An extraction device and method
By designing extraction devices and methods, and utilizing a combination of telescopic tubes and cutters, the problem of traditional equipment being unable to remove sludge in narrow spaces was solved, achieving efficient and safe sludge extraction and reducing transportation pressure and costs.
Patent Information
- Application Number
- CN202411625724.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-14
- Publication Date
- 2025-11-04
- Estimated Expiration
- 2044-11-14
AI Technical Summary
Traditional large equipment cannot enter narrow spaces for dredging operations, resulting in poor dredging and load reduction effects behind the dock, posing safety hazards and high costs.
An extraction device comprising an extraction mechanism, a moving mechanism, and a control system is designed. Utilizing a telescopic tube, a telescopic drive mechanism, and an extraction drive mechanism, combined with a reamer and a filter layer, it achieves the extraction of silt from narrow spaces. The moving mechanism flexibly adjusts the position within the narrow space, and the hydraulic system controls the smooth extension and retraction of the telescopic tube. A motor drives the reamer to agitate and cut the silt, and the filter layer separates the mud and water.
It enables efficient and safe sludge extraction in confined spaces, reduces transportation pressure, improves dredging efficiency, solves the problem of traditional equipment being unable to enter, and reduces safety hazards and costs.
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Figure CN119738214B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to an extraction device and method, belonging to the technical field of extraction. BACKGROUND
[0002] With the rapid development of port construction in China, a large number of newly built wharfs and berths are put into operation quickly.
[0003] In recent years, the problem of siltation behind the large port high-pile wharf has become more and more serious. The siltation height of the mud surface increases year by year, which reduces the safety performance of the wharf structure. Under the time factor, affected by the tide, wind and wave, or the upgrading of wharf berthing, it is necessary to clean and construct the silted soil and undisturbed soil under the wharf and behind the wharf. At the same time, in order to meet the increasing demand for water depth of large ships berthing, the wharf front is regularly dredged, which causes the difference in mud surface height between the front and back of the wharf to increase continuously, which easily causes the pile foundation to be damaged and cracked, and there is a serious safety hazard.
[0004] The current research bottleneck of wharf back dredging and load reduction mainly reflects two aspects: first, due to the dense arrangement of pile foundations under high-pile wharfs, the narrow water area behind the wharf, and the limited water depth, the traditional dredging construction facilities are limited in size and water depth, and the existing large and medium-sized mature dredging equipment cannot enter the back of the wharf for dredging operation; second, the traditional dredging technology has problems such as the need for modification of the construction ship, high cost, low efficiency, aggravation of siltation behind the wharf after dredging, and poor dredging and load reduction effect.
[0005] The current research on port wharf dredging and load reduction technology is mainly carried out for the wharf front, harbor and channel. In the process of dredging the wharf front water area and channel, traditional jet dredging ships, chain bucket dredgers, shovel dredgers, grab dredgers, hydraulic suction dredgers, rake suction dredgers, and pneumatic scouring methods are mainly used. Such dredging projects are mainly implemented by using mud pumps for direct suction and artificial high-pressure water guns for scouring, which has low efficiency, great safety hazards, and poor quality control. In addition, in the area behind the wharf, due to the dense arrangement of pile groups under high-pile wharfs, the traditional dredging ships and dredging ships are limited by their own size and cannot enter the back of the wharf for dredging operation. SUMMARY
[0006] The purpose of the present application is to provide an extraction device and method to solve the problem that traditional large equipment cannot be extracted in a narrow space.
[0007] To achieve the above purpose, the technical scheme adopted by the present application is as follows:
[0008] In a first aspect, the present application provides an extraction device, comprising an extraction mechanism, a moving mechanism and a control system;
[0009] The extraction mechanism and the moving mechanism are respectively signal connected to the control system,
[0010] The moving mechanism drives the extraction mechanism to move to a designated position according to the signal of the control system;
[0011] The extraction mechanism comprises a telescopic pipe, a telescopic driving mechanism and an extraction driving mechanism;
[0012] The telescopic driving mechanism is connected to the telescopic pipe, and the telescopic driving mechanism drives the telescopic pipe to extend and contract according to the signal of the control system;
[0013] The extraction driving mechanism is connected to the telescopic pipe, and the extraction driving mechanism extracts the substance around the telescopic pipe through the telescopic pipe according to the signal of the control system.
[0014] The aforementioned extraction device, the moving mechanism comprises a base plate, a roller, a first driving motor and a traction rope;
[0015] The base plate is fixedly connected to one end of a plurality of traction ropes at both ends, and the other end of each traction rope is connected to the output end of a first driving motor;
[0016] The base plate is connected to the telescopic driving mechanism and the extraction driving mechanism on the upper surface;
[0017] The base plate is installed with the roller on the lower surface;
[0018] The first driving motor is signal connected to the control system, and the first driving motor changes the length of the traction rope to drive the base plate and the telescopic driving mechanism and the extraction driving mechanism on the base plate to move according to the signal of the control system.
[0019] The aforementioned extraction device, the moving mechanism further comprises a guide rail, and the guide rail is used to limit the path of the roller.
[0020] The aforementioned extraction device, the telescopic driving mechanism comprises a hydraulic cylinder and a piston rod; the fixed end of the hydraulic cylinder is fixedly connected to the moving mechanism; the piston end of the hydraulic cylinder is connected to the connecting end of the piston rod, and the hydraulic cylinder drives the output end of the piston rod to extend or retract from the cylinder body according to the signal of the control system; the output end of the piston rod is fixedly connected to the telescopic end of the telescopic pipe.
[0021] The aforementioned extraction device, the base plate is fixedly connected to a frame on the upper surface, and the frame is fixedly connected to the fixed end of the hydraulic cylinder.
[0022] The aforementioned extraction device, the telescopic end of the telescopic pipe is provided with a material taking structure, and the material taking structure is used to transmit the pretreated substance to be extracted to the telescopic end of the telescopic pipe;
[0023] When the substance to be extracted is sludge, the material taking structure comprises a reamer, a cutter shell and a second driving motor;
[0024] The reamer is arranged in the cutter housing, and the cutter housing is an open cavity structure suitable for the shape of the reamer;
[0025] The cutter housing is also provided with a transmission port communicating with the telescopic pipe;
[0026] The second driving motor is mounted on the cutter housing, and the second driving motor is signal-connected to the control system;
[0027] The second driving motor is used for driving the reamer to stir and cut the sludge and transmitting the stirred and cut sludge to the transmission port of the cutter housing connected to the telescopic pipe according to the signal of the control system;
[0028] The cutter housing is connected to the output end of the piston rod, and the extension and contraction of the piston rod drive the object structure to move to a corresponding position.
[0029] The extraction device, the outer surface of the cutter housing extends two ear plates, the output end of the piston rod is provided with a connecting rod, and the connecting rod is connected to the ear plates; the outer surface of the cutter housing is also provided with a hollow side plate for reinforcing the ear plates.
[0030] The extraction device, at least one side of the ear plate is provided with a third driving motor; the third driving motor is signal-connected to the control system, and the third driving motor drives the ear plate to rotate around the connecting rod to adjust the direction of the opening of the cutter housing according to the signal of the control system; and the direction of the opening of the cutter housing is fixed after the adjustment is completed.
[0031] The extraction device also includes a container; the container is a cavity structure, the container is connected to the telescopic pipe for storing the extracted object of the extraction device; when the object to be extracted is sludge, a filter layer is arranged in the container; a sludge outlet and a water outlet are arranged on the side of the container away from the telescopic pipe; the sludge outlet is arranged above the filter layer, and the water outlet is arranged below the filter layer;
[0032] The sludge outlet is connected with a sludge outlet pipe, and the water outlet is connected with a water outlet pipe; a sludge outlet pump is mounted on the outer side of the container 8, and a driving motor of the sludge outlet pump is signal-connected to the control system; the driving motor of the sludge outlet pump 806 drives the sludge outlet pump to work and discharge the sludge through the sludge outlet pipe according to the signal of the control system.
[0033] In the second aspect, the present application provides an extraction method, and the extraction device in any one of the first aspect is used; when the object to be extracted is sludge, the method includes the following steps:
[0034] S1: placing the extraction device behind the water bottom of the position where the sludge to be extracted by means of a transportation device;
[0035] S2: driving the moving mechanism to adjust the left and right positions of the extraction device;
[0036] S3: starting the extraction driving device to extract the sludge through the telescopic pipe;
[0037] S4: driving the telescopic driving mechanism to adjust the position of the telescopic pipe extracting sludge by telescoping forward and backward;
[0038] S5: cyclically executing steps S2 to S5 until the sludge in front of the extraction device in step S1 is extracted, and the extraction device is placed behind the water bottom of another position where sludge is to be extracted by means of the transportation equipment.
[0039] The present application has the following advantages:
[0040] The present application sets up a moving mechanism and a telescopic extraction mechanism, and is matched with a corresponding control system, so that the extraction position can be flexibly adjusted, the traditional large equipment is replaced, the extraction work is carried out without space constraints, and the problem that the traditional large equipment cannot be extracted in a narrow space is solved.
[0041] The present application is matched with a bottom plate, a roller, a traction rope and a first driving motor, and a guide rail is added, so that the movement of the moving mechanism is more stable and reliable. The present application is connected with a telescopic driving mechanism and a telescopic pipe, the telescopic position of the telescopic pipe is controlled stably and in the same direction through a hydraulic system, so that the telescopic movement of the extraction mechanism is stable and controllable.
[0042] When the material to be extracted is sludge, according to the characteristics of the large volume of sludge, the material taking structure at the telescopic end of the telescopic pipe is designed to pretreat the sludge, a combination of a reamer, a cutter cover and a second driving motor is adopted, so that the stirred and dispersed sludge is more easily extracted; according to the characteristics of the large amount of sludge, a combination of an ear plate and a hollow side plate is designed, so that the stirred sludge does not accumulate to affect the operation of the telescopic pipe and the material taking structure; according to the characteristics of the sticky sludge, a combination of the ear plate and a third driving motor is designed, so that the material taking structure can flexibly adjust the material taking direction, and when the material taking structure is stuck by the sludge, the material taking structure can be rotated to facilitate the telescoping of the telescopic pipe, so that the material taking structure can be pulled out of the sticky state and restored to the normal extraction state.
[0043] When the material to be extracted is sludge, the container of the present application is provided with a filter layer for solid-liquid separation of sludge and water, the water in the sludge is discharged, and a sludge pump is matched to transport the sludge to the corresponding receiving equipment, so as to reduce the transportation pressure of the extracted material. BRIEF DESCRIPTION OF DRAWINGS
[0044] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or prior art description. Obviously, the drawings in the following description are only some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained from these drawings without any creative effort.
[0045] Figure 1 is a schematic diagram of the overall structure of an extraction device according to Embodiment 1 of the present application;
[0046] Figure 2 is a schematic diagram of the structural connection between the moving mechanism and the telescopic drive mechanism according to Embodiment 1 of the present application;
[0047] Figure 3 is a schematic diagram of the structural connection between the telescopic pipe and the object taking structure according to Embodiment 1 of the present application;
[0048] Figure 4 is a schematic diagram of a container structure according to Embodiment 1 of the present application;
[0049] Explanation of reference signs:
[0050] 1 - reamer; 2 - end plate; 3 - cutter cover; 4 - second drive motor; 5 - ear plate; 6 - telescopic pipe; 7 - extraction drive mechanism; 8 - container; 9 - connecting sleeve; 10 - hydraulic cylinder; 11 - piston rod; 12 - bottom plate; 13 - frame; 14 - roller; 15 - first drive motor; 16 - traction rope; 17 - guide rail; 18 - second pile body; 19 - first pile body; 20 - control system; 21 - side plate; 22 - connecting rod; 23 - third drive motor; 24 - outer frame. DETAILED DESCRIPTION
[0051] The technical solutions in the present application will be described in detail below with reference to the drawings of the present application. Obviously, the described embodiments are only some of the embodiments of the present application, but not all the embodiments. The following description of at least one exemplary embodiment is actually only illustrative, and is by no means any limitation on the present application and its application or use.
[0052] In the description of this invention, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only used to explain the relative positional relationship and movement between components in a specific posture. If the specific posture changes, the directional indication will also change accordingly. These terms are used only for the convenience of describing the invention and for simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limiting the invention. In the description of this invention, unless otherwise stated, "a plurality of" means two or more.
[0053] Furthermore, in the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art will understand the specific meaning of the above terms in this invention based on the specific circumstances.
[0054] Example 1
[0055] This embodiment describes an extraction device, such as... Figure 1 As shown, it includes: an extraction mechanism, a moving mechanism, and a control system 20; the extraction mechanism and the moving mechanism are respectively signal-connected to the control system 20, and the moving mechanism drives the extraction mechanism to move to a designated position according to the signal of the control system; the extraction mechanism includes a telescopic tube 6, a telescopic drive mechanism, and an extraction drive mechanism 7; the telescopic drive mechanism is connected to the telescopic tube 6, and the telescopic drive mechanism drives the telescopic tube 6 to extend and retract according to the signal of the control system 20; the extraction drive mechanism 7 is connected to the telescopic tube 6, and the extraction drive mechanism 7 extracts material around the telescopic end of the telescopic tube 6 through the telescopic tube 6 according to the signal of the control system 20.
[0056] The above extraction device can solve the problem that traditional large equipment cannot perform extraction in narrow spaces. The specific implementation of the extraction device is illustrated below with reference to the attached diagram.
[0057] Combination Figure 1 and Figure 2As shown, the moving mechanism includes a base plate 12, a roller 14, a first drive motor 15 and a traction rope 16; one end of each of the traction ropes 16 is fixedly connected to the ends of the base plate 12, and the other end of each of the traction ropes 16 is connected to the output end of a first drive motor 15; the base plate 12 is connected with an extension drive mechanism and an extraction drive mechanism 7; the roller 14 is installed below the base plate 12; the first drive motor 15 is signal-connected to the control system 20, and the first drive motor 15 changes the length of the traction rope 16 to drive the base plate 12 and the extension drive mechanism and the extraction drive mechanism 7 above the base plate 12 to move positions according to the signal of the control system 20.
[0058] In the embodiment, the moving mechanism adopts two rows of four rollers 14, the ends of the base plate 12 are provided with fixing rings for fixing the traction ropes 16, two traction ropes 16 are fixedly connected to the ends of the base plate 12, and a total of four traction ropes 16 are connected, each traction rope 16 is connected with a first drive motor 15, and a total of four first drive motors 15 are connected, each first drive motor 15 is fixedly connected with a first stake body 19, and a total of four first stake bodies are connected, under the signal driving of the control system 20, the first drive motor 15 drives the traction rope connected therewith to change the position of the base plate 12, and the roller 14 below the base plate 12 changes the sliding friction into rolling friction to reduce the friction.
[0059] In order to make the moving process of the moving mechanism more stable, the moving mechanism is also provided with guide rails 17 for limiting the path of the roller 14, the guide rails 17 are determined according to the roller 14, and in the embodiment, there are two rows of rollers 14, so there are two guide rails 17.
[0060] In combination with Figure 1 and Figure 2 As shown, in the embodiment, the extension drive mechanism adopts a hydraulic system, including a hydraulic cylinder 10 and a piston rod 11; the fixed end of the hydraulic cylinder 10 is fixedly connected to the moving mechanism; the piston end of the hydraulic cylinder 10 is connected to the connecting end of the piston rod 11, the hydraulic cylinder 10 drives the output end of the piston rod 11 to extend or retract the cylinder body of the hydraulic cylinder 10 according to the signal of the control system 20, and the output end of the piston rod 11 is fixedly connected to the extension end of the telescopic pipe 6.
[0061] In combination with Figure 1 and Figure 2 As shown, in the embodiment, the upper end surface of the base plate 12 is fixedly connected with a frame 13, and the frame 13 is fixedly connected with the fixed end of the hydraulic cylinder 10 through a T-shaped connecting sleeve 9.
[0062] As shown in Figure 1 and Figure 3 In order to facilitate extraction, the extension end of the telescopic pipe 6 is provided with a material taking structure for transmitting the pretreated material to be extracted to the extension end of the telescopic pipe 6.
[0063] When the material to be extracted is silt, such as Figure 3 As shown, in this embodiment, the object-retrieving structure includes a reamer 1, a blade cover 3, and a second drive motor 4. The reamer 1 is disposed inside the blade cover 3, which is an open cavity structure adapted to the shape of the reamer 1. The blade cover 3 also has a transmission port connecting to the telescopic tube 6. The second drive motor 4 is mounted on the blade cover 3 and is signal-connected to the control system 20. The second drive motor 4 is used to drive the reamer 1 to agitate and cut the sludge according to the signal from the control system 20 and to transmit the agitated sludge to the transmission port of the blade cover 3 connected to the telescopic tube 6. The blade cover 3 is connected to the output end of the piston rod 11, and the extension and retraction of the piston rod 11 causes the object-retrieving structure to move to a corresponding position. Figure 1 and Figure 3 As shown, when the reamer 1 is spiral-shaped, both ends of the reamer 1 are fixed between the end plates 4 at both ends of the reamer cover 3, and at least one end plate 4 is provided with a second drive motor 4 for controlling the operation of the reamer 1.
[0064] like Figure 1 and Figure 3 As shown, two ear plates 5 extend from the outer surface of the blade cover 3, as... Figure 2 As shown, the output end of the piston rod 11 is provided with a connecting rod 22, which connects to the ear plate 5. In this embodiment, the combination of the connecting rod 22 and the output end of the piston rod 11 is T-shaped. The outer surface of the blade cover 3 is also provided with a hollow side plate 21 for reinforcing the ear plate 5. The hollow design of the side plate 21 helps to prevent sludge and other materials waiting to be extracted from accumulating on the side plate 21 during the extraction process, thus affecting the normal operation of the extraction structure. The shape of the side plate 21 can be a structurally stable triangle.
[0065] To facilitate the flexible handling of various working scenarios by the retrieval structure, in one embodiment, a third drive motor 23 is provided on at least one ear plate 5. The third drive motor 23 is signal-connected to the control system 20. According to the signal from the control system 20, the third drive motor 23 drives the ear plate 5 to rotate around the connecting rod 22 to adjust the direction of the opening of the blade cover 3. After adjustment, the direction of the opening of the blade cover 3 is fixed. The retrieval structure, which can adjust the direction of the opening and fix the angle after adjustment, allows the retrieval structure of the extraction device of the present invention to better fit the retrieval angle. At the same time, when the extraction device of the present invention extracts sludge-like substances with a certain degree of stickiness, the retrieval structure may be stuck to the substance to be extracted and cannot work normally. Rotating the direction of the opening of the blade cover 3 makes it easier to remove the retrieval structure from the stuck state, reducing the working pressure of the telescopic drive mechanism for telescopic removal.
[0066] like Figure 1As shown, the extraction device also comprises a container 8; the container 8 is a hollow structure, and the container 8 is connected to the telescopic pipe 6 for storing the substances extracted by the extraction device;
[0067] When the substance to be extracted is silt, as shown in Figure 4 As shown, the container 8 is provided with a filter layer 801; the side of the container 8 away from the telescopic pipe 6 is provided with a silt outlet 805 and a water outlet 804; in order to filter out solid silt and water by gravity, the silt outlet 805 is arranged above the filter layer 801, and the water outlet 804 is arranged below the filter layer 801; the silt outlet 805 is connected to a silt outlet pipe 807, and the water outlet 804 is connected to a water outlet pipe 803; a silt pump 806 is mounted on the outside of the container 8, and the silt pump 806 drive motor is signal connected to the control system 20; the silt pump 806 drive motor drives the silt pump 806 to work according to the signal of the control system 20, and the silt is discharged through the silt outlet pipe 807. After the silt sucked into the container 8 is screened by the filter layer 801, the silt and sand are left above the filter layer, and are discharged to a dredging ship or other receiving equipment through the silt pump 806 and the silt outlet pipe 807, and the seawater is filtered below the filter layer 801 and is discharged from the container 8 into the water through the water outlet pipe 803. This receiving mode of solid-liquid separation can reduce the storage and transportation pressure caused by seawater in the extracted substances.
[0068] Embodiment two
[0069] Based on embodiment 1, this embodiment introduces an extraction device, as shown in Figure 1 In order to facilitate the overall movement of the extraction device, the extraction device of the present application also comprises an outer frame 24, and the extraction device is fixed on the outer frame 24. In some embodiments, the extraction device also comprises a second pile body 18, one end of the second pile body 18 is fixed on the outer frame 24, and the other end of the second pile body 18 is fixedly connected to the lower side of the guide rail 17; the container 8 of the extraction device is also fixed on the outer frame 24.
[0070] In one embodiment, the first pile body 19 and the second pile body 18 respectively adopt an electric lifting mechanism, and the electric lifting mechanism is signal connected to the control system 20; the first pile body 19 and the second pile body 20 respectively change the height according to the signal of the control system 20 to drive the height, so as to change the height position of the moving mechanism and the extraction mechanism, so that the extraction height of the extraction device of the present application can be controlled and adjusted to adapt to more abundant extraction occasions.
[0071] The control system 20 comprises a power supply and a controller, the power supply supplies power for the operation of each part of the extraction device, and the controller is signal connected with a man-machine operation system, the control system 20 of the extraction device of the present application is placed on the water bottom or other actual working sites, and the man-machine operation system can be designed in a separated mode from the control system 20, and the man-machine operation system is arranged at other places convenient for personnel operation.
[0072] In some embodiments, the outer frame 24 can also be adapted to be installed or placed in a place, and a fixed or detachable lifting ring, roller or the like is arranged on the outer frame 24 in cooperation.
[0073] In addition, when applied to silt extraction, the outer frame 24 is also used to increase the contact area of the extraction device and the placement site, so as to prevent the extraction device from sinking into soft silt and failing to work normally.
[0074] It is worth noting that, in order to facilitate underwater safe operation, the extraction device of the present application is matched with corresponding waterproof measures, and when applied in an environment soaked in water for a long time, the waterproof grade of the extraction device of the present application is not less than IPX8.
[0075] Similarly, when applied in a dusty environment, the extraction device of the present application is matched with corresponding dustproof measures to achieve a corresponding dustproof grade.
[0076] The outer frame 24 fixes the entire extraction device as a whole, and when the extraction device of the present application is applied to extraction and cleaning of silt between piles of a wharf, the design of the outer frame 24 facilitates the movement of the extraction device of the present application to the water bottom mud surface between piles at the rear of the wharf by a transport device such as a ship body.
[0077] The present application can be submerged in the water bottom to perform stable extraction operation, and can be installed in a narrow space such as piles of a wharf, and can meet the needs of efficient construction of dredging at the rear of the wharf, and has high universality.
[0078] Embodiment three
[0079] On the basis of embodiment 1 or 2, the present embodiment introduces an extraction method, which uses the extraction device in embodiment 1 or 2 to extract.
[0080] When the material to be extracted is silt, the following steps are included:
[0081] S1: placing the extraction device on the water bottom behind the position of the silt to be extracted by means of a transport device;
[0082] S2: driving the moving mechanism to adjust the left-right position of the extraction device;
[0083] S3: starting the extraction driving device to extract silt through the telescopic pipe 6;
[0084] S4: driving the telescopic drive mechanism to adjust the telescopic pipe 6 to extract the position of the silt;
[0085] S5: repeating steps S2 to S5 until the silt in front of the extraction device is extracted, and the extraction device is placed behind the water bottom of another position where the silt needs to be extracted by the transportation equipment.
[0086] In this embodiment, in order to adjust the displacement between the left and right of the extraction device by the moving mechanism, and adjust the displacement between the front and back by the telescopic drive mechanism, the specific angle of each direction can be adjusted according to the actual situation. The following introduces a more specific method for extracting silt between piles in a wharf, taking the displacement between the front and back and the displacement between the left and right as 90 degrees for example, the displacement between the left and right is recorded as the x-axis direction, and the displacement between the front and back is recorded as the y-axis direction, including the following steps:
[0087] Step one: placing the extraction device of the present application on the water bottom behind the wharf between any two piles of the pile group by the ship body or the like;
[0088] Step two: inputting the control instruction of the man-machine operation system of the control system 20 on the ground, and controlling the first drive motor 15 to start by the control system 20, driving the traction rope 16 to pull the bottom plate 12 to move on the guide rail 17 along the x-axis, so that the telescopic pipe 6 on the bottom plate 12 moves to the position where the silt needs to be extracted;
[0089] Step three: controlling the second drive motor 4 to drive the reamer 1 to rotate and stir up the silt by the control system 20;
[0090] Step four: controlling the extraction drive mechanism 7 to start by the control system 20, extracting the silt stirred up by the reamer 1 through the transmission port of the telescopic pipe 6 connected by the cutter cover 3, and the silt reaches the container 8 through the telescopic pipe 6;
[0091] Step five: controlling the rodless cavity of the hydraulic cylinder 10 to enter oil, pushing the piston rod 11 to stretch out forward to drive the reamer 1 to move along the positive direction of the y-axis, and controlling the rod cavity of the hydraulic cylinder 10 to enter oil, retracting the piston rod 11 to drive the reamer 1 to move along the negative direction of the y-axis, so as to realize the movement of the reamer 1 along the y-axis, and realize the extraction of the silt along the y-axis;
[0092] Step six: placing the extraction device between other two piles where the silt needs to be extracted by the ship body or the like, and repeating steps two to five to complete the extraction and cleaning of the silt between each pile of the pile group.
[0093] In the specific application, after the adjustment of the left-right direction position of the extraction device in step two is completed, the control system 20 can also adjust the front-rear direction position of the extraction device according to the instructions transmitted by the man-machine operation system in step five. After the front-rear and left-right positions of the extraction device are adjusted, that is, after the position adjustment of the reamer 1 is completed, the control system 20 controls the second driving motor 4 to drive the reamer 1 to rotate and stir up the sludge in step three, and then the subsequent steps are performed.
[0094] The embodiments of the present application are described above with reference to the drawings; however, the present application is not limited to the specific embodiments described above, and the specific embodiments described above are merely illustrative rather than limiting. Those skilled in the art can make many forms under the inspiration of the present application without departing from the purpose of the present application and the scope protected by the claims, and these all belong to the protection of the present application.
Claims
1. An extraction device, characterized in that, The device comprises an extraction mechanism, a moving mechanism and a control system (20); the extraction mechanism and the moving mechanism are respectively signal connected to the control system (20), the moving mechanism drives the extraction mechanism to move to a designated position according to the signal of the control system; the extraction mechanism comprises a telescopic pipe (6), a telescopic driving mechanism and an extraction driving mechanism (7); the telescopic driving mechanism is connected to the telescopic pipe (6), the telescopic driving mechanism drives the telescopic pipe (6) to extend and contract according to the signal of the control system (20); the extraction driving mechanism (7) is connected to the telescopic pipe (6), the extraction driving mechanism (7) extracts the substance around the telescopic pipe (6) through the telescopic pipe (6) according to the signal of the control system (20); The telescopic driving mechanism comprises a hydraulic cylinder (10) and a piston rod (11); the fixed end of the hydraulic cylinder (10) is fixedly connected to the moving mechanism; the piston end of the hydraulic cylinder (10) is connected to the connecting end of the piston rod (11), the hydraulic cylinder (10) drives the output end of the piston rod (11) to extend out of or retract into the cylinder body of the hydraulic cylinder (10) according to the signal of the control system (20), and the output end of the piston rod (11) is fixedly connected to the telescopic end of the telescopic pipe (6); the telescopic end of the telescopic pipe (6) is provided with a material taking structure, the material taking structure is used for transmitting the pretreated substance to be extracted to the telescopic end of the telescopic pipe (6); when the substance to be extracted is sludge, the material taking structure comprises a reamer (1), a cutter cover (3) and a second driving motor (4); the reamer (1) is arranged in the cutter cover (3), the cutter cover (3) is an open cavity structure adapted to the shape of the reamer (1); the cutter cover (3) is further provided with a transmission port communicated with the telescopic pipe (6); the second driving motor (4) is mounted on the cutter cover (3), and the second driving motor (4) is signal connected to the control system (20); the second driving motor (4) is used for driving the reamer (1) to stir and cut the sludge and transmitting the stirred and cut sludge to the transmission port of the cutter cover (3) communicated with the telescopic pipe (6) according to the signal of the control system (20); the cutter cover (3) is connected to the output end of the piston rod (11), and the extension and contraction of the piston rod (11) drives the material taking structure to move to a corresponding position; two ear plates (5) are extended out of the outer surface of the cutter cover (3), the output end of the piston rod (11) is provided with a connecting rod (22), and the connecting rod (22) is connected to the ear plates (5); at least one side of the ear plates (5) is provided with a third driving motor (23); the third driving motor (23) is signal connected to the control system (20), the third driving motor (23) drives the ear plates (5) to rotate around the connecting rod (22) to adjust the direction of the opening of the cutter cover (3) according to the signal of the control system (20), and fixes the direction of the opening of the cutter cover (3) after the adjustment is completed.
2. The extraction device of claim 1, wherein The moving mechanism comprises a bottom plate (12), a roller (14), a first driving motor (15) and a traction rope (16); The bottom plate (12) is fixed with one end of a plurality of traction ropes (16) at both ends, and the other end of each traction rope (16) is connected with the output end of a first driving motor (15) respectively; The bottom plate (12) is connected with a telescopic driving mechanism and an extraction driving mechanism (7) on the top surface; The bottom plate (12) is installed with the roller (14) on the bottom surface; The first driving motor (15) is signal connected with the control system (20), and the first driving motor (15) changes the length of the traction rope (16) to drive the bottom plate (12) and the telescopic driving mechanism and the extraction driving mechanism (7) on the top surface of the bottom plate (12) to move positions according to the signal of the control system (20).
3. The extraction device of claim 2, wherein, The moving mechanism further comprises a guide rail (17) for limiting the path of the roller (14).
4. The extraction device of claim 2, wherein, The top surface of the bottom plate (12) is fixed with a frame (13), and the frame (13) is fixed with the fixed end of the hydraulic cylinder (10).
5. The extraction device of claim 1, wherein, The outer surface of the knife cover (3) is further provided with a hollow side plate (21) for reinforcing the ear plate (5).
6. The extraction device of claim 1, wherein, Further comprising a container (8); the container (8) is a hollow structure, and the container (8) is connected with the telescopic pipe (6) for storing the extracted substances extracted by the extraction device; When the substance to be extracted is sludge, a filter layer (801) is arranged in the container (8); The side of the container (8) away from the telescopic pipe (6) is provided with a sludge outlet (805) and a drainage outlet (804); The sludge outlet (805) is arranged above the filter layer (801), and the drainage outlet (804) is arranged below the filter layer (801); The sludge outlet (805) is connected with a sludge outlet pipe (807), and the drainage outlet (804) is connected with a drainage pipe (803); A sludge pump (806) is installed on the outside of the container (8), and the sludge pump (806) driving motor is signal connected with the control system (20); the sludge pump (806) driving motor drives the sludge pump (806) to work through the sludge outlet pipe (807) according to the signal of the control system (20).
7. An extraction method, characterized by, The extraction device of any one of claims 1 to 6 is used, and when the substance to be extracted is sludge, the following steps are included: S1: placing the extraction device behind the water bottom of the position where the sludge to be extracted by means of the transportation equipment; S2: driving the moving mechanism to adjust the left and right positions of the extraction device; S3: starting the extraction driving device to extract sludge through the telescopic pipe (6); S4: driving the telescopic driving mechanism to adjust the position of the telescopic pipe (6) extracting sludge by telescoping forward and backward; S5: cyclically executing steps S2 to S5 until the extraction of sludge in front of the extraction device in step S1 is completed, and placing the extraction device behind the water bottom of another position where sludge to be extracted by means of the transportation equipment.
Citation Information
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