A crack detection device for civil engineering structures
By integrating the design of the positioning frame and the alignment support components, the problem of inconvenient position adjustment of civil structure inspection equipment is solved, precise positioning and clean inspection are achieved, and the accuracy and efficiency of inspection are improved.
Patent Information
- Application Number
- CN202411703560.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-26
- Publication Date
- 2025-09-26
- Estimated Expiration
- 2044-11-26
AI Technical Summary
Existing civil structure crack detection equipment is difficult to adjust, which leads to missed detections and complicated detection steps, affecting the accuracy and speed of detection results.
The integrated positioning frame and alignment support components are used to move the inspection equipment through semicircular electric slides, alignment electric slides and correction electric slides. The horizontal seam gauge, longitudinal seam gauge and depth sounder are combined for precise positioning. The ultrasonic detector is used for internal and external inspection. The cleaning components are used to avoid impurity accumulation and improve the inspection accuracy.
It achieves precise positioning and clean detection of civil structures, avoids missed detection, and improves the accuracy and efficiency of detection data.
Smart Images

Figure CN119738523B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of civil engineering structure detection, in particular to a crack detection device for civil engineering structures. Background Art
[0002] Civil structures refer to engineering structures used to support and carry infrastructure such as buildings, bridges, roads, and water conservancy facilities. Crack detection in civil structures is an important part of ensuring the safety of buildings and infrastructure. Timely detection and assessment of the nature and impact of cracks is crucial to maintaining the long-term safety of structures.
[0003] The patent with application number 202321702805.1 mentions "a civil structure crack detection device". The patent uses a cleaning scraper arranged on the outside of the sliding sleeve to prevent dust from falling to the outside of the moving track and affecting the normal sliding operation of the sliding sleeve.
[0004] However, when inspecting civil structures nowadays, due to the different shapes of civil structures, existing equipment is inconvenient in position adjustment and spacing correction, which leads to position offset during crack detection, resulting in missed detection. In addition, the inspection steps are complicated, resulting in a lot of time required for operation, affecting the accuracy and speed of the inspection results. Summary of the Invention
[0005] The present invention provides a crack detection device for civil structures, which can effectively solve the problem raised in the above background technology that when inspecting civil structures, due to the different shapes of civil structures, the existing equipment is inconvenient in position adjustment and spacing correction, resulting in easy position deviation during crack detection, resulting in missed detection during detection, and the detection steps are complicated, resulting in a lot of time required for operation during detection, affecting the accuracy of the detection results and the detection speed.
[0006] To achieve the above-mentioned object, the present invention provides the following technical solutions: a crack detection device for civil engineering structures, comprising an integrated positioning frame, wherein an integrated test assembly is provided on the top of the integrated positioning frame;
[0007] The integrated test assembly includes an in-and-out electric push rod;
[0008] One end of the integrated positioning frame is clamped with an in-and-out electric push rod, and one end of the in-and-out electric push rod is fixedly connected to a combined positioning frame at a position corresponding to the integrated positioning frame. The top ends of the integrated positioning frame and the combined positioning frame are both fixed with a semicircular electric slide rail, the top ends of the semicircular electric slide rail are connected to a transposition moving bar through a slide rail seat, the top ends of the transposition moving bar are clamped with an alignment electric slide rail, the top ends of the alignment electric slide rail are connected to a T-shaped alignment block through a slide rail seat, the top ends of the T-shaped alignment block are connected to a correction electric slide rail through a slide rail seat, and the top ends of the correction electric slide rail are connected to a correction protrusion frame through the slide rail seat;
[0009] The side ends of the correction protrusion frame are equidistantly connected to a plurality of combined alignment bars, and one end of the correction protrusion frame and the combined alignment bar are both installed with an alignment motor through a motor seat, and one end of the correction protrusion frame and the combined alignment bar are both clamped with a clamping electric slide rail, and the side ends of the correction protrusion frame and both ends of the combined alignment bar are clamped with a fixed electromagnet, one end of the clamping electric slide rail is connected to a lifting alignment frame through a slide rail seat, and linkage motors are installed on both sides of the top of the lifting alignment frame through the motor seat, and the bottom end of the output shaft of the linkage motor is clamped with a connecting electromagnetic block, and one end of the two connecting electromagnetic blocks is connected to an I-shaped clamping block through magnetic attraction, and one end of the I-shaped clamping block is embedded in and installed with an alignment electric slide rail;
[0010] One end of the alignment electric slide rail located at the position of the integrated positioning frame is connected to a correction processing frame through a slide rail seat, a horizontal seam meter is fixed to one side of one end of the correction processing frame, a vertical seam meter is fixed to one end of the correction processing frame near the position of the horizontal seam meter, and a depth sounder is fixed in the middle of one end of the correction processing frame.
[0011] One end of the alignment electric slide rail located at the position of the combined positioning frame is connected to the linkage processing frame through the slide rail seat, and a fitting electric push rod is clamped at the bottom of one end of the linkage processing frame. An ultrasonic detector is installed on one end of the fitting electric push rod and one end of the linkage processing frame.
[0012] According to the above technical solution, the top of the correction processing frame is clamped with a correction transmission box, the top of the correction transmission box is clamped with a correction motor at the position corresponding to the input shaft, and the top of the output shaft of the correction transmission box is clamped with a processing electric push rod;
[0013] The top of the processing electric push rod is clamped with a processing inner hole block, and a rotating motor is installed on the inner side of the processing inner hole block through a motor seat. The output shaft of the rotating motor is clamped with a rotating processing frame, and both ends of the rotating processing frame are installed with entry and exit electric slide rails, and one end of the entry and exit electric slide rails is connected to an extrusion and fitting frame through a slide rail seat, and a multi-slot elastic plate is installed at one end of the extrusion and fitting frame, and a scrubbing processing pad is fixed at one end of the multi-slot elastic plate, and a retracting and discharging motor is installed at one end of the extrusion and fitting frame through the motor seat, and a take-up reel is clamped at the position of the retracting and discharging motor output shaft corresponding to the extrusion and fitting frame, and a retracting and releasing rope is wound around the side end of the take-up reel.
[0014] According to the above technical solution, the bottom end of the transposition moving bar is rotatably fitted with the top end of the integrated positioning frame and the combined positioning frame, the bottom end of the T-shaped alignment block is slidably connected with the top end of the transposition moving bar, and the cross-section of the correction protrusion frame is T-shaped.
[0015] According to the above technical solution, there are two transposition moving bars, two T-shaped alignment blocks and two correction protrusion frames, and multiple combined alignment bars are rotatably connected to each other, and the output shaft of the alignment motor is engaged with one end of the combined alignment bar.
[0016] According to the above technical solution, the side end of the correction processing frame is slidably sleeved with the side end of the I-shaped engaging block, and the inner side end of the rotating processing frame is sleeved and combined with the processing inner hole block.
[0017] According to the above technical solution, the retractable rope is installed through the side end of the multi-groove elastic plate, and the wire winding cylinder is rotatably sleeved on the inner side of the extrusion fitting frame.
[0018] According to the above technical solution, the side end of the linkage processing frame is slidably connected to the side end of the I-shaped engaging block;
[0019] The input ends of the in-out electric push rod, semi-circular electric slide rail, alignment electric slide rail, correction electric slide rail, alignment motor, engaging electric slide rail, fixed electromagnet, linkage motor, connecting electromagnet block, alignment electric slide rail, transverse seam detector, longitudinal seam detector, depth detector, correction motor, processing electric push rod, rotation motor, in-out electric slide rail, retractable motor, fitting electric push rod and ultrasonic detector are all electrically connected to the output end of an external controller;
[0020] The output end of the external controller is electrically connected to the input end of an external power supply;
[0021] The signal output ends of the transverse seam detector, longitudinal seam detector, depth detector and ultrasonic detector are electrically connected to the signal input end of the external controller.
[0022] According to the above technical solution, a positioning support component is provided at the bottom end of the integrated positioning frame;
[0023] The positioning support component includes a mating electric slide rail;
[0024] A number of mating electric slide rails are equidistantly clamped at the bottom ends of the integrated positioning frame and the combined positioning frame. The bottom end of the mating electric slide rail is connected to a mating electric push rod through a slide rail seat. One end of the mating electric push rod is clamped with a hollow fixing block. A mating motor is installed inside the hollow fixing block through a motor seat. The output shaft of the mating motor is clamped with a C-shaped conversion block, and an elastic extrusion strip is fixed at one end of the C-shaped conversion block;
[0025] Adjusting electric push rods are symmetrically installed at the bottom ends of the integrated positioning frame and the combined positioning frame. The bottom end of the adjusting electric push rod is sleeved with a load-bearing hollow column. An irregular bearing frame is fixed to the side end of the load-bearing hollow column. A number of in-out hydraulic cylinders are equidistantly clamped inside the irregular bearing frame. The bottom ends of the two in-out hydraulic cylinders are clamped with a rotating mating frame. The side end of the rotating mating frame is rotatably connected to a conversion fixed roller. A number of in-out fixing holes are equidistantly formed at the bottom end of the irregular bearing frame.
[0026] According to the above technical solution, the side end of the U-shaped commutation block is rotationally sleeved with the side end of the cavity fixing block, the tops of the multiple load-bearing inner hollow columns are respectively in contact with the bottom ends of the integrated positioning frame and the combined positioning frame, and the rotary fitting frame and the commutation fixing roller are slidably placed inside the access fixing holes.
[0027] According to the above technical solution, the side end of the rotary fitting frame is slidably in contact with the inner side end of the special-shaped bearing frame;
[0028] The input ends of the matching electric slide rail, the matching electric push rod, the matching motor, the position adjustment electric push rod and the access hydraulic cylinder are all electrically connected to the output end of an external controller.
[0029] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0030] 1. An integrated test component is provided. The semi-circular electric slide rail drives the commutation moving strip to rotate, the alignment electric slide rail drives the T-shaped alignment block to move, and the correction electric slide rail drives the correction convex frame to move and commute. The alignment motor and the fixed electromagnet drive multiple groups of correction convex frames and combined alignment strips to be mutually clamped and connected. The clamping electric slide rail drives the lifting alignment frame, and the linkage motor drives the connecting electromagnet block and the I-shaped clamping block to rotate and commute. And through the switching processing of the connecting electromagnet block, when detecting and processing civil structures with different shapes, the position of the detection equipment can be corrected. The crack is detected by the horizontal seam detector, the vertical seam detector and the depth detector, so that accurate alignment can be achieved during detection, thus avoiding the occurrence of missed detection, and effectively improving the accuracy and detection range of the detection data;
[0031] The correction transmission box and the correction motor drive the processing electric push rod and the processing inner hole block to rotate. The rotation motor drives the rotation processing frame to rotate. The access electric slide rail drives the extrusion fitting frame, the multi-groove elastic plate and the brushing processing pad to move. The retracting and releasing motor, the wire winding drum and the retracting and releasing rope are used to pull the multi-groove elastic plate to retract and release. Multiple-position synchronous brushing processing is used, and it is synchronously linked with the detection equipment to avoid impurities accumulating in the gap and causing errors in detection. The alignment electric slide rail drives the linkage processing frame to move. The fitting electric push rod drives the ultrasonic detector to fit to the side end of the civil structure, and ultrasonic detection is used to detect the inside and outside of the structure. Combined with appearance detection, multiple groups of data are used for correction to improve the accuracy of the detection data;
[0032] The cleaning and detection positions of the device are corrected and adjusted through multiple adjustment components, and by using circumferential transposition and the simultaneous cooperation and linkage of multiple groups of testing devices, the device can be adjusted according to the shape and position of the civil structure during detection, effectively solving the problem in the prior art that due to the inconvenient adjustment of the device position, it is impossible to perform synchronous adjustment according to the shape of the civil structure, reducing data deviation caused by inaccurate alignment. At the same time, multiple groups of internal and external detections are used in combination with cleaning components to clean and detect the civil structure, improving the accuracy of data and the efficiency of detection.
[0033] 2. A positioning support component is provided. The adjustment electric push rod drives the integrated positioning frame and the combined positioning frame to separate from and lift the load-bearing inner hollow column, adjusting the positions of the integrated positioning frame and the combined positioning frame. The inlet and outlet hydraulic cylinders drive the rotation cooperation frame and the transposition fixed roller to move, and the transposition fixed roller is used to drive the load-bearing inner hollow column, the special-shaped bearing frame, the integrated positioning frame and the combined positioning frame to move, so as to sleeved the integrated positioning frame and the combined positioning frame on the side end of the detection component, and sleevedly connect the detection component and the detection device. Through lifting and moving processes, it is convenient for subsequent detection processing.
[0034] The cooperation electric slide rail drives the cooperation electric push rod to rotate and transpose. The cooperation electric push rod drives the cavity fixing block to move. The cooperation motor is used to drive the U-shaped transposition block and the elastic extrusion strip to rotate, so that the side end of the elastic extrusion strip is aligned with the side end of the civil structure. The cooperation electric push rod drives the elastic extrusion strip to fit to the side end of the civil structure to achieve alignment and clamping, facilitating position correction and improving the accuracy of detection alignment.
[0035] In summary, through the mutual cooperation of the integrated test component and the positioning support component, using lifting and moving alignment, combined with the alignment correction of the detection component and the cooperation of multiple groups of detection devices for detection, the position of the device can be adjusted during the detection process, and at the same time, stable detection can be achieved, and the situation of abnormal detection data caused by uneven device alignment can be avoided. Through the mutual cooperation of multiple components, the accuracy of detection data is improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0036] The drawings are used to provide a further understanding of the present invention and constitute a part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation to the present invention.
[0037] In the drawings:
[0038] Figure 1 is a three-dimensional structural schematic diagram of the present invention;
[0039] Figure 2 is a structural schematic diagram of the integrated test component of the present invention;
[0040] Figure 3 is an installation structural schematic diagram of the inlet and outlet electric push rod of the present invention;
[0041] Figure 4 It is a schematic installation structure diagram of the modified convex frame of the present invention;
[0042] Figure 5 It is a schematic installation structure diagram of the alignment electric slide rail of the present invention;
[0043] Figure 6 It is a schematic installation structure diagram of the multi-slot elastic plate of the present invention;
[0044] Figure 7 It is a schematic installation structure diagram of the ultrasonic detector of the present invention;
[0045] Figure 8 It is a schematic structure diagram of the alignment support component of the present invention;
[0046] Figure 9 It is a schematic installation structure diagram of the cooperating electric push rod of the present invention;
[0047] Reference numerals in the figure: 1. Integrated positioning frame;
[0048] 2. Integrated test component; 201. In-out electric push rod; 202. Combined positioning frame; 203. Semi-circular electric slide rail; 204. Transposition moving bar; 205. Alignment electric slide rail; 206. T-shaped alignment block; 207. Modified electric slide rail; 208. Modified convex frame; 209. Combined alignment bar; 210. Alignment motor; 211. Clamping electric slide rail; 212. Fixed electromagnet; 213. Lifting alignment frame; 214. Linkage motor; 215. Connecting electromagnet block; 216. I-shaped clamping block; 217. Alignment electric slide rail; 218. Modified processing frame; 219. Horizontal seam detector; 220. Vertical seam detector; 221. Depth detector; 222. Modified transmission box; 223. Modified motor; 224. Processing electric push rod; 225. Processing inner hole block; 226. Rotation motor; 227. Rotation processing frame; 228. In-out electric slide rail; 229. Extrusion fitting frame; 230. Multi-slot elastic plate; 231. Brushing processing pad; 232. Take-up and pay-off motor; 233. Take-up reel; 234. Take-up and pay-off rope; 235. Linkage processing frame; 236. Fitting electric push rod; 237. Ultrasonic detector;
[0049] 3. Alignment support component; 301. Cooperating electric slide rail; 302. Cooperating electric push rod; 303. Hollow fixing block; 304. Cooperating motor; 305. C-shaped transposition block; 306. Elastic extrusion strip; 307. Positioning electric push rod; 308. Load-bearing inner hollow column; 309. Special-shaped bearing frame; 310. In-out hydraulic cylinder; 311. Rotation cooperation frame; 312. Transposition fixed roller; 313. In-out fixing hole. Detailed implementation manners
[0050] The preferred embodiments of the present invention are described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.
[0051] Example: Figure 1-9 As shown, the present invention provides a technical solution, a crack detection device for civil structures, comprising an integrated positioning frame 1, with an integrated test assembly 2 provided on the top of the integrated positioning frame 1;
[0052] The integrated test assembly 2 includes an in-and-out electric push rod 201, a combined positioning frame 202, a semicircular electric slide 203, a transposition moving bar 204, an alignment electric slide 205, a T-shaped alignment block 206, a correction electric slide 207, a correction protrusion frame 208, a combined alignment bar 209, an alignment motor 210, a locking electric slide 211, a fixed electromagnet 212, a lifting alignment frame 213, a linkage motor 214, a connecting electromagnet block 215, an I-shaped locking block 216, an alignment electric slide 217, and a correction processing frame. 218, transverse seam measuring instrument 219, longitudinal seam measuring instrument 220, depth sounder 221, correction transmission box 222, correction motor 223, processing electric push rod 224, processing inner hole block 225, rotary motor 226, rotary processing frame 227, inlet and outlet electric slide rail 228, extrusion and laminating frame 229, multi-slot elastic plate 230, scrubbing and processing pad 231, retracting and discharging motor 232, take-up drum 233, retracting and releasing rope 234, linkage processing frame 235, laminating electric push rod 236, and ultrasonic detector 237;
[0053] One end of the integrated positioning frame 1 is connected with an in-and-out electric push rod 201, and one end of the in-and-out electric push rod 201 is fixedly connected to a combined positioning frame 202 at the position corresponding to the integrated positioning frame 1. The top of the integrated positioning frame 1 and the combined positioning frame 202 are fixed with a semicircular electric slide rail 203. The top of the semicircular electric slide rail 203 is connected to a transposition moving bar 204 through a slide rail seat. There are two transposition moving bars 204, T-shaped alignment blocks 206 and correction protrusion frames 208 to ensure the stability of synchronous processing. The top of the transposition moving bar 204 is connected with an alignment electric slide rail 205. The top of the alignment electric slide rail 205 is connected through a slide rail seat. The slide rail seat is connected to a T-shaped alignment block 206, and the bottom end of the transposition moving bar 204 is rotatably fitted with the top of the integrated positioning frame 1 and the combined positioning frame 202. The bottom end of the T-shaped alignment block 206 is slidably connected to the top end of the transposition moving bar 204 to achieve steady transposition processing and ensure the stability of the alignment support and alignment processing. The top end of the T-shaped alignment block 206 is connected to a correction electric slide rail 207 through the slide rail seat, and the top end of the correction electric slide rail 207 is connected to a correction protrusion frame 208 through the slide rail seat. The cross section of the correction protrusion frame 208 is T-shaped, which achieves steady fitting processing and ensures the stability of the alignment detection;
[0054] The side end of the correction protrusion frame 208 is equidistantly connected to a plurality of combined alignment bars 209, and the plurality of combined alignment bars 209 are rotatably connected to each other. The output shaft of the alignment motor 210 is engaged with one end of the combined alignment bar 209 to achieve steady rotation processing and ensure the stability of the alignment integration. The correction protrusion frame 208 and one end of the combined alignment bar 209 are both equipped with an alignment motor 210 through a motor seat. The correction protrusion frame 208 and one end of the combined alignment bar 209 are both engaged with an electric slide rail 211. The side ends of the raised frame 208 and both ends of the combined alignment bar 209 are clamped with fixed electromagnets 212. One end of the clamping electric slide 211 is connected to the lifting alignment frame 213 through the slide rail seat. Both sides of the top of the lifting alignment frame 213 are installed with linkage motors 214 through motor seats. The bottom end of the output shaft of the linkage motor 214 is clamped with a connecting electromagnetic block 215. One end of the two connecting electromagnetic blocks 215 is connected to an I-shaped clamping block 216 through magnetic attraction. One end of the I-shaped clamping block 216 is embedded with an alignment electric slide 217.
[0055] Among them, one end of the alignment electric slide rail 217 located at the position of the integrated positioning frame 1 is connected to the correction processing frame 218 through the slide rail seat, and the side end of the correction processing frame 218 is slidably sleeved with the side end of the I-type clamping block 216 to achieve steady transposition processing of the correction processing frame 218, thereby ensuring the stability of the overall correction processing. A transverse seam gauge 219 is fixed to one side of the correction processing frame 218, a longitudinal seam gauge 220 is fixed to one end of the correction processing frame 218 near the position of the transverse seam gauge 219, a depth sounder 221 is fixed to the middle part of one end of the correction processing frame 218, and a correction transmission box 222 is clamped on the top of the correction processing frame 218. A correction motor 223 is clamped at the position of the input shaft corresponding to the top of the correction transmission box 222, and a processing electric push rod 224 is clamped on the top of the output shaft of the correction transmission box 222;
[0056] The top of the processing electric push rod 224 is clamped with a processing inner hole block 225, and a rotating motor 226 is installed on the inner side of the processing inner hole block 225 through a motor seat. The output shaft of the rotating motor 226 is clamped with a rotating processing frame 227. The inner side end of the rotating processing frame 227 is sleeved with the processing inner hole block 225 to achieve alignment support and ensure normal operation. Both ends of the rotating processing frame 227 are equipped with an in-and-out electric slide rail 228, and one end of the in-and-out electric slide rail 228 is connected to an extrusion and bonding frame 229 through a slide rail seat. One end of the extrusion and bonding frame 229 is installed A multi-slot elastic plate 230 is installed, and a scrubbing pad 231 is fixed to one end of the multi-slot elastic plate 230. A retracting and discharging motor 232 is installed at one end of the extrusion and lamination frame 229 through a motor seat. A take-up drum 233 is clamped at the position of the output shaft of the retracting and discharging motor 232 corresponding to the extrusion and lamination frame 229. A retracting and releasing rope 234 is wound around the side end of the retracting and releasing drum 233. The retracting and releasing rope 234 is installed through the side end of the multi-slot elastic plate 230. The retracting and releasing drum 233 is rotatably sleeved on the inner side of the extrusion and lamination frame 229, so that it can be steadily retracted and released when folding and bending.
[0057] One end of the alignment electric slide rail 217 located at the position of the combined positioning frame 202 is connected with a linkage processing frame 235 through a slide rail seat. The side end of the linkage processing frame 235 is slidably connected with the side end of the I-shaped engaging block 216 to achieve stable alignment processing, ensure the stability of the alignment and fixation of the test equipment. One end of the bottom of the linkage processing frame 235 is clamped with a fitting electric push rod 236, and an ultrasonic detector 237 is installed at one end of the fitting electric push rod 236 and one end of the linkage processing frame 235;
[0058] For the stable operation of the equipment, the input ends of the incoming and outgoing electric push rods 201, semi-circular electric slide rails 203, alignment electric slide rails 205, correction electric slide rails 207, alignment motors 210, engaging electric slide rails 211, fixed electromagnets 212, linkage motors 214, connecting electromagnets 215, alignment electric slide rails 217, transverse seam detectors 219, longitudinal seam detectors 220, depth detectors 221, correction motors 223, processing electric push rods 224, rotary motors 226, incoming and outgoing electric slide rails 228, retracting and releasing motors 232, fitting electric push rods 236 and ultrasonic detectors 237 are electrically connected to the output end of an external controller;
[0059] The output end of the external controller is electrically connected to the input end of an external power supply;
[0060] The signal output ends of the transverse seam detectors 219, longitudinal seam detectors 220, depth detectors 221 and ultrasonic detectors 237 are electrically connected to the signal input end of the external controller.
[0061] A pair of alignment support components 3 are arranged at the bottom end of the integrated positioning frame 1;
[0062] The alignment support components 3 include a mating electric slide rail 301, a mating electric push rod 302, a hollow fixing block 303, a mating motor 304, a U-shaped conversion block 305, an elastic extrusion strip 306, an adjustment electric push rod 307, a load-bearing hollow column 308, a special-shaped bearing frame 309, an incoming and outgoing hydraulic cylinder 310, a rotary mating frame 311, a conversion fixing roller 312 and an incoming and outgoing fixing hole 313;
[0063] A number of mating electric slide rails 301 are equidistantly clamped at the bottom ends of the integrated positioning frame 1 and the combined positioning frame 202. The bottom end of the mating electric slide rail 301 is connected with a mating electric push rod 302 through a slide rail seat. One end of the mating electric push rod 302 is clamped with a hollow fixing block 303. A mating motor 304 is installed inside the hollow fixing block 303 through a motor seat. The output shaft of the mating motor 304 is clamped with a U-shaped conversion block 305. The side end of the U-shaped conversion block 305 is rotationally sleeved with the side end of the hollow fixing block 303 to achieve rotational support and ensure the stability of the engaging operation. An elastic extrusion strip 306 is fixed at one end of the U-shaped conversion block 305;
[0064] The bottom ends of the integrated positioning frame 1 and the combined positioning frame 202 are symmetrically installed with adjustment electric push rods 307, and the bottom ends of the adjustment electric push rods 307 are sleeved with load-bearing inner hollow columns 308. The top ends of multiple load-bearing inner hollow columns 308 are respectively fitted with the bottom ends of the integrated positioning frame 1 and the combined positioning frame 202 to ensure the stability of the alignment support. The side ends of the load-bearing inner hollow columns 308 are fixed with special-shaped bearing frames 309. The inside of the special-shaped bearing frame 309 is equidistantly connected with several in-and-out hydraulic cylinders 310. The two in-and-out hydraulic cylinders The bottom end of the cylinder 310 is clamped with a rotating matching frame 311. The rotating matching frame 311 and the transposition fixing roller 312 are slidably placed inside the inlet and outlet fixing hole 313. The side end of the rotating matching frame 311 slides and fits with the inner end of the special-shaped carrier 309, so that it can be operated steadily during the lifting process and ensure the stability of the movement and transposition. The side end of the rotating matching frame 311 is rotatably connected to the transposition fixing roller 312. The bottom end of the special-shaped carrier 309 is equidistantly provided with a number of inlet and outlet fixing holes 313.
[0065] For stable operation of the equipment, the input ends of the cooperating electric slide rail 301 , the cooperating electric push rod 302 , the cooperating motor 304 , the positioning electric push rod 307 and the in-and-out hydraulic cylinder 310 are all electrically connected to the output end of the external controller.
[0066] The working principle and use process of the present invention are as follows: when crack detection is carried out on civil engineering buildings and wall surfaces, the position-adjusting electric push rod 307 drives the load-bearing inner hollow column 308, the integrated positioning frame 1 and the combined positioning frame 202 to separate and rise and fall, and adjust the positions of the integrated positioning frame 1 and the combined positioning frame 202. After the position adjustment is completed, the in-and-out hydraulic cylinder 310 drives the rotating matching frame 311 and the transposition fixing roller 312 to move downward along the special-shaped bearing frame 309 and the in-and-out fixing hole 313, so that the transposition fixing roller 312 contacts the ground, and the in-and-out electric push rod 201 drives the integrated positioning frame 1 and the combined positioning frame 202 to move in opposite directions, so that the integrated positioning frame 1 and the combined positioning frame 202 are separated from each other, and the staff pushes the integrated positioning frame 1 and the combined positioning frame 202 to move to the position of the detection component, and the detection component is connected with the detection equipment. Through position adjustment, a steady detection process is achieved;
[0067] When conducting the inspection of columnar civil structures, when the inspection component enters the middle of the integrated positioning frame 1 and the combined positioning frame 202, the cooperating electric slide rail 301 drives the cooperating electric push rod 302 to rotate and change positions along the bottom ends of the integrated positioning frame 1 and the combined positioning frame 202. The cooperating electric push rod 302 drives the cavity fixing block 303 to move. At the same time, the cooperating motor 304 drives the C-shaped position-changing block 305 and the elastic extrusion strip 306 to rotate and align along the cavity fixing block 303, so that the side end of the elastic extrusion strip 306 is aligned with the side end of the inspection component. The cooperating electric push rod 302 drives the elastic extrusion strip 306 to fit onto the side end of the inspection component, realizing the alignment and fixation of the integrated positioning frame 1 and the combined positioning frame 202. Then, the incoming and outgoing electric push rod 201 drives the integrated positioning frame 1 and the combined positioning frame 202 to fit together with each other, realizing the alignment and clamping, facilitating position correction, and improving the accuracy of inspection alignment;
[0068] After the alignment is completed, the alignment motor 210 drives the combined alignment strip 209 to rotate along the correction convex frame 208, so that the top end of the correction convex frame 208 fits with the bottom end of the combined alignment strip 209. Then, the alignment motor 210 drives the combined alignment strip 209 to rotate along another combined alignment strip 209, so that the top ends and the bottom ends of the two groups of combined alignment strips 209 fit together. Through the mutual magnetic attraction and clamping of multiple fixed electromagnets 212, the correction convex frame 208 and the combined alignment strip 209 are magnetically fixed. The two groups of semi-circular electric slide rails 203 respectively drive the two groups of position-changing moving strips 204 to rotate and move along the integrated positioning frame 1 and the combined positioning frame 202. The alignment electric slide rail 205 drives the T-shaped alignment block 206 to move along the position-changing moving strip 204, so that the T-shaped alignment block 206 fits onto the side end of the inspection component, realizing stable alignment. And by adjusting the position of the combined alignment strip 209, the switching between horizontal and vertical inspections is realized, so as to operate on civil buildings in different inspection environments, and improve the inspection application range;
[0069] When the T-shaped alignment block 206 fits onto the side end of the inspection component, the correction electric slide rail 207 drives the correction convex frame 208 to move along the T-shaped alignment block 206. The clamping electric slide rail 211 drives the lifting alignment frame 213 to move up and down along the correction convex frame 208 and the combined alignment strip 209, thereby driving the connecting electromagnet block 215 and the I-shaped clamping block 216 to move. The alignment electric slide rail 217 drives the correction processing frame 218 to move along the I-shaped clamping block 216, thereby driving the horizontal seam detector 219, the vertical seam detector 220 and the depth detector 221 to move, so that during the inspection, the curved surface and the special-shaped surface can be adjusted and inspected, improving the accuracy and efficiency of inspection alignment. By continuously moving, the cracks in the civil structure are measured and processed, and through the linkage and cooperation of multiple measuring instruments, stable measurement processing is realized, ensuring the accuracy and efficiency of crack measurement;
[0070] The correction motor 223 and the correction transmission box 222 drive the processing electric push rod 224 to rotate, and the processing electric push rod 224 drives the processing inner hole block 225 to rise and fall. The rotating motor 226 drives the rotating processing frame 227 to rotate along the processing inner hole block 225, and the in-and-out electric slide rail 228 drives the extrusion and fitting frame 229 to move along the rotating processing frame 227, so that the side ends of the multi-slot elastic plate 230 and the scrubbing processing pad 231 are fitted to the side ends of the civil structure, and the engaging electric slide rail 211 is used to drive the scrubbing processing pad 231 to rise and fall to scrub the surface, and the barrel retracting and retracting motor 232 drives the take-up drum 233 to rotate, and the take-up drum 233 is used to drive the retracting and releasing rope 234 for retraction and release. At this time, the multi-slot elastic plate 230 is retracted and released, so that the angle of the scrubbing processing pad 231 can be adjusted, so that the best alignment and scrubbing effect can be guaranteed during cleaning;
[0071] The linkage motor 214 drives the connecting electromagnetic block 215 and the I-type clamping block 216 to rotate and change position, and the two sets of connecting electromagnetic blocks 215 switch the magnetic attraction to adjust the position and angle of the I-type clamping block 216. The alignment electric slide rail 217 drives the linkage processing frame 235 to move along the I-type clamping block 216, and the fitting electric push rod 236 drives the ultrasonic detector 237 to fit to the side end of the civil structure. The ultrasonic detector 237 is used to perform ultrasonic detection of cracks in the civil structure, thereby achieving steady measurement and processing and ensuring the accuracy of the data.
[0072] Finally, it should be noted that the above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or substitute equivalents for some of the technical features. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.
Claims
1. A crack detection device for civil engineering structures, comprising an integrated positioning frame (1), characterized in that: An integrated testing component (2) is provided at the top of the integrated positioning frame (1); The integrated test assembly (2) includes an in-and-out electric push rod (201); One end of the integrated positioning frame (1) is clamped with an in-and-out electric push rod (201), and one end of the in-and-out electric push rod (201) is fixedly connected with a combined positioning frame (202) at a position corresponding to the integrated positioning frame (1). The top ends of the integrated positioning frame (1) and the combined positioning frame (202) are both fixed with a semicircular electric slide rail (203), the top end of the semicircular electric slide rail (203) is connected with a transposition moving bar (204) through a slide rail seat, the top end of the transposition moving bar (204) is clamped with a positioning electric slide rail (205), the top end of the positioning electric slide rail (205) is connected with a T-shaped positioning block (206) through a slide rail seat, the top end of the T-shaped positioning block (206) is connected with a correction electric slide rail (207) through a slide rail seat, and the top end of the correction electric slide rail (207) is connected with a correction protrusion frame (208) through a slide rail seat; The side end of the correction protrusion frame (208) is equidistantly connected to a plurality of combined alignment bars (209), one end of each of the correction protrusion frame (208) and the combined alignment bar (209) is equipped with an alignment motor (210) through a motor seat, one end of each of the correction protrusion frame (208) and the combined alignment bar (209) is clamped with a clamping electric slide rail (211), and the side end of the correction protrusion frame (208) and both ends of the combined alignment bar (209) are clamped with a fixed electromagnet (212). One end of the locking electric slide rail (211) is connected to a lifting alignment frame (213) through a slide rail seat, and linkage motors (214) are installed on both sides of the top of the lifting alignment frame (213) through motor seats, and a connecting electromagnetic block (215) is clamped at the bottom end of the output shaft of the linkage motor (214), and one end of the two connecting electromagnetic blocks (215) is connected to an I-type locking block (216) through magnetic attraction, and one end of the I-type locking block (216) is embedded and installed with an alignment electric slide rail (217); One end of the alignment electric slide rail (217) located at the position of the integrated positioning frame (1) is connected to a correction processing frame (218) through a slide rail seat, a transverse seam measuring instrument (219) is fixed to one side of one end of the correction processing frame (218), a longitudinal seam measuring instrument (220) is fixed to one end of the correction processing frame (218) near the position of the transverse seam measuring instrument (219), and a depth sounder (221) is fixed to the middle of one end of the correction processing frame (218); One end of the alignment electric slide rail (217) located at the position of the combined positioning frame (202) is connected to a linkage processing frame (235) through a slide rail seat, and a fitting electric push rod (236) is clamped at the bottom of one end of the linkage processing frame (235), and an ultrasonic detector (237) is installed at one end of the fitting electric push rod (236) and one end of the linkage processing frame (235).
2. A crack detection device for civil engineering structures according to claim 1, characterized in that: The top of the correction processing frame (218) is clamped with a correction transmission box (222), the top of the correction transmission box (222) is clamped with a correction motor (223) at a position corresponding to the input shaft, and the top of the output shaft of the correction transmission box (222) is clamped with a processing electric push rod (224); The top end of the processing electric push rod (224) is clamped with a processing inner hole block (225), the inner side of the processing inner hole block (225) is installed with a rotating motor (226) through a motor seat, the output shaft of the rotating motor (226) is clamped with a rotating processing frame (227), and both ends of the rotating processing frame (227) are installed with an in-and-out electric slide rail (228), and one end of the in-and-out electric slide rail (228) is connected to an extrusion and fitting frame (229) through a slide rail seat. A multi-grooved elastic plate (230) is installed at one end of the extrusion and lamination frame (229), a scrubbing pad (231) is fixed at one end of the multi-grooved elastic plate (230), a retracting and discharging motor (232) is installed at one end of the extrusion and lamination frame (229) through a motor seat, a take-up drum (233) is clamped at a position of the output shaft of the retracting and discharging motor (232) corresponding to the position of the extrusion and lamination frame (229), and a retracting and releasing rope (234) is wound around the side end of the take-up drum (233).
3. The crack detection device for civil engineering structures according to claim 1, characterized in that: The bottom end of the transposition moving bar (204) is rotatably fitted with the top ends of the integrated positioning frame (1) and the combined positioning frame (202), the bottom end of the T-shaped alignment block (206) is slidably connected with the top end of the transposition moving bar (204), and the cross section of the correction protrusion frame (208) is T-shaped.
4. The crack detection device for civil engineering structures according to claim 1, characterized in that: There are two transposition moving bars (204), two T-shaped alignment blocks (206) and two correction protrusion frames (208), and a plurality of combined alignment bars (209) are rotatably connected to each other. The output shaft of the alignment motor (210) is engaged with one end of the combined alignment bar (209).
5. The crack detection device for civil engineering structures according to claim 2, characterized in that: The side end of the correction processing frame (218) is slidably sleeved with the side end of the I-type clamping block (216), and the inner side end of the rotation processing frame (227) is sleeved and assembled with the processing inner hole block (225).
6. The crack detection device for civil engineering structures according to claim 2, characterized in that: The retractable rope (234) is installed through the side end of the multi-groove elastic plate (230), and the retractable drum (233) is rotatably sleeved on the inner side of the extrusion and lamination frame (229).
7. The crack detection device for civil engineering structures according to claim 2, characterized in that: The side end of the linkage processing frame (235) is slidably connected to the side end of the I-shaped engaging block (216); The input ends of the in-and-out electric push rod (201), the semicircular electric slide rail (203), the alignment electric slide rail (205), the correction electric slide rail (207), the alignment motor (210), the engaging electric slide rail (211), the fixed electromagnet (212), the linkage motor (214), the connecting electromagnetic block (215), the alignment electric slide rail (217), the transverse seam measuring instrument (219), the longitudinal seam measuring instrument (220), the depth sounder (221), the correction motor (223), the processing electric push rod (224), the rotating motor (226), the in-and-out electric slide rail (228), the reciprocating electric motor (232), the fitting electric push rod (236) and the ultrasonic detector (237) are all electrically connected to the output end of the external controller; The output terminal of the external controller is electrically connected to the input terminal of the external power supply; The signal output ends of the lateral seam detector (219), longitudinal seam detector (220), depth detector (221) and ultrasonic detector (237) are electrically connected to the signal input end of the external controller.
8. The crack detection device for civil engineering structures according to claim 7, characterized in that: A positioning and supporting component (3) is provided at the bottom end of the integrated positioning frame (1); The positioning and supporting component (3) includes a matching electric slide rail (301); A plurality of matching electric slide rails (301) are equidistantly clamped at the bottom ends of the integrated positioning frame (1) and the combined positioning frame (202). The bottom end of the matching electric slide rail (301) is connected to a matching electric push rod (302) through a slide rail seat. One end of the matching electric push rod (302) is clamped with a hollow fixing block (303). A matching motor (304) is installed inside the hollow fixing block (303) through a motor seat. The output shaft of the matching motor (304) is clamped with a U-shaped conversion block (305). An elastic extrusion strip (306) is fixed at one end of the U-shaped conversion block (305); Adjusting electric push rods (307) are symmetrically installed at the bottom ends of the integrated positioning frame (1) and the combined positioning frame (202). The bottom end of the adjusting electric push rod (307) is sleeved with a load-bearing hollow column (308). A special-shaped bearing frame (309) is fixed to the side end of the load-bearing hollow column (308). A plurality of inlet and outlet hydraulic cylinders (310) are equidistantly clamped inside the special-shaped bearing frame (309). The bottom ends of the two inlet and outlet hydraulic cylinders (310) are clamped with a rotating matching frame (311). The side end of the rotating matching frame (311) is rotatably connected to a conversion fixing roller (312). A plurality of inlet and outlet fixing holes (313) are equidistantly formed at the bottom end of the special-shaped bearing frame (309).
9. The crack detection device for civil engineering structures according to claim 8, characterized in that: The side end of the U-shaped conversion block (305) is rotatably sleeved with the side end of the hollow fixing block (303). The top ends of the plurality of load-bearing hollow columns (308) are respectively in contact with the bottom ends of the integrated positioning frame (1) and the combined positioning frame (202). The rotating matching frame (311) and the conversion fixing roller (312) are slidably placed inside the inlet and outlet fixing holes (313).
10. The crack detection device for civil engineering structures according to claim 8, characterized in that: The side end of the rotating matching frame (311) is slidably in contact with the inner side end of the special-shaped bearing frame (309); The input ends of the matching electric slide rail (301), matching electric push rod (302), matching motor (304), adjusting electric push rod (307) and inlet and outlet hydraulic cylinder (310) are all electrically connected to the output end of the external controller.
Citation Information
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