Drawing and bending forming device for alloy wire
By setting up a drawing mold, auxiliary roller group and pre-deforming mechanism in the alloy wire drawing and bending forming device, the mold misalignment problem caused by convex mold deviation is solved, high-quality wire drawing and bending operations are achieved, and the toughness and plasticity of the wire are improved.
Patent Information
- Application Number
- CN202510258829.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-06
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2045-03-06
AI Technical Summary
In the prior art, convex mold wire drawing and bending process is prone to deviating due to wire pulling, resulting in misalignment of the pulling and bending mold and affecting the quality of the work.
A drawing and bending forming device for alloy wire is designed. By setting a drawing mold, drawing mold hole, auxiliary roller group and pre-deforming mechanism on the frame, it ensures that the wire is maintained in a predetermined path during the drawing and bending process, and forging and deformation is carried out through hydraulic cylinders and moving cylinders, thereby improving the toughness and plasticity of the wire.
It effectively avoids misalignment of the drawing mold holes in the drawing and bending process, improves the quality of the drawing and bending process of the wire, ensures that the wire is not prone to break during bending process, and improves the overall performance of the wire.
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Figure CN119747415A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of alloy wire drawing and bending, and in particular to a drawing, bending and forming device for alloy wires. Background Art
[0002] Wire drawing refers to the metal plastic processing process of pulling the wire out of the die hole of the wire drawing die under the action of drawing force to produce small-section steel wire or non-ferrous metal wire; and metal wires of different cross-sectional shapes and sizes of various metals and alloys can be produced by drawing.
[0003] The prior art mostly adopts a drawing and bending forming device and method for high-strength and high-toughness copper and copper alloy wires, such as the one disclosed in announcement number CN114535328B. The technology is realized by a drawing and bending die composed of two modules, a convex die and a concave die. The drawing deformation process and the bending deformation process of reducing the diameter of the copper wire can occur through the die; the technology can greatly improve the elongation of copper and copper alloy wires, improve the drawability of copper and copper alloy wires, and make copper and copper alloy wires have excellent comprehensive properties such as high strength, high conductivity and good flexibility. However, the above technology still has problems in use due to structural limitations: Before the wire is drawn and bent, the above-mentioned technology drives the male die to move laterally and vertically in sequence, so that the wire in the male die and the female die is pre-bent, so that the wire is not easily broken during the drawing and bending operation. However, since the male die of the above-mentioned technology has the freedom to move laterally and vertically, and there is no corresponding locking component, when the wire is drawn and bent, the male die is easily offset by the pull of the wire, which causes misalignment between the male die and the female die, seriously affecting the quality of the wire after the drawing and bending operation. Summary of the invention
[0004] The purpose of the present invention is to solve the problem in the prior art that the male die is easily offset by the pulling of the wire, which seriously affects the quality of the wire after drawing and bending operations, and to propose a drawing and bending forming device for alloy wires.
[0005] In order to achieve the above object, the present invention adopts the following technical solutions: A drawing, bending and forming device for alloy wires, comprising a frame and a wire body, wherein the frame is provided with: A drawing die, a drawing die hole, a first auxiliary roller group, a second auxiliary roller group, a winding device and a conveying roller, wherein the drawing die is fixedly installed at the right end of the frame, the drawing die hole is opened in the drawing die, and the drawing die hole is a quarter-circular arc hole structure, the first auxiliary roller group is rotatably installed on the frame at the lower left of the drawing die, the second auxiliary roller group is rotatably installed on the frame at the top of the drawing die, the first auxiliary roller group and the second auxiliary roller group are both composed of two roller monomers, the winding device is fixedly connected to the frame at the upper left of the drawing die, and the conveying roller is rotatably installed on the frame at the upper left of the first auxiliary roller group; A pre-deformation mechanism, which is arranged at the left end of the frame and is used to first perform forging deformation on the wire body in the front-to-back direction and then perform forging deformation on the wire body in the up-and-down direction; The auxiliary limiting mechanism is arranged at the pre-deformation mechanism, and the auxiliary limiting mechanism is used to perform auxiliary limiting on the wire body during the two forging deformation processes.
[0006] Preferably, the pre-deformation mechanism comprises: A first mounting plate, a first fixed cylinder and a transverse slide groove, wherein the first mounting plate is fixedly connected to the left end of the frame, two first fixed cylinders are symmetrically fixedly connected to the upper and lower ends of the first mounting plate, and two transverse slide grooves are symmetrically opened at the front and rear ends of the first mounting plate; A first connecting rod, a transverse hydraulic cylinder and a first movable cylinder, the two first connecting rods are respectively slidably mounted in the two transverse slide grooves, the two transverse hydraulic cylinders are respectively fixedly installed in the two transverse slide grooves, and the output ends of the two transverse hydraulic cylinders are respectively fixedly connected to the two first connecting rods, the two first movable cylinders are respectively fixedly connected to the ends of the two first connecting rods away from the transverse slide grooves, and the two first movable cylinders are symmetrically arranged at the front and rear ends of the first mounting plate.
[0007] Preferably, the pre-deformation mechanism further comprises: A second mounting plate, a vertical slide groove and a second connecting rod, wherein the second mounting plate is fixedly mounted on the frame and located to the right of the first mounting plate, two groups of the vertical slide grooves are respectively opened through the front and rear ends of the second mounting plate, and the two second connecting rods are respectively slidably sleeved in the two groups of vertical slide grooves; A vertical hydraulic cylinder, a second movable cylinder and a second fixed cylinder, the two groups of vertical hydraulic cylinders are respectively fixedly installed in the two groups of vertical slide grooves, and the output end of one group of vertical hydraulic cylinders is respectively fixedly connected to the front and rear ends of a second connecting rod, the two second movable cylinders are respectively fixedly connected to the middle ends of the two second connecting rods, and the two second movable cylinders are symmetrically arranged at the upper and lower ends of the second mounting plate, and the two second fixed cylinders are symmetrically fixedly connected to the front and rear ends of the second mounting plate.
[0008] Preferably, the auxiliary limiting mechanism comprises: An inclined slide member, an inclined baffle plate and an adjusting block, two groups of the inclined slide members are respectively fixedly connected to the middle ends of the first mounting plate and the second mounting plate, and one group of the inclined slide members is composed of four inclined slide members equidistantly distributed around the circumference, one group of the inclined baffle plates are integrally formed at the front and rear inner walls of an inclined slide member, and one group of the inclined baffle plates is composed of a number of inclined baffle plates equidistantly distributed in a straight line, and the inclined baffle plates are all triangular plates, and one adjusting block is movably mounted in one inclined slide member.
[0009] Preferably, the auxiliary limiting mechanism further includes: An installation shaft, a rotation limit plate, a reset torsion spring and a blocking long block, the two installation shafts are rotatably installed at the front and rear ends of an adjusting block, the two rotation limit plates are fixedly mounted on the two installation shafts respectively, the two rotation limit plates are both triangular plate bodies, and the two rotation limit plates are movably offset against a group of inclined blocking plates, a reset torsion spring is fixedly mounted at the connection between a installation shaft and a rotation limit plate, one blocking long block is fixedly connected to an adjusting block and is located below a rotation limit plate, and a blocking long block and a rotation limit plate are movably offset against each other at one end of the installation shaft.
[0010] Preferably, the auxiliary limiting mechanism further includes: A guide slot, a connecting slide rod, a threaded hole and a locking bolt, wherein one guide slot is opened through the bottom of an inclined slot member, one end of a connecting slide rod is slidably sleeved in a guide slot, a group of threaded holes are opened in an adjustment block near one end of the guide slot and a connecting slide rod is located at one end of the guide slot, and one locking bolt is threadedly connected to a group of threaded holes; Auxiliary limiting cylinder and auxiliary spring, one of the auxiliary limiting cylinders is fixedly connected to an end of a connecting slide rod away from the guide slide groove, and both ends of one of the auxiliary springs are welded between an inclined slide groove part and an adjusting block.
[0011] Compared with the prior art, the present invention has the following advantages: 1. The present invention integrally arranges a drawing die and a drawing die hole, so that the wire body that has completed two forging deformations passes through the drawing die hole for drawing and bending operations, thereby avoiding the drawing die hole from being misaligned during the drawing and bending operations, which affects the quality of the drawing and bending operations. At the same time, the first auxiliary roller group and the second auxiliary roller group are respectively arranged at the entrance and exit of the drawing die hole to keep the drawing die hole and the wire body located in the drawing die hole on the same curved path, thereby ensuring the quality of the wire body after the drawing and bending operations. The winding device is arranged in the tangent direction of the curved path, so that the wire body after the drawing and bending operations can be wound along the winding device, thereby avoiding the wire body from being twisted because the bending direction and the winding direction are not in the same plane.
[0012] 2. The present invention drives two first movable cylinders to reciprocately hammer the front and rear ends of the wire body, and at the same time, the wire body is limited by two first fixed cylinders in the up and down directions, so that the wire body can complete the forging deformation in the front and back directions, refine the grains of the wire body, and improve the toughness and plasticity of the wire body. Then, the two second movable cylinders are driven to reciprocately hammer the upper and lower ends of the wire body, and at the same time, the wire body is limited by two second fixed cylinders in the up and down directions, so that the wire body can complete the forging deformation in the up and down directions, further refine the grains of the wire body, and improve the toughness and plasticity of the wire body again, so that the wire body is not easy to break during the drawing and bending operations.
[0013] 3. When the present invention performs two forging deformations, the auxiliary limiting cylinder is moved toward the outer arc end of the wire body through the elastic force of the auxiliary spring in the extrusion state, until the two groups of auxiliary limiting cylinders continue to abut against the outer arc end of the wire body, so as to perform auxiliary limiting on the wire body that has completed the forging deformation in the front-to-back direction and the wire body that has completed the forging deformation in the up-down direction, thereby improving the stability of the wire body during the two forging deformation processes. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a schematic structural diagram of a drawing, bending and forming device for alloy wires proposed by the present invention; Figure 2 It is a front cross-sectional schematic diagram of a drawing, bending and forming device for alloy wires proposed by the present invention; Figure 3 This is a schematic diagram of the structure of a first mounting plate of an alloy wire drawing, bending and forming device proposed by the present invention; Figure 4 For the present invention Figure 3 A magnified schematic diagram of part A; Figure 5 It is a front view schematic diagram of an inclined slide member of a drawing and bending forming device for alloy wires proposed by the present invention; Figure 6 For the present invention Figure 5 A magnified schematic diagram of part B; Figure 7 A rear view schematic diagram of an inclined chute member of a drawing and bending forming device for alloy wires proposed by the present invention; Figure 8 For the present invention Figure 7 An enlarged schematic diagram of part C of FIG. Fig. 9 It is a schematic front view of a second mounting plate of a drawing, bending and forming device for alloy wires proposed by the present invention; Fig.10 For the present invention Fig. 9 An enlarged schematic diagram of part D of FIG. Fig.11 It is a front cross-sectional schematic diagram of a second mounting plate of a drawing, bending and forming device for alloy wires proposed by the present invention; Fig.12 This is a schematic diagram of an alloy wire drawing and bending forming device proposed by the present invention when the unprocessed wire body is located on the first mounting plate; Fig.13 This is a schematic diagram of a wire body of a drawing and bending forming device for an alloy wire proposed by the present invention when the wire body completes the forging deformation in the front-to-back direction; Fig.14 It is a schematic diagram of a wire body of a drawing and bending forming device for alloy wires proposed by the present invention, when the wire body is located on the second mounting plate in a state of completing the forging deformation in the front-to-back direction; Fig.15 This is a schematic diagram of a wire body of a drawing and bending device for alloy wires proposed by the present invention when the wire body completes forging deformation in the up and down directions; Fig.16 This is a schematic diagram of an alloy wire drawing and bending forming device proposed by the present invention, after the wire body completes two forging deformations and then performs drawing and bending operations.
[0015] In the figure: 1. frame; 2. drawing die; 3. drawing die hole; 4. first auxiliary roller group; 5. second auxiliary roller group; 6. winding equipment; 7. conveying roller; 8. first mounting plate; 9. first fixed cylinder; 10. horizontal slide; 11. first connecting rod; 12. horizontal hydraulic cylinder; 13. first movable cylinder; 14. second mounting plate; 15. vertical slide; 16. second connecting rod; 17. vertical hydraulic cylinder; 18. second movable cylinder; 19. second fixed cylinder; 20. inclined slide member; 21. inclined blocking plate; 22. adjusting block; 23. mounting shaft; 24. rotating limit plate; 25. reset torsion spring; 26. blocking long block; 27. guide slide; 28. connecting slide rod; 29. threaded hole; 30. locking bolt; 31. auxiliary limit cylinder; 32. auxiliary spring; 33. wire body. DETAILED DESCRIPTION
[0016] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0017] Reference Figure 1-Figure 16 A drawing and bending forming device for alloy wires, comprising a frame 1 and a wire body 33, wherein the frame 1 is provided with a drawing die 2, a drawing die hole 3, a first auxiliary roller group 4, a second auxiliary roller group 5, a winding device 6 and a conveying roller 7, as shown in the attached Figure 2 and attached Fig.16As shown, the drawing die 2 is fixedly installed at the right end of the frame 1, the drawing die hole 3 is opened in the drawing die 2, and the drawing die hole 3 is a quarter-circular arc hole structure, so that the wire body 33 can be bent according to the quarter-circular arc hole structure when passing through the drawing die hole 3, and the first auxiliary roller group 4 is rotatably installed on the frame 1 at the entrance of the drawing die 2, and the second auxiliary roller group 5 is rotatably installed on the frame 1 at the exit of the drawing die 2. At the same time, the first auxiliary roller group 4 and the second auxiliary roller group 5 are both composed of two roller monomers, and the winding device 6 is fixedly connected to the frame 1 at the upper left of the drawing die 2. Before the drawing and bending operation is performed, the wire body 33 is first wound and limited on the reel of the winding device 6, and a driving motor is arranged at the winding device 6. The reel is rotated by the driving motor, and the wire body 33 is drawn from the first mounting plate 8 to the winding device 6, and the conveying roller 7 is rotatably installed on the frame 1 at the upper left of the first auxiliary roller group 4; In particular, the attached Fig.16 As shown, the dotted curve located at the drawing die hole 3 is the curved path of the drawing die hole 3, and the first auxiliary roller group 4 and the second auxiliary roller group 5 are respectively arranged at the entrance and the exit of the drawing die hole 3, and under the limitation and auxiliary conveyance of the first auxiliary roller group 4 and the second auxiliary roller group 5, the drawing die hole 3 and the wire body 33 located in the drawing die hole 3 are kept on the same curved path, thereby ensuring the quality of the wire body 33 after the drawing and bending operation, and the winding device 6 is located in the tangent direction of the upper end of the curved path, so that the wire body 33 can be wound along the winding device 6 after the drawing and bending operation; The frame 1 is also provided with a pre-deformation mechanism, which is arranged at the left end of the frame 1, and the pre-deformation mechanism is used to first perform forging deformation on the wire body 33 in the front-to-back direction, and then perform forging deformation on the wire body 33 in the up-down direction, so as to perform two grain refinements on the wire body 33, and improve the toughness and plasticity of the wire body 33, so that the wire body 33 is not easy to break during the drawing and bending operation; and after the wire body 33 completes the two forging deformations, the diameter of the wire body 33 is slightly larger than the diameter of the drawing die hole 3, and as shown in the attached Fig.16 As shown, the wire body 33 is mounted on the conveying roller 7, and then passes through the first auxiliary roller group 4, so that the wire body 33 passes through the exit of the drawing die hole 3, so that the diameter of the wire body 33 becomes smaller, the length is extended and bent; the auxiliary limiting mechanism is arranged at the pre-deformation mechanism, and the auxiliary limiting mechanism is used to perform auxiliary limiting on the wire body 33 in the two forging deformation processes, so as to improve the stability of the wire body 33 in the two forging deformation processes; The pre-deformation mechanism includes a first mounting plate 8, a first fixed cylinder 9 and a transverse slide 10. The first mounting plate 8 is fixedly connected to the left end of the frame 1. Fig.12As shown, two first fixed cylinders 9 are symmetrically fixedly connected to the upper and lower ends of the first mounting plate 8 to limit the upper and lower ends of the wire body 33 located on the first mounting plate 8, and two transverse slide grooves 10 are symmetrically opened at the front and rear ends of the first mounting plate 8; Preferably, the pre-deformation mechanism also includes a first connecting rod 11, a transverse hydraulic cylinder 12 and a first movable cylinder 13, the two first connecting rods 11 are respectively slidably sleeved in the two transverse slide grooves 10, the two transverse hydraulic cylinders 12 are respectively fixedly installed in the two transverse slide grooves 10, and the output ends of the two transverse hydraulic cylinders 12 are respectively fixedly connected to the two first connecting rods 11, the two first movable cylinders 13 are respectively fixedly connected to the ends of the two first connecting rods 11 away from the transverse slide grooves 10, and the two first movable cylinders 13 are symmetrically arranged at the front and rear ends of the first mounting plate 8. By starting the two transverse hydraulic cylinders 12, the two first movable cylinders 13 are reciprocally hammered at the front and rear ends of the wire body 33, so that the wire body 33 located on the first mounting plate 8 is moved from the attached Fig.12 The deformation shown is attached Fig.13 shown.
[0018] The pre-deformation mechanism also includes a second mounting plate 14, a vertical slide groove 15 and a second connecting rod 16. The second mounting plate 14 is fixedly mounted on the frame 1 to the right of the first mounting plate 8. Two sets of vertical slide grooves 15 are respectively opened at the front and rear ends of the second mounting plate 14. The two second connecting rods 16 are respectively slidably sleeved in the two sets of vertical slide grooves 15. Preferably, the pre-deformation mechanism further comprises a vertical hydraulic cylinder 17, a second movable cylinder 18 and a second fixed cylinder 19, as shown in the attached Fig.11 As shown, two groups of vertical hydraulic cylinders 17 are respectively fixedly installed in two groups of vertical slide grooves 15, and the output end of one group of vertical hydraulic cylinders 17 is respectively fixedly connected to the front and rear ends of a second connecting rod 16, and the two second movable cylinders 18 are respectively fixedly connected to the middle ends of the two second connecting rods 16, and the two second movable cylinders 18 are symmetrically arranged at the upper and lower ends of the second mounting plate 14, and the two second fixed cylinders 19 are symmetrically fixedly connected to the front and rear ends of the second mounting plate 14 to limit the front and rear ends of the wire body 33 located on the second mounting plate 14 and completing the forging deformation in the front and rear directions, and by starting the two vertical hydraulic cylinders 17, the two second movable cylinders 18 reciprocate to hammer the upper and lower ends of the wire body 33, so that the wire body 33 located on the second mounting plate 14 is moved from the attached Fig.14 The deformation shown is attached Fig.15 shown.
[0019] It is particularly noted that, during the process of performing two forging deformations on the wire body 33, a section of the wire body 33 is first allowed to complete the forging deformation in the front-to-back direction at the first mounting plate 8, and the auxiliary limiting mechanism is reset, and then the wire body 33 that has completed the forging deformation in the front-to-back direction is drawn to the second mounting plate 14 through the winding device 6. At this time, the unprocessed wire body 33 enters the first mounting plate 8 and is forged in the front-to-back direction until the wire body 33 that has completed the forging in the front-to-back direction is located in the second mounting plate 14, and is forged in the up-and-down direction, and the auxiliary limiting mechanism is reset, and then the wire body 33 that has completed the forging deformation twice is drawn into the drawing die hole 3, and the wire body 33 that has subsequently completed the forging deformation in the front-to-back direction enters the second mounting plate 14, and is forged in the up-and-down direction. The auxiliary limiting mechanism includes an inclined slide member 20, an inclined blocking plate 21 and an adjusting block 22. Figure 3 and attached Fig. 9 As shown, two groups of inclined slide members 20 are respectively fixedly connected to the middle ends of the first mounting plate 8 and the second mounting plate 14, and one group of inclined slide members 20 is composed of four inclined slide members 20 distributed equidistantly around the circumference, a group of inclined baffles 21 are integrally formed at the front and rear inner walls of an inclined slide member 20, and one group of inclined baffles 21 is composed of a plurality of inclined baffles 21 distributed equidistantly in a straight line, and the inclined baffles 21 are all triangular plates, and an adjustment block 22 is movably mounted in an inclined slide member 20.
[0020] Preferably, the auxiliary limiting mechanism also includes a mounting shaft 23, a rotation limiting plate 24, a reset torsion spring 25 and a blocking long block 26. The two mounting shafts 23 are rotatably mounted at the front and rear ends of an adjusting block 22. The two rotation limiting plates 24 are respectively fixedly mounted on the two mounting shafts 23. The two rotation limiting plates 24 are both triangular plates. A reset torsion spring 25 is fixedly mounted at the connection between a mounting shaft 23 and a rotation limiting plate 24. Fig.10 As shown, when the adjusting block 22 moves toward the outer arc end of the wire body 33, the lower end of the rotating limit plate 24 is abutted against the upper end of the inclined baffle plate 21, so that the inclined baffle plate 21 pushes the rotating limit plate 24 to rotate toward the upper end of the adjusting block 22 to allow the adjusting block 22 to pass through the inclined baffle plate 21, and when the adjusting block 22 is located between the two inclined baffle plates 21, the rotating limit plate 24 is restored to its initial state through the elastic force of the reset torsion spring 25, and a blocking long block 26 is fixedly connected to an adjusting block 22 below a rotating limit plate 24, and a blocking long block 26 and a rotating limit plate 24 are movably abutted against each other at one end of the mounting shaft 23.
[0021] The auxiliary limiting mechanism also includes a guide slot 27, a connecting slide rod 28, a threaded hole 29 and a locking bolt 30, wherein a guide slot 27 is provided through the bottom of an inclined slot member 20, one end of a connecting slide rod 28 is slidably sleeved in a guide slot 27, and the connecting slide rod 28 is guided by the guide slot 27 to allow linear movement of the connecting slide rod 28, a group of threaded holes 29 are provided at one end of an adjusting block 22 close to the guide slot 27 and a connecting slide rod 28 is located at one end of the guide slot 27, and the adjusting block 22 is connected to the connecting slide rod 28 through the locking bolt 30; an auxiliary limiting cylinder 31 and an auxiliary spring 32, an auxiliary limiting cylinder 31 is fixedly connected to one end of a connecting slide rod 28 away from the guide slot 27, and both ends of an auxiliary spring 32 are welded between an inclined slot member 20 and an adjusting block 22.
[0022] In particular, the attached Fig.12 As shown in the figure, when the unprocessed wire body 33 is located in the first mounting plate 8, when resetting the auxiliary limiting mechanism at the first mounting plate 8, first unscrew the locking bolt 30 to separate the adjusting block 22 from the connecting slide bar 28, and move a set of auxiliary limiting cylinders 31 to abut against the outer arc end of the unprocessed wire body 33 to limit the wire body 33, and then move the adjusting block 22 to the attached Fig.12 The inclined slide member 20 is pulled out in the front end direction, and the adjusting block 22 is pushed to move away from the wire body 33. At this time, the adjusting block 22 squeezes the auxiliary spring 32 until the adjusting block 22 is aligned with the connecting slide rod 28 and the adjusting block 22 is placed in the inclined slide member 20, and finally the locking bolt 30 is screwed in to allow the adjusting block 22 to continue to be connected with the connecting slide rod 28, and the preparation work for the forging deformation in the front and rear directions is completed. When the wire body 33 completes the forging deformation in the front and rear directions, the outer arc end of the wire body 33 located between the first movable cylinder 13 and the first fixed cylinder 9 shrinks toward the center of the wire body 33. At this time, through the elastic force of the auxiliary spring 32 in the extrusion state, a group of auxiliary limiting cylinders 31 are moved to counteract the outer arc end of the wire body 33, so as to assist in limiting the wire body 33 that has completed the forging deformation in the front and rear directions; And as attached Fig.14As shown, when the wire body 33 that has completed the forging deformation in the front-to-back direction is located in the second mounting plate 14, the auxiliary limiting mechanism at the second mounting plate 14 is reset, and the above operation is repeated, so that a group of auxiliary limiting cylinders 31 abut against the outer arc end of the wire body 33 to limit the wire body 33, and at the same time, the adjustment block 22 moves away from the wire body 33 and squeezes the auxiliary spring 32 to complete the preparation work for the forging deformation in the up-down direction. When the wire body 33 completes the forging deformation in the up-down direction, the outer arc end of the wire body 33 located between the second movable cylinder 18 and the second fixed cylinder 19 shrinks toward the center of the wire body 33. At this time, through the elastic force of the auxiliary spring 32 in the extrusion state, a group of auxiliary limiting cylinders 31 are moved to abut against the outer arc end of the wire body 33 to auxiliary limit the wire body 33 that has completed the forging deformation in the up-down direction. As attached Fig.13 and attached Fig.15 As shown in FIG. 1 , during the forging deformation of the wire body 33 in the front-to-back direction and the up-to-down direction, a vibration force is generated, and the vibration force provides a force to the auxiliary limiting cylinder 31 in the direction away from the wire body 33, so that the adjustment block 22 has a tendency to move away from the wire body 33. Figure 6 As described above, at this time, the upper end of the rotation limit plate 24 is abutted against the lower end of the inclined baffle plate 21, so that the inclined baffle plate 21 pushes the rotation limit plate 24 to rotate toward the lower end of the adjusting block 22. However, since the rotation limit plate 24 is located at one end of the mounting shaft 23 and abuts against the blocking long block 26 to prevent the rotation limit plate 24 from rotating toward the lower end of the adjusting block 22, the adjusting block 22 cannot move away from the wire body 33, thereby maintaining the auxiliary limiting effect of the auxiliary limiting cylinder 31 on the wire body 33.
[0023] The present invention can be explained by the following operation mode: First, one end of the wire body 33 is passed through the middle end of the first mounting plate 8 and the middle end of the second mounting plate 14 in sequence, and one end of the wire body 33 is mounted on the conveying roller 7, and then one end of the wire body 33 is passed through the first auxiliary roller group 4, the drawing die hole 3, and the second auxiliary roller group 5 in sequence, and finally one end of the wire body 33 is wound and limited on the winding device 6; Then start the winding device 6, as shown in the attached Figure 2 As shown, the reel in the winding device 6 is rotated counterclockwise to draw the wire body 33 from the first mounting plate 8 to the winding device 6, and the two transverse hydraulic cylinders 12 are started to make the two first movable cylinders 13 move relative to each other in the front and rear directions and beat the front and rear ends of the wire body 33. At the same time, the wire body 33 is limited in the upper and lower directions by the two first fixed cylinders 9, as shown in the attached figure. Fig.13 As shown, the wire body 33 is forged and deformed in the front-to-back direction. At this time, the cross section of the wire body 33 is an ellipse with a short horizontal axis and a long vertical axis. At the same time, the outer arc end of the wire body 33 located between the first movable cylinder 13 and the first fixed cylinder 9 shrinks toward the center of the wire body 33, so that the auxiliary limiting cylinder 31 is separated from the outer arc end of the wire body 33, and under the elastic force of the auxiliary spring 32 in the extrusion state, the adjustment block 22 drives the auxiliary limiting cylinder 31 to move toward the outer arc end of the wire body 33 through the connecting slide rod 28, as shown in the attached figure. Fig.10 As shown, when the lower end of the rotation limit plate 24 abuts against the upper end of the inclined baffle plate 21, the adjustment block 22 continues to move toward the outer arc end of the wire body 33, so that the inclined baffle plate 21 pushes the rotation limit plate 24 to rotate toward the upper end of the adjustment block 22, so that the adjustment block 22 moves between the two lower inclined baffle plates 21, and the rotation limit plate 24 is restored to its initial state under the elastic force of the reset torsion spring 25, so that the rotation limit plate 24 passes through another inclined baffle plate 21 next time, until the four auxiliary limit cylinders 31 continue to abut against the outer arc end of the wire body 33, and the wire body 33 that has completed the forging deformation in the front and rear directions is auxiliary limited; The wire body 33 continues to move toward the winding device 6, so that the wire body 33 that has completed the forging deformation in the front and rear directions is located at the second mounting plate 14, and the two sets of vertical hydraulic cylinders 17 are started, as shown in the attached figure. Figure 2 As shown, the two second movable cylinders 18 are relatively moved in the up-down direction and hit the upper and lower ends of the wire body 33. At the same time, the wire body 33 is limited in the front-back direction by the two second fixed cylinders 19. Fig.15 As shown, the wire body 33 is forged and deformed in the up-down direction, and the cross section of the wire body 33 is approximately an arc; At the same time, the outer arc end of the wire body 33 located between the second movable cylinder 18 and the second fixed cylinder 19 shrinks toward the center of the wire body 33, and a group of adjustment blocks 22 of the second mounting plate 14 repeat the movement of a group of adjustment blocks 22 of the first mounting plate 8, so that a group of adjustment blocks 22 move toward the outer arc end of the wire body 33 until the four auxiliary limiting cylinders 31 continue to abut against the outer arc end of the wire body 33, and the wire body 33 that has completed the forging deformation in the up and down directions is auxiliary limited; The wire body 33 continues to move toward the winding device 6, so that the wire body 33 that has completed the forging deformation in the front-to-back direction and the forging deformation in the up-and-down direction in sequence moves to the entrance of the drawing die hole 3, and under the pulling of the winding device 6, the wire body 33 passes through the exit of the drawing die hole 3 and performs the drawing and bending operation. Finally, the wire body 33 that has completed the drawing and bending operation is wound on the reel for collection.
[0024] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A drawing and bending device for alloy wires, comprising a frame (1) and a wire body (33), characterized in that: The frame (1) is provided with: A drawing die (2), a drawing die hole (3), a first auxiliary roller group (4), a second auxiliary roller group (5), a winding device (6) and a conveying roller (7), wherein the drawing die (2) is fixedly mounted at the right end of a frame (1), the drawing die hole (3) is opened in the drawing die (2), and the drawing die hole (3) is a quarter-circular arc hole structure, the first auxiliary roller group (4) is rotatably mounted on the frame (1) at the lower left of the drawing die (2), the second auxiliary roller group (5) is rotatably mounted on the frame (1) at the top of the drawing die (2), the first auxiliary roller group (4) and the second auxiliary roller group (5) are both composed of two roller monomers, the winding device (6) is fixedly connected to the frame (1) at the upper left of the drawing die (2), and the conveying roller (7) is rotatably mounted on the frame (1) at the upper left of the first auxiliary roller group (4); A pre-deformation mechanism, the pre-deformation mechanism being arranged at the left end of the frame (1), and being used to first perform forging deformation on the wire body (33) in a front-to-back direction, and then perform forging deformation on the wire body (33) in an up-to-down direction; An auxiliary limiting mechanism is provided at the pre-deformation mechanism, and is used for auxiliary limiting the wire body (33) during the two forging deformation processes.
2. The drawing, bending and forming device of an alloy wire according to claim 1, characterized in that: The pre-deformation mechanism comprises: A first mounting plate (8), a first fixed cylinder (9) and a transverse slide groove (10), wherein the first mounting plate (8) is fixedly connected to the left end of the frame (1), two first fixed cylinders (9) are symmetrically fixedly connected to the upper and lower ends of the first mounting plate (8), and two transverse slide grooves (10) are symmetrically arranged at the front and rear ends of the first mounting plate (8); A first connecting rod (11), a transverse hydraulic cylinder (12) and a first movable cylinder (13), wherein the two first connecting rods (11) are respectively slidably mounted in the two transverse slide grooves (10), the two transverse hydraulic cylinders (12) are respectively fixedly mounted in the two transverse slide grooves (10), and the output ends of the two transverse hydraulic cylinders (12) are respectively fixedly connected to the two first connecting rods (11), the two first movable cylinders (13) are respectively fixedly connected to the ends of the two first connecting rods (11) away from the transverse slide grooves (10), and the two first movable cylinders (13) are symmetrically arranged at the front and rear ends of the first mounting plate (8).
3. The drawing, bending and forming device of an alloy wire according to claim 2, characterized in that: The pre-deformation mechanism also includes: A second mounting plate (14), a vertical slide groove (15) and a second connecting rod (16), wherein the second mounting plate (14) is fixedly mounted on the frame (1) and located to the right of the first mounting plate (8), two groups of the vertical slide grooves (15) are respectively penetrated and opened at the front and rear ends of the second mounting plate (14), and two second connecting rods (16) are respectively slidably sleeved in the two groups of vertical slide grooves (15); A vertical hydraulic cylinder (17), a second movable cylinder (18) and a second fixed cylinder (19), wherein two groups of the vertical hydraulic cylinders (17) are respectively fixedly installed in two groups of vertical slide grooves (15), and the output end of one group of the vertical hydraulic cylinders (17) is respectively fixedly connected to the front and rear ends of a second connecting rod (16), the two second movable cylinders (18) are respectively fixedly connected to the middle ends of the two second connecting rods (16), and the two second movable cylinders (18) are symmetrically arranged at the upper and lower ends of the second mounting plate (14), and the two second fixed cylinders (19) are symmetrically fixedly connected to the front and rear ends of the second mounting plate (14).
4. The alloy wire drawing and bending forming device according to claim 3, characterized in that: The auxiliary limiting mechanism comprises: An inclined chute member (20), an inclined baffle plate (21) and an adjusting block (22), wherein two groups of the inclined chute members (20) are respectively fixedly connected to the middle ends of the first mounting plate (8) and the second mounting plate (14), and one group of the inclined chute members (20) is composed of four inclined chute members (20) equidistantly distributed on a circumference, one group of the inclined baffle plates (21) is integrally formed at the front and rear inner walls of one inclined chute member (20), and one group of the inclined baffle plates (21) is composed of a plurality of inclined baffle plates (21) equidistantly distributed on a straight line, and the inclined baffle plates (21) are all triangular plate bodies, and one adjusting block (22) is movably sleeved in one inclined chute member (20).
5. The alloy wire drawing and bending forming device according to claim 4, characterized in that: The auxiliary limiting mechanism also includes: The invention relates to a mounting shaft (23), a rotation limit plate (24), a return torsion spring (25) and a blocking long block (26), wherein the two mounting shafts (23) are rotationally mounted at the front and rear ends of an adjusting block (22), the two rotation limit plates (24) are respectively fixedly mounted on the two mounting shafts (23), the two rotation limit plates (24) are both triangular plate bodies, and the two rotation limit plates (24) are movably opposed to a group of inclined blocking plates (21), a return torsion spring (25) is fixedly mounted at the connection between a mounting shaft (23) and a rotation limit plate (24), a blocking long block (26) is fixedly connected to an adjusting block (22) and located below a rotation limit plate (24), and a blocking long block (26) and a rotation limit plate (24) are movably opposed to each other at one end of the mounting shaft (23).
6. The alloy wire drawing and bending forming device according to claim 5, characterized in that: The auxiliary limiting mechanism also includes: A guide slot (27), a connecting slide rod (28), a threaded hole (29) and a locking bolt (30), wherein one of the guide slots (27) is penetrated and opened at the bottom of an inclined slot member (20), one end of the connecting slide rod (28) is slidably sleeved in one of the guide slots (27), a group of the threaded holes (29) are opened in an adjustment block (22) near one end of the guide slot (27) and a connecting slide rod (28) is located at one end of the guide slot (27), and one of the locking bolts (30) is threadedly connected to the group of threaded holes (29); An auxiliary limiting cylinder (31) and an auxiliary spring (32), wherein one of the auxiliary limiting cylinders (31) is fixedly connected to an end of a connecting slide rod (28) away from the guide slide groove (27), and both ends of one of the auxiliary springs (32) are welded between an inclined slide groove member (20) and an adjustment block (22).
Citation Information
Patent Citations
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