An artificial intelligence image processor for omnidirectional scanning
By designing an all-round scanning artificial intelligence image processor including a chassis, transmission mechanism, rotation mechanism and scanning mechanism, the problems of single scanning position, low efficiency and poor applicability in the prior art are solved, and efficient and accurate all-round scanning of the product is achieved.
Patent Information
- Application Number
- CN202411760682.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-03
- Publication Date
- 2025-04-01
AI Technical Summary
The existing image processing device cannot achieve all-round scanning, the scanning position is single, the efficiency is low, and the position of the scanning camera cannot be quickly adjusted, and the applicability is poor.
A full-scale scanning artificial intelligence image processor is designed, including a chassis, transmission mechanism, rotation mechanism and scanning mechanism. The drive shaft is driven by a low-speed motor to rotate, and the rotation mechanism and the scanning mechanism are driven to rotate and lift and lower, achieving all-round scanning of the product.
It realizes efficient and accurate and comprehensive scanning of products, improves scanning efficiency, enhances the adaptability of the device, can quickly adapt to products of different sizes and shapes, and reduces energy consumption.
Smart Images

Figure CN119738354A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of image processors, and in particular to an artificial intelligence image processor for omnidirectional scanning. Background Art
[0002] Existing image processing devices are not convenient for all-round scanning of products. Existing image processing devices have a single scanning position. The product needs to be adjusted at multiple angles and scanned multiple times to complete a complete digital image, thereby reducing the scanning efficiency of the image processing device. In addition, the existing image processing devices have poor applicability and cannot quickly adjust the position of the scanning camera. When a production factory has multiple products that need to be scanned, the image processing device cannot be quickly adjusted and switched. Summary of the invention
[0003] In view of the problems existing in the above-mentioned existing omnidirectional scanning artificial intelligence image processor, the present invention is proposed.
[0004] Therefore, the object of the present invention is to provide an artificial intelligence image processor for omnidirectional scanning, the purpose of which is:
[0005] In order to solve the above technical problems, the present invention provides the following technical solutions: an omnidirectional scanning artificial intelligence image processor includes a base frame; a placement slot opened on the base frame; a transmission mechanism fixedly connected to the upper end of the base frame; a rotating mechanism threadedly connected in the middle of the transmission mechanism; and a scanning mechanism threadedly connected in the middle of the rotating mechanism.
[0006] As a preferred solution of the omnidirectional scanning artificial intelligence image processor described in the present invention, the transmission mechanism includes a fixing frame, the fixing frame is welded to the upper end of the base frame, and a mounting plate is fixedly connected to the rear end of the fixing frame.
[0007] As a preferred solution of the omnidirectional scanning artificial intelligence image processor described in the present invention, a low-speed motor is installed on the upper end of the mounting plate, and a transmission shaft is fixedly connected to the output end of the low-speed motor.
[0008] As a preferred solution of the omnidirectional scanning artificial intelligence image processor described in the present invention, the upper end of the transmission shaft is fixedly connected with a first gear, and the upper end of the fixed frame is connected to the rotating shaft through a bearing.
[0009] As a preferred solution of the omnidirectional scanning artificial intelligence image processor described in the present invention, a second gear is fixedly connected to the rotating shaft, and a chain is meshed between the first gear and the second gear.
[0010] As a preferred solution of the all-round scanning artificial intelligence image processor described in the present invention, the rotating mechanism includes a rotating plate, the rotating plate is bolted to the lower end of the rotating shaft, and a fixing ring is fixedly connected to the fixing frame, and the fixing ring is on the periphery of the rotating plate.
[0011] As a preferred solution of the omnidirectional scanning artificial intelligence image processor described in the present invention, the outer ring of the rotating plate is equipped with a threaded shaft through a bearing, the upper end of the threaded shaft is fixedly connected to a third gear, the third gear is meshed with the fixed ring, and the rotating plate is fixedly connected to a limiting frame.
[0012] As a preferred solution of the omnidirectional scanning artificial intelligence image processor described in the present invention, the scanning mechanism includes a slider, the slider is threadedly connected to the periphery of the threaded shaft, one end of the slider is fixedly connected to a connecting plate, and the other end of the connecting plate is threadedly connected to a scanning camera.
[0013] As a preferred solution of the all-round scanning artificial intelligence image processor described in the present invention, the low-speed motor drives the transmission shaft to rotate, and drives the rotating plate in the rotating mechanism to rotate through the engagement of the first gear, the second gear and the chain.
[0014] As a preferred solution of the omnidirectional scanning artificial intelligence image processor of the present invention, the fixed ring is engaged with the third gear, driving the scanning mechanism to rotate around the rotating plate and perform lifting and lowering movements at the same time.
[0015] The beneficial effects of the present invention are as follows: the transmission shaft is driven to rotate by a low-speed motor, the rotating plate in the rotating mechanism is driven to rotate by the engagement of the first gear and the second gear with the chain, and the scanning mechanism is driven to rotate around and rise and fall by the engagement of the fixed ring with the third gear, thereby realizing a power source driving the scanning camera to perform a full-scale scan of the product. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work. Among them:
[0017] Figure 1 It is a schematic diagram of the overall structure of the present invention.
[0018] Figure 2 The side structure of the present invention is shown in FIG. Figure 1 .
[0019] Figure 3 The side structure of the present invention is shown in FIG. Figure 2 .
[0020] Figure 4 It is a structural schematic diagram of the transmission mechanism of the present invention.
[0021] In the figure:
[0022] 100, base frame; 200, placement slot; 300, transmission mechanism; 400, rotation mechanism; 500, scanning mechanism; 301, fixed frame; 302, mounting plate; 303, low-speed motor; 304, transmission shaft; 305, first gear; 306, rotating shaft; 307, second gear; 308, chain; 401, rotating plate; 402, fixed ring; 403, threaded shaft; 404, third gear; 405, limit frame; 501, slider. DETAILED DESCRIPTION
[0023] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.
[0024] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0025] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.
[0026] Secondly, the present invention is described in detail with reference to the schematic diagram. When describing the embodiments of the present invention in detail, for the sake of convenience, the cross-sectional diagrams showing the device structure will not be partially enlarged according to the general scale, and the schematic diagrams are only examples, which should not limit the scope of protection of the present invention. In addition, in actual production, the three-dimensional dimensions of length, width and depth should be included.
[0027] Example 1
[0028] Reference Figures 1 to 4, which is the first embodiment of the present invention, provides an artificial intelligence image processor for omnidirectional scanning, and the device includes a base frame 100; a placement slot 200 opened on the base frame 100; a transmission mechanism 300 fixedly connected to the upper end of the base frame 100; a rotating mechanism 400 threadedly connected in the middle of the transmission mechanism 300; and a scanning mechanism 500 threadedly connected in the middle of the rotating mechanism 400.
[0029] Specifically, the transmission mechanism 300 includes a fixed frame 301, which is welded to the upper end of the base frame 100, and a mounting plate 302 is fixedly connected to the rear end of the fixed frame 301. A low-speed motor 303 is installed on the upper end of the mounting plate 302, and a transmission shaft 304 is fixedly connected to the output end of the low-speed motor 303.
[0030] Furthermore, a first gear 305 is fixedly connected to the upper end of the transmission shaft 304 , and the upper end of the fixing frame 301 is connected to the rotating shaft 306 via a bearing, and a second gear 307 is fixedly connected to the rotating shaft 306 . A chain 308 is meshed between the first gear 305 and the second gear 307 .
[0031] Among them, the base frame 100 serves as the basic support structure of the entire device, and the base frame 100 provides a stable installation platform for other components. A placement slot 200 is provided on the base frame 100 for placing the product to be scanned. The placement slot 200 is located on the base frame 100 and is the positioning area for the product to be scanned. It ensures that the product can be stably placed in the device for accurate scanning. The transmission mechanism 300 is fixedly connected to the upper end of the base frame 100 and is the core part of the drive system. It includes: a fixed frame 301 welded to the upper end of the base frame 100, providing a stable support structure. The mounting plate 302 is fixedly connected to the rear end of the fixed frame 301 for installing the low-speed motor 303. The low-speed motor 303 is installed at the upper end of the mounting plate 302 and is responsible for providing driving force. The selection of the low-speed motor 303 helps to reduce vibration and noise, while ensuring stability and reliability under long-term operation. The output end of the low-speed motor 303 is fixedly connected to the transmission shaft 304, and when the motor is working, it transmits the rotational motion of the motor to the transmission system.
[0032] The first gear 305 is fixedly connected to the upper end of the transmission shaft 304, and transmits the power of the motor to the rotating mechanism 400 through meshing with the chain 308 and other gears. The rotating shaft 306 is connected to the upper end of the fixed frame 301 through a bearing, so that the rotating shaft 306 can rotate freely without unnecessary friction resistance. The second gear 307 is fixedly connected to the rotating shaft 306, and is connected to the chain 308 between the first gear 305, so as to realize the power transmission from the transmission shaft 304 to the rotating shaft 306.
[0033] The chain 308 is meshed between the first gear 305 and the second gear 307, ensuring the synchronous movement between the two gears, thereby effectively transmitting the power of the motor to the rotating mechanism 400, thereby driving the operation of the entire scanning mechanism 500. The rotating mechanism 400 is threadedly connected in the middle of the transmission mechanism 300, and it can rotate around the rotating shaft 306, and also allows the scanning mechanism 500 to move up and down. The design of the rotating mechanism 400 allows the scanning camera to work at different heights and angles, thereby achieving a full range of scanning of the product.
[0034] The scanning mechanism 500 is threadedly connected in the middle of the rotating mechanism 400, and includes components such as a slider 501, a connecting plate, and a scanning camera. The scanning mechanism 500 can move up and down along the threaded shaft 403 in the rotating mechanism 400, and with the rotation of the rotating mechanism 400, the scanning camera can move flexibly in three-dimensional space to complete a full-scale scan of the product surface.
[0035] Overall, the device transmits the power provided by the low-speed motor 303 to the rotating mechanism 400 via the transmission mechanism 300 (especially the cooperation of the first gear 305, the second gear 307 and the chain 308), so that the scanning mechanism 500 can perform efficient and accurate all-round scanning of the product in three-dimensional space. Such a design not only improves the scanning efficiency, but also enhances the adaptability of the device to products of different sizes and shapes, thereby meeting diverse scanning needs.
[0036] Example 2
[0037] Reference Figures 1 to 3 , which is the second embodiment of the present invention. This embodiment is different from the first embodiment in that: the rotating mechanism 400 includes a rotating plate 401, the rotating plate 401 is bolted to the lower end of the rotating shaft 306, and a fixing ring 402 is fixedly connected to the fixing frame 301, and the fixing ring 402 is on the periphery of the rotating plate 401.
[0038] Furthermore, the outer ring of the rotating plate 401 is provided with a threaded shaft 403 through a bearing, the upper end of the threaded shaft 403 is fixedly connected to a third gear 404, the third gear 404 is meshed with the fixing ring 402, and the rotating plate 401 is fixedly connected to a limiting frame 405.
[0039] Furthermore, the scanning mechanism 500 includes a slider 501 which is threadedly connected to the periphery of the threaded shaft 403 , one end of the slider 501 is fixedly connected to a connecting plate, and the other end of the connecting plate is threadedly connected to a scanning camera.
[0040] The low-speed motor 303 drives the transmission shaft 304 to rotate, and drives the rotating plate 401 in the rotating mechanism 400 to rotate through the engagement of the first gear 305, the second gear 307 and the chain 308. The fixed ring 402 engages with the third gear 404, driving the scanning mechanism 500 to rotate around the rotating plate 401 and perform lifting and lowering movements at the same time.
[0041] When in use, the rotating mechanism 400 realizes the rotating function of the device and the lifting and lowering adjustment of the scanning camera. The rotating plate 401 is bolted to the lower end of the rotating shaft 306. The rotating plate 401 is the core part of the rotating mechanism 400, and its rotation directly determines the rotating action of the scanning mechanism 500. When the rotating shaft 306 is driven to rotate, the rotating plate 401 also rotates, thereby driving the entire scanning mechanism 500 to perform a circular motion around the rotating shaft 306.
[0042] The fixing ring 402 is fixedly connected to the fixing frame 301 and is located at the periphery of the rotating plate 401. The inner ring of the fixing ring 402 is provided with teeth, which mesh with the third gear 404. When the rotating plate 401 rotates, the fixing ring 402 remains stationary, and through the meshing relationship with the third gear 404, the threaded shaft 403 is prompted to rotate. The function of the fixing ring 402 is to provide a relatively fixed reference point for the third gear 404, ensuring that the rotation of the threaded shaft 403 can be smoothly converted into the up and down movement of the scanning mechanism 500.
[0043] The threaded shaft 403 is mounted on the outer ring of the rotating plate 401 through a bearing. A third gear 404 is fixedly connected to the upper end of the threaded shaft 403. When the rotating plate 401 rotates, the third gear 404 meshes with the fixed ring 402, causing the threaded shaft 403 to rotate around its own axis and move axially, so that the scanning mechanism 500 mounted thereon can move up and down as the threaded shaft 403 rotates.
[0044] The third gear 404 meshes with the fixed ring 402. When the rotating plate 401 rotates, the third gear 404 will rotate together with the rotating plate 401. However, due to the meshing action of the third gear 404 and the fixed ring 402, it will also drive the threaded shaft 403 to rotate, so that the scanning mechanism 500 can move up and down along the direction of the threaded shaft 403.
[0045] The limit frame 405 is fixedly connected to the rotating plate 401 and connected to the threaded shaft 403 through a bearing. The function of the limit frame 405 is to limit the moving range of the scanning mechanism 500, ensure that it moves within a predetermined path, and avoid exceeding the safe operating range.
[0046] The scanning mechanism 500 is the part that directly performs the scanning task. The slider 501 is threadedly connected to the periphery of the threaded shaft 403. The slider 501 moves axially with the rotation of the threaded shaft 403, thereby realizing the up and down movement of the scanning camera. The design of the slider 501 allows the scanning camera to accurately adjust its height, thereby covering a wider range of scanning areas.
[0047] One end of the connecting plate is fixedly connected to the slider 501, and the other end is threadedly connected to the scanning camera. The connecting plate plays a bridge role, directly transmitting the up and down movement of the slider 501 to the scanning camera, ensuring the consistency of the movement between the camera and the slider 501.
[0048] The scanning camera is threadedly connected to the other end of the connecting plate. The scanning camera is the component that finally performs the image acquisition work. Since it is connected to the slider 501 and the connecting plate, it can move up and down with the movement of the slider 501, and change the scanning angle and position with the rotation of the rotating plate 401, thereby realizing a full-scale scanning of the product.
[0049] Example 3
[0050] Reference Figures 1 to 4 , which is the third embodiment of the present invention.
[0051] The operation flow of the device is as follows: first, place the product to be inspected in the placement slot 200 on the bottom frame 100, ensure that the product is in the correct position, turn on the power of the device, and activate the low-speed motor 303. The low-speed motor 303 drives the first gear 305 to rotate through the transmission shaft 304, and the first gear 305 is meshed with the second gear 307 through the chain 308, and the rotational motion is transmitted to the rotating shaft 306, so that the rotating plate 401 starts to rotate. The rotation of the rotating plate 401 is meshed with the fixed ring 402 through the third gear 404, driving the threaded shaft 403 to rotate. The rotation of the threaded shaft 403 causes the slider 501 to move along its axial direction, thereby realizing the up and down movement of the scanning mechanism 500. The scanning camera in the scanning mechanism 500 scans the product at different heights and angles as the slider 501 moves. The rotation of the rotating plate 401 enables the scanning camera to perform an all-round scan around the product. During the scanning process, the product image data obtained by the scanning camera will be transmitted to the computer system in real time for further image processing and analysis. When the scanning is completed, the system will generate a complete digital image of the product and evaluate the product quality according to preset standards.
[0052] This device uses a single power source (low-speed motor 303) to drive the transmission mechanism 300 and the rotating mechanism 400 to achieve all-round movement of the scanning camera, reducing the number of adjustments required for traditional multi-step scanning and improving scanning efficiency. The scanning camera can move up and down and rotate, ensuring that every angle of the product can be scanned, achieving all-round detection without blind spots. Since the position of the scanning camera can be quickly adjusted through simple mechanical adjustments, the device can quickly adapt to products of different sizes and shapes, improving the flexibility of the production line. Using a low-speed motor 303 as the main power source can effectively reduce the energy consumption of the entire device compared to the traditional multi-motor drive method, which is more energy-saving and environmentally friendly.
[0053] Importantly, it should be noted that the construction and arrangement of the present application shown in a plurality of different exemplary embodiments are only exemplary. Although only a few embodiments are described in detail in this disclosure, it should be readily understood by those who refer to this disclosure that many modifications are possible (e.g., the size, scale, structure, shape and proportion of various elements, and parameter values (e.g., temperature, pressure, etc.), installation arrangement, use of materials, color, directional changes, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in the application. For example, the element shown as integrally formed can be composed of multiple parts or elements, the position of the element can be inverted or otherwise changed, and the nature or number or position of the discrete element can be changed or changed. Therefore, all such modifications are intended to be included in the scope of the present invention. The order or sequence of any process or method steps can be changed or reordered according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure of performing the function described herein, and is not only structurally equivalent but also equivalent structure. Without departing from the scope of the present invention, other replacements, modifications, changes and omissions can be made in the design, operating conditions and arrangement of the exemplary embodiments. Therefore, the invention is not limited to a specific embodiment, but extends to numerous modifications still falling within the scope of the appended claims.
[0054] Additionally, in order to provide a concise description of exemplary embodiments, all features of an actual embodiment (ie, those features that are not relevant to the best mode presently contemplated for carrying out the invention or those that are not relevant to implementing the invention) may not be described.
[0055] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, which should all be included in the scope of the claims of the present invention.
Claims
1. An artificial intelligence image processor for omnidirectional scanning, characterized in that: include, Base frame (100); A placement slot (200) provided on the base frame (100); A transmission mechanism (300) fixedly connected to the upper end of the base frame (100); A rotating mechanism (400) threadedly connected to the middle of the transmission mechanism (300); A scanning mechanism (500) is threadedly connected in the middle of the rotating mechanism (400).
2. The omnidirectional scanning artificial intelligence image processor according to claim 1, characterized in that: The transmission mechanism (300) comprises a fixing frame (301), wherein the fixing frame (301) is welded to the upper end of the base frame (100), and a mounting plate (302) is fixedly connected to the rear end of the fixing frame (301).
3. The omnidirectional scanning artificial intelligence image processor according to claim 2, characterized in that: A low-speed motor (303) is installed at the upper end of the mounting plate (302), and a transmission shaft (304) is fixedly connected to the output end of the low-speed motor (303).
4. The omnidirectional scanning artificial intelligence image processor according to claim 3, characterized in that: The upper end of the transmission shaft (304) is fixedly connected to a first gear (305), and the upper end of the fixed frame (301) is connected to a rotating shaft (306) via a bearing.
5. The omnidirectional scanning artificial intelligence image processor according to claim 4, characterized in that: A second gear (307) is fixedly connected to the rotating shaft (306), and a chain (308) is meshed between the first gear (305) and the second gear (307).
6. The omnidirectional scanning artificial intelligence image processor according to claim 5, characterized in that: The rotating mechanism (400) comprises a rotating plate (401), wherein the rotating plate (401) is bolted to the lower end of the rotating shaft (306), and a fixing ring (402) is fixedly connected to the fixing frame (301), wherein the fixing ring (402) is disposed on the periphery of the rotating plate (401).
7. The omnidirectional scanning artificial intelligence image processor according to claim 6, characterized in that: The outer ring of the rotating plate (401) is mounted with a threaded shaft (403) via a bearing, the upper end of the threaded shaft (403) is fixedly connected with a third gear (404), the third gear (404) is meshed with the fixing ring (402), and a limiting frame (405) is fixedly connected to the rotating plate (401).
8. The omnidirectional scanning artificial intelligence image processor according to claim 7, characterized in that: The scanning mechanism (500) comprises a slider (501), wherein the slider (501) is threadedly connected to the periphery of the threaded shaft (403), one end of the slider (501) is fixedly connected to a connecting plate, and the other end of the connecting plate is threadedly connected to a scanning camera.
9. The omnidirectional scanning artificial intelligence image processor according to claim 8, characterized in that: The low-speed motor (303) drives the transmission shaft (304) to rotate, and drives the rotating plate (401) in the rotating mechanism (400) to rotate through the meshing of the first gear (305), the second gear (307) and the chain (308).
10. The omnidirectional scanning artificial intelligence image processor according to claim 8 or 9, characterized in that: The fixed ring (402) meshes with the third gear (404), driving the scanning mechanism (500) to rotate around the rotating plate (401) and to perform lifting motion at the same time.