Bushing necking processing device

By designing a porous accommodating boat and bubble removal mechanism for automotive bushing oil immersion treatment, the problem of contamination of impurities and bubbles in the equipment affecting the sealing effect is solved, and a higher quality oil immersion treatment and sealing performance is achieved.

CN119747153APending Publication Date: 2025-04-04ASIMCO NVH TECH CO LTD ANHUI
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Patent Information

Application Number
CN202411798120.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-09
Publication Date
2025-04-04

AI Technical Summary

Technical Problem

Existing equipment is prone to contamination of impurities or sediments on the inner bottom wall of the container when the car bushing is soaked in oil, and fails to pretreat the bubbles in the oil, affecting the fluidity and sealing effect of the oil.

Method used

A bushing neck treatment device is designed, including a porous housing vessel and a bubble removal mechanism. The porous housing ship realizes the air-space placement of the car bushing through the placement slot to ensure that it is fully exposed to the oil. The bubble elimination mechanism pretreats the bubbles in the oil through the design of the sliding plate, horn hole and communication hole, combined with the function of the sharp knife.

Benefits of technology

By placing the car bushings in the air, the chances of contaminating impurities are reduced and the production quality is ensured. By pretreating bubbles, the fluidity and sealing performance of the oil are improved to meet the needs of staff.

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Abstract

The invention relates to the technical field of automobile bushing processing, and specifically to a bushing necking processing device, comprising an oil tank fixed to a workbench, a bushing transplanting mechanism on the workbench, a material guide conveying plate fixedly installed on one side of the oil tank, and the bushing transplanting mechanism comprising a moving plate horizontally slidably connected to the workbench, a hydraulic cylinder fixedly installed on the top of the moving plate, an output end of the hydraulic cylinder rotatably connected to a porous containing boat, an inner cavity of the porous containing boat is penetrated and provided with at least one placement groove for placing automobile bushings in the air; a bubble eliminating mechanism is arranged in the inner cavity of the oil tank; when the automobile bushing is immersed in oil, the invention ensures that all parts of the automobile bushing can fully contact the oil by placing the automobile bushing in the air, avoids failure to be completely immersed due to partial area being blocked, and reduces the probability of the automobile bushing being contaminated by impurities or sediments at the bottom of the container, thereby facilitating the production quality of the automobile bushing and facilitating its use.
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Description

Technical Field

[0001] The invention relates to the technical field of automobile bushing processing, in particular to a bushing necking processing device. Background Art

[0002] During the manufacturing process of automobile bushings, especially after necking (i.e., the process of reducing the inner diameter of the bushing), oil immersion treatment is usually required. The oil immersion treatment can improve the performance of the automobile bushings.

[0003] The existing equipment has the following technical defects during use: (1) When the existing equipment performs oil immersion treatment on the automobile bushing, it is generally placed in direct contact with the bottom wall of the oil tank. The automobile bushing directly contacts the bottom wall of the container and is easily contaminated by impurities or sediments on the bottom wall of the container. These pollutants are likely to affect the performance of the automobile bushing, and thus easily reduce the production quality of the equipment's automobile bushing; (2) Before the existing equipment performs oil immersion treatment on the automobile bushing, the bubbles in the oil are not pre-treated, which will affect the fluidity and continuity of the oil, thereby affecting the sealing effect of the bushing, and making it inconvenient for the equipment to meet the use needs of the staff. Summary of the invention

[0004] The object of the present invention is to provide a bushing necking processing device.

[0005] The technical problems solved by the present invention are: (1) the existing equipment does not place the automobile bushing in the air when immersing the automobile bushing in oil, which makes it easy for the automobile bushing to be contaminated by impurities or sediments on the bottom wall of the container; (2) the existing equipment does not pre-treat the bubbles in the oil before immersing the automobile bushing in oil, which makes it easy for the bubbles to affect the quality of the automobile bushing.

[0006] The present invention can be implemented through the following technical scheme: a bushing necking treatment device, comprising an oil tank fixed to a workbench, and a bushing transplanting mechanism on the workbench, the bushing transplanting mechanism is used to transport and transfer the automobile bushing after it is immersed in oil, a material guide conveying plate is fixedly installed on one side of the oil tank, and the tail end of the material guide conveying plate corresponds to the product box, the bushing transplanting mechanism comprises a moving plate horizontally slidably connected to the workbench, a hydraulic cylinder is fixedly installed on the top of the moving plate, and the output end of the hydraulic cylinder is rotatably connected to a porous containing boat, and the inner cavity of the porous containing boat is penetrated and provided with at least one placement slot for placing the automobile bushing in the air; the porous containing boat is driven by the hydraulic cylinder to enter the oil tank, thereby facilitating the oil immersion treatment of the automobile bushing;

[0007] The inner cavity of the oil tank is provided with a bubble elimination mechanism, which includes a sliding plate vertically elastically slidably connected to the inner cavity of the oil tank. The inner cavity of the sliding plate is provided with a plurality of connecting holes for bubbles to pass through, and the connecting holes are used to filter bubbles in the oil.

[0008] A further technical improvement of the present invention is that both the top wall and the bottom wall of the sliding plate are provided with trumpet holes connected to the connecting hole, and the arrangement of the trumpet holes makes it easier for bubbles in the oil to enter the connecting hole.

[0009] A further technical improvement of the present invention is that: the inner cavity of the sliding plate is provided with two inner grooves which are staggered on both sides of the connecting hole, and the inner cavity of the inner groove is horizontally elastically slidably connected with a sharp knife for puncturing bubbles.

[0010] A further technical improvement of the present invention is that a bushing drying assembly is arranged on the movable plate, and the bushing drying assembly includes a drying fan fixed on the movable plate, and a drying nozzle group connected to the drying fan is fixedly installed on the bottom end of the movable plate. The drying fan is driven through the drying nozzle group to accelerate the drying of the automobile bushing, thereby facilitating the acceleration of the overall production progress of the equipment and facilitating use.

[0011] A further technical improvement of the present invention is that a cleaning assembly is provided in the inner cavity of the porous containing boat, and the cleaning assembly includes a scraper which is horizontally slidably connected to the inner cavity of the porous containing boat and abuts against its inner bottom wall. Discharge channels which cooperate with the scraper are penetrated through the bottom ends of both sides of the porous containing boat. The horizontally sliding scraper allows the waste on the inner bottom wall of the porous containing boat to be discharged through the discharge channel.

[0012] A further technical improvement of the present invention is that receiving drawers for receiving waste materials in the discharge channel are arranged on both sides of the porous containing boat.

[0013] A further technical improvement of the present invention is that the inner cavity of the porous containing ship is also provided with a driving member that enables the scraper to slide back and forth horizontally in the inner cavity of the porous containing ship. The driving member includes a screw rod rotatably connected to the inner cavity of the porous containing ship, and a threaded sleeve on the outer peripheral wall of the screw rod is provided with a sliding sleeve fixed to the scraper. The rotating screw rod causes the sliding sleeve to drive the scraper to slide back and forth horizontally.

[0014] A further technical improvement of the present invention is that a reciprocating motion component is arranged on the workbench to enable the movable plate to slide back and forth horizontally. The reciprocating motion component includes a threaded rod rotatably connected to the workbench. A threaded sleeve on the outer peripheral wall of the threaded rod is provided with a screw sleeve fixed to the movable plate. The screw sleeve is horizontally slidably connected to the workbench. The threaded rod is rotated to cause the screw sleeve to drive the movable plate to slide back and forth horizontally.

[0015] Compared with the prior art, the present invention has the following beneficial effects:

[0016] 1. The present invention places the automobile bushing after necking in the porous containing boat through a manipulator, and places the automobile bushing horizontally when placing the automobile bushing. By opening a placement groove in the inner cavity of the porous containing boat, it is convenient to guide the manipulator to place the automobile bushing in the air. The automobile bushing is placed in the air to ensure that all parts of the automobile bushing can fully contact the oil, avoid partial areas being blocked and not fully infiltrated, and reduce the probability of the automobile bushing being contaminated by impurities or sediments at the bottom of the container, thereby ensuring the production quality of the automobile bushing and facilitating the use of the staff.

[0017] 2. The present invention causes the sliding plate to move downward synchronously as the automobile bushing enters the oil in the oil tank. The movement of the sliding plate allows the bubbles in the oil to pass through the trumpet holes and the connecting holes therein in sequence. When the bubbles pass through the connecting holes, a sharp knife arranged in the inner cavity thereof is used to puncture the bubbles. Pre-treatment of the bubbles in the oil can ensure uniform distribution of the oil, better fill the gap between the automobile bushing and the shaft, improve the sealing performance, and thereby enable the equipment to meet the use requirements of the staff. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to facilitate understanding by those skilled in the art, the present invention is further described below with reference to the accompanying drawings.

[0019] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0020] Figure 2 It is a schematic diagram of the internal structure connection of the present invention;

[0021] Figure 3 It is a schematic diagram of the three-dimensional structure connection of the porous containment vessel of the present invention;

[0022] Figure 4 This is a schematic diagram of the internal structure connection of the porous containment vessel of the present invention;

[0023] Figure 5 For the present invention Figure 4 A partial enlarged view of the middle A;

[0024] Figure 6 It is a schematic diagram of the internal structure connection of the sliding plate of the present invention;

[0025] Figure 7 For the present invention Figure 6 A partial enlarged view of point B in the middle;

[0026] Figure 8 It is a schematic diagram of the internal structure connection of the cylinder of the present invention.

[0027] In the figure:

[0028] 1. Workbench;

[0029] 2. Oil tank; 21. Sliding plate; 22. Connecting hole; 23. Horn hole; 24. Inner groove; 25. Sharp knife; 26. Connecting spring; 27. Cylinder; 28. Extrusion spring; 29. ​​Hollow round rod;

[0030] 3. Material guide conveyor plate;

[0031] 4. Fixed box; 41. Threaded rod; 42. Screw sleeve; 43. Moving plate; 44. Driving motor; 45. Hydraulic cylinder; 46. Lifting bracket; 47. Servo motor; 48. Rotating rod; 49. Fixed plate; 410. Multi-hole containing boat; 411. Placement slot; 412. Drying fan; 413. Drying nozzle group;

[0032] 5. Arc-shaped connecting frame; 51. Scraper; 52. Screw rod; 53. Sliding sleeve; 54. Rotary handle; 55. Receive drawer. DETAILED DESCRIPTION

[0033] In order to further explain the technical means and effects adopted by the present invention to achieve the predetermined invention purpose, the specific implementation methods, structures, features and effects of the present invention are described in detail below in conjunction with the accompanying drawings and preferred embodiments.

[0034] See also Figure 1-8 As shown, a bushing necking processing device includes a workbench 1, an oil tank 2 is fixedly installed in the inner cavity of the workbench 1, and the inner cavity of the oil tank 2 contains a certain amount of oil. A bushing transplanting mechanism is arranged on the workbench 1, and a material guide conveying plate 3 is fixedly installed on one side of the oil tank 2, and the tail end of the material guide conveying plate 3 corresponds to the product box.

[0035] As more specific, protective side plates are fixedly installed on both sides of the material guide conveying plate 3 to prevent the automobile bushing from falling.

[0036] The bushing transplanting mechanism includes a fixed box 4 fixed on the workbench 1, a threaded rod 41 is rotatably connected between the two inner side walls of the fixed box 4 through a bearing, a driving motor 44 for driving the threaded rod 41 to rotate is fixedly installed on the outer wall of the fixed box 4, a threaded sleeve on the outer peripheral wall of the threaded rod 41 is provided with a screw sleeve 42 horizontally slidably connected to the inner cavity of the fixed box 4, a moving plate 43 fixed to the screw sleeve 42 is horizontally slidably connected to the front of the fixed box 4, a hydraulic cylinder 45 is fixedly installed on the top of the moving plate 43, a lifting bracket 46 is fixedly installed on the output end of the hydraulic cylinder 45, a servo motor 47 is fixedly installed on the outer wall of the lifting bracket 46, a rotating rod 48 is fixedly installed on the output end of the servo motor 47, one end of the rotating rod 48 passes through the lifting bracket 46 and extends to the inner cavity of the lifting bracket 46, one end of the rotating rod 48 extends to the inner cavity of the lifting bracket 46 and is rotatably connected to the inner wall of the lifting bracket 46 through a bearing, and the outer peripheral wall of the rotating rod 48 is symmetrically fixed with a sleeve Two fixing plates 49, the bottom end of which is fixedly installed with a porous containing boat 410 for containing automobile bushings, the inner cavity of the porous containing boat 410 is equidistantly penetrated with a plurality of leakage holes, the front and back of the porous containing boat 410 are penetrated with at least one placement groove 411 for placing automobile bushings in the air, the positions of the placement grooves 411 on the front and back of the porous containing boat 410 correspond one to one, and the placement grooves 411 are provided in the inner cavity of the porous containing boat 410 to facilitate the placement of automobile bushings in the air, and the placement of the automobile bushings in the air can ensure that all parts of the automobile bushings can fully contact the oil to avoid partial areas being blocked and not being fully soaked; the placement of the automobile bushings in the air can also help to discharge bubbles in the oil faster; the placement of the automobile bushings in the air can also accelerate the dripping of the oil, improve the drying speed and efficiency, and reduce the uneven distribution of residual oil; the chance of the automobile bushings being contaminated is also reduced.

[0037] The inner cavity of the porous containing boat 410 is provided with a cleaning component, which includes an arc-shaped connecting frame 5 fixed between the two inner side walls of the porous containing boat 410, and a screw rod 52 is rotatably connected between the two inner side walls of the arc-shaped connecting frame 5 through a bearing, and the outer peripheral wall thread sleeve of the screw rod 52 is provided with a sliding sleeve 53 horizontally slidably connected to the arc-shaped connecting frame 5, and the arc-shaped connecting frame 5 can protect the screw rod 52 and the sliding sleeve 53 threadedly sleeved on the outer peripheral wall; the bottom end of the sliding sleeve 53 is fixedly installed with a scraper 51 abutting against the inner bottom wall of the porous containing boat 410, and the bottom ends of both sides of the porous containing boat 410 are penetrated by the bottom ends of both sides of the porous containing boat 410. Discharge channels matched with the scraper 51 are opened, and receiving drawers 55 for receiving waste materials in the discharge channel are provided on both sides of the porous containing boat 410. Rotating the screw rod 52 facilitates the scraper 51 to slide back and forth horizontally through the sliding sleeve 53, and the movement of the scraper 51 facilitates the cleaning of the inner cavity of the porous containing boat 410, and the long-term use of the equipment is facilitated by cleaning it.

[0038] One end of the screw rod 52 passes through the porous containing boat 410 and extends to the outside of the porous containing boat 410. The end of the screw rod 52 extending to the outside of the porous containing boat 410 is fixedly installed with a handle 54. The outer peripheral wall of the handle 54 is engraved with anti-slip grooves, which makes it easier for the staff to turn the handle 54.

[0039] A bushing drying assembly is arranged on the movable plate 43, and the bushing drying assembly includes a drying fan 412 fixed on the movable plate 43, and a drying nozzle group 413 connected to the drying fan 412 is fixedly installed on the bottom end of the movable plate 43. By driving the drying fan 412, wind can be blown toward the automobile bushing through the drying nozzle group 413, thereby accelerating the drying of the automobile bushing and facilitating subsequent use.

[0040] The inner cavity of the oil tank 2 is provided with a bubble elimination mechanism, which includes a sliding plate 21 vertically slidably connected between the two inner side walls of the oil tank 2. The inner cavity of the sliding plate 21 is provided with a plurality of connecting holes 22 for the bubbles in the oil liquid to pass through. The top wall and the bottom wall of the sliding plate 21 are both provided with trumpet holes 23 connected with the connecting holes 22. The trumpet holes 23 are provided to facilitate the bubbles to better enter the inner cavity of the connecting holes 22. The inner cavity of the sliding plate 21 is provided with two inner grooves 24 staggered on both sides of the connecting hole 22. A connecting spring 26 is fixedly installed on the inner wall of the inner groove 24. The inner cavity of the inner groove 24 is horizontally slidably connected with a sharp knife 25 fixed with the connecting spring 26. The sharp knife 25 is used to better puncture the bubbles.

[0041] A supporting assembly for supporting the sliding plate 21 is provided at the bottom end of the oil tank 2, and the supporting assembly includes at least one cylinder 27 fixed to the bottom end of the oil tank 2, and an extrusion spring 28 is fixedly installed on the inner bottom wall of the cylinder 27. The inner cavity of the cylinder 27 is vertically slidably connected with a hollow round rod 29 fixed to the extrusion spring 28, and one end of the hollow round rod 29 away from the cylinder 27 passes through the cylinder 27 and the oil tank 2 in sequence and extends to the inner cavity of the oil tank 2, and one end of the hollow round rod 29 extending to the inner cavity of the oil tank 2 is fixedly connected to the sliding plate 21. The setting of the supporting assembly facilitates the improvement of the stability of the sliding plate 21 when it slides vertically.

[0042] When the present invention is used, the necked automobile bushing is placed in the porous containing boat 410 (wherein the number of automobile bushings is at least one) by a manipulator, and the automobile bushing is placed horizontally when placed. A placement groove 411 is provided in the inner cavity of the porous containing boat 410 to facilitate guiding the manipulator to place the automobile bushing in the air. The placement of the automobile bushing in the air facilitates ensuring that all parts of the automobile bushing can fully contact the oil, avoiding failure to fully infiltrate due to partial area being blocked, and reducing the probability of the automobile bushing being contaminated by impurities or sediments at the bottom of the container;

[0043] After placement, the power of the driving motor 44 is turned on to rotate the threaded rod 41, and the screw sleeve 42 slides horizontally through the rotation of the threaded rod 41. The horizontal sliding of the screw sleeve 42 moves the automobile bushing in the porous containing boat 410 to the top of the oil tank 2. When it moves to the top of the oil tank 2, the power of the driving motor 44 is cut off first, and then the hydraulic cylinder 45 is driven. The lifting bracket 46 is driven downward by the hydraulic cylinder 45. The automobile bushing in the porous containing boat 410 connected to the inner cavity of the lifting bracket 46 can be completely immersed in the oil of the oil tank 2 by the downward movement of the lifting bracket 46. After the oil immersion of the automobile bushing is completed, the porous containing boat 410 can be reset by driving the hydraulic cylinder 45.

[0044] As the porous containment boat 410 moves downward, the sliding plate 21 is pushed downward synchronously. The movement of the sliding plate 21 allows the bubbles in the oil to pass through the trumpet holes 23 and the connecting holes 22 therein in turn. When the bubbles pass through the connecting holes 22, the sharp knife 25 provided in the inner cavity of the connecting holes 22 facilitates the bubbles to be punctured. By pre-treating the bubbles in the oil, the oil can be evenly distributed, the gap between the automobile bushing and the shaft can be better filled, and the sealing performance can be improved.

[0045] After the porous receiving boat 410 is reset, the porous structure in the porous receiving boat 410 facilitates the oil draining of the automobile bushing, and the driving of the drying fan 412 facilitates the drying of the automobile bushing. Drying the automobile bushing is not only conducive to accelerating the production progress of the equipment, but also prevents the oil on the automobile bushing from contaminating the material conveying plate 3;

[0046] After the automobile bushing is dried, the automobile bushing is moved to the front end of the material guide conveying plate 3 by the driving motor 44, and the dried automobile bushing is conveniently transferred to the material guide conveying plate 3 by the driving of the servo motor 47, and is conveniently conveyed to the corresponding product box by the material guide conveying plate 3, so as to facilitate the subsequent processing by the staff.

[0047] After the processing of the automobile bushing is completed, the porous containing boat 410 can be selectively cleaned according to its usage. When it needs to be cleaned, the handle 54 is turned to rotate the screw rod 52. The rotation of the screw rod 52 drives the sliding sleeve 53 to drive the scraper 51 to clean the inner bottom wall of the porous containing boat 410. The cleaned waste enters the receiving drawer 55 through the discharge channel. The receiving drawer 55 is convenient for collecting the waste. Pulling out the receiving drawer 55 facilitates timely cleaning of the waste. Regular cleaning of the porous containing boat 410 facilitates the long-term use of the equipment, thereby facilitating the use needs of the staff.

[0048] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any form. Although the present invention has been disclosed as a preferred embodiment as above, it is not used to limit the present invention. Any technical personnel in this field can make some changes or modify the technical contents disclosed above into equivalent embodiments without departing from the scope of the technical solution of the present invention. However, any simple modification, equivalent change and modification made to the above embodiments according to the technical essence of the present invention without departing from the content of the technical solution of the present invention still fall within the scope of the technical solution of the present invention.

Claims

1. A bushing necking processing device, comprising an oil tank (2) fixed to a workbench (1), and a bushing transplanting mechanism on the workbench (1), wherein a material guide conveying plate (3) is fixedly mounted on one side of the oil tank (2), characterized in that: The bushing transplanting mechanism comprises a movable plate (43) horizontally slidably connected to the workbench (1), a hydraulic cylinder (45) being fixedly mounted on the top of the movable plate (43), an output end of the hydraulic cylinder (45) being rotatably connected to a porous receiving boat (410), and an inner cavity of the porous receiving boat (410) being provided with at least one placement groove (411) for placing the automobile bushing in the air; The inner cavity of the oil tank (2) is provided with a bubble elimination mechanism, which comprises a sliding plate (21) vertically elastically slidably connected to the inner cavity of the oil tank (2), and the inner cavity of the sliding plate (21) is provided with a plurality of connecting holes (22) at equal intervals for bubbles to pass through.

2. A bushing necking processing device according to claim 1, characterized in that: The top wall and the bottom wall of the sliding plate (21) are both provided with a horn hole (23) connected to the connecting hole (22).

3. A bushing necking processing device according to claim 1, characterized in that: The inner cavity of the sliding plate (21) is provided with two inner grooves (24) staggered on both sides of the connecting hole (22), and the inner cavity of the inner groove (24) is horizontally elastically slidably connected with a sharp knife (25) for puncturing bubbles.

4. A bushing necking processing device according to claim 1, characterized in that: A bushing drying assembly is arranged on the movable plate (43), and the bushing drying assembly comprises a drying fan (412) fixed on the movable plate (43), and a drying nozzle group (413) connected to the drying fan (412) is fixedly installed at the bottom end of the movable plate (43).

5. A bushing necking processing device according to claim 1, characterized in that: The inner cavity of the porous containing boat (410) is provided with a cleaning assembly, and the cleaning assembly includes a scraper (51) horizontally slidably connected to the inner cavity of the porous containing boat (410) and abutting against the inner bottom wall thereof, and discharge channels cooperating with the scraper (51) are penetrated through the bottom ends of both sides of the porous containing boat (410).

6. A bushing necking processing device according to claim 5, characterized in that: Both sides of the porous containing boat (410) are provided with receiving drawers (55) for receiving waste materials in the discharge channel.

7. A bushing necking processing device according to claim 6, characterized in that: The inner cavity of the porous containing boat (410) is also provided with a driving member that enables the scraper (51) to slide back and forth horizontally in the inner cavity of the porous containing boat (410), and the driving member includes a screw rod (52) rotatably connected to the inner cavity of the porous containing boat (410), and a sliding sleeve (53) fixed to the scraper (51) is provided on the threaded sleeve of the outer peripheral wall of the screw rod (52), and the sliding sleeve (53) drives the scraper (51) to slide back and forth horizontally by rotating the screw rod (52).

8. A bushing necking processing device according to claim 1, characterized in that: A reciprocating motion component is arranged on the workbench (1) to enable the movable plate (43) to slide back and forth horizontally. The reciprocating motion component comprises a threaded rod (41) rotatably connected to the workbench (1). The threaded sleeve on the outer peripheral wall of the threaded rod (41) is provided with a screw sleeve (42) fixed to the movable plate (43). The threaded rod (41) is rotated so that the screw sleeve (42) drives the movable plate (43) to slide back and forth horizontally.

Citation Information

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