Shearing equipment and shearing process for aircraft seat spring production steel
By designing automated aircraft seat springs to produce steel shear equipment, online inspection and separation are realized, waste and inspection costs caused by defects before steel forming are solved, and production efficiency and product quality are improved.
Patent Information
- Application Number
- CN202510266120.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-07
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2045-03-07
AI Technical Summary
During the production process of aircraft seat springs, steel needs shear treatment before forming to remove rolling defects and optimize stress distribution. However, in the prior art, due to improper process, the wire diameter or roundness is insufficient, resulting in waste and increased subsequent inspection costs.
A shearing equipment for producing steel with airplane seat spring is designed, including a spring forming machine, a fully automatic line feeder, a laser diameter measuring instrument and a classification mechanism. Automatic detection and separation are achieved through a PLC controller, and steel that does not meet the requirements is converted online to produce products of other specifications to avoid waste.
It realizes online inspection and separation of steel before spring forming, ensuring that springs that meet the requirements are produced, avoiding waste and subsequent inspection costs, and improving production efficiency and product quality.
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Figure CN119747531A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of spring production, and in particular to a shearing device and a shearing process for producing steel for aircraft seat springs. Background Art
[0002] The springs used in aircraft seats are mainly used to provide elastic support and shock absorption.
[0003] Specifically, the functions of these springs include: Shock-absorbing spring: A shock-absorbing spring is installed under the seat to reduce the vibration of the seat during flight and improve the passenger's comfort experience.
[0004] Adjustment Springs: In aircraft seat adjustment mechanisms, springs are used to provide resilient support, control the recline angle of the seat, and provide controlled actuation of the seat from the bed position to the upright position.
[0005] Safety Spring: In an aircraft seat belt retractor, a spring is used to keep the belt taut so that it can be quickly retracted and to release the belt quickly in an emergency.
[0006] Based on the above information, it can be determined that the types of springs used in aircraft seats mainly include compression springs and extension springs; compression springs are often used to provide elastic support and shock absorption, while extension springs are used to control the seat's tilt angle and seat position adjustment.
[0007] The springs used in aircraft have relatively high quality requirements, with particular attention paid to the material, elasticity and durability of the springs to ensure optimal comfort and safety during flight.
[0008] The steel used to produce springs needs to be sheared before production. The main reasons are: Using shear strain to store energy: The mechanical energy storage of a spring is equal to strain and stress (energy = force × displacement). Under the same stress, the greater the strain, the more mechanical energy can be stored. Since the elastic modulus of the normal strain (tension and compression strain) of metal materials is much larger than the elastic modulus of the shear strain (shear), the elastic energy storage of metals can be more effectively utilized through shearing.
[0009] Optimize stress distribution: For springs with non-axisymmetric shapes, such as tank suspension springs, shearing can make the stress distribution on the cross section more uniform, thereby improving the performance and life of the spring.
[0010] Removing rolling defects: After rolling, the steel may have irregular deformation parts at the head, tail and edge. These parts need to be sheared off to ensure the dimensional accuracy and surface quality of the spring.
[0011] In summary, the shearing process of spring steel is to more effectively utilize the elastic properties of the material, optimize stress distribution, remove manufacturing defects, and meet the needs of specific applications.
[0012] Spring steel is usually cut to a fixed length before production, but during the production process, spring steel is formed by drawing, winding and other processes. In this process, improper process may cause the diameter or roundness of the steel wire to be insufficient. If springs are produced using spring steel with such defects, the produced springs will be eliminated in subsequent testing and cannot be used, resulting in waste.
[0013] Therefore, we propose a shearing device and a shearing process for producing steel for aircraft seat springs. Summary of the invention
[0014] In view of this, the present invention provides a shearing device and a shearing process for producing steel for aircraft seat springs, which are used to solve the problem in the prior art that during the production of aircraft seat springs, some products that do not meet the requirements are wasted and the inspection cost is easily increased in the subsequent process.
[0015] A shearing device for producing steel for aircraft seat springs, comprising a spring forming machine, a support frame fixedly mounted on the spring forming machine, a hydraulic cylinder mounted on the support frame, and a shearing knife mounted on the lower end of a telescopic rod of the hydraulic cylinder; A fully automatic wire feeding machine is installed on the support frame, and the wire outlet nozzle of the fully automatic wire feeding machine is arranged directly below the shearing knife; Wherein, the support frame is also equipped with a cleaning mechanism for cleaning the surface of the spring steel; and laser diameter gauges for online measurement of spring steel diameter and roundness; The spring forming machine is also provided with a classification mechanism, wherein the classification mechanism is used to store formed springs with different quality requirements separately; It also includes a PLC controller, the signal output end of the laser diameter meter is connected to the signal input end of the PLC controller, and the spring forming machine, the full-automatic wire feeding machine, the classification mechanism and the hydraulic cylinder are respectively controlled by the PLC controller.
[0016] Preferably, the cleaning mechanism comprises a sleeve, a circular hole is provided at the center of one end of the sleeve, and a pneumatic quick connector is installed on the end of the sleeve, an end cover is installed at the other end of the sleeve, an opening is provided in the middle of the end cover, a linear bearing is fixedly installed inside the sleeve, a cylinder is movably installed inside the linear bearing, a turbine blade is fixedly connected to the inner wall of the cylinder, a circle is connected to the center of the cylinder through the turbine blade, and bristles are fixedly connected inside the circle; wherein the air outlet at one end of the pneumatic quick connector is aligned with the position of the turbine blade; the pneumatic quick connector is connected with the pneumatic quick connector through a compressed air source, and the turbine blade is driven to rotate by high-speed air pressure, so that the surface of the spring steel can be cleaned by the bristles.
[0017] Preferably, a vibration motor is fixedly mounted on the outer wall of the sleeve, a spring bellows is installed inside the sleeve, one end of the spring bellows abuts against one side surface of the end cover, and the other end of the spring bellows is fixedly connected to a thrust bearing, and one side surface of the thrust bearing abuts against one end of the cylinder.
[0018] Preferably, the bristles are arranged in groups on the inner wall of the circle, and each group of bristles is arranged in an arc shape, and a uniform spacing is provided between two groups of bristles.
[0019] Preferably, the laser diameter gauge is mounted on the spring steel material, and the laser diameter gauge can be translated along the axial direction of the spring steel material through a translation mechanism.
[0020] Preferably, the above-mentioned translation mechanism includes two sets of sliding sleeves fixedly connected to one side of the laser diameter gauge, a sliding rod is slidably installed inside the sliding sleeve, the end of the sliding rod is fixedly connected to a support frame, an electric push rod is fixedly installed on the support frame, one end of the piston rod of the electric push rod is fixedly connected to one side of the laser diameter gauge through a connecting rod, and the electric push rod is controlled by the PLC controller.
[0021] Preferably, the above-mentioned classification mechanism includes a support plate, a support frame is fixedly connected to the top center of the support plate, and openings are respectively provided at both ends of the support frame; storage box A and storage box B are respectively placed at the top ends of the support plate, and a triangular material receiving block is slidably installed on the inner upper part of the support frame. The triangular material receiving block can move horizontally driven by a driving mechanism, so that the formed springs that fall into the inside of the support frame can be selectively dropped into storage box A or storage box B.
[0022] Preferably, two parallel sliding grooves are respectively provided on the inner walls on both sides of the support frame, and sliding blocks are respectively fixedly connected to the side walls on both sides of the triangular receiving block, and the sliding blocks are slidably installed in the sliding grooves.
[0023] Preferably, the above-mentioned driving mechanism includes a forward and reverse motor fixedly mounted on the outside of the support frame, the output shaft of the forward and reverse motor passes through the interior of the support frame and is fixedly mounted with a gear, one side of the triangular connecting block is fixedly connected with a rack, the gear is meshingly connected with the rack, and the forward and reverse motor is controlled by the PLC controller.
[0024] The present invention also provides a shearing process for steel materials for producing aircraft seat springs, which uses the above-mentioned shearing equipment for steel materials for producing aircraft seat springs, and specifically includes the following steps: S1. Set the production data parameters of two types of springs on the PLC controller. The production data parameters are used to control the spring forming mechanism to produce springs of different types; one of them is the parameter required for the production of high-quality springs, and the other is the parameter required for the production of low-quality springs; S2. When the laser diameter gauge detects that the diameter of the spring steel does not meet the production parameters of high-quality springs, mark the current position, that is, the length from this position to the outlet nozzle of the automatic wire feeding machine, which is at least enough to produce a high-quality spring; after producing a high-quality spring, cut it off; S3, then controlling the spring forming machine to execute the process corresponding to the parameters required for the production of low-quality springs, and producing low-quality springs; S4, simultaneously controlling the classification mechanism to switch, and cutting off the low-quality springs after the production is completed; storing the low-quality springs and high-quality springs separately; S5. When the laser diameter gauge detects that the diameter of the spring steel meets the requirement, the process is switched to the process corresponding to the parameters required for high-quality spring production in the same way as steps S2-S4, and the classification mechanism is controlled to switch at the same time, so as to store them separately.
[0025] Implementing the embodiments of the present invention will have the following beneficial effects: The shearing equipment used to produce the steel for the above-mentioned aircraft seat springs was adopted; The spring steel is tested before spring forming. The spring steel that meets the requirements will continue to produce qualified products. The spring steel that does not meet the requirements will be directly detected and converted online to produce other products with required specifications, which will not cause waste. At the same time, it is directly separated into two products during production; there is no need to detect and select in the subsequent process, saving process costs; If there is no need to produce other products (low quality requirements) during production, and all spring steel materials that meet the requirements are used as much as possible, it is also possible to directly cut off the spring steel wires directly through the marked position after the laser diameter gauge is tested, and after the wires come out of the outlet nozzle of the spring steel automatic wire feeding machine, the wires can be directly cut off by the shear knife; The cleaning mechanism can be used to perform online cleaning directly, which can not only improve the detection accuracy of the laser diameter gauge and avoid false detection, but also remove dust adhering to the surface of the spring steel, facilitating subsequent spring forming production. The cleaning mechanism has a simple structure and cleans without dead angles, making it easy to implement. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0027] in: Figure 1 A schematic diagram of the structure of a shearing device for producing steel for aircraft seat springs in one embodiment; Figure 2 A schematic diagram of the structure of a cleaning mechanism and a laser diameter measuring instrument in one embodiment; Figure 3 A schematic diagram of an exploded structure of a cleaning mechanism in one embodiment; Figure 4 is a schematic structural diagram of a translation mechanism in one embodiment; Figure 5 It is a schematic diagram of the exploded structure of the classification mechanism in one embodiment; Figure 6 It is a schematic diagram of the structure of a cylinder in one embodiment; Figure 7 It is a schematic diagram of the layout structure of the bristles on the inner wall of the circle in one embodiment.
[0028] Reference numerals: 100, spring forming machine; 200, support frame; 201, hydraulic cylinder; 202, shearing knife; 300, fully automatic wire feeding machine; 301, wire outlet nozzle; 400, classification mechanism; 401, support plate; 402, support frame; 403, storage box A; 404, storage box B; 405, forward and reverse motor; 406, gear; 407, opening; 408, chute; 409, triangular receiving block; 410, slider; 411, rack; 500, cleaning mechanism; 501, vibration motor; 502, sleeve; 503, gas quick connector; 504, round hole; 505, end cover; 506, open end; 507, linear bearing; 508, cylinder; 509, turbine blade; 510, circle; 511, bristles; 512, spring bellows; 513, thrust bearing; 600, laser diameter gauge; 700, spring steel; 800, translation mechanism; 801, sleeve; 802, connecting rod; 803, slide rod; 804, electric push rod. DETAILED DESCRIPTION
[0029] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by technicians in the technical field of the present application; the terms used in the specification of the application herein are only for the purpose of describing specific embodiments and are not intended to limit the present application; the terms "including" and "having" and any variations thereof in the specification and claims of the present application and the above-mentioned drawings are intended to cover non-exclusive inclusions. The terms "first", "second", etc. in the specification and claims of the present application or the above-mentioned drawings are used to distinguish different objects, not to describe a specific order.
[0030] Reference to "embodiments" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present application. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.
[0031] In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the accompanying drawings.
[0032] Embodiment 1: See also Figure 1-Figure 7 A shearing device for producing steel for aircraft seat springs includes a spring forming machine 100, a support frame 200 is fixedly mounted on the spring forming machine 100, a hydraulic cylinder 201 is mounted on the support frame 200, and a shearing knife 202 is mounted at the lower end of the telescopic rod of the hydraulic cylinder 201; a fully automatic wire feeding machine 300 is mounted on the support frame 200, and a wire outlet nozzle 301 of the fully automatic wire feeding machine 300 is arranged directly below the shearing knife 202; The support frame 200 is also provided with a cleaning mechanism 500 for cleaning the surface of the spring steel material 700; and a laser diameter measuring instrument 600 for online measuring the diameter and roundness of the spring steel material 700; the spring forming machine 100 is also provided with a classification mechanism 400, wherein the classification mechanism 400 is used to store formed springs with different quality requirements separately; During implementation, a PLC controller (not shown) is also included. The signal output end of the laser diameter gauge 600 is connected to the signal input end of the PLC controller. The spring forming machine 100, the fully automatic wire feeding machine 300, the classification mechanism 400 and the hydraulic cylinder 201 are respectively controlled by the PLC controller.
[0033] Among them, the fully automatic wire feeding machine 300 is composed of a material tray, a base, a motor, a reducer, a frequency converter, an induction switch, a relay and electrical components, and is responsible for automatically, continuously and efficiently feeding the wire to the designated processing position or the next process. The fully automatic wire feeding machine 300 is an existing technology.
[0034] Among them, the spring forming machine 100 is an automated device specially used for manufacturing various types of springs, which can form metal wire into the required spring shape through steps such as curling, compressing, and stretching, and also belongs to the prior art.
[0035] like Figure 3 As shown in , the cleaning mechanism 500 includes a sleeve 502, a circular hole 504 is provided at the center of one end of the sleeve 502, and a gas quick connector 503 is also installed on the end of the sleeve 502, an end cover 505 is installed at the other end of the sleeve 502, and an opening 506 is provided in the middle of the end cover 505, a linear bearing 507 is fixedly installed inside the sleeve 502, a cylinder 508 is movably installed inside the linear bearing 507, a turbine blade 509 is fixedly connected to the inner wall of the cylinder 508, a circle 510 is connected to the center of the cylinder 508 through the turbine blade 509, and a brush 511 is fixedly connected inside the circle 510; wherein the air outlet at one end of the gas quick connector 503 is aligned with the position of the turbine blade 509; the gas source is connected to the gas quick connector 503, and the high-speed air pressure is used to drive the turbine blade 509 to rotate, so that the surface of the spring steel 700 can be cleaned by the brush 511 (the brush 511 can be selected from pig bristles).
[0036] When the cleaning mechanism 500 is in use, the compressed air source is connected to the air quick connector 503 , and the compressed air blows the turbine blades 509 to rotate the circle 510 , and at the same time drives the bristles 511 to clean the surface of the spring steel 700 .
[0037] When implementing, Figure 2 As shown in , a vibration motor 501 is fixedly mounted on the outer wall of the sleeve 502, a spring bellows 512 is mounted inside the sleeve 502, one end of the spring bellows 512 abuts against one side surface of the end cover 505, and the other end of the spring bellows 512 is fixedly connected to a thrust bearing 513, one side surface of the thrust bearing 513 abuts against one end of the cylinder 508. The use of the vibration motor 501 can increase the vibration of the bristles 511 during cleaning, thereby improving the cleaning effect.
[0038] When implementing, Figure 6 and Figure 7In the embodiment, the bristles 511 are arranged in groups on the inner wall of the circle 510, and each group of bristles 511 is arranged in an arc shape, and a uniform spacing is provided between two groups of bristles 511. The spacing gaps are convenient for dust removal under high pressure.
[0039] When implementing, Figure 5 As shown, the classification mechanism 400 includes a support plate 401, a support frame 402 is fixedly connected to the top center of the support plate 401, and openings 407 are respectively provided at both ends of the support frame 402; storage box A403 and storage box B404 are respectively placed at the top ends of the support plate 401, and a triangular material receiving block 409 is slidably installed on the inner upper part of the support frame 402. The triangular material receiving block 409 can move horizontally driven by the driving mechanism, so that the formed springs that fall into the inside of the support frame 402 can be selectively dropped into the storage box A403 or the storage box B404.
[0040] Specifically, two parallel sliding grooves 408 are respectively opened on the inner walls on both sides of the support frame 402, and sliding blocks 410 are respectively fixedly connected to the side walls on both sides of the triangular receiving block 409, and the sliding blocks 410 are slidably installed in the sliding grooves 408.
[0041] During implementation, the driving mechanism includes a forward and reverse motor 405 fixedly mounted on the outside of the support frame 402, the output shaft of the forward and reverse motor 405 passes through the interior of the support frame 402 and is fixedly mounted with a gear 406, one side of the triangular receiving block 409 is fixedly connected with a rack 411, the gear 406 is meshingly connected with the rack 411, and the forward and reverse motor 405 is controlled by a PLC controller.
[0042] Specifically, a shearing process for producing steel for aircraft seat springs, using the above-mentioned shearing equipment for producing steel for aircraft seat springs, specifically comprises the following steps: S1. Set the production data parameters of two types of springs on the PLC controller. The production data parameters are used to control the spring forming mechanism to produce springs of different types; one of them is the parameter required for the production of high-quality springs, and the other is the parameter required for the production of low-quality springs; S2. When the laser diameter gauge 600 detects that the diameter of the spring steel material 700 does not meet the high-quality spring production parameters, the current position is marked, that is, the length of the current position reaching the outlet nozzle 301 of the full-automatic wire feeding machine 300, which is at least sufficient to produce a high-quality spring; after producing a high-quality spring, it is cut off; S3, then controlling the spring forming machine 100 to execute the process corresponding to the parameters required for the production of low-quality springs, and producing low-quality springs; S4, simultaneously controlling the classification mechanism 400 to switch, and cutting off the low-quality springs after the production is completed; storing the produced low-quality springs separately from the high-quality springs; S5. When the laser diameter gauge 600 detects that the diameter of the spring steel 700 meets the requirement, the process is switched to the process corresponding to the parameters required for high-quality spring production in the same manner as steps S2-S4, and the classification mechanism 400 is controlled to switch, so as to store them separately.
[0043] Embodiment 2: Different from the first embodiment, the laser diameter meter 600 is mounted on the spring steel material 700 , and the laser diameter meter 600 can be translated along the axial direction of the spring steel material 700 through the translation mechanism 800 .
[0044] Specifically, the translation mechanism 800 includes two sets of sliding sleeves 801 fixedly connected to one side of the laser diameter gauge 600, a sliding rod 803 is slidably installed inside the sliding sleeve 801, and the end of the sliding rod 803 is fixedly connected to the support frame 200. An electric push rod 804 is fixedly installed on the support frame 200. One end of the piston rod of the electric push rod 804 is fixedly connected to one side of the laser diameter gauge 600 through a connecting rod 802, and the electric push rod 804 is controlled by a PLC controller.
[0045] The translation mechanism 800 is used to adjust the distance between the laser diameter gauge 600 and the wire outlet nozzle 301 of the full-automatic wire feeding machine 300. Assuming that this distance is L, during implementation, the length of L can be adjusted by the translation mechanism 800, and the length of the spring steel material used to produce an aircraft seat spring (high-quality spring) remains unchanged (the length is a), and the length of the spring steel material used to produce a spring for other purposes (low-quality spring) remains unchanged (the length is b), wherein L is at least greater than a and b; in this way, during production, if a non-compliant situation is detected, the production of the spring currently being produced can also be completed.
[0046] Obviously, the embodiments described above are only some embodiments of the present application, rather than all embodiments. The preferred embodiments of the present application are given in the accompanying drawings, but they do not limit the patent scope of the present application. The present application can be implemented in many different forms. On the contrary, the purpose of providing these embodiments is to make the understanding of the disclosure of the present application more thorough and comprehensive. Although the present application is described in detail with reference to the aforementioned embodiments, for those skilled in the art, it is still possible to modify the technical solutions recorded in the aforementioned specific implementation methods, or to perform equivalent replacement of some of the technical features therein. Any equivalent structure made using the contents of the specification and drawings of this application, directly or indirectly used in other related technical fields, is similarly within the scope of patent protection of this application.
Claims
1. A shearing device for producing steel for aircraft seat springs, characterized in that: include: A spring forming machine (100), wherein a support frame (200) is fixedly mounted on the spring forming machine (100), a hydraulic cylinder (201) is mounted on the support frame (200), and a shearing knife (202) is mounted on the lower end of a telescopic rod of the hydraulic cylinder (201); A fully automatic wire feeding machine (300) is installed on the support frame (200), and a wire outlet nozzle (301) of the fully automatic wire feeding machine (300) is arranged directly below the shearing knife (202); Wherein, a cleaning mechanism (500) for cleaning the surface of the spring steel material (700) is also installed on the support frame (200); and a laser diameter gauge (600) for online measurement of diameter and roundness of spring steel (700); The spring forming machine (100) is also provided with a classification mechanism (400), wherein the classification mechanism (400) is used to store formed springs with different quality requirements separately; It also includes a PLC controller, wherein a signal output end of the laser diameter measuring instrument (600) is connected to a signal input end of the PLC controller, and the spring forming machine (100), the fully automatic wire feeding machine (300), the classification mechanism (400) and the hydraulic cylinder (201) are respectively controlled by the PLC controller.
2. The shearing equipment for producing steel for aircraft seat springs according to claim 1, characterized in that: The cleaning mechanism (500) comprises a sleeve (502), a circular hole (504) is provided at the centre of one end of the sleeve (502), and a gas quick connector (503) is also installed on the end of the sleeve (502), an end cover (505) is installed at the other end of the sleeve (502), an opening (506) is provided in the middle of the end cover (505), a linear bearing (507) is fixedly installed inside the sleeve (502), a cylinder (508) is movably installed inside the linear bearing (507), a turbine blade (509) is fixedly connected to the inner wall of the cylinder (508), a circle (510) is connected to the centre of the cylinder (508) via the turbine blade (509), and bristles (511) are fixedly connected inside the circle (510); The air outlet at one end of the air quick connector (503) is aligned with the position of the turbine blade (509); a compressed air source is connected to the air quick connector (503), and the turbine blade (509) is driven to rotate by high-speed air pressure, so that the surface of the spring steel (700) can be cleaned by the bristles (511).
3. The shearing equipment for producing steel for aircraft seat springs according to claim 2, characterized in that: A vibration motor (501) is fixedly mounted on the outer wall of the sleeve (502), a spring bellows (512) is mounted inside the sleeve (502), one end of the spring bellows (512) abuts against a side surface of the end cover (505), and the other end of the spring bellows (512) is fixedly connected to a thrust bearing (513), and one side surface of the thrust bearing (513) abuts against one end of the cylinder (508).
4. The shearing equipment for producing steel for aircraft seat springs according to claim 3, characterized in that: The bristles (511) are arranged in groups on the inner wall of the circle (510), and each group of bristles (511) is arranged in an arc shape, and a uniform spacing is provided between two groups of bristles (511).
5. The shearing equipment for producing steel for aircraft seat springs according to claim 1, characterized in that: The laser diameter gauge (600) is mounted on the spring steel material (700), and the laser diameter gauge (600) can be translated along the axial direction of the spring steel material (700) via a translation mechanism (800).
6. The shearing equipment for producing steel for aircraft seat springs according to claim 5, characterized in that: The translation mechanism (800) comprises two sets of sliding sleeves (801) fixedly connected to one side of the laser diameter gauge (600); a sliding rod (803) is slidably mounted inside the sliding sleeve (801); the end of the sliding rod (803) is fixedly connected to a support frame (200); an electric push rod (804) is fixedly mounted on the support frame (200); one end of the piston rod of the electric push rod (804) is fixedly connected to one side of the laser diameter gauge (600) via a connecting rod (802); and the electric push rod (804) is controlled by the PLC controller.
7. The shearing equipment for producing steel for aircraft seat springs according to claim 1, characterized in that: The classification mechanism (400) comprises a support plate (401), the top center of the support plate (401) is fixedly connected to a support frame (402), and both ends of the support frame (402) are respectively provided with openings (407); storage boxes A (403) and storage boxes B (404) are respectively placed at the top ends of the support plate (401), and a triangular material receiving block (409) is slidably installed on the inner upper part of the support frame (402), and the triangular material receiving block (409) can be moved horizontally under the drive of a driving mechanism, so that the molded springs that fall into the support frame (402) are selectively dropped into the storage box A (403) or the storage box B (404).
8. The shearing equipment for producing steel for aircraft seat springs according to claim 7, characterized in that: Two parallel sliding grooves (408) are respectively provided on the inner walls on both sides of the support frame (402), and sliding blocks (410) are respectively fixedly connected to the side walls on both sides of the triangular material receiving block (409), and the sliding blocks (410) are slidably installed in the sliding grooves (408).
9. The shearing equipment for producing steel for aircraft seat springs according to claim 7, characterized in that: The driving mechanism comprises a forward and reverse motor (405) fixedly mounted on the outside of the support frame (402); an output shaft of the forward and reverse motor (405) passes through the interior of the support frame (402) and is fixedly sleeved with a gear (406); a rack (411) is fixedly connected to one side of the triangular material receiving block (409); the gear (406) is meshingly connected to the rack (411); and the forward and reverse motor (405) is controlled by the PLC controller.
10. A shearing process for producing steel for aircraft seat springs, characterized in that: The shearing device for producing steel for aircraft seat springs according to any one of claims 1 to 9 comprises the following steps: S1. Set the production data parameters of two types of springs on the PLC controller. The production data parameters are used to control the spring forming mechanism to produce springs of different types; one of them is the parameter required for the production of high-quality springs, and the other is the parameter required for the production of low-quality springs; S2. When the laser diameter gauge (600) detects that the diameter of the spring steel (700) does not meet the high-quality spring production parameters, the current position is marked, i.e., the length of the wire outlet nozzle (301) of the automatic wire feeding machine (300) is reached at this position, and the length is at least sufficient to produce a high-quality spring; after producing a high-quality spring, the spring is cut off; S3, then controlling the spring forming machine (100) to execute a process corresponding to the parameters required for the production of low-quality springs, and producing low-quality springs; S4, simultaneously controlling the classification mechanism (400) to switch, and cutting off the low-quality springs after the production is completed; and storing the produced low-quality springs separately from the high-quality springs; S5. When the laser diameter gauge (600) detects that the diameter of the spring steel (700) meets the requirement, the process is switched to the process corresponding to the parameters required for high-quality spring production in the same manner as steps S2-S4, and the classification mechanism (400) is controlled to switch, so as to store them separately.
Citation Information
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