Intelligent zeolite rotating wheel

Abstract

The invention discloses an intelligent zeolite rotating wheel, and relates to the technical field of zeolite rotating wheels, the intelligent zeolite rotating wheel comprises a rotating wheel machine main body and a zeolite rotating wheel main body rotationally connected with the rotating wheel machine main body, a heating mechanism is arranged in the rotating wheel machine main body, and a first motor for driving the zeolite rotating wheel main body is arranged in the rotating wheel machine main body; a waste gas runner is arranged on the side end face of the rotating wheel machine body, a cold air inlet and a hot air backflow opening are formed in the upper end face of the rotating wheel machine body, a heating chamber is arranged on the side, away from the cold air inlet, of the rotating wheel machine body, and the heating mechanism is installed in the heating chamber and comprises a heat conduction disc, an electric heating wire, a dehumidification assembly and a dust removal assembly. The heating wire is fixedly installed on the upper end face of the heat-conducting disc. The device has the advantages of automatic dehumidification, efficient dust removal and simple and convenient maintenance, and solves the problems of low desorption efficiency and easy corrosion and rusting of equipment caused by unsmooth discharge of condensate water of a traditional zeolite rotating wheel, and increase of energy consumption and low manual cleaning efficiency caused by dust accumulation of heat exchange sheets.

Description

Technical Field

[0001] The invention relates to the technical field of zeolite rotors, in particular to an intelligent zeolite rotor. Background Art

[0002] As a highly efficient air purification equipment, zeolite wheel is widely used in various industrial waste gas treatment scenarios. It effectively removes volatile organic compounds (VOCs), odor and other harmful substances in the air through adsorption and desorption processes.

[0003] However, the traditional zeolite wheel faces some technical and operational challenges in actual application. When the low-temperature air passes through the zeolite wheel body for cooling and then enters the heating chamber, condensed water will be generated due to the contact between the low-temperature air and the high-temperature zeolite wheel. If the condensed water cannot be discharged in a timely and effective manner, it will affect the desorption effect of the zeolite wheel and reduce the overall purification efficiency. It will also cause corrosion and rust of the equipment, affecting the service life of the equipment. During long-term operation, dust and impurities are easily accumulated on the surface of the heat exchanger plate, which will greatly reduce the heat exchange efficiency and increase the energy consumption of the equipment. Traditional cleaning methods usually require shutdown for manual cleaning, which is inefficient. Therefore, an intelligent zeolite wheel is needed to solve the above problems. Summary of the invention

[0004] The purpose of the present invention is to provide an intelligent zeolite rotor with the advantages of automatic dehumidification, efficient dust removal and easy maintenance, which solves the problems of low desorption efficiency caused by poor condensate discharge of traditional zeolite rotors, easy corrosion and rust of equipment, increased energy consumption and low manual cleaning efficiency caused by dust accumulation on heat exchange plates.

[0005] To achieve the above object, the present invention provides the following technical solutions: an intelligent zeolite rotor, comprising a rotor machine body and a zeolite rotor machine body rotatably connected thereto, wherein a heating mechanism is arranged in the rotor machine body; The rotor body is provided with a first motor for driving the zeolite rotor body, the side end surface of the rotor body is provided with an exhaust gas flow passage, the upper end surface of the rotor body is provided with a cold air inlet and a hot air return port, the rotor body is provided with a heating chamber on the side away from the cold air inlet, and the heating mechanism is installed in the heating chamber; The heating mechanism includes a heat conducting plate, a heating wire, a dehumidification assembly and a dust removal assembly. The heating wire is fixedly installed on the upper end surface of the heat conducting plate, the dehumidification assembly is installed on the front end surface of the heat conducting plate, and the dust removal assembly is installed on the rear end surface of the heat conducting plate.

[0006] As a preferred intelligent zeolite wheel of the present invention, the dehumidification component includes a reflective shell and centrifugal blades rotatably connected thereto, the reflective shell is a cylindrical structure, the centrifugal blades are installed in the reflective shell and rotatably connected thereto, and the side end surfaces of the centrifugal blades are evenly provided with spiral blades.

[0007] As a preferred intelligent zeolite wheel of the present invention, the inner end surface of the reflective shell is evenly provided with a first reflow groove, the bottom inner end surface of the reflective shell is provided with a second reflow groove connected to the first reflow groove, and the lower end of the reflective shell is provided with a guide plate, and the guide plate is a "V"-shaped structure.

[0008] As a preferred intelligent zeolite wheel of the present invention, an isolation cylinder is arranged at the center of the guide plate, a rotatably connected drainage wheel is arranged in the isolation cylinder, water storage tanks are evenly arranged on the side end faces of the drainage wheel, a drainage port is arranged at the bottom of the isolation cylinder, a second motor is fixedly installed on the side end face of the isolation cylinder, the second motor is a servo motor that can rotate forward or reverse, and the drainage wheel is fixedly installed on the output shaft of the second motor.

[0009] As a preferred intelligent zeolite impeller of the present invention, a first synchronous wheel is arranged on the central axis of the centrifugal fan blade, a driving shaft is arranged at the center of the side end surface of the drainage impeller, a second synchronous wheel cooperating with the first synchronous wheel is arranged on the driving shaft, and the first synchronous wheel and the second synchronous wheel are sleeved with a synchronous belt for transmission.

[0010] As a preferred intelligent zeolite wheel of the present invention, the dust removal assembly includes a cleaning frame, a reciprocating screw, a transmission shaft and a support plate, the cleaning frame is provided with bristles that cooperate with the heat exchange plate, the reciprocating screw is installed on the support plate and is rotatably connected to it, the cleaning frame is installed on the reciprocating screw and is threadedly connected to it, the number of the reciprocating screws is two, and two groups of reciprocating screws are installed at the upper and lower ends of the cleaning frame, the number of the cleaning frames is two, and the two groups of cleaning frames are installed on the left and right sides of the reciprocating screw, and two groups of mirror-symmetrical external threads are provided on the left and right sides of the reciprocating screw.

[0011] As a preferred intelligent zeolite rotor of the present invention, the transmission shaft is installed on a support plate and is rotatably connected thereto, a worm is arranged on the transmission shaft, a worm wheel matching the worm is fixedly installed at the center of the reciprocating screw, a second toothed bevel is arranged at the bottom of the transmission shaft, and a first toothed bevel meshing with the second toothed bevel is arranged on the drive shaft.

[0012] As a preferred intelligent zeolite rotor of the present invention, the second synchronous wheel is connected to the driving shaft through a first one-way bearing, the first gear bevel is connected to the driving shaft through a second one-way bearing, and the transmission direction of the first one-way bearing is opposite to the transmission direction of the second bearing.

[0013] As a preferred embodiment of the intelligent zeolite rotor of the present invention, the upper end surface of the reflective shell is provided with a dust collecting groove, and the bottom of the dust collecting groove is provided with a dust discharge cover rotatably connected via a damping hinge.

[0014] As a preferred intelligent zeolite wheel of the present invention, the side end surface of the heat conducting plate is evenly provided with heat exchange fins, the heat conducting plate is made of aluminum alloy, and the angle between the heat exchange fins and the horizontal plane is thirty degrees.

[0015] Compared with the prior art, the present invention has the following beneficial effects: 1. The present invention sets a dehumidification component consisting of a reflective shell, centrifugal blades and a drainage wheel in the heating chamber. The condensed water generated by the contact between the low-temperature air and the high-temperature zeolite wheel body is thrown to the inner wall of the reflective shell under the action of the spiral airflow formed by the rotation of the centrifugal blades, and is collected to the drainage wheel through the first reflux groove, the second reflux groove and the guide plate. The drainage wheel is linked to the servo motor through the water storage tank, and the condensed water is discharged through the drain port only when it rotates to the bottom. The full-process sealing design avoids the airflow leakage problem of the traditional drain valve. This structure not only effectively removes moisture, but also ensures the airtightness during the desorption process, and maintains the efficient desorption performance of the zeolite wheel.

[0016] 2. The dust removal component of the present invention realizes the automatic cleaning function when the machine is shut down through the linkage of the reciprocating screw, the worm gear and the one-way bearing. When the second motor rotates forward, it only drives the dehumidification component. When it rotates reversely, it switches to the dust removal mode through the one-way bearing, driving the cleaning frame to perform bidirectional brushing on the inclined heat exchange plate on the heat transfer plate to remove accumulated dust. This design avoids dust pollution caused by dust removal during equipment operation. At the same time, by keeping the heat exchange plate clean, the heat exchange efficiency of the aluminum alloy heat transfer plate is improved, solving the problem of reduced heating efficiency due to dust accumulation in traditional devices. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a schematic diagram of the internal structure of the main body of the turbine of the present invention; Figure 3 It is a right side view of the present invention; Figure 4 For the present invention Figure 3 Middle AA section; Figure 5 It is a schematic structural diagram of the heating mechanism of the present invention from a first viewing angle; Figure 6 It is a structural schematic diagram of the heating mechanism of the present invention from a second viewing angle; Figure 7 A top view of the heating mechanism of the present invention; Figure 8 For the present invention Figure 7 Middle BB section; Fig. 9 For the present invention Figure 8 Enlarged view of point C in the middle; Fig.10 It is a schematic diagram of the matching state of the drainage wheel and the reflective shell of the present invention.

[0018] In the figure: 1. turbine body; 101. first motor; 102. exhaust gas flow channel; 103. cold air inlet; 104. hot air return port; 105. heating chamber; 2. zeolite rotor body; 3. heating mechanism; 301. heat conducting plate; 3011. heat exchange plate; 302. heating wire; 303. dehumidification component; 3031. reflection shell; 30311. first return groove; 30312. second return groove; 30313. guide plate; 30314. isolation cylinder; 3015. drain port; 30316. dust cover; 30317. dust collecting tank; 3032. centrifugal fan blade; 303 21. spiral blade; 30322. first synchronous wheel; 30323. synchronous belt; 3033. second motor; 3034. drainage wheel; 30341. water storage tank; 304. dust removal assembly; 3041. cleaning frame; 30411. bristles; 3042. reciprocating screw; 30421. worm gear; 3043. transmission shaft; 30431. second gear bevel; 30432. worm; 3044. support plate; 3035. drive shaft; 30351. second synchronous wheel; 30352. first gear bevel; 30353. first one-way bearing; 30354. second one-way bearing. DETAILED DESCRIPTION

[0019] Example 1 See also Figure 1-Figure 10 , an intelligent zeolite rotor, comprising a rotor body 1 and a zeolite rotor body 2 rotatably connected thereto, wherein a heating mechanism 3 is arranged in the rotor body 1; The rotor body 1 is provided with a first motor 101 for driving the zeolite rotor body 2, the side end surface of the rotor body 1 is provided with an exhaust gas flow channel 102, the upper end surface of the rotor body 1 is provided with a cold air inlet 103 and a hot air return port 104, the side of the rotor body 1 away from the cold air inlet 103 is provided with a heating chamber 105, and the heating mechanism 3 is installed in the heating chamber 105; The heating mechanism 3 includes a heat conducting plate 301, a heating wire 302, a dehumidification assembly 303 and a dust removal assembly 304. The heating wire 302 is fixedly mounted on the upper end surface of the heat conducting plate 301, the dehumidification assembly 303 is mounted on the front end surface of the heat conducting plate 301, and the dust removal assembly 304 is mounted on the rear end surface of the heat conducting plate 301.

[0020] Furthermore, the dehumidification component 303 includes a reflective shell 3031 and centrifugal blades 3032 rotatably connected thereto. The reflective shell 3031 is a cylindrical structure. The centrifugal blades 3032 are installed in the reflective shell 3031 and rotatably connected thereto. The side end surfaces of the centrifugal blades 3032 are evenly provided with spiral blades 30321 .

[0021] When low-temperature air enters the turbine body 1 from the cold air inlet 103, it passes through the zeolite rotor body 2 to cool it down and then enters the heating chamber 105. After being heated, it passes through the zeolite rotor body 2 to desorb it and is discharged through the hot air reflux port 104. During this period, the low-temperature air and the high-temperature zeolite rotor meet to produce a certain amount of condensed water. The condensed water hits the reflective shell 3031 with the air and separates from the airflow and falls at the bottom of the heating chamber 105. When the airflow passes through the reflective shell 3031, it drives the centrifugal fan blades 3032 to rotate to form a spiral airflow. Under the action of centrifugal force, the moisture in the air is thrown onto the inner wall of the reflective shell 3031 and gathers at the lower end.

[0022] Furthermore, the inner end surface of the reflective shell 3031 is evenly provided with a first reflow groove 30311, the bottom inner end surface of the reflective shell 3031 is provided with a second reflow groove 30312 connected to the first reflow groove 30311, and the lower end of the reflective shell 3031 is provided with a guide plate 30313, which is a "V"-shaped structure.

[0023] The condensed water on the inner wall of the reflective shell 3031 is guided by the first reflow groove 30311 to be collected in the second reflow groove 30312, and then flows to the guide plate 30313 through the second reflow groove 30312. The water droplets dripping from the outer end surface of the reflective shell 3031 will also fall on the guide plate 30313 and finally flow to the drainage wheel 3034.

[0024] Furthermore, an isolation cylinder 30314 is provided at the center of the guide plate 30313, and a rotatably connected drainage wheel 3034 is provided inside the isolation cylinder 30314. Water storage tanks 30341 are evenly provided on the side end faces of the drainage wheel 3034. A drainage outlet 3015 is provided at the bottom of the isolation cylinder 30314. A second motor 3033 is fixedly installed on the side end face of the isolation cylinder 30314. The second motor 3033 is a servo motor that can rotate forward or reverse, and the drainage wheel 3034 is fixedly installed on the output shaft of the second motor 3033.

[0025] When the second motor 3033 drives the drainage wheel 3034 to rotate, the water storage tank 30341 on its surface stores water from the top. When the drainage tank rotates to the bottom drainage port 3015, condensed water is discharged from the drainage port 3015. A drainage pipe is provided at the lower end of the drainage port 3015 to match it. The water is finally discharged from the equipment through the drainage pipe. The drainage structure designed in this way will not cause airflow leakage in the equipment during the drainage process, thereby avoiding affecting the desorption effect on the zeolite wheel body 2.

[0026] Furthermore, a first synchronous wheel 30322 is arranged on the central axis of the centrifugal fan blade 3032, a driving shaft 3035 is arranged at the center of the side end surface of the drainage wheel 3034, and a second synchronous wheel 30351 cooperating with the first synchronous wheel 30322 is arranged on the driving shaft 3035, and the first synchronous wheel 30322 and the second synchronous wheel 30351 are sleeved with a synchronous belt 30323 for transmission.

[0027] When the second motor 3033 drives the drainage wheel 3034 to rotate for drainage, the spiral blade 30321 is driven to rotate through the first synchronous wheel 30322, the second synchronous wheel 30351 and the synchronous belt 30323, so that the spiral blade 30321 is actively rotated, thereby increasing the centrifugal force of the spiral blade 30321, so that it has sufficient centrifugal force for dehumidification.

[0028] Furthermore, the dust removal assembly 304 includes a cleaning frame 3041, a reciprocating screw 3042, a transmission shaft 3043 and a support plate 3044. The cleaning frame 3041 is provided with bristles 30411 that cooperate with the heat exchange plate 3011. The reciprocating screw 3042 is installed on the support plate 3044 and is rotatably connected to it. The cleaning frame 3041 is installed on the reciprocating screw 3042 and is threadedly connected to it. The number of reciprocating screws 3042 is two, and two groups of reciprocating screws 3042 are installed at the upper and lower ends of the cleaning frame 3041. The number of cleaning frames 3041 is two, and two groups of cleaning frames 3041 are installed on the left and right sides of the reciprocating screw 3042. Two groups of mirror-symmetrical external threads are provided on the left and right sides of the reciprocating screw 3042.

[0029] When the two sets of reciprocating screws 3042 rotate synchronously, the two sets of cleaning frames 3041 move toward the center under the action of the screw movement, and then separate to both sides when reaching the end of the thread, so that the cleaning frames 3041 brush the surface of the heat exchange plate 3011 to prevent impurities from adhering to the surface and affecting the heat conduction efficiency.

[0030] Furthermore, the transmission shaft 3043 is installed on the support plate 3044 and is rotatably connected thereto. A worm 30432 is provided on the transmission shaft 3043. A worm wheel 30421 that cooperates with the worm 30432 is fixedly installed at the center of the reciprocating screw 3042. A second toothed umbrella 30431 is provided at the bottom of the transmission shaft 3043. A first toothed umbrella 30352 that meshes with the second toothed umbrella 30431 is provided on the driving shaft 3035.

[0031] The second motor 3033 drives the driving shaft 3035 to rotate, thereby driving the transmission shaft 3043 to rotate through the engagement of the first gear bevel 30352 and the second gear bevel 30431, and then driving the two sets of lead screws to rotate synchronously through the cooperation of the worm gear 30421 and the worm 30432, so that the second motor 3033 can perform dust removal operations on the dust removal component 304.

[0032] Furthermore, the second synchronous wheel 30351 is connected to the drive shaft 3035 via a first one-way bearing 30353 , and the first gear bevel 30352 is connected to the drive shaft 3035 via a second one-way bearing 30354 . The transmission direction of the first one-way bearing 30353 is opposite to that of the second one-way bearing 30354 .

[0033] When the device is running, the second motor 3033 drives the drive shaft 3035 to rotate forward, and only drives the centrifugal fan blades 3032 to rotate, thereby driving the dehumidification component 303 to work for dehumidification. When the device stops running, the second motor 3033 can drive the drive shaft 3035 to flip, thereby only driving the dust removal component 304 to operate and remove dust from the heat exchange plate 3011, thereby avoiding dust removal during the operation of the device and causing a large amount of dust.

[0034] Furthermore, a dust collecting groove 30317 is provided on the upper end surface of the reflective shell 3031, and a dust exhaust cover 30316 rotatably connected via a damping hinge is provided at the bottom of the dust collecting groove 30317.

[0035] The swept dust finally settles into the dust collecting groove 30317 and falls into the center of the dust collecting cover. When the equipment is cleaned, the dust discharge port at the bottom of the dust collecting groove 30317 is opened to centrally clean the dust in the dust collecting groove 30317.

[0036] Furthermore, the side end surface of the heat conducting plate 301 is evenly provided with heat exchanging fins 3011 . The heat conducting plate 301 is made of aluminum alloy. The angle between the heat exchanging fins 3011 and the horizontal plane is thirty degrees.

[0037] The contact area between the heat transfer plate 301 and the air is increased by the heat transfer plate 3011, thereby improving the heating effect on the air. The heat transfer plate made of aluminum alloy has high thermal conductivity and is not easy to rust. The inclined structure of the heat transfer plate 3011 further increases the area of ​​the heat transfer plate 3011 and helps dust to slide off during cleaning.

[0038] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. An intelligent zeolite rotor, comprising a rotor machine body (1) and a zeolite rotor body (2) rotatably connected thereto, characterized in that: A heating mechanism (3) is provided in the turbine main body (1); The rotor body (1) is provided with a first motor (101) for driving the zeolite rotor body (2); a side end surface of the rotor body (1) is provided with an exhaust gas flow passage (102); an upper end surface of the rotor body (1) is provided with a cold air inlet (103) and a hot air return port (104); a heating chamber (105) is provided on the side of the rotor body (1) away from the cold air inlet (103); and the heating mechanism (3) is installed in the heating chamber (105); The heating mechanism (3) comprises a heat conducting plate (301), a heating wire (302), a dehumidification component (303) and a dust removal component (304); the heating wire (302) is fixedly mounted on the upper end surface of the heat conducting plate (301), the dehumidification component (303) is mounted on the front end surface of the heat conducting plate (301), and the dust removal component (304) is mounted on the rear end surface of the heat conducting plate (301).

2. The intelligent zeolite rotor according to claim 1, characterized in that: The dehumidification component (303) comprises a reflective shell (3031) and a centrifugal fan blade (3032) rotatably connected thereto; the reflective shell (3031) is a cylindrical structure; the centrifugal fan blade (3032) is installed in the reflective shell (3031) and rotatably connected thereto; and the side end surfaces of the centrifugal fan blade (3032) are evenly provided with spiral blades (30321).

3. An intelligent zeolite rotor as claimed in claim 2, characterized in that: The inner end surface of the reflective shell (3031) is evenly provided with first reflow grooves (30311), the bottom inner end surface of the reflective shell (3031) is provided with second reflow grooves (30312) connected with the first reflow grooves (30311), and the lower end of the reflective shell (3031) is provided with a guide plate (30313).

4. The intelligent zeolite rotor according to claim 3, characterized in that: An isolation cylinder (30314) is arranged at the center of the guide plate (30313), a rotatably connected drainage wheel (3034) is arranged inside the isolation cylinder (30314), water storage tanks (30341) are evenly arranged on the side end surface of the drainage wheel (3034), a drainage port (3015) is arranged at the bottom of the isolation cylinder (30314), a second motor (3033) is fixedly mounted on the side end surface of the isolation cylinder (30314), and the drainage wheel (3034) is fixedly mounted on the output shaft of the second motor (3033).

5. The intelligent zeolite rotor according to claim 4, characterized in that: A first synchronous wheel (30322) is arranged on the central axis of the centrifugal fan blade (3032), a driving shaft (3035) is arranged at the center of the side end surface of the drainage wheel (3034), a second synchronous wheel (30351) matched with the first synchronous wheel (30322) is arranged on the driving shaft (3035), and a synchronous belt (30323) for transmission is sleeved on the first synchronous wheel (30322) and the second synchronous wheel (30351).

6. The intelligent zeolite rotor according to claim 5, characterized in that: The dust removal assembly (304) comprises a cleaning frame (3041), a reciprocating screw rod (3042), a transmission shaft (3043) and a support plate (3044); the cleaning frame (3041) is provided with bristles (30411) that cooperate with the heat exchange plate (3011); the reciprocating screw rod (3042) is mounted on the support plate (3044) and is rotatably connected thereto; the cleaning frame (3041) is mounted on the reciprocating screw rod (3042) and is threadedly connected thereto; there are two reciprocating screw rods (3042), and two groups of reciprocating screw rods (3042) are mounted at the upper and lower ends of the cleaning frame (3041); there are two cleaning frames (3041), and two groups of cleaning frames (3041) are mounted on the left and right sides of the reciprocating screw rod (3042).

7. The intelligent zeolite rotor according to claim 6, characterized in that: The transmission shaft (3043) is mounted on a support plate (3044) and is rotatably connected thereto; a worm (30432) is disposed on the transmission shaft (3043); a worm wheel (30421) matched with the worm (30432) is fixedly mounted at the center of the reciprocating screw (3042); a second toothed bevel (30431) is disposed at the bottom of the transmission shaft (3043); and a first toothed bevel (30352) meshing with the second toothed bevel (30431) is disposed on the drive shaft (3035).

8. The intelligent zeolite rotor according to claim 2, characterized in that: The upper end surface of the reflective shell (3031) is provided with a dust collecting groove (30317), and the bottom of the dust collecting groove (30317) is provided with a dust exhaust cover (30316) rotatably connected via a damping hinge.

9. The intelligent zeolite rotor according to claim 1, characterized in that: Heat exchange fins (3011) are evenly arranged on the side end surface of the heat conducting plate (301); the heat conducting plate (301) is made of an aluminum alloy material; and the angle between the heat exchange fins (3011) and the horizontal plane is thirty degrees.

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