Rolling forward punching on-line monitoring inspection equipment cooperating with punching action and inspection method
By designing a rolling forward punch online monitoring and inspection equipment that is coordinated with stamping, the limiting components and telescopic frames are used to realize the rapid deflection detection of the visual detection device, and the particle dust during the stamping process is cleaned through the air supply system, the problems of delayed action and low detection accuracy of the stamping equipment and visual detection devices in the prior art are solved, and the accuracy of the detection results and stamping quality are improved.
Patent Information
- Application Number
- CN202510258392.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-06
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2045-03-06
AI Technical Summary
Due to the data transmission delay and sensor accuracy of the existing stamping visual detection device, the operation delay of the stamping equipment and the visual detection device and the increase in the neutral position, affecting the detection results.
A rolling forward punch online monitoring and inspection device that cooperates with stamping action is designed. Through the cooperation of the limiting assembly and the telescopic frame, the visual detection device can quickly switch the deflection state, realize the detection of the upper mold and the lower mold, and clean the particle dust generated during the stamping process through the combination of the air supply head, right-angle sealing member and switching assembly.
The stability and detection accuracy of the visual detection device are improved, the action delay and neutrality are reduced, the accuracy of the detection results is enhanced, and the impact of particle dust on the detection results during stamping is reduced through cleaning measures.
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Figure CN119747440A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a stamping detection technology, in particular to a rolling forward punching online monitoring and inspection device and an inspection method for coordinating a stamping action. Background Art
[0002] The rapid development of the automotive industry has put higher and higher requirements on the quality and efficiency of auto parts production. Most auto parts molds are expensive and precise, and downstream customers have strict requirements on product delivery time. Especially for multi-station stamping, the process is complicated, the mold cost is high, and the status of each process needs to be consistent.
[0003] In order to ensure the quality of stamping, it can be inspected during the stamping process. Currently, the mainstream inspection is still based on visual inspection.
[0004] For existing stamping visual inspection devices, most of the visual inspection devices are connected to the stamping equipment through sensors, that is, the sensors control the visual inspection devices to perform inspection actions by detecting the status of the stamping equipment. Among them, the delay in the data transmission process will cause a certain action delay between the stamping equipment and the visual inspection device, affecting the coordination of the actions of the two, and the sensors are greatly affected by external factors, resulting in a decrease in the accuracy of their data collection, and will further increase the action delay between the stamping equipment and the visual inspection device, causing the action gap between the stamping equipment and the visual inspection device to increase. In severe cases, the visual inspection device will not be able to accurately collect data, affecting the inspection results. Summary of the invention
[0005] The object of the present invention is to provide an online monitoring and inspection device and method for rolling forward punching that cooperates with the punching action, so as to solve the problems raised in the above-mentioned background technology.
[0006] To achieve the above object, the present invention provides the following technical solutions: The rolling front punching online monitoring and inspection equipment that cooperates with the punching action is installed on the punching equipment, and the punching equipment is provided with an upper die and a lower die, including: A visual inspection device, wherein the visual inspection device is connected to a limit assembly installed on the stamping device, and the limit assembly can enable the visual inspection device to maintain a state of facing the upper mold or the lower mold; A telescopic frame body is connected to the upper mold, and two groups of abutment parts distributed in a spatial vertical direction are formed on the telescopic frame body, and the abutment parts are adapted to the trigger plate arranged on the limit assembly; When the telescopic frame moves upward to the end of the stroke, the abutment portion located at the lower portion can cooperate with the trigger plate to drive the visual inspection device to switch from facing the upper mold to facing the lower mold.
[0007] As a further solution of the present invention: a support frame is fixedly installed on the stamping equipment, the limiting assembly includes a connecting frame detachably connected to the support frame, a rotating shaft is rotatably installed on the connecting frame, and the rotating shaft is fixedly connected to the visual inspection device; The limiting assembly also includes an energy storage structure connected to the connecting frame, a follower sleeve is connected to the energy storage structure, the follower sleeve is slidably fitted with the rotating shaft, and a hysteresis structure is arranged between the follower sleeve and the rotating shaft. The hysteresis structure cooperates with the energy storage structure to enable the visual detection device to be deflected upward or downward.
[0008] As a further solution of the present invention: the energy storage structure includes a slide groove arranged along the length direction of the connecting frame, a sliding connection piece is slidably installed in the slide groove, the sliding connection piece is fixedly connected to the follower sleeve, and a columnar spring is connected to the sliding connection piece, and one end of the columnar spring away from the sliding connection piece is connected to the side wall of the slide groove.
[0009] As a further solution of the present invention: the hysteresis structure comprises a first convex shaft arranged on the inner wall of the follower sleeve and a connecting groove arranged on the outer wall of the rotating shaft, and the first convex shaft can slide in the connecting groove; The connecting groove comprises two groups of spiral grooves which are symmetrical and arranged along the axial direction of the rotating shaft, and a protrusion is formed at the connection of the two groups of spiral grooves.
[0010] As a further solution of the present invention: the telescopic frame body comprises a follower detachably connected to the upper mold, and a first abutment shaft is mounted on the follower; The telescopic frame body also includes a telescopic frame slidably sleeved with the follower, and the telescopic frame is provided with a second abutment shaft parallel to the first abutment shaft; The first abutment shaft and the second abutment shaft form two sets of abutment portions; The follower is connected to the telescopic frame via a sliding sleeve.
[0011] As a further solution of the present invention: the sliding kit includes a hysteresis groove arranged along the length direction of the follower, and a hysteresis shaft connected to the telescopic frame, and when the follower descends to the lowest point of the stroke, the hysteresis shaft can slide in the hysteresis groove.
[0012] As a further solution of the present invention: it also includes: An air supply head connected to the linear drive module arranged on the support frame, the air supply head is arranged in a rectangular parallelepiped, and the four sides of the air supply head are provided with conducting grooves; Two groups of right-angle blocking pieces are provided and are slidably arranged on the inner side of the air supply head, and the right-angle blocking pieces are provided with a connecting groove adapted to the conducting groove; A switching component connects the two groups of right-angle blocking parts. The switching component cooperates with the two groups of trigger parts arranged on the support frame, and can make the air supply head conductive toward the conductive groove on one side of the upper mold and the lower mold when the air supply head moves to the end of the stroke.
[0013] As a further solution of the present invention: the switching assembly comprises a turntable rotatably mounted on the air supply head, and two groups of abutment protrusions are symmetrically arranged on the turntable, and the abutment protrusions are adapted to the trigger member; An inclined guide surface is formed on one end of the trigger member facing the rotating disk, and the inclined guide surface cooperates with the abutting protrusion to enable the rotating disk to rotate; The switching assembly also includes a connection kit connecting the rotating disk and the two sets of right-angle blocking members.
[0014] As a further solution of the present invention: the connection kit includes a connection shaft fixedly connected to the right-angle blocking piece and passing through the air supply head, and a second convex shaft is provided at one end of the connection shaft away from the right-angle blocking piece; The connection kit also includes an engaging groove arranged on the rotating disk, and the two groups of the second protruding shafts can slide in the engaging groove.
[0015] The method for inspecting using the rolling front punching online monitoring and inspection equipment for cooperating with the punching action comprises the following steps: Step 1: Under the action of the limit assembly, the visual inspection device is in an upward deflection state. At this time, when the stamping is completed, the visual inspection device can first inspect the upper mold; Step 2: When the upper mold rises to the end of the stroke, one set of abutment parts on the telescopic frame cooperates with the trigger plate, so that the visual inspection device switches from the upward deflection state to the upward deflection state to inspect the lower mold; Step 3: When the upper mold moves downward to perform the stamping action, the upper mold can drive the telescopic frame to move again, so that the visual inspection device returns to the upward deflection state; Step 4: Repeat steps 1 to 3 above so that the visual inspection device can cooperate with the stamping equipment to perform visual inspection.
[0016] Compared with the prior art, the present invention has the following beneficial effects: By setting the limit assembly and the telescopic frame, firstly, under the cooperation of the spiral groove, the first convex shaft and the cylindrical spring, on the one hand, the stability of the visual inspection device under deflection can be ensured, so that it has higher stability when performing the inspection operation and ensures the inspection accuracy. On the other hand, the visual inspection device can be deflected faster and in a shorter time, so that the visual inspection device can quickly switch the deflection state to perform the corresponding inspection operation. Secondly, when the upper mold moves, the first abutment shaft and the second abutment shaft can follow the movement and cooperate with the trigger plate to drive the visual inspection device to perform the deflection movement, so that the movement of the visual inspection device is mechanically linked with the movement of the upper mold. In the process of completing a stamping process, the visual inspection device can follow the movement of the upper mold and perform a reciprocating deflection to complete the inspection of the upper mold, the lower mold and the stamped parts, thereby improving the movement continuity of the visual inspection device and the coordination with the movement of the upper mold. By setting the air supply head, right-angle sealing part and switching assembly, firstly, compressed air is sprayed to the upper mold and the lower mold through the conducting groove, which can clean the stamping particle dust adhering to the upper mold and the lower mold, so as to reduce the influence of the particle dust generated in the stamping process on the detection result. At the same time, the cleaning of the particle dust can also ensure the stamping quality and avoid the influence of the presence of particle dust on the flatness of the stamping parts. Secondly, the pumping direction of the compressed air and the movement direction of the air supply head can always be consistent, so that the compressed air can directionally drive away the particle dust generated by the stamping, thereby improving the cleaning effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 A structural schematic diagram of an embodiment of an online monitoring and inspection device for rolling forward punching that cooperates with the punching action.
[0018] Figure 2 A schematic diagram of the structure after the stamping equipment is removed in one embodiment of an online monitoring and inspection device for rolling forward punching that cooperates with the stamping action.
[0019] Figure 3 A schematic diagram of the structure at another angle after the stamping equipment is removed in one embodiment of an online monitoring and inspection device for rolling forward punching that cooperates with the stamping action.
[0020] Figure 4 A schematic structural diagram of a limit assembly and a telescopic frame in one embodiment of an online monitoring and inspection device for rolling forward punching that cooperates with punching action.
[0021] Figure 5 An exploded view of the structure of the limit assembly in one embodiment of an online monitoring and inspection device for rolling forward punching that cooperates with the punching action.
[0022] Figure 6 for Figure 5 A magnified view of the structure at center.
[0023] Figure 7 An exploded view of the structure of the telescopic frame in one embodiment of an online monitoring and inspection device for rolling forward punching that cooperates with the punching action.
[0024] Figure 8 A schematic structural diagram of an air supply head, a right-angle blocking piece and a switching assembly in one embodiment of an online monitoring and inspection device for rolling forward punching that cooperates with the punching action.
[0025] Fig. 9 for Figure 8 A magnified view of the structure at point B.
[0026] Fig.10 A schematic structural diagram of an air supply duct and a right-angle blocking piece in an embodiment of an online monitoring and inspection device for rolling forward punching that cooperates with a punching action.
[0027] Fig.11 A schematic structural diagram of another angle of the air supply duct and the right-angle sealing member in one embodiment of an online monitoring and inspection device for rolling forward punching that cooperates with the punching action.
[0028] In the figure: 1, stamping equipment; 2, supporting frame; 3, lower mold; 4, upper mold; 5, hydraulic cylinder; 6, visual inspection device; 7, rotating shaft; 701, spiral groove; 702, protrusion; 8, trigger plate; 9, connecting frame; 901, slide groove; 10, sliding connection; 11, cylindrical spring; 12, follower sleeve; 1201, first convex shaft; 13, follower; 1301, hysteresis groove; 14, first abutment shaft; 15, telescopic frame; 1501, hysteresis shaft; 16, second abutment shaft; 17, linear drive module; 18, air supply head; 1801, conducting groove; 19, right-angle sealing member; 1901, connecting groove; 20, connecting shaft; 21, second convex shaft; 22, turntable; 2201, fitting groove; 23, abutment protrusion; 24, trigger member; 2401, inclined guide surface. DETAILED DESCRIPTION
[0029] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0030] In addition, when an element in the present invention is referred to as being "fixed to" or "disposed on" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only and are not intended to be the only embodiment.
[0031] See also Figure 1 to Figure 11 In the embodiment of the present invention, the rolling front punching online monitoring and inspection equipment cooperating with the punching action is installed on the punching equipment 1, and the punching equipment 1 is provided with an upper die 4 and a lower die 3, and the upper die 4 is connected to the hydraulic cylinder 5 provided on the punching equipment 1; It includes: a visual inspection device 6 and a telescopic frame.
[0032] The visual inspection device 6 is connected to a limiting assembly installed on the stamping equipment 1, and the limiting assembly can enable the visual inspection device 6 to maintain a state of facing the upper mold 4 or the lower mold 3; A support frame 2 is fixedly mounted on the stamping equipment 1, and the limiting assembly includes a connecting frame 9 detachably connected to the support frame 2. A rotating shaft 7 is rotatably mounted on the connecting frame 9, and the rotating shaft 7 is fixedly connected to the visual inspection device 6. Specifically, the detachable connection between the support frame 2 and the connecting frame 9 includes a bolt connection or a snap connection to improve the portability of the connecting frame 9 for disassembly and assembly.
[0033] The limiting assembly also includes an energy storage structure connected to the connecting frame 9, a follower sleeve 12 is connected to the energy storage structure, the follower sleeve 12 is slidably fitted with the rotating shaft 7, and a hysteresis structure is arranged between the follower sleeve 12 and the rotating shaft 7, the hysteresis structure cooperates with the energy storage structure, and can make the visual detection device 6 deflect upward or downward, the energy storage structure includes a slide groove 901 arranged along the length direction of the connecting frame 9, a sliding connector 10 is slidably installed in the slide groove 901, the sliding connector 10 is fixedly connected to the follower sleeve 12, and a columnar spring 11 is connected to the sliding connector 10, and one end of the columnar spring 11 away from the sliding connector 10 is connected to the side wall of the slide groove 901; The hysteresis structure includes a first protruding shaft 1201 arranged on the inner wall of the follower sleeve 12 and a connecting groove arranged on the outer wall of the rotating shaft 7, and the first protruding shaft 1201 can slide in the connecting groove; The connection groove includes two groups of spiral grooves 701 which are symmetrically arranged along the axial direction of the rotating shaft 7 , and a protrusion 702 is formed at the connection of the two groups of spiral grooves 701 .
[0034] In the initial state, the cylindrical spring 11 is in a stretched state, and at this time the first protruding shaft 1201 is at one end of one of the spiral grooves 701 away from the protrusion 702. In this state, under the action of the elastic force provided by the cylindrical spring 11, the first protruding shaft 1201 can be kept at the end of the spiral groove 701, so that the visual inspection device 6 can maintain a stable deflected state, thereby improving the stability of the visual inspection device 6 when performing inspection operations and ensuring the inspection accuracy.
[0035] Specifically, in the initial state, the upper mold 4 is in a state of being in contact with the lower mold 3, and the cooperation of the two can realize the stamping action on the workpiece. At the same time, the visual inspection device 6 is in an inclined upward state, so that when the upper mold 4 moves upward to separate from the lower mold 3, when the upper mold 4 rises to a predetermined position, the visual inspection device 6 can perform visual inspection on the lower surface of the upper mold 4, and when the upper mold 4 rises to the maximum height, it can drive the visual inspection device 6 to deflect downward through the telescopic frame, so that the visual inspection device 6 can inspect the lower mold 3, including the inspection of the stamped parts and the lower mold 3 itself, and when the stamped parts are removed and new stamping materials are placed, the upper mold 4 can move toward the lower mold 3 to perform During the stamping operation, the upper mold 4 can drive the visual inspection device 6 to deflect in the opposite direction through the telescopic frame and restore to an inclined upward state, thereby realizing the mechanical linkage between the action of the visual inspection device 6 and the action of the upper mold 4, so that during a stamping process, the visual inspection device 6 can follow the action of the upper mold 4 and perform a reciprocating deflection to complete the inspection of the upper mold 4, the lower mold 3, and the parts after stamping, thereby improving the action continuity of the visual inspection device 6 and the coordination with the action of the upper mold 4. Compared with the method of using sensors for coordination in the prior art, the action delay between the action of the visual inspection device 6 and the action of the upper mold 4 is smaller, so that the visual inspection device 6 has sufficient inspection time and the inspection accuracy is improved.
[0036] Furthermore, when the rotating shaft 7 drives the visual inspection device 6 to deflect, the first protruding shaft 1201 can move along the length direction of one set of spiral grooves 701 and further stretch the cylindrical spring 11, and after moving past the protrusion 702, the cylindrical spring 11 can also actively drive the visual inspection device 6 to actively deflect, and deflect the visual inspection device 6 faster and in a shorter time, so that the visual inspection device 6 can quickly switch the deflection state and perform the corresponding inspection operation.
[0037] Through the above-mentioned arrangement, with the cooperation of the spiral groove 701, the first cam shaft 1201 and the cylindrical spring 11, on the one hand, the stability of the visual inspection device 6 under deflection can be guaranteed, so that it has higher stability when performing inspection operations and ensures the inspection accuracy; on the other hand, the visual inspection device 6 can be deflected faster and in a shorter time, so that the visual inspection device 6 can quickly switch the deflection state and perform the corresponding inspection operation.
[0038] See also Figure 3~Figure 4 , Figure 7 The telescopic frame is connected to the upper mold 4, and two groups of abutment portions distributed in the vertical direction of space are formed on the telescopic frame, and the abutment portions are adapted to the trigger plate 8 provided on the limit assembly; When the telescopic frame moves upward to the end of the stroke, the abutment portion at the lower portion can cooperate with the trigger plate 8 to drive the visual inspection device 6 to switch from facing the upper mold 4 to facing the lower mold 3; The telescopic frame body includes a follower 13 detachably connected to the upper mold 4, and a first abutment shaft 14 is mounted on the follower 13; The telescopic frame body further comprises a telescopic frame 15 which is slidably fitted with the follower 13, and a second abutment shaft 16 which is parallel to the first abutment shaft 14 is provided on the telescopic frame 15; The first abutment shaft 14 and the second abutment shaft 16 form two sets of abutment portions; The follower 13 is connected to the telescopic frame 15 via a sliding kit, which includes a hysteresis groove 1301 arranged along the length direction of the follower 13, and a hysteresis shaft 1501 connected to the telescopic frame 15. When the follower 13 descends to the lowest point of the stroke, the hysteresis shaft 1501 can slide in the hysteresis groove 1301.
[0039] When the upper mold 4 performs a stamping action, the follower 13 follows the movement of the upper mold 4 and is at the lowest point of the stroke. At this time, the telescopic frame 15 is partially retracted into the follower 13 due to the lower end abutting against the stamping device 1. At the same time, the visual inspection device 6 is in an upward tilted state. When the upper mold 4 moves upward, the upper mold 4 can drive the follower 13 to move upward. At this time, the telescopic frame 15 can remain stationary and slide relative to the follower 13. When the hysteresis shaft 1501 moves to the lower end of the hysteresis groove 1301, the telescopic frame 15 can It can move upward with the follower 13, and when the upper mold 4 moves to the upper end of the stroke, the second abutment shaft 16 can abut against the trigger plate 8, and the trigger plate 8 drives the rotating shaft 7 to rotate, so that the visual inspection device 6 can deflect downward, and after the first convex shaft 1201 moves over the protrusion 702, the upper mold 4 will stop moving. At this time, the cylindrical spring 11 can actively drive the rotating shaft 7 to rotate until the visual inspection device 6 rotates into place, and the visual inspection device 6 can inspect the lower mold 3 and the stamped parts.
[0040] When the upper mold 4 moves downward again to perform the stamping action, the follower 13 will move downward with the upper mold 4, and when the upper mold 4 moves to the lower end of the stroke, the first abutment shaft 14 will abut against the trigger plate 8 again, so that the rotating shaft 7 can drive the visual inspection device 6 to deflect upward, thereby resetting the visual inspection device 6.
[0041] Through the above-mentioned arrangement, when the upper mold 4 moves, the first abutment shaft 14 and the second abutment shaft 16 can follow the movement, and cooperate with the trigger plate 8 to drive the visual inspection device 6 to perform a deflection movement, so that the movement of the visual inspection device 6 is mechanically linked with the movement of the upper mold 4, and in the process of completing a stamping process, the visual inspection device 6 can follow the movement of the upper mold 4 and perform a reciprocating deflection to complete the inspection of the upper mold 4 and the lower mold 3, and the parts after stamping, thereby improving the movement continuity of the visual inspection device 6 and the coordination with the movement of the upper mold 4.
[0042] See also Figure 2 , Figure 8 The rolling forward punching online monitoring and inspection equipment that cooperates with the punching action also includes: an air supply head 18, a right-angle blocking piece 19 and a switching component.
[0043] The air supply head 18 is connected to the linear drive module 17 disposed on the support frame 2. The air supply head 18 is disposed in a rectangular parallelepiped, and the four sides of the air supply head 18 are provided with conducting grooves 1801. The right-angle blocking members 19 are provided in two groups and are slidably arranged on the inner side of the air supply head 18 . The right-angle blocking members 19 are provided with connecting grooves 1901 adapted to the conducting grooves 1801 .
[0044] When in use, first connect the external air pump device to the air supply head 18 through a pipeline. At this time, the air compressed by the external air pump device can enter the air supply head 18 and be sprayed toward the upper mold 4 and the lower mold 3 through the conducting groove 1801, thereby cleaning the stamping particle dust adhering to the upper mold 4 and the lower mold 3, so as to reduce the influence of the particle dust generated during the stamping process on the detection results. At the same time, the cleaning of the particle dust can also ensure the stamping quality and avoid the presence of particle dust affecting the flatness of the stamped parts.
[0045] It is worth noting that the air supply head 18 is arranged in a rectangular parallelepiped and its diagonals are in the same horizontal plane. At this time, the compressed air injected through the conducting groove 1801 can be injected toward the upper mold 4 and the lower mold 3 at a 45° inclination.
[0046] See also Figure 8~Figure 11 The switching assembly connects the two groups of right-angle blocking members 19, and the switching assembly cooperates with the two groups of trigger members 24 arranged on the support frame 2, so that when the air supply head 18 moves to the end of the stroke, the air supply head 18 is connected to the conducting groove 1801 on one side of the upper mold 4 and the lower mold 3; The switching assembly includes a turntable 22 rotatably mounted on the air supply head 18, and two groups of abutment protrusions 23 are symmetrically arranged on the turntable 22, and the abutment protrusions 23 are adapted to the trigger member 24; An inclined guide surface 2401 is formed on one end of the trigger member 24 facing the rotating disk 22. The inclined guide surface 2401 cooperates with the abutting protrusion 23 to enable the rotating disk 22 to rotate. The switching assembly further includes a connection kit connecting the rotating disk 22 and the two groups of right-angle blocking pieces 19, the connection kit including a connection shaft 20 fixedly connected to the right-angle blocking piece 19 and passing through the air supply head 18, and a second convex shaft 21 is provided at one end of the connection shaft 20 away from the right-angle blocking piece 19; The connection kit further includes an engaging groove 2201 provided on the rotating disk 22 , and the two groups of the second protruding shafts 21 can slide in the engaging groove 2201 .
[0047] In the initial state, the linear drive module 17 can drive the air supply head 18 to move. At this time, the conducting grooves 1801 on the two side surfaces of the air supply head 18 facing the direction of its movement are in a state of overlapping with the connecting grooves 1901, that is, the compressed air can be sprayed through the two side surfaces, while the conducting grooves 1801 on the two side surfaces away from the direction of movement of the air supply head 18 are in a blocked state. When the air supply head 18 moves to the end of the stroke, the abutting protrusions 23 on the turntable 22 can abut against the inclined guide surfaces 2401 on the corresponding triggering member 24, so that the turntable 22 rotates, and at this time, with the cooperation of the second convex shaft 21 and the interlocking groove 2201, the two groups of right-angle blocking members 19 can move synchronously and staggeredly, so that the originally blocked conducting groove 1801 is in a conducting state, and the originally conducted conducting groove 1801 is in a blocked state, so that when the air supply head 18 moves in the reverse direction, the compressed air can always be sprayed in the direction of its movement, that is, the direction in which the air supply head 18 delivers compressed air can always be consistent with its movement direction, so that the compressed air can directionally drive away the particulate dust generated by the stamping, thereby improving the cleaning effect.
[0048] Through the above arrangement, firstly, compressed air is sprayed toward the upper mold 4 and the lower mold 3 through the conducting groove 1801, which can clean the stamping particle dust adhering to the upper mold 4 and the lower mold 3, so as to reduce the influence of the particle dust generated during the stamping process on the detection results. At the same time, the cleaning of the particle dust can also ensure the stamping quality and avoid the existence of particle dust affecting the flatness of the stamped parts. Secondly, the pumping direction of the compressed air can always be consistent with the movement direction of the air supply head 18, so that the compressed air can directionally drive away the particle dust generated by the stamping, thereby improving the cleaning effect.
[0049] As an embodiment of the present invention, a method for performing inspection using the rolling front punching online monitoring and inspection device for cooperating with the punching action is also proposed, comprising the following steps: Step 1: Under the action of the limit assembly, the visual inspection device 6 is in an upward deflection state. At this time, when the stamping is completed, the visual inspection device 6 can first inspect the upper mold 4; Step 2: When the upper mold 4 rises to the end of the stroke, one set of abutment portions on the telescopic frame cooperates with the trigger plate 8, so that the visual inspection device 6 switches from the upward deflection state to the upward deflection state to inspect the lower mold 3; Step 3: When the upper mold 4 moves downward to perform the stamping action, the upper mold 4 can drive the telescopic frame to move again, so that the visual inspection device 6 returns to the upward deflected state; Step 4: Repeat the above steps 1 to 3 so that the visual inspection device 6 can cooperate with the stamping equipment 1 to perform visual inspection.
[0050] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.
[0051] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. An online monitoring and inspection device for rolling forward punching in coordination with a punching action, installed on a punching device (1), wherein the punching device (1) is provided with an upper die (4) and a lower die (3), and characterized in that: include: a visual inspection device (6), the visual inspection device (6) being connected to a limit assembly mounted on the stamping device (1), the limit assembly being capable of causing the visual inspection device (6) to maintain a state of facing the upper die (4) or the lower die (3); A telescopic frame body connected to the upper mold (4), the telescopic frame body being formed with two groups of abutment portions distributed in a spatial vertical direction, the abutment portions being adapted to a trigger plate (8) provided on the limit assembly; When the telescopic frame moves upward to the end of the stroke, the abutment portion located at the lower portion can cooperate with the trigger plate (8) to drive the visual inspection device (6) to switch from facing the upper mold (4) to facing the lower mold (3).
2. The online monitoring and inspection equipment for rolling forward punching in coordination with punching action according to claim 1 is characterized in that: A support frame (2) is fixedly mounted on the stamping equipment (1); the limiting assembly comprises a connecting frame (9) detachably connected to the supporting frame (2); a rotating shaft (7) is rotatably mounted on the connecting frame (9); and the rotating shaft (7) is fixedly connected to the visual inspection device (6); The limit assembly further comprises an energy storage structure connected to the connecting frame (9), a follower sleeve (12) being connected to the energy storage structure, the follower sleeve (12) being slidably fitted with the rotating shaft (7), and a hysteresis structure being arranged between the follower sleeve (12) and the rotating shaft (7), the hysteresis structure cooperating with the energy storage structure to enable the visual detection device (6) to be deflected upward or downward.
3. The online monitoring and inspection equipment for rolling forward punching in coordination with punching action according to claim 2 is characterized in that: The energy storage structure comprises a slide groove (901) arranged along the length direction of the connecting frame (9), a sliding connection member (10) is slidably installed in the slide groove (901), the sliding connection member (10) is fixedly connected to the follower sleeve (12), and a columnar spring (11) is connected to the sliding connection member (10), and one end of the columnar spring (11) away from the sliding connection member (10) is connected to the side wall of the slide groove (901).
4. The online monitoring and inspection equipment for rolling forward punching in coordination with punching action according to claim 3 is characterized in that: The hysteresis structure comprises a first protruding shaft (1201) arranged on the inner wall of the follower sleeve (12) and a connecting groove arranged on the outer wall of the rotating shaft (7), wherein the first protruding shaft (1201) is capable of sliding in the connecting groove; The connecting groove comprises two groups of spiral grooves (701) which are symmetrical and arranged along the axial direction of the rotating shaft (7), and a protrusion (702) is formed at the connection between the two groups of spiral grooves (701).
5. The rolling forward punching online monitoring and inspection equipment for coordinating punching action according to claim 1 is characterized in that: The telescopic frame comprises a follower (13) detachably connected to the upper mold (4), and a first abutment shaft (14) is mounted on the follower (13); The telescopic frame body further comprises a telescopic frame (15) slidably fitted with the follower (13); the telescopic frame (15) is provided with a second abutment shaft (16) parallel to the first abutment shaft (14); The first abutment shaft (14) and the second abutment shaft (16) form two sets of abutment portions; The follower (13) and the telescopic frame (15) are connected via a sliding sleeve.
6. The rolling forward punching online monitoring and inspection equipment for coordinating punching action according to claim 5 is characterized in that: The sliding kit comprises a hysteresis groove (1301) arranged along the length direction of the follower (13), and a hysteresis shaft (1501) connected to the telescopic frame (15); when the follower (13) descends to the lowest point of the stroke, the hysteresis shaft (1501) can slide in the hysteresis groove (1301).
7. The rolling forward punching online monitoring and inspection equipment for coordinating punching action according to claim 2 is characterized in that: Also includes: An air supply head (18) connected to a linear drive module (17) arranged on the support frame (2); the air supply head (18) is arranged in a rectangular parallelepiped, and conductive grooves (1801) are arranged on four sides of the air supply head (18); Two groups of right-angled blocking pieces (19) are provided and are slidably arranged on the inner side of the air supply head (18); the right-angled blocking pieces (19) are provided with a connecting groove (1901) adapted to the conducting groove (1801); A switching component connects the two groups of right-angle blocking members (19), and the switching component cooperates with the two groups of trigger members (24) arranged on the support frame (2), so that when the air supply head (18) moves to the end of the stroke, the air supply head (18) can be connected to the conducting groove (1801) on one side of the upper mold (4) and the lower mold (3).
8. The rolling forward punching online monitoring and inspection equipment for coordinating punching action according to claim 7 is characterized in that: The switching assembly comprises a rotating disk (22) rotatably mounted on the air supply head (18), the rotating disk (22) being symmetrically provided with two groups of abutment protrusions (23), the abutment protrusions (23) being adapted to the trigger member (24); An inclined guide surface (2401) is formed on one end of the trigger member (24) facing the rotating disk (22); the inclined guide surface (2401) cooperates with the abutting protrusion (23) to enable the rotating disk (22) to rotate; The switching assembly also includes a connection kit that connects the rotating disk (22) and the two sets of right-angle blocking members (19).
9. The online monitoring and inspection equipment for rolling forward punching in coordination with punching action according to claim 8 is characterized in that: The connection kit comprises a connection shaft (20) fixedly connected to the right-angle blocking piece (19) and passing through the air supply head (18); a second protruding shaft (21) is provided at one end of the connection shaft (20) away from the right-angle blocking piece (19); The connection kit also includes an engaging groove (2201) provided on the rotating disk (22), and the two groups of the second convex shafts (21) are capable of sliding in the engaging groove (2201).
10. A method for inspecting using the online monitoring and inspection equipment for rolling forward punching in cooperation with punching action as claimed in any one of claims 1 to 9, characterized in that: The following steps are involved: Step 1: Under the action of the limit assembly, the visual inspection device (6) is in an upward deflection state. At this time, when the stamping is completed, the visual inspection device (6) can first inspect the upper mold (4); Step 2: When the upper mold (4) rises to the end of the stroke, one set of abutment portions on the telescopic frame cooperates with the trigger plate (8), so that the visual inspection device (6) switches from an upward deflection state to an upward deflection state, so as to inspect the lower mold (3); Step 3: When the upper mold (4) moves downward to perform a punching action, the upper mold (4) can drive the telescopic frame to move again, so that the visual inspection device (6) returns to an upwardly deflected state; Step 4: Repeat the above steps 1 to 3, so that the visual inspection device (6) can cooperate with the stamping equipment (1) to perform visual inspection.
Citation Information
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