A rotary grinding device for gear processing
By designing a rotary grinding device including a support table, a support group, a fixing mechanism and a grinding mechanism, the problem of being unable to polish the fixed blocked side in the prior art is solved, and effective polishing of the upper and lower end surfaces of the gears and expansion of the scope of application are achieved.
Patent Information
- Application Number
- CN202411976444.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-04-04
AI Technical Summary
The existing rotary grinding device for gear processing cannot effectively polish the fixed obstructed side.
A rotary grinding device including a support table, a support group, a fixing mechanism and a grinding mechanism is designed. Through the combination of external air pumps, ventilation iron pipes, joints and air distributors, the fixing assembly can fix gears of different types and sizes, and use them with motors, transmission wheels and belts, so that the device can polish the upper and lower ends of the gears.
Effective polishing of the upper and lower end surfaces of the gear is achieved, the scope of application of the device is expanded, and by setting up fixed components, multiple gears can be fixed and waited for polishing, improving working efficiency.
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Figure CN119747760A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of gear processing, and in particular to a rotary grinding device for gear processing. Background Art
[0002] Gears, as a common mechanical transmission element, are widely used in many industrial fields. In order to ensure the quality and precision of gears, grinding is usually required to eliminate burrs and irregular shapes on the surface, thereby ensuring better operating performance and life of the gears. Therefore, a rotary grinding device for gear processing is needed.
[0003] Chinese patent announcement number CN117983900B discloses a rotary grinding device for gear processing, comprising a grinding seat, a gear clamp is installed on the grinding seat, and a lifting seat is movably installed on the grinding seat through a support, a rotating seat is rotatably installed on the lifting seat, and a grinding assembly is arranged on the rotating seat, a folding groove and an inclined water tank are arranged on the grinding seat, and a magnetic suction plate is embedded and installed in the inclined water tank, and the folding groove is located on both sides of the inclined water tank, a protective plate is rotatably installed on the folding groove through a folding axis, and the folding axis is connected to a rotating driving structure arranged in the grinding seat, a pushing seat is fixedly installed in the inclined water tank, and a telescopic structure is arranged in the pushing seat, a push plate is connected to the telescopic structure, and side plates are rotatably installed on both sides of the push plate, when the push plate is retracted, the side plates are tilted and folded, and when the push plate is extended, the side plates pop up to a state flush with the push plate; the purpose of flexibly grinding gears and providing protection, and effectively separating and collecting grinding waste is achieved; but the following defects still exist in the implementation process:
[0004] During the implementation of the above patent document, although the gear grinding is performed flexibly and protection is provided, and grinding waste is effectively separated and collected, there is a problem that the device cannot grind the obstructed side used for fixing. Summary of the invention
[0005] The main purpose of the present invention is to provide a rotary grinding device for gear processing, which can effectively solve the problem that the device cannot grind the blocked side used for fixing.
[0006] To achieve the above object, the technical solution adopted by the present invention is:
[0007] A rotary grinding device for gear processing comprises a support table, a grinding mechanism is fixedly connected to the right side of the upper end of the support table, a support group is fixedly connected to the middle of the upper end of the support table, a motor 2 is fixedly connected to the middle of the lower end of the support table, a fixing mechanism is provided in the middle of the support group, a transmission wheel 2 is fixedly connected to the lower side of the fixing mechanism and the output end of the motor 2, and the two transmission wheels 2 are connected by a belt.
[0008] Preferably, the fixing mechanism includes a rotating shaft, the lower side of the outer surface of the rotating shaft is rotatably connected to the inner cavity of the mounting groove opened in the middle part of the upper end of the supporting platform, the lower end of the rotating shaft is fixedly connected to the upper end of the second transmission wheel located on the front side, the upper side of the outer surface of the rotating shaft is fixedly connected with a clamping assembly, the outer surface of the clamping assembly is fixed with a fixing ring 2, the upper side of the inner cavity of the rotating shaft is fixedly connected with an air distribution disk, the input end of the air distribution disk is rotatably connected with a joint 1, the upper end of the joint 1 is fixedly connected with a ventilation iron pipe, four connecting pipe components in an annular array are provided in the middle part of the outer surface of the air distribution disk, four fixing components in an annular array are commonly provided between the fixing ring 2 and the clamping assembly, and the sides of the four fixing components close to each other are rotatably connected with the output ends of the four connecting pipe components respectively.
[0009] Preferably, the clamping assembly includes a fixed circular sleeve 1, the outer surface of which is provided with four connecting rods in an annular array, the ends of the four connecting rods away from each other are commonly fixedly connected to the inner surface of the fixed ring 2, the middle part of the inner cavity of the fixed circular sleeve 1 is provided with four rotating holes in an annular array, and the positions of the four connecting rods are respectively staggered with the four rotating holes, four mounting grooves in an annular array are commonly provided between the upper and lower ends of the fixed circular sleeve 1, the inner cavity of the mounting groove 1 on the same side is provided with convex blocks symmetrical up and down, the ends of the two convex blocks on the same side that are close to each other are both provided with two springs, the opposite surfaces of the two springs on the same side are commonly fixedly connected to the middle part of the inner cavity of the mounting groove 1, the inner cavity of the rotating hole on the same side is communicated with the inner cavity of the mounting groove 1, and the inner cavity of the fixed circular sleeve 1 is fixedly connected to the upper side of the outer surface of the rotating shaft.
[0010] Preferably, the four fixing components each include a fixing circular sleeve two, the four fixing circular sleeve two inner cavities close to the fixing ring two are fixedly connected with a fixing column one, the four fixing column one inner cavities away from the fixing ring two are fixedly connected with a cylinder one, the four fixing column one ends away from the cylinder one are fixedly connected with a bevel gear, the middle parts of the inner cavities of the four fixing circular sleeves two are provided with an air pipe one, the middle parts of the outer surfaces of the four fixing circular sleeves two close to the air pipe one are provided with an air pipe two, the middle parts of the inner cavities of the four fixing circular sleeves two away from the fixing ring two are fixedly connected with a clamping group, the clamping group on the same side is connected to the cylinder one through the air pipe one and the air pipe two respectively, the output end of the cylinder one on the same side and the side of the clamping group close to the cylinder one are fixedly connected with a clamping block, the output ends of the four cylinders one are fixedly connected with a sliding rod one, the outer surfaces of the four sliding rods one are respectively slidably connected to the inner cavities of the four fixing columns one, and the outer surfaces of the four fixing columns one are commonly rotatably connected to the middle part of the inner surface of the fixing ring two.
[0011] Preferably, the four clamping groups each include a fixed column two, the four fixed column two inner cavities on the sides close to each other are fixedly connected with a joint two, the four joint two output ends are fixedly connected with an electrically controlled air valve, the four joint two input ends are respectively rotatably connected to the four taking over component output ends, the four fixed column two sides away from each other are fixedly connected with a cylinder two, the four cylinder two output ends are respectively fixedly connected to four clamping blocks away from cylinder one, the four cylinder two output ends are fixedly connected with a slide bar two, the outer surfaces of the four slide bar twos are respectively slidably connected to the inner cavities of the four fixed column twos, the two air inlets of the cylinder two and the cylinder one on the same side are respectively connected through the air pipe one and the air pipe two, and the input ends of the air pipe one and the air pipe two are commonly fixedly connected to the output end of the electrically controlled air valve, the middle parts of the outer surfaces of the four fixed column twos are provided with upper and lower symmetrical card grooves, the outer surfaces of the four fixed column twos are respectively rotatably connected to the inner cavities of the four rotating holes, and the inner cavities of the two card grooves on the same side are respectively slidably connected to the sides of the two convex blocks close to each other.
[0012] Preferably, the support group includes a fixing ring 1, the upper and lower ends of which are fixedly connected to clamping plate parts, and the two clamping plate parts are symmetrically arranged, a rotation groove is opened on the lower side of the inner cavity of the fixing ring 1, a fan-shaped tooth plate is fixedly connected to the rear part of the lower side of the inner cavity of the fixing ring 1, and arc grooves are opened on the rear sides of the opposite surfaces of the two clamping plate parts.
[0013] Preferably, the inner cavity of the rotating groove is rotatably connected to the lower side of the outer surface of the second fixing ring, the lower end of the fixing ring is fixedly connected to the middle of the upper end of the support platform, and the middle parts of the opposite surfaces of the two clamping plate parts are respectively fitted with the upper and lower ends of the first fixing circular sleeve.
[0014] Preferably, the grinding mechanism comprises a support column, an electric telescopic rod is fixedly connected to the middle part of the inner cavity of the support column, and the inner cavity of the support column is provided with a sliding rod three that is symmetrical front and rear, and the upper ends of the two sliding rods three and the output end of the electric telescopic rod are commonly fixedly connected with an L-shaped plate, and the middle part of the upper end of the L-shaped plate is fixedly connected to a motor one, and a mounting groove two is provided on the left side of the upper end of the L-shaped plate, and a grinding group is rotatably connected to the left side of the inner cavity of the mounting groove two, and a gear one is rotatably connected to the right side of the inner cavity of the mounting groove two, and the outer surface of the gear one is meshed with the middle part of the grinding group, and a transmission wheel one is provided at the middle part of the upper end of the L-shaped plate and the upper end of the gear one, and the output end of the motor one is fixedly connected to the upper end of the transmission wheel one on the right side, and the lower end of the support column is fixedly connected to the right side of the upper end of the support platform.
[0015] Preferably, the grinding group includes a toothed disc, the outer surface of the toothed disc is rotatably connected to the inner cavity of the second mounting groove, the outer surface of the toothed disc is meshed with the first gear, the middle part of the upper end of the toothed disc is fixedly connected to a fixing plate, the inner cavity of the fixing plate is rotatably connected to a bidirectional screw, the left and right sides of the outer surfaces of the bidirectional screw are meshed with connecting plates, the lower ends of the two connecting plates are fixedly connected to grinding wheels, the upper end of the toothed disc is provided with left-right symmetrical sliding grooves, the two sliding groove inner cavities are respectively slidably connected to the upper sides of the outer surfaces of the two connecting plates, the outer surface of the fixing plate is fixedly connected with four sliding rods symmetrical in upper and lower directions, the upper sides of the outer surfaces of the two connecting plates are provided with two sliding holes, and the inner cavities of the two sliding holes on the same side are respectively slidably connected to the outer surfaces of the two sliding rods four.
[0016] Compared with the prior art, the present invention has the following beneficial effects:
[0017] 1. The present invention has a support group, a fixing mechanism and a grinding mechanism. Through the coordinated use of an external air pump, a ventilation iron pipe, a joint 1 and an air distribution plate, and a connecting pipe component, the fixing component can fix gears of different types and sizes. And through the coordinated use of a grinding mechanism, a motor 2, a transmission wheel 2, a belt and a rotating shaft, a clamping component and a support group, the device can grind the upper and lower end surfaces of different types of gears, making the application range of the device wider. And by setting four fixing components, the device can fix multiple gears and wait for grinding, further improving work efficiency.
[0018] 2. In the specific implementation process of the present invention, through the coordinated use of the fan-shaped tooth plate and the clamping plate component, the arc groove and the fixing mechanism, not only can the end face of the gear be flipped to achieve grinding of the upper and lower end faces, but also the coordinated use of the rotating groove can provide auxiliary support for the fixing mechanism to increase the stability of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0020] Figure 2 It is a schematic diagram of another viewing angle of the overall structure of the present invention;
[0021] Figure 3 It is a schematic diagram of the fixing mechanism of the present invention;
[0022] Figure 4 is a schematic diagram of a clamping assembly of the present invention;
[0023] Figure 5 For the present invention Figure 4 The enlarged schematic diagram at A in the middle;
[0024] Figure 6 It is a schematic diagram of a fixing assembly of the present invention;
[0025] Figure 7 It is a schematic diagram of the clamping group of the present invention;
[0026] Figure 8 It is a schematic diagram of the support group of the present invention;
[0027] Fig. 9 It is a schematic diagram of the grinding mechanism of the present invention;
[0028] Fig.10 It is a schematic diagram of the grinding group of the present invention.
[0029] In the figure: 1, support platform; 2, support group; 21, fixed ring 1; 22, clamping plate component; 23, rotating groove; 24, arc groove; 25, fan-shaped tooth plate; 3, fixing mechanism; 31, rotating shaft; 32, clamping assembly; 321, fixed circular sleeve 1; 322, connecting rod; 323, rotating hole; 324, convex block; 325, spring; 326, mounting groove 1; 33, fixed ring 2; 34, air distribution plate; 35, joint 1; 36, ventilation iron pipe; 37, pipe connection component; 38, fixing assembly; 381, fixed circular sleeve 2; 382, air pipe 1; 383, air pipe 2; 384, bevel gear; 385, fixed column 1; 386, cylinder 1; 38 7. Slide bar one; 388. Clamp block; 389. Clamping group; 3891. Cylinder two; 3892. Slide bar two; 3893. Fixed column two; 3894. Slot; 3895. Electric control air valve; 3896. Connector two; 4. Grinding mechanism; 41. Support column; 42. Electric telescopic rod; 43. Slide bar three; 44. L-shaped plate; 45. Motor one; 46. Drive wheel one; 47. Grinding group; 471. Toothed disc; 472. Slide groove; 473. Bidirectional screw; 474. Fixed plate; 475. Slide bar four; 476. Connecting plate; 477. Slide hole; 478. Grinding wheel; 48. Mounting slot two; 49. Gear one; 5. Drive wheel two; 6. Motor two. DETAILED DESCRIPTION
[0030] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.
[0031] Embodiment 1, as Figure 1-2 As shown, a rotary grinding device for gear processing includes a support table 1, a grinding mechanism 4 is fixedly connected to the right side of the upper end of the support table 1, a support group 2 is fixedly connected to the middle of the upper end of the support table 1, a motor 2 6 is fixedly connected to the middle of the lower end of the support table 1, a fixing mechanism 3 is provided in the middle of the support group 2, a transmission wheel 2 5 is fixedly connected to the lower side of the fixing mechanism 3 and the output end of the motor 2 6, and the two transmission wheels 2 5 are connected by a belt.
[0032] It should be noted that the specific installation method of motor 2 6, the circuit connection method and the control method in the present invention are all conventional designs, which are conventional design means of designers, and the fixing mechanism 3 is connected to an external air pump for use. In addition, a placing table is fixedly connected to the right side of the upper end of the support table 1, and the placing table can adjust the height according to needs, and the placing table is located directly below the right side of the fixing mechanism 3. In addition, motor 2 6 is controlled by an external control center.
[0033] First, place the gear to be polished on the right side of the fixing mechanism 3, that is, the placement table to which the support table 1 is fixedly connected, then turn on the external air pump to provide gas for the fixing mechanism 3, so that the fixing mechanism 3 clamps and fixes the gear on the right side, and then polishes the gear through the polishing mechanism 4. After polishing, start the motor 2 6 in conjunction with the transmission wheel 2 5 and the belt to drive the fixing mechanism 3 to rotate counterclockwise by 90 degrees, so that the polished gear rotates to the front side, and then place the next gear to be polished on the right side of the fixing mechanism 3 at this moment, and clamp it under the control of the external air pump and the control center, and polish it again through the polishing mechanism 4 , and so on. When the polished gear is rotated to the rear side by the fixing mechanism 3, the gear located on the rear side will be flipped 180 degrees under the cooperation of the fixing mechanism 3 and the supporting group 2, so that the unpolished end surface at the lower end is flipped to the upper end, and then rotated to the bottom of the polishing mechanism 4 by the fixing mechanism 3 to polish the unpolished end surface. After polishing, it is rotated to the front side by the fixing mechanism 3 again, and with the cooperation of the external air pump, the fixing mechanism 3 loosens the gear with polished end surfaces, so that the device has the function of polishing both end surfaces of the gear, and different types of gears can be fixed by the fixing mechanism 3, so that the application range of the device is wider.
[0034] In order to achieve the purpose of fixing different types of gears, such as Figure 3 As shown, the fixing mechanism 3 includes a rotating shaft 31, and the lower side of the outer surface of the rotating shaft 31 is rotatably connected to the inner cavity of the mounting groove opened in the middle part of the upper end of the support platform 1, and the lower end of the rotating shaft 31 is fixedly connected to the upper end of the transmission wheel 2 5 located on the front side, and the upper side of the outer surface of the rotating shaft 31 is fixedly connected with a clamping assembly 32, and the outer surface of the clamping assembly 32 is fixed with a fixing ring 2 33, and the upper side of the inner cavity of the rotating shaft 31 is fixedly connected with a gas distribution plate 34, and the input end of the gas distribution plate 34 is rotatably connected with a joint 1 35, and the upper end of the joint 1 35 is fixedly connected with a ventilation iron pipe 36, and four connecting pipe components 37 in an annular array are provided in the middle part of the outer surface of the gas distribution plate 34, and four fixing components 38 in an annular array are commonly provided between the fixing ring 2 33 and the clamping assembly 32, and the sides of the four fixing components 38 close to each other are rotatably connected to the output ends of the four connecting pipe components 37 respectively.
[0035] First of all, it should be noted that the structure of the side of the four connecting parts 37 that are away from each other is the same as that of the connector 1 35, and is composed of components such as a connector body, an airtight gasket, a snap or a locking mechanism, so that the connector 1 35 is quickly connected to the gas distribution plate 34, and the connecting part 37 is quickly connected to the fixing component 38. In addition, they can rotate with each other without air leakage. The ventilation iron pipe 36 is connected to the external air pump through a ventilation hose. When the gear is placed in the fixing component 38 on the right, the high-pressure gas generated by the air pump enters the connecting part 1 on the right through the ventilation iron pipe 36, the connector 1 35 and the gas distribution plate 34. In the tube component 37, when entering the fixing component 38, the gear is clamped and fixed by the fixing component 38, and different types of gears within a certain range can be clamped and fixed by the fixing component 38, and when the motor 26 is selected, it will drive the transmission wheel 25 fixedly connected to the motor 26 to rotate, and through the belt, the transmission wheel 25 fixedly connected to the rotating shaft 31 and the rotating shaft 31 rotate together, thereby rotating the entire fixing mechanism 3, and driving the fixing ring 2 33 to rotate together on the lower side of the middle part of the support group 2, and finally achieving the purpose of fixing different types of gears.
[0036] Further explanation, such as Figure 4 and Figure 5 As shown, the clamping assembly 32 includes a fixed circular sleeve 321, and four connecting rods 322 in an annular array are provided on the outer surface of the fixed circular sleeve 321. The ends of the four connecting rods 322 that are away from each other are fixedly connected to the inner surface of the fixed ring 2 33. Four rotating holes 323 in an annular array are provided in the middle of the inner cavity of the fixed circular sleeve 321, and the positions of the four connecting rods 322 are respectively staggered with the four rotating holes 323. Four mounting grooves 326 in an annular array are commonly provided between the upper and lower ends of the fixed circular sleeve 321. The inner cavity of the mounting groove 1 326 on the same side is provided with convex blocks 324 that are symmetrical up and down. Two springs 325 are provided at the ends of the two convex blocks 324 on the same side that are close to each other. The opposite surfaces of the two springs 325 on the same side are commonly fixedly connected to the middle of the inner cavity of the mounting groove 1 326. The inner cavity of the rotating hole 323 on the same side is communicated with the inner cavity of the mounting groove 1 326. The inner cavity of the fixed circular sleeve 321 is fixedly connected to the upper side of the outer surface of the rotating shaft 31.
[0037] In detail, the four fixing components 38 are respectively installed in the inner cavities of the four rotating holes 323, and the fixing components 38 are fixed by the convex blocks 324 which are symmetrical up and down on the same side, so that the fixing components 38 cannot rotate in the inner cavity of the rotating hole 323, and with the cooperation of the two springs 325 which are symmetrical up and down on the same side and the support group 2, the two convex blocks 324 can slide towards each other or away from each other in the inner cavity of the installation groove 1 326, so as to fix or rotate the fixing components 38, facilitate the subsequent flipping of the upper and lower ends of the gear, and cooperate with the grinding mechanism 4 to realize the grinding of the upper and lower end faces of the gear.
[0038] Further explanation, such as Figure 6 As shown, the four fixing components 38 each include a fixing sleeve 2 381, a fixing column 1 385 is fixedly connected to the side of the inner cavity of the four fixing sleeves 2 381 close to the fixing ring 2 33, a cylinder 1 386 is fixedly connected to the side of the inner cavity of the four fixing columns 1 385 away from the fixing ring 2 33, a bevel gear 384 is fixedly connected to the end of the four fixing columns 1 385 away from the cylinder 1 386, an air pipe 1 382 is provided in the middle of the inner cavity of the four fixing sleeves 2 381, an air pipe 2 383 is provided in the middle of the outer surface of the four fixing sleeves 2 381 close to the air pipe 1 382, and the four fixing sleeves 381 are fixedly connected to the side of the inner cavity of the four fixing sleeves 381 close to the air pipe 1 382. A clamping group 389 is fixedly connected to one side of the middle part of the inner cavity of sleeve 2 381 away from fixed ring 2 33, and the clamping group 389 on the same side is connected to cylinder 1 386 through air pipe 1 382 and air pipe 2 383 respectively, and a clamping block 388 is fixedly connected to the output end of cylinder 1 386 on the same side and the side of the clamping group 389 close to cylinder 1 386, and a sliding rod 1 387 is fixedly connected to the output ends of the four cylinders 1 386, and the outer surfaces of the four sliding rods 1 387 are respectively slidably connected to the inner cavities of four fixed columns 1 385, and the outer surfaces of the four fixed columns 1 385 are rotatably connected to the middle part of the inner surface of fixed ring 2 33.
[0039] It should be noted that the specific installation method and control method of cylinder 386 in the present invention are conventional designs and are conventional design means for designers.
[0040] In detail, when the gear is placed between the two clamping blocks 388, the high-pressure gas generated by the air pump eventually enters the clamping group 389 through the connecting pipe component 37, and enters the cylinder 1 386 through the air pipe 2 383, so that the cylinder 1 386 and the clamping group 389 drive the two clamping blocks 388 to move closer to each other to clamp the gear, and the gear diameter can be clamped within the distance range of the two clamping blocks 388. When the gear needs to be rotated after grinding, the bevel gear 384 drives the fixing column 1 385 to rotate the entire fixing assembly 38 through the coordinated use of the support group 2 and the clamping assembly 32, thereby realizing the flipping of the gear.
[0041] Further explanation, such as Figure 7The four clamping groups 389 shown in the figure all include a second fixing column 3893, and the inner cavities of the four second fixing columns 3893 are fixedly connected to the second connector 3896 on the sides close to each other, and the output ends of the four second connectors 3896 are fixedly connected to the electric control gas valve 3895, and the input ends of the four second connectors 3896 are respectively rotatably connected to the output ends of the four connecting pipe components 37, and the sides of the four second fixing columns 3893 away from each other are fixedly connected to the second cylinder 3891, and the output ends of the four second cylinders 3891 are respectively fixedly connected to the four clamping blocks 388 away from the first cylinder 386, and the output ends of the four second cylinders 3891 are fixedly connected to the second slide rod 3892 The outer surfaces of the four sliding rods 3892 are respectively slidably connected with the inner cavities of the four fixed columns 3893, and the two air inlets of the cylinder 2 3891 and the cylinder 1 386 on the same side are respectively connected through the air pipe 1 382 and the air pipe 2 383, and the input ends of the air pipe 1 382 and the air pipe 2 383 are fixedly connected with the output end of the electric control air valve 3895. The middle part of the outer surface of the four fixed columns 3893 is provided with a vertically symmetrical groove 3894, and the outer surfaces of the four fixed columns 3893 are respectively rotatably connected with the inner cavities of the four rotating holes 323, and the inner cavities of the two grooves 3894 on the same side are respectively slidably connected with the sides of the two convex blocks 324 close to each other.
[0042] It should be noted that the specific installation method of the electric-controlled gas valve 3895 and the second cylinder 3891, the circuit connection method and the control method in the present invention are all conventional designs, which are conventional design means of designers, and the electric-controlled gas valve 3895 is controlled by an external control center. The second cylinder 3891 is the same as the first cylinder 386. The two are connected by the air pipe 1 382 and the air pipe 2 383 respectively. The connecting part 37 and the joint 2 3896 can be quickly connected and can be rotated.
[0043] In detail, when high-pressure gas enters into air pipe 2 383 through connecting component 37, connector 2 3896 and electric-controlled air valve 3895, the gas will simultaneously enter into the side where cylinder 2 3891 and cylinder 1 386 are away from each other, so that the output ends of cylinder 2 3891 and cylinder 1 386 drive the clamping block 388 to move closer to each other, thereby clamping and fixing the gear. Slide bar 2 3892 has the same function as slide bar 1 387, which serves as an auxiliary support to increase the clamping stability. When the gas enters into air pipe 1 382, the output ends of cylinder 2 3891 and cylinder 1 386 drive the clamping block 388 to move away from each other, thereby loosening the clamping of the gear. The slot 3894 is used in conjunction with the convex block 324 to limit the rotation or fixation of the fixing column 2 3893.
[0044] In order to cooperate with the fixing mechanism 3 to achieve the purpose of turning over the upper and lower end surfaces of the gear, as shown in FIG. Figure 8As shown, the support group 2 includes a fixed ring 21, the upper and lower ends of the fixed ring 21 are fixedly connected with a splint component 22, and the two splint components 22 are symmetrically arranged, a rotation groove 23 is opened on the lower side of the inner cavity of the fixed ring 21, a fan-shaped tooth plate 25 is fixedly connected to the rear part of the lower side of the inner cavity of the fixed ring 21, and arc grooves 24 are opened on the rear sides of the opposite surfaces of the two splint components 22. The inner cavity of the rotation groove 23 is rotatably connected to the lower side of the outer surface of the fixed ring 2 33, the lower end of the fixed ring 21 is fixedly connected to the middle part of the upper end of the support platform 1, and the middle parts of the opposite surfaces of the two splint components 22 are respectively fitted with the upper and lower ends of the fixed circular sleeve 1 321.
[0045] First, the upper and lower end surfaces of the fixed circular sleeve 321 are fitted by two upper and lower symmetrical clamping plate parts 22, but the rotation of the fixed circular sleeve 321 is not affected, so that the clamping plate parts 22 press the convex blocks 324 on the upper and lower sides, and the convex blocks 324 compress the spring 325, so that the convex blocks 324 are stuck in the inner cavity of the card slot 3894, so that the clamping group 389 cannot rotate, thereby fixing the fixing component 38. When the fixed circular sleeve 321 rotates to the arc groove 24, under the elastic force of the spring 325, the convex blocks 324 that are symmetrical in upper and lower directions move away from each other and disengage from the inner cavity of the card slot 3894, and at the same time, the cone The gear 384 begins to mesh with the upper side of the outer surface of the sector tooth plate 25 and rotates, so that the bevel gear 384 drives the fixing column 1 385 to rotate in the inner cavity of the circular groove opened in the middle part of the inner surface of the fixing ring 2 33, and the fixing column 2 3893 rotates in the inner cavity of the rotating hole 323. When the bevel gear 384 rotates from the upper side of the outer surface of the sector tooth plate 25 and disengages from the right rear side, the fixing assembly 38 drives the gear to flip exactly one hundred and eighty degrees, and the splint component 22 starts to compress the convex block 324 again, and gets stuck in the inner cavity of the slot 3894, and fixes the fixing assembly 38 again, and finally realizes the flipping of the gear end face.
[0046] Embodiment 2: Based on Embodiment 1, this embodiment grinds the end surface of the gear. Fig. 9 As shown, the grinding mechanism 4 includes a support column 41, an electric telescopic rod 42 is fixedly connected to the middle part of the inner cavity of the support column 41, a front-to-rear symmetrical sliding rod three 43 is provided in the inner cavity of the support column 41, an L-shaped plate 44 is fixedly connected to the upper ends of the two sliding rods 43 and the output end of the electric telescopic rod 42, a motor 45 is fixedly connected to the middle part of the upper end of the L-shaped plate 44, a mounting groove 2 48 is provided on the left side of the upper end of the L-shaped plate 44, a grinding group 47 is rotatably connected to the left side of the inner cavity of the mounting groove 2 48, a gear 1 49 is rotatably connected to the right side of the inner cavity of the mounting groove 2 48, the outer surface of the gear 1 49 is meshed with the middle part of the grinding group 47, a transmission wheel 1 46 is provided in the middle part of the upper end of the L-shaped plate 44 and the upper end of the gear 1 49, the output end of the motor 1 45 is fixedly connected to the upper end of the transmission wheel 1 46 on the right side, and the lower end of the support column 41 is fixedly connected to the right side of the upper end of the support platform 1.
[0047] It should be noted that the specific installation method of the electric telescopic rod 42 and the motor 45, the circuit connection method and the control method in the present invention are all conventional designs, which are conventional design means of designers, and the electric telescopic rod 42 and the motor 45 are both controlled by an external control center.
[0048] First, the height of the L-shaped plate 44 is adjusted according to the gear model that needs to be polished, that is, the electric telescopic rod 42, in cooperation with the slide bar three 43, drives the L-shaped plate 44 to move up and down in the vertical direction to a suitable position, and then adjusts the polishing group 47 to make it suitable for the gear that currently needs to be polished. Then, by starting the motor 45, the motor 45 is used in cooperation with the transmission wheel 46 and the belt, and the gear 49 rotates in the inner cavity of the installation groove 2 48, and the polishing group 47 is driven to rotate through the gear 49, so that the polishing group 47 polishes the gear end face, and finally achieves the purpose of polishing the gear end face.
[0049] Further explanation, such as Fig.10 As shown, the grinding group 47 includes a toothed disc 471, the outer surface of the toothed disc 471 is rotatably connected to the inner cavity of the mounting groove 48, the outer surface of the toothed disc 471 is meshed with the gear 1 49, a fixing plate 474 is fixedly connected to the middle part of the upper end of the toothed disc 471, a bidirectional screw 473 is rotatably connected to the inner cavity of the fixing plate 474, the left and right sides of the outer surfaces of the bidirectional screw 473 are meshed with connecting plates 476, and the lower ends of the two connecting plates 476 are fixedly connected to grinding wheels 478, a left-right symmetrical sliding groove 472 is provided at the upper end of the toothed disc 471, the inner cavities of the two sliding grooves 472 are respectively slidably connected to the upper sides of the outer surfaces of the two connecting plates 476, a top-down symmetrical sliding rod 475 is fixedly connected to the outer surface of the fixing plate 474, two sliding holes 477 are provided on the upper sides of the outer surfaces of the two connecting plates 476, and the inner cavities of the two sliding holes 477 on the same side are respectively slidably connected to the outer surfaces of the two sliding rods 475.
[0050] In detail, when the bidirectional screw 473 is rotated, the two sliding holes 477 will drive the grinding wheels 478 to move away from or towards each other in the inner cavity of the slide groove 472, so that the grinding wheels 478 can be applied to different types of gear end faces, making the application range of the device wider, and through the coordinated use of the sliding holes 477 and the sliding rod 475, the stability of the grinding wheel 478 during the grinding process is increased.
[0051] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.
Claims
1. A rotary grinding device for gear processing, comprising a support table (1), characterized in that: The upper right side of the support platform (1) is fixedly connected with a grinding mechanism (4), the middle of the upper end of the support platform (1) is fixedly connected with a support group (2), the middle of the lower end of the support platform (1) is fixedly connected with a second motor (6), the middle of the support group (2) is provided with a fixing mechanism (3), the lower side of the fixing mechanism (3) and the output end of the second motor (6) are both fixedly connected with a second transmission wheel (5), and the two second transmission wheels (5) are connected by a belt.
2. A rotary grinding device for gear machining according to claim 1, characterized in that: The fixing mechanism (3) comprises a rotating shaft (31), the lower side of the outer surface of the rotating shaft (31) is rotatably connected to the inner cavity of a mounting groove provided in the middle of the upper end of the support platform (1), the lower end of the rotating shaft (31) is fixedly connected to the upper end of the second transmission wheel (5) located at the front side, the upper side of the outer surface of the rotating shaft (31) is fixedly connected to a clamping assembly (32), the outer surface of the clamping assembly (32) is fixedly connected to a second fixing ring (33), and the upper side of the inner cavity of the rotating shaft (31) is fixedly connected to a gas distribution plate (34). ), the input end of the gas distribution disk (34) is rotatably connected to a joint 1 (35), the upper end of the joint 1 (35) is fixedly connected to a ventilation iron pipe (36), four connecting pipe components (37) in a circular array are provided in the middle of the outer surface of the gas distribution disk (34), four fixing components (38) in a circular array are provided between the fixing ring 2 (33) and the clamping component (32), and the sides of the four fixing components (38) close to each other are rotatably connected to the output ends of the four connecting pipe components (37) respectively.
3. A rotary grinding device for gear machining according to claim 2, characterized in that: The clamping assembly (32) comprises a fixed circular sleeve (321), the outer surface of which is provided with four connecting rods (322) in an annular array, the ends of the four connecting rods (322) being mutually away from each other are fixedly connected to the inner surface of the fixed ring (33), the middle part of the inner cavity of the fixed circular sleeve (321) is provided with four rotating holes (323) in an annular array, and the positions of the four connecting rods (322) are respectively staggered with the four rotating holes (323), and a fixing ring (33) is provided between the upper end and the lower end of the fixed circular sleeve (321). There are four mounting grooves (326) in a circular array, the inner cavity of the mounting groove (326) on the same side is provided with a convex block (324) symmetrical up and down, two convex blocks (324) on the same side are provided with two springs (325) at one end close to each other, the opposite surfaces of the two springs (325) on the same side are fixedly connected to the middle part of the inner cavity of the mounting groove (326), the inner cavity of the rotating hole (323) on the same side is communicated with the inner cavity of the mounting groove (326), and the inner cavity of the fixed circular sleeve (321) is fixedly connected to the upper side of the outer surface of the rotating shaft (31).
4. A rotary grinding device for gear machining according to claim 3, characterized in that: The four fixing components (38) each include a fixing circular sleeve 2 (381), a fixing column 1 (385) is fixedly connected to the side of the inner cavity of the four fixing circular sleeves 2 (381) close to the fixing ring 2 (33), a cylinder 1 (386) is fixedly connected to the side of the inner cavity of the four fixing columns 1 (385) away from the fixing ring 2 (33), a bevel gear (384) is fixedly connected to the end of the four fixing columns 1 (385) away from the cylinder 1 (386), an air pipe 1 (382) is provided in the middle of the inner cavity of the four fixing circular sleeves 2 (381), an air pipe 2 (383) is provided in the middle of the outer surface of the four fixing circular sleeves 2 (381) close to the air pipe 1 (382), and the four fixing circular sleeves A clamping group (389) is fixedly connected to one side of the middle of the inner cavity of the second (381) away from the fixed ring second (33); the clamping group (389) on the same side is connected to the cylinder one (386) through the air pipe one (382) and the air pipe two (383) respectively; a clamping block (388) is fixedly connected to the output end of the cylinder one (386) and the side of the clamping group (389) close to the cylinder one (386) on the same side; the output ends of the four cylinders one (386) are fixedly connected to a sliding rod one (387); the outer surfaces of the four sliding rods one (387) are respectively slidably connected to the inner cavities of the four fixed columns one (385); the outer surfaces of the four fixed columns one (385) are commonly rotatably connected to the middle of the inner surface of the fixed ring second (33).
5. A rotary grinding device for gear machining according to claim 4, characterized in that: The four clamping groups (389) each include a second fixing column (3893), the inner cavities of the four second fixing columns (3893) close to each other are fixedly connected to a second connector (3896), the output ends of the four second connectors (3896) are fixedly connected to an electric control air valve (3895), the input ends of the four second connectors (3896) are respectively rotatably connected to the output ends of four connecting pipe components (37), the sides of the four second fixing columns (3893) away from each other are fixedly connected to a second cylinder (3891), the output ends of the four second cylinders (3891) are respectively fixedly connected to four clamping blocks (388) away from the first cylinder (386), and the output ends of the four second cylinders (3891) are fixedly connected to a second slide bar (3892) ), the outer surfaces of the four sliding rods (3892) are respectively slidably connected to the inner cavities of the four fixed columns (3893), the two air inlets of the cylinder (3891) and the cylinder (386) on the same side are respectively connected through the air pipe (382) and the air pipe (383), and the input ends of the air pipe (382) and the air pipe (383) are fixedly connected to the output end of the electric control air valve (3895), the middle parts of the outer surfaces of the four fixed columns (3893) are provided with upper and lower symmetrical grooves (3894), the outer surfaces of the four fixed columns (3893) are respectively rotatably connected to the inner cavities of the four rotating holes (323), and the inner cavities of the two grooves (3894) on the same side are respectively slidably connected to the sides of the two convex blocks (324) close to each other.
6. A rotary grinding device for gear machining according to claim 3, characterized in that: The support group (2) comprises a fixing ring (21), the upper and lower ends of which are fixedly connected to a clamping plate component (22), and the two clamping plate components (22) are symmetrically arranged, a rotation groove (23) is provided on the lower side of the inner cavity of the fixing ring (21), a fan-shaped tooth plate (25) is fixedly connected to the rear part of the lower side of the inner cavity of the fixing ring (21), and arc grooves (24) are provided on the rear sides of the opposite surfaces of the two clamping plate components (22).
7. A rotary grinding device for gear machining according to claim 6, characterized in that: The inner cavity of the rotating groove (23) is rotatably connected to the lower side of the outer surface of the second fixing ring (33), the lower end of the first fixing ring (21) is fixedly connected to the middle of the upper end of the support platform (1), and the middle parts of the opposite surfaces of the two clamping plate parts (22) are respectively fitted with the upper and lower ends of the first fixing circular sleeve (321).
8. A rotary grinding device for gear machining according to claim 1, characterized in that: The grinding mechanism (4) comprises a support column (41), the middle part of the inner cavity of the support column (41) is fixedly connected to an electric telescopic rod (42), the inner cavity of the support column (41) is provided with a front-to-rear symmetrical sliding rod three (43), the upper ends of the two sliding rods three (43) and the output end of the electric telescopic rod (42) are fixedly connected to an L-shaped plate (44), the middle part of the upper end of the L-shaped plate (44) is fixedly connected to a motor one (45), and the left side of the upper end of the L-shaped plate (44) is provided with a mounting groove two (48), and the mounting groove The left side of the second (48) inner cavity is rotatably connected to a grinding group (47), the right side of the inner cavity of the second mounting groove (48) is rotatably connected to a gear one (49), the outer surface of the gear one (49) is meshingly connected to the middle of the grinding group (47), the middle of the upper end of the L-shaped plate (44) and the upper end of the gear one (49) are both provided with a transmission wheel one (46), the output end of the motor one (45) is fixedly connected to the upper end of the transmission wheel one (46) located on the right side, and the lower end of the support column (41) is fixedly connected to the right side of the upper end of the support platform (1).
9. A rotary grinding device for gear machining according to claim 8, characterized in that: The grinding group (47) comprises a toothed disc (471), the outer surface of which is rotatably connected to the inner cavity of the second mounting groove (48), the outer surface of which is meshingly connected to the first gear (49), a fixing plate (474) is fixedly connected to the middle of the upper end of the toothed disc (471), a bidirectional screw (473) is rotatably connected to the inner cavity of the fixing plate (474), the outer surface of which is meshingly connected to the left and right sides of the bidirectional screw (473), and the lower ends of the two connecting plates (476) are both A grinding wheel (478) is fixedly connected, and a left-right symmetrical sliding groove (472) is opened at the upper end of the toothed disk (471). The inner cavities of the two sliding grooves (472) are respectively slidably connected to the upper sides of the outer surfaces of the two connecting plates (476). The outer surface of the fixed plate (474) is fixedly connected to a sliding rod four (475) symmetrical up and down. Two sliding holes (477) are opened on the upper sides of the outer surfaces of the two connecting plates (476), and the inner cavities of the two sliding holes (477) on the same side are respectively slidably connected to the outer surfaces of the two sliding rods four (475).
Citation Information
Patent Citations
A rotary grinding device for gear processing
CN117983900B