An electrical box shredding and separation production line and its working method

By designing the rotating roller and push rod structure in the hammer crusher, the snapped material is pushed out, and the squeeze and shredded are extruded and shredded by the reciprocating movement of the extrusion rod, the problem of material stuck between the hammer heads is solved, and the shredding effect and working efficiency of the material are improved.

CN119747015AInactive Publication Date: 2025-04-04JIANGSU WANSHIDA HYDRAULIC MASCH CO
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202510092097.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-21
Publication Date
2025-04-04
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

When existing hammer crushers tear down materials, materials are easily stuck between two adjacent hammer heads, making it difficult for the stuck materials to impact the hammer head, affecting the material shredding effect and working efficiency.

Method used

An electrical box shredding separation production line is designed, adopting a rotating roller and push rod structure. The first arc surface of the push rod intermittently protrudes to the outside of the rotating roller, and pushing out the snapped material to facilitate the contact between the material and the hammer head. At the same time, by the reciprocating movement of the extrusion rod, the extrusion rod and the filter intermittently tear the material that has not reached the set volume.

Benefits of technology

The material shredding effect and working efficiency are improved, ensuring that the hammer head is in full contact with the material, thereby improving the crushing efficiency, and further improving the crushing efficiency of the material through extrusion and shredding.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119747015A_ABST
    Figure CN119747015A_ABST
Patent Text Reader

Abstract

The present invention relates to an electrical box shredding and separation production line and a working method thereof, belonging to the field of shredding and separation technology. An electrical box shredding and separation production line comprises a loading conveyor, a crusher, a first unloading conveyor, a magnetic separator and a second unloading conveyor. The loading conveyor is used to transport materials to the crusher, the crusher is used to shred the materials, the first unloading conveyor is used to transport the shredded materials to the second unloading conveyor, the magnetic separator is used to sort out the magnetic materials in the materials on the first unloading conveyor, and the second unloading conveyor is used to transport the sorted materials to the next process. In the process of shredding materials, when the hammer head of the present invention rotates around the transmission shaft connected to the push rod, the first arc surface of the push rod intermittently protrudes to the outside of the rotating roller, so that the first arc surface pushes out the stuck materials, which is convenient for the materials to contact with the hammer head, thereby improving the material shredding effect and improving the work efficiency at the same time.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to an electrical box shredding and separation production line and a working method thereof, belonging to the technical field of shredding and separation. Background Art

[0002] The electrical box shredding and separation production line is an equipment system used to process waste electrical boxes, electronic products and electrical equipment. Its main function is to shred waste electrical boxes (usually containing metals, plastics, electronic components, etc.), and separate the valuable materials such as metals, plastics, electronic components, etc. through subsequent sorting processes, so as to achieve resource recycling and reuse. Among them, a hammer crusher is usually used for shredding. The hammer crusher is a common shredding or crushing equipment, which is widely used in mining, metallurgy, building materials, fertilizers, electricity and other industries. It is used to shred or crush various materials with medium hardness or less. The working principle of the hammer crusher is: the material enters the crushing chamber through the feed port and is crushed under the impact of the high-speed rotating hammer head. The crushed material is discharged through the screen, and the aperture of the screen determines the particle size of the material.

[0003] The Chinese utility model patent with announcement number CN215843308U discloses a hammer crusher and a crushing production line. The hammer crusher includes a screen plate frame, a hammer assembly and a screen plate. The screen plate frame is provided with a chamber, the chamber is provided with a feed port, and the material enters the chamber through the feed port; the hammer assembly can be rotatably arranged in the chamber, and the hammer assembly is used to hammer the material; the bottom of the chamber is provided with a fixing hole, the screen plate is fixed to the fixing hole, and the screen plate is provided with a discharge port, and the material after hammering can be discharged from the chamber through the discharge port. The utility model is provided with a discharge port structure on the screen plate, which can prevent the screen plate from being blocked and prevent the machine from being shut down for maintenance, thereby reducing a large amount of downtime, making the material unloading smooth, and improving the crushing efficiency of the material. However, in the prior art, the crushing of the material is achieved by the hammering of the hammer head, and the material is easily stuck between two adjacent hammer heads, which makes it difficult for the stuck material to collide with the hammer head, thereby affecting the material tearing effect, that is, affecting the work efficiency.

[0004] Therefore, it is necessary to have a kind of electrical box shredding and separation production line and its working method to improve work efficiency. Summary of the invention

[0005] The technical problem to be solved by the present invention is to provide a method for improving work efficiency in order to overcome the shortcomings of the prior art. An electrical box shredding and separation production line and a working method thereof.

[0006] The technical solution adopted by the present invention to solve the above-mentioned problem is: an electrical box shredding and separation production line, comprising a loading conveyor, a crusher, a first unloading conveyor, a magnetic separator and a second unloading conveyor, wherein the loading conveyor is used to convey materials to the crusher, the crusher is used to shred the materials, the first unloading conveyor is used to convey the shredded materials to the second unloading conveyor, the magnetic separator is used to sort out the magnetic materials in the materials on the first unloading conveyor, the second unloading conveyor is used to convey the sorted materials to the next process, the crusher comprises a shell, the top of the shell is provided with a material inlet, the bottom of the shell is provided with a material outlet, and the shell is provided with a shredding mechanism; The shredding mechanism comprises a rotating roller, a filter screen and an impact plate, the filter screen and the impact plate are both fixedly arranged in a shell, the filter screen is a cylindrical tube, the axis of the filter screen is arranged horizontally, one side of the filter screen is open, the impact plate is located at the opening of the filter screen, the rotating roller is parallel to the filter screen, the rotating roller is located in the filter screen, both ends of the rotating roller are coaxially fixed with a rotating shaft, the two rotating shafts are rotatably connected to the shell, one of the rotating shafts is connected to a driving system, the driving system is used to drive the rotating shaft to rotate, the rotating roller is provided with a plurality of groups of hammers, and the plurality of groups of hammers are circumferentially evenly distributed on the outer peripheral wall of the rotating roller with the axis of the rotating roller as the center; The two rotating shafts are coaxially fixed with rotating rings, and the rotating rings are rotatably connected to the housing; The rotating roller is provided with a plurality of strip grooves, the plurality of strip grooves and the plurality of hammer heads are arranged in a staggered manner, the two ends of the strip grooves extend to the two ends of the rotating roller, a push rod is provided in each strip groove, a transmission shaft is fixedly provided at both ends of the push rod, the transmission shaft and the push rod are parallel to the rotating roller, the outer peripheral wall of the push rod includes a first arc surface and a second arc surface, the first arc surface matches and fits with the strip grooves, and the second arc surface and the outer peripheral wall of the rotating roller are on the same cylindrical surface; The two transmission shafts on the push rod correspond to the two rotating rings one by one respectively, the transmission shaft passes through the rotating ring, and the transmission shaft is rotatably connected with the rotating ring; Of the two transmission shafts on the push rod, one of the transmission shafts is provided with a rotating gear; A protective cover is fixedly arranged on the outer wall of the shell, a fixed shaft is fixedly arranged inside the protective cover, the fixed shaft is coaxially arranged with the rotating roller, a fixed gear is installed on the fixed shaft, and each rotating gear is meshed with the fixed gear.

[0007] Preferably, each group of hammer heads is provided with a plurality of hammer heads, and the plurality of hammer heads in the same group are arranged at intervals along the length direction of the rotating roller.

[0008] Preferably, the impact plate is provided with saw teeth.

[0009] Preferably, the driving system comprises a driving wheel and a driven wheel, the driven wheel is mounted on one of the rotating shafts, the driving wheel is driven by a motor, and the driving wheel and the driven wheel are connected by a transmission belt.

[0010] Preferably, it also includes an extrusion mechanism, which is located below the rotating roller. The extrusion mechanism includes a fixed tube, which is parallel to the rotating roller. The fixed tube is fixed through both sides of the shell, and the fixed tube passes through the filter. A slide groove is provided on the side of the fixed tube away from the rotating roller, and a sliding groove is provided in the slide groove with an extrusion rod slidably connected thereto. The extrusion rod is connected to a moving system, and the moving system is used to drive the extrusion rod to move toward or away from the rotating roller.

[0011] Preferably, the extrusion mechanism also includes two rotating shafts, which are symmetrically arranged on both sides of the fixed tube, the rotating shafts are rotatably connected to the shell, the rotating shafts are parallel to the fixed tube, the rotating shafts pass through the filter, the rotating shafts are provided with an extrusion part, and the rotating shafts are hinged to the extrusion rod.

[0012] Preferably, a lifting block is fixedly connected to the extrusion rod, and two connecting rods are connected to the lifting block. The two connecting rods correspond to the two rotating shafts one by one. The rotating shafts are hinged to the lifting block through the connecting rods, and the connecting rods are arranged tilted.

[0013] A method for shredding and separating an electrical box, characterized in that it comprises the following steps: Step S1: Loading The material is transported from the crusher inlet to the crusher through the feeding conveyor; Step S2: Shredding the material The material is input from the feed port and then enters the filter screen from the opening. The driving system drives the rotating shaft to drive the rotating roller to rotate. The rotation of the rotating roller drives the hammer head to rotate, and the material is shredded by the rotation of the hammer head. During the rotation of the rotating shaft, the rotating ring is driven to rotate synchronously on the housing, and the push rod is driven to rotate synchronously through the transmission shaft, and the rotating gear is rotated on the fixed gear at the same time. Since the fixed gear is in a stationary state, the rotating gear drives the transmission shaft to rotate, and the rotation of the transmission shaft drives the push rod to rotate synchronously. In this way, the push rod rotates around the rotating roller while rotating around the transmission shaft connected thereto; Wherein, through calculation, when the push rod rotates around the transmission shaft connected thereto, the first arc surface of the push rod intermittently protrudes to the outside of the rotating roller; During the material shredding process, the material is easily stuck between two adjacent hammers along the circumferential direction of the rotating roller, and the stuck material is pushed out through the first arc surface, which facilitates the contact between the material and the hammer, thereby improving the material shredding effect and the work efficiency; In addition, when the shredded material reaches the set volume, it passes through the filter and is discharged from the discharge port. When the shredded material has not yet reached the set volume, it is intercepted by the filter. With the hammer hitting again and reaching the set volume, it passes through the filter and is discharged from the discharge port. Step S3: Discharging and Sorting The material discharged from the discharge port is conveyed to the second unloading conveyor by the first unloading conveyor, and at the same time, the magnetic material in the material on the first unloading conveyor is sorted out by the magnetic separator; Step S4: Unloading The sorted materials are transported to the next process through the second unloading conveyor.

[0014] Preferably, in step 2, the extrusion rod is driven by a moving system to move toward or away from the rotating roller; When the material that has not reached the set volume after being shredded falls on the inner wall of the filter, the extrusion rod moves away from the rotating roller, and the extrusion rod and the filter squeeze and shred the material that has not reached the set volume after being shredded. After reaching the set volume, the material passes through the filter and is discharged from the discharge port.

[0015] Preferably, when the extrusion rod moves in a direction away from the rotating roller, it drives the lifting block to move synchronously. The movement of the lifting block drives the rotating shaft to rotate a set angle through the connecting rod. The rotation of the rotating shaft drives the extrusion part to rotate synchronously. At this time, the extrusion part and the extrusion rod extrude and shred the material that has not reached the set volume.

[0016] Compared with the prior art, the advantages of the present invention are: The present invention provides an electrical box shredding and separation production line and a working method thereof. During the process of shredding materials, when the hammer head rotates around a transmission shaft connected to the hammer head, the first arc surface of the push rod intermittently protrudes to the outside of a rotating roller, so that the first arc surface pushes out the stuck material, which facilitates the contact between the material and the hammer head, thereby improving the material shredding effect and the working efficiency. Secondly, through the reciprocating movement of the extrusion rod, the extrusion rod and the filter screen intermittently shred the material that has not reached the set volume, thereby further improving the material shredding efficiency. In addition, during the reciprocating movement of the extrusion rod, the extrusion extrusion part also swings back and forth, so that the extrusion part and the extrusion rod extrude and shred the material that has not reached the set volume, thereby further improving the shredding efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 A three-dimensional diagram of an electrical box shredding and separation production line of the present invention; Figure 2 for Figure 1 The main view; Figure 3 for Figure 1 A top view of Figure 4 for Figure 1 A top view of Figure 5 The figure is a three-dimensional diagram of a crusher; Figure 6 for Figure 5 The main view; Figure 7 for Figure 5 A top view of Figure 8 for Figure 5 A top view of Fig. 9 for Figure 8 AA direction cross-sectional view; Fig.10 A three-dimensional diagram of a shredding mechanism; Fig.11 It is a schematic diagram of the connection structure between the push rod and the rotating roller; Fig.12 It is a schematic diagram of the connection structure between the rotating roller and the hammer head; Fig.13 It is a schematic diagram of the connection structure between the push rod and the transmission shaft; Fig.14 is a three-dimensional diagram of the extrusion mechanism; Fig.15 is a top view of the extrusion mechanism; Fig.16 is a schematic diagram of the structure of the fixed pipe; Fig.17 It is a schematic diagram of the connection structure between the fixed tube and the extruded rod; Fig.18 It is a schematic diagram of the connection structure between the rotating shaft and the extrusion part.

[0018] in: Loading conveyor 1, crusher 2, first unloading conveyor 3, magnetic separator 4, second unloading conveyor 5; Shell 21, feed port 22, discharge port 23, shredding mechanism 24, extrusion mechanism 25; Rotating roller 2401, filter screen 2402, impact plate 2403, rotating shaft 2404, hammer head 2405, driving wheel 2406, driven wheel 2407, motor 2408, transmission belt 2409, rotating ring 2410, strip groove 2411, push rod 2412, transmission shaft 2413, first arc surface 2414, second arc surface 2415, rotating gear 2416, protective cover 2417, fixed shaft 2418, fixed gear 2419; Fixed pipe 2501, slide groove 2502, extrusion rod 2503, oil cylinder 2504, rotating shaft 2505, extrusion part 2506, lifting block 2507, connecting rod 2508. DETAILED DESCRIPTION

[0019] like Figure 1-18 As shown, an electrical box shredding and separation production line in this embodiment includes a loading conveyor 1, a crusher 2, a first unloading conveyor 3, a magnetic separator 4 and a second unloading conveyor 5, wherein the loading conveyor 1 is used to convey materials to the crusher 2, the crusher 2 is used to shred the materials, the first unloading conveyor 3 is used to convey the shredded materials to the second unloading conveyor 5, the magnetic separator 4 is used to sort out the magnetic materials in the materials on the first unloading conveyor 3, and the second unloading conveyor 5 is used to convey the sorted materials to the next process; Among them, the loading conveyor 1, the first unloading conveyor 3 and the second unloading conveyor 5 are all belt-type; The crusher 2 comprises a housing 21, a material inlet 22 is arranged at the top of the housing 21, a material outlet 23 is arranged at the bottom of the housing 21, and a shredding mechanism 24 is arranged on the housing 21; The shredding mechanism 24 includes a rotating roller 2401, a filter screen 2402 and a counter-attack plate 2403. The filter screen 2402 and the counter-attack plate 2403 are both fixedly arranged in the housing 21. The filter screen 2402 is cylindrical and tubular. The axis of the filter screen 2402 is arranged horizontally. One side of the filter screen 2402 is open. The counter-attack plate 2403 is located at the opening of the filter screen 2402. The rotating roller 2401 is parallel to the filter screen 2402. Specifically, the rotating roller 24 01 is coaxially arranged with the filter screen 2402, the rotating roller 2401 is located in the filter screen 2402, and both ends of the rotating roller 2401 are coaxially fixed with rotating shafts 2404, and the two rotating shafts 2404 are rotatably connected to the housing 21, and one of the rotating shafts 2404 is connected to a driving system, and the driving system is used to drive the rotating shaft 2404 to rotate, and the rotating roller 2401 is provided with multiple groups of hammers 2405, and the multiple groups of hammers 2405 are used to rotate the rotating roller 2 The axis of 401 is uniformly distributed on the outer peripheral wall of the rotating roller 2401 in the circumferential direction, and each group of hammer heads 2405 is provided with multiple hammer heads 2405. The multiple hammer heads 2405 in the same group are arranged at intervals along the length direction of the rotating roller 2401. The material is input from the feed port 22, and then the material enters the filter screen 2402 from the opening of the filter screen 2402. During this period, the rotating shaft 2404 is rotated by the driving system, and the rotation drives the rotating roller 2401 and the hammer heads 2405 to rotate synchronously. The hammer heads 2405 hammer the material to tear the material into pieces. At the same time, the material is rebounded by the impact plate 2403, which facilitates the contact between the material and the hammer heads 2405, thereby improving the shredding efficiency. When the shredded material reaches the set volume, it passes through the filter screen 2402 and is discharged from the discharge port 23. When the shredded material has not yet reached the set volume, it is intercepted by the filter screen 2402. As the hammer heads 2405 hammer again and reach the set volume, it passes through the filter screen 2402 and is discharged from the discharge port 23. The impact plate 2403 is provided with saw teeth, and when the hammer head 2405 crushes the material, the impact plate 2403 and the hammer head 2405 clamp the material, which is convenient for the hammer head 2405 to tear the material. The saw teeth can increase the friction between the material and the impact plate 2403, prevent the material from slipping on the impact plate 2403, and improve the reliability of material tearing. The driving system includes a driving wheel 2406 and a driven wheel 2407, wherein the driven wheel 2407 is mounted on one of the rotating shafts 2404, and the driving wheel 2406 is driven by a motor 2408. The driving wheel 2406 and the driven wheel 2407 are connected by a transmission belt 2409. When the motor 2408 is started, the driving wheel 2406 is rotated, and the rotation of the driving wheel 2406 drives the driven wheel 2407 to rotate through the transmission belt 2409, and the rotation of the driven wheel 2407 drives the rotating shaft 2404 to rotate; A rotating ring 2410 is coaxially fixedly sleeved on each of the two rotating shafts 2404, and the rotating ring 2410 is rotatably connected to the housing 21; The rotating roller 2401 is provided with a plurality of strip grooves 2411, and the plurality of strip grooves 2411 are arranged alternately with the plurality of hammer heads 2405. Both ends of the strip grooves 2411 extend to both ends of the rotating roller 2401. A push rod 2412 is provided in each strip groove 2411. Both ends of the push rod 2412 are fixedly provided with a transmission shaft 2413. Both the transmission shaft 2413 and the push rod 2412 are parallel to the rotating roller 2401. The outer peripheral wall of the push rod 2412 includes a first arc surface 2414 and a second arc surface 2415. The first arc surface 2414 matches and fits with the strip grooves 2411, and the second arc surface 2415 and the outer peripheral wall of the rotating roller 2401 are on the same cylindrical surface. The two transmission shafts 2413 on the push rod 2412 correspond to the two rotating rings 2410 respectively. The transmission shaft 2413 passes through the rotating ring 2410, and the transmission shaft 2413 is rotatably connected with the rotating ring 2410; Among the two transmission shafts 2413 on the push rod 2412, a rotating gear 2416 is installed on one of the transmission shafts 2413; A protective cover 2417 is fixedly provided on the outer wall of the housing 21, a fixed shaft 2418 is fixedly provided inside the protective cover 2417, the fixed shaft 2418 is coaxially arranged with the rotating roller 2401, a fixed gear 2419 is installed on the fixed shaft 2418, and each rotating gear 2416 is meshed with the fixed gear 2419; It also includes an extrusion mechanism 25, which is located below the rotating roller 2401. The extrusion mechanism 25 includes a fixed tube 2501, which is parallel to the rotating roller 2401. The fixed tube 2501 is fixed through both sides of the shell 21, and the fixed tube 2501 passes through the filter 2402. A slide groove 2502 is provided on the side of the fixed tube 2501 away from the rotating roller 2401. A sliding connection is provided in the slide groove 2502 with an extrusion rod 2503, and a moving system is connected to the extrusion rod 2503. The moving system is used to drive the extrusion rod 2503 to move toward or away from the rotating roller 2401, wherein the moving system is two oil cylinders 2504, and the piston ends of the two oil cylinders 2504 are fixedly connected to the extrusion rod 2503 respectively; The squeezing mechanism 25 further includes two rotating shafts 2505, which are symmetrically arranged on both sides of the fixed tube 2501, and the rotating shafts 2505 are rotatably connected to the housing 21. The rotating shafts 2505 are parallel to the fixed tube 2501, and the rotating shafts 2505 pass through the filter screen 2402. The rotating shafts 2505 are provided with squeezing parts 2506, and the rotating shafts 2505 are hinged to the squeezing rods 2503. Specifically, the extrusion rod 2503 is fixedly connected to a lifting block 2507, and the lifting block 2507 is connected to two connecting rods 2508, and the two connecting rods 2508 correspond to the two rotating shafts 2505 one by one. The rotating shaft 2505 is hinged to the lifting block 2507 through the connecting rods 2508, and the connecting rods 2508 are arranged obliquely; A method for shredding and separating an electrical box comprises the following steps: Step S1: Loading The material is conveyed from the feed port 22 of the crusher 2 to the crusher 2 by the feeding conveyor 1; Step S2: Shredding the material The material is input from the feed port 22 and then enters the filter screen 2402 from the opening. The driving system causes the rotating shaft 2404 to drive the rotating roller 2401 to rotate. The rotation of the rotating roller 2401 drives the hammer head 2405 to rotate. The material is shredded by the rotation of the hammer head 2405. During the rotation of the rotating shaft 2404, the rotating ring 2410 is driven to rotate synchronously on the housing 21, and the push rod 2412 is driven to rotate synchronously through the transmission shaft 2413, and the rotating gear 2416 is rotated on the fixed gear 2419. Since the fixed gear 2419 is in a stationary state, the rotating gear 2416 drives the transmission shaft 2413 to rotate, and the rotation of the transmission shaft 2413 drives the push rod 2412 to rotate synchronously. In this way, the push rod 2412 rotates around the rotating roller 2401 while also rotating around the transmission shaft 2413 connected thereto; Among them, through calculation, when the push rod 2412 rotates around the transmission shaft 2413 connected thereto, the first arc surface 2414 of the push rod 2412 intermittently protrudes to the outside of the rotating roller 2401; During the material shredding process, the material is easily stuck between two adjacent hammers 2405 along the circumferential direction of the rotating roller 2401, and the stuck material is pushed out through the first arc surface 2414, which facilitates the contact between the material and the hammer 2405, thereby improving the material shredding effect and the work efficiency; In addition, when the shredded material reaches the set volume, it passes through the filter screen 2402 and is discharged from the discharge port 23. When the shredded material has not yet reached the set volume, it is intercepted by the filter screen 2402, and after the hammer head 2405 hammers again and reaches the set volume, it passes through the filter screen 2402 and is discharged from the discharge port 23. Moreover, the extrusion rod 2503 is driven by the moving system to move toward or away from the rotating roller 2401. When the material that has not reached the set volume after being shredded falls on the inner wall of the filter screen 2402, the extrusion rod 2503 moves away from the rotating roller 2401, and the extrusion rod 2503 and the filter screen 2402 squeeze and shred the material that has not reached the set volume after being shredded. After reaching the set volume, the material passes through the filter screen 2402 and is discharged from the discharge port 23, thereby further improving the shredding efficiency. Secondly, when the squeezing rod 2503 moves in a direction away from the rotating roller 2401, it drives the lifting block 2507 to move synchronously. The movement of the lifting block 2507 drives the rotating shaft 2505 to rotate a set angle through the connecting rod 2508. The rotation of the rotating shaft 2404 drives the squeezing part 2506 to rotate synchronously. At this time, the squeezing part 2506 and the squeezing rod 2503 squeeze and shred the materials that have not reached the set volume, thereby further improving the shredding efficiency. Step S3: Discharging and Sorting The material discharged from the discharge port 23 is conveyed to the second unloading conveyor 5 by the first unloading conveyor 3, and at the same time, the magnetic material in the material on the first unloading conveyor 3 is sorted out by the magnetic separator 4; Step S4: Unloading The sorted materials are transported to the next process through the second unloading conveyor 5; Here, it should be noted that when the push rod 2412 rotates to the lower part of the rotating roller 2401 and faces the fixed tube 2501, the first arc surface 2414 pushes the material between two adjacent hammer heads 2405, and the push rod 2412 and the fixed tube 2501 can also clamp and shred the material, further improving efficiency; To sum up, during the process of shredding materials, when the hammer head 2405 rotates around the transmission shaft 2413 connected thereto through the push rod 2412, the first arc surface 2414 of the push rod 2412 intermittently protrudes to the outside of the rotating roller 2401, so that the first arc surface 2414 pushes out the stuck material, making it easier for the material to contact with the hammer head 2405, thereby improving the material shredding effect and improving the work efficiency. Secondly, through the reciprocating movement of the extrusion rod 2503, the extrusion rod 2503 and the filter screen 2402 intermittently shred the material that has not reached the set volume, thereby further improving the material shredding efficiency. In addition, during the reciprocating movement of the extrusion rod 2503, the extrusion extrusion part 2506 also swings back and forth, so that the extrusion part 2506 and the extrusion rod 2503 extrude and shred the material that has not reached the set volume, thereby further improving the shredding efficiency.

[0020] In addition to the above embodiments, the present invention also includes other implementation modes. Any technical solutions formed by equivalent transformation or equivalent replacement should fall within the protection scope of the claims of the present invention.

Claims

1. An electrical box shredding and separation production line, comprising a feeding conveyor (1), a crusher (2), a first unloading conveyor (3), a magnetic separator (4) and a second unloading conveyor (5), wherein the feeding conveyor (1) is used to convey materials to the crusher (2), the crusher (2) is used to shred the materials, the first unloading conveyor (3) is used to convey the shredded materials to the second unloading conveyor (5), the magnetic separator (4) is used to sort out magnetic materials in the materials on the first unloading conveyor (3), and the second unloading conveyor (5) is used to convey the sorted materials to the next process, characterized in that: The crusher (2) comprises a housing (21), a material inlet (22) is provided at the top of the housing (21), a material outlet (23) is provided at the bottom of the housing (21), and a shredding mechanism (24) is provided on the housing (21); The shredding mechanism (24) comprises a rotating roller (2401), a filter screen (2402) and an impact plate (2403); the filter screen (2402) and the impact plate (2403) are both fixedly arranged in the housing (21); the filter screen (2402) is cylindrical and tubular; the axis of the filter screen (2402) is arranged horizontally; one side of the filter screen (2402) is open; the impact plate (2403) is located at the opening of the filter screen (2402); the rotating roller (2401) is parallel to the filter screen (2402); and the rotating roller (2401) is arranged Located in the filter screen (2402), both ends of the rotating roller (2401) are coaxially fixedly provided with rotating shafts (2404), the two rotating shafts (2404) are both rotatably connected to the housing (21), one of the rotating shafts (2404) is connected to a driving system, the driving system is used to drive the rotating shaft (2404) to rotate, and the rotating roller (2401) is provided with multiple groups of hammer heads (2405), and the multiple groups of hammer heads (2405) are evenly distributed on the outer peripheral wall of the rotating roller (2401) around the axis of the rotating roller (2401); A rotating ring (2410) is coaxially fixedly sleeved on each of the two rotating shafts (2404), and the rotating ring (2410) is rotatably connected to the housing (21); The rotating roller (2401) is provided with a plurality of strip grooves (2411), the plurality of strip grooves (2411) and the plurality of groups of hammer heads (2405) are arranged in a staggered manner, the two ends of the strip grooves (2411) extend to the two ends of the rotating roller (2401), a push rod (2412) is provided in each strip groove (2411), a transmission shaft (2413) is fixedly provided at both ends of the push rod (2412), the transmission shaft (2413) and the push rod (2412) are both parallel to the rotating roller (2401), the outer peripheral wall of the push rod (2412) comprises a first arc surface (2414) and a second arc surface (2415), the first arc surface (2414) matches and fits with the strip grooves (2411), and the second arc surface (2415) and the outer peripheral wall of the rotating roller (2401) are on the same cylindrical surface; The two transmission shafts (2413) on the push rod (2412) correspond to the two rotating rings (2410) respectively, and the transmission shaft (2413) passes through the rotating ring (2410), and the transmission shaft (2413) is rotatably connected to the rotating ring (2410); Of the two transmission shafts (2413) on the push rod (2412), one of the transmission shafts (2413) is mounted with a rotating gear (2416); A protective cover (2417) is fixedly arranged on the outer wall of the shell (21), a fixed shaft (2418) is fixedly arranged inside the protective cover (2417), the fixed shaft (2418) is coaxially arranged with the rotating roller (2401), a fixed gear (2419) is mounted on the fixed shaft (2418), and each rotating gear (2416) is meshed with the fixed gear (2419).

2. The electrical box shredding and separation production line according to claim 1 is characterized by: Each group of hammer heads (2405) is provided with a plurality of hammer heads, and the plurality of hammer heads (2405) in the same group are arranged at intervals along the length direction of the rotating roller (2401).

3. The electrical box shredding and separation production line according to claim 1 is characterized by: The impact plate (2403) is provided with saw teeth.

4. The electrical box shredding and separation production line according to claim 1 is characterized by: The driving system comprises a driving wheel (2406) and a driven wheel (2407), wherein the driven wheel (2407) is mounted on one of the rotating shafts (2404), the driving wheel (2406) is driven by a motor (2408), and the driving wheel (2406) and the driven wheel (2407) are connected via a transmission belt (2409).

5. The electrical box shredding and separation production line according to claim 1 is characterized by: The invention also comprises an extrusion mechanism (25), wherein the extrusion mechanism (25) is located below the rotating roller (2401), and the extrusion mechanism (25) comprises a fixed tube (2501), wherein the fixed tube (2501) is parallel to the rotating roller (2401), and wherein the fixed tube (2501) is fixedly passed through both sides of the shell (21), and wherein the fixed tube (2501) passes through the filter screen (2402), and wherein a slide groove (2502) is provided on a side of the fixed tube (2501) away from the rotating roller (2401), and wherein a slide groove (2502) is provided inside the slide groove and is slidably connected to an extrusion rod (2503), and wherein a moving system is connected to the extrusion rod (2503), and wherein the moving system is used to drive the extrusion rod (2503) to move in a direction close to or away from the rotating roller (2401).

6. The electrical box shredding and separation production line according to claim 5 is characterized by: The squeezing mechanism (25) further comprises two rotating shafts (2505), the two rotating shafts (2505) being symmetrically arranged on both sides of the fixed tube (2501), the rotating shafts (2505) being rotatably connected to the housing (21), the rotating shafts (2505) being parallel to the fixed tube (2501), the rotating shafts (2505) passing through the filter screen (2402), the rotating shafts (2505) being provided with squeezing parts (2506), and the rotating shafts (2505) being hinged to the squeezing rods (2503).

7. The electrical box shredding and separation production line according to claim 6 is characterized by: The extrusion rod (2503) is fixedly connected to a lifting block (2507), and the lifting block (2507) is connected to two connecting rods (2508), the two connecting rods (2508) correspond to the two rotating shafts (2505) one by one, the rotating shafts (2505) are hinged to the lifting block (2507) via the connecting rods (2508), and the connecting rods (2508) are arranged tilted.

8. A method for shredding and separating an electrical box, characterized in that: The steps include: Step S1: Loading The material is conveyed from the feed port (22) of the crusher (2) into the crusher (2) via the feeding conveyor (1); Step S2: Shredding the material After the material is input from the feed port (22), it enters the filter screen (2402) from the opening. The driving system causes the rotating shaft (2404) to drive the rotating roller (2401) to rotate. The rotation of the rotating roller (2401) drives the hammer head (2405) to rotate. The rotation of the hammer head (2405) realizes the tearing of the material. During the rotation of the rotating shaft (2404), the rotating ring (2410) is driven to rotate synchronously on the housing (21), and the push rod (2412) is driven to rotate synchronously via the transmission shaft (2413), and the rotating gear (2416) is simultaneously caused to rotate on the fixed gear (2419). Since the fixed gear (2419) is in a stationary state, the rotating gear (2416) drives the transmission shaft (2413) to rotate, and the rotation of the transmission shaft (2413) drives the push rod (2412) to rotate synchronously. In this way, the push rod (2412) rotates around the rotating roller (2401) and also around the transmission shaft (2413) connected thereto; According to calculation, when the push rod (2412) rotates around the transmission shaft (2413) connected thereto, the first arc surface (2414) of the push rod (2412) intermittently protrudes to the outside of the rotating roller (2401); During the material shredding process, the material is easily stuck between two adjacent hammer heads (2405) along the circumferential direction of the rotating roller (2401), and the stuck material is pushed out through the first arc surface (2414), making it easier for the material to contact the hammer heads (2405), thereby improving the material shredding effect and the work efficiency; In addition, when the shredded material reaches a set volume, it passes through the filter screen (2402) and is discharged from the discharge port (23); when the shredded material has not yet reached the set volume, it is intercepted by the filter screen (2402), and after the hammer head (2405) hammers again and reaches the set volume, it passes through the filter screen (2402) and is discharged from the discharge port (23); Step S3: Discharging and Sorting The material discharged from the discharge port (23) is conveyed to the second unloading conveyor (5) by the first unloading conveyor (3), and at the same time, the magnetic material in the material on the first unloading conveyor (3) is separated by the magnetic separator (4); Step S4: Unloading The sorted materials are transported to the next process via the second unloading conveyor (5).

9. The method for shredding and separating an electrical box according to claim 8, characterized in that: In the step 2, the extrusion rod (2503) is also driven by the moving system to move toward or away from the rotating roller (2401); When the material that has not yet reached the set volume after being shredded falls on the inner wall of the filter screen (2402), the extrusion rod (2503) moves in a direction away from the rotating roller (2401), and the extrusion rod (2503) and the filter screen (2402) squeeze and shred the material that has not yet reached the set volume after being shredded. After reaching the set volume, the material passes through the filter screen (2402) and is discharged from the discharge port (23).

10. The method for shredding and separating an electrical box according to claim 9, characterized in that: When the extrusion rod (2503) moves in a direction away from the rotating roller (2401), it drives the lifting block (2507) to move synchronously. The movement of the lifting block (2507) drives the rotating shaft (2505) to rotate to a set angle through the connecting rod (2508). The rotation of the rotating shaft (2404) drives the extrusion part (2506) to rotate synchronously. At this time, the extrusion part (2506) and the extrusion rod (2503) extrude and shred the material that has not yet reached the set volume.

Citation Information

Patent Citations

  • Hammer crusher and crushing production line

    CN215843308U