is two, and the two groups of the limiting slider (453) are respectively sleeved on the left and right sides of the outside of the two guide rail frames (452); The pulley seat (454) is in two sets, with two pulley seats (454) in each set. The two sets of pulley seats (454) are respectively installed in the middle of the left and right ends of the inner side of the front and rear mounting seats (451). The belt (455) consists of two belts (455), which are respectively sleeved on the outside of two sets of pulley seats (454) in the left and right directions. The top of the outer side of the two belts (455) is respectively connected to the front and rear sets of limiting sliders (453). Rotary seat (456), there are two rotating seats (456), and the two rotating seats (456) are respectively arranged inside the front and rear sets of limiting sliders (453); The mounting frame (457) is rotatably connected to the inside of the front and rear rotating seats (456) via a rotating shaft; A fan (458) is disposed inside the mounting frame (457); Electric telescopic rod (459), the number of electric telescopic rods (459) is two, the two electric telescopic rods (459) are respectively rotatably installed at the front and rear ends of the right side of the inner cavity of the frame base (41) through a rotating shaft seat, and the other ends of the two electric telescopic rods (459) are respectively connected to the front and rear ends of the right side of the mounting frame (457) through a rotating shaft seat; The second motor (4510) consists of two motors. The two second motors (4510) are respectively located inside the right mounting base (451) in the front and rear groups. The rotating ends of the two second motors (4510) are respectively connected to the shaft of the right pulley seat (454) in the front and rear groups.
2. The high-stability binary refrigeration compressor unit according to claim 1, characterized in that: The highly stable binary refrigeration compressor unit also includes: The first solenoid valve (11) is installed at the top right front of the base (1). The first solenoid valve (11) is connected to the dryer filter (10) connected to the first compressor (7) through a pipeline. The first outlet throttle valve (12) is installed on the front side of the middle of the top of the base (1). The first outlet throttle valve (12) is connected to the first solenoid valve (11) through a pipeline. The first return air throttle valve (13) is installed at the top of the base (1) and located in front of the first outlet air throttle valve (12); A one-way valve (14) is installed on top of the first return gas throttle valve (13), and the one-way valve (14) and the first return gas throttle valve (13) are connected by a pipeline; A plate heat exchanger (15) is installed at the top right rear of the base (1). The plate heat exchanger (15) is connected to the first compressor (7) through a pipeline. The plate heat exchanger (15) is connected to the drying filter (10) connected to the second compressor (8) through a pipeline. The second solenoid valve (16) is installed on the top of the base (1) and located to the right of the first solenoid valve (11). The second solenoid valve (16) is connected to the first compressor (7) and the plate heat exchanger (15) through pipelines. The second outlet throttle valve (17) is installed at the rear right end of the top of the base (1). The second outlet throttle valve (17) is connected to the dryer filter (10) connected to the second compressor (8) through a pipeline. The second return gas throttle valve (18) is installed at the top of the base (1) and located in front of the second outlet gas throttle valve (17). The second return gas throttle valve (18) is connected to the second compressor (8) through a pipeline.
3. The high-stability binary refrigeration compressor unit according to claim 2, characterized in that: The evaporator mechanism (2) includes: The base (21) is located on the right side of the base (1); The first mounting slot (22) is formed on the left side of the top of the base (21) along the front-back direction; Adjustment component (3) is installed in the inner cavity of the first mounting slot (22); The number of the second mounting slots (23) is two, and the two second mounting slots (23) are respectively opened at the front and rear ends of the top right side of the base (21); Auxiliary heat exchange component (4), the number of auxiliary heat exchange components (4) is two, and the two auxiliary heat exchange components (4) are respectively installed in the inner cavity of the front and rear second mounting slots (23); An adjustable evaporator component (25) is mounted on the top left side of the base (21).
4. The high-stability binary refrigeration compressor unit according to claim 3, characterized in that: The adjustable evaporator component (25) includes: The number of fixing brackets (251) is two, and the two fixing brackets (251) are respectively installed on the top of the base (21) and located on the front and rear sides above the first mounting groove (22); The heat pipe (252) is two in number. The two heat pipes (252) are respectively installed in a serpentine pattern on the upper and lower ends of the inner side of the front and rear fixed brackets (251). The two ends of the bottom heat pipe (252) are respectively connected to the first outlet throttle valve (12) and the first return throttle valve (13). The top heat pipe (252) is respectively connected to the second outlet throttle valve (17) and the second return throttle valve (18). Fins (253), the number of fins (253) is several, and several fins (253) are arranged at intervals from front to back on the outside of the upper and lower heat conduction pipes (252); The heat-conducting cylinder (254) is in several groups, and each group has several heat-conducting cylinders (254). The heat-conducting cylinders (254) are intermittently embedded in the openings inside several fins (253), and the inner side of several fins (253) is sleeved on the outer wall of the heat-conducting tube (252).
Citation Information
Patent Citations
Closed type zero-wet-emission efficient heat pump drying device and drying method
CN115289827A
Multi-stage refrigerating unit
CN214620159U