A heat pipe welding device
By introducing flatness detection and cooling functions into the heat-efficient plate welding device, the problem of not detecting flatness before welding and lack of cooling during welding is solved, the airtightness and thermal conductivity of the heat-efficient plate are improved, and its service life is extended.
Patent Information
- Application Number
- CN202510260917.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-06
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2045-03-06
AI Technical Summary
In the existing heat-smoothing plate manufacturing technology, the flatness test is not performed before welding the upper and lower covers, resulting in poor airtightness and thermal conductivity after welding, and lack of cooling treatment during welding, resulting in residual stress affecting the service life of the heat-smoothing plate.
A heat-smoothing plate welding device is designed, including a welding table, an ultrasonic welding robot arm, a flatness detection assembly and a heat-smoothing plate fixture. The flatness detection component drives the flatness detection roller body movement through the roller body control component, uses a pressure sensor to detect the flatness of the welding surface, and cools the heat-smoothing plate through the water-cooling component.
By detecting the flatness of the welding surface before welding and cooling during welding, the airtightness and thermal conductivity of the heat-smoothing plate is solved, the influence of residual stress on the heat-smoothing plate is avoided, and the production efficiency and automation level are improved.
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Figure CN119747833B_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of heat pipe production, and particularly relates to a heat pipe welding device. Background Art
[0002] A heat pipe is an efficient heat dissipation device mainly used for heat management in electronic devices such as laptops, servers, and high-performance mobile phones. Its working principle is based on the processes of liquid evaporation and condensation to transfer heat. Specifically, a small amount of working fluid is contained inside the heat pipe. After the heat absorption area absorbs heat, the liquid evaporates into gas, and the gas then flows to the condensation area, where it releases heat and re-condenses into liquid. Then, these liquids return to the heat absorption area through capillary action or gravity, thus forming a cycle that effectively transfers heat from the heat source to the radiator or other cooling devices;
[0003] The manufacturing of heat pipes generally includes stamping or etching the upper and lower covers, assembling the wick, welding the upper and lower covers, sintering and leveling, connecting the water injection pipe, injecting water, primary degassing, secondary degassing and sealing, aging, and performance testing. The welding of the upper and lower covers usually adopts methods such as laser welding, ultrasonic welding, or resistance welding to ensure reliable connection even in high-temperature environments;
[0004] The prior art publication number CN112815750A discloses a manufacturing method of a heat pipe, a heat pipe, and a middle frame heat pipe. During the manufacturing process of the heat pipe, no flatness inspection of the welding surface is performed before welding the upper and lower covers. The flatness of the welding surface will seriously affect the airtightness inside the heat pipe. If the solder wears during use, the existence of the gap between the upper and lower covers will directly cause gas to escape and the heat pipe to fail. At the same time, the flatness problem will also affect the thermal conductivity of the heat pipe during subsequent use. At the same time, the prior art lacks cooling treatment during the welding process, and there are significant residual stress effects during the actual welding process. The residual stress is likely to be released during subsequent use, causing deformation or fracture of the heat pipe and resulting in the failure of the heat pipe. Summary of the Invention
[0005] The present invention provides a heat pipe welding device to solve at least one of the above-mentioned technical problems.
[0006] To solve the above technical problems, the present invention discloses a heat pipe welding device, including a welding table and an ultrasonic welding robotic arm. A carrier is rotatably connected to the welding table, and an auxiliary welding mechanism is slidably connected to the carrier. The auxiliary welding mechanism includes a flatness detection component and a heat pipe clamp, and the heat pipe clamp is used to clamp the upper cover and the lower cover of the heat pipe;
[0007] The flatness detection component includes a roller control component and a flatness detection roller. The flatness detection roller is installed on the roller control component. The roller control component is used to drive the flatness detection roller to move. A number of pressure sensors are provided on the flatness detection roller. A water cooling component is provided inside the flatness detection roller. The number of pressure sensors is used to detect the flatness of the welding surface of the upper cover and the lower cover of the heat sink. The water cooling component is used to cool the heat sink during welding. The surface of the flatness detection roller is made of an electrostatic adsorption material.
[0008] Preferably, it further includes a first board picking robotic arm, a second board picking robotic arm, and a third board picking robotic arm. An incoming board conveyor belt is provided on the side of the first board picking robotic arm. An outgoing board conveyor belt is provided on the side of the second board picking robotic arm. A board recycling bin is provided on the side of the third board picking robotic arm.
[0009] Preferably, the flatness detection component and the heat sink fixture are installed on an installation sliding plate. The installation sliding plate is slidably connected to the carrier table.
[0010] Preferably, the roller control component includes two symmetrically arranged lifting cylinders. The lifting cylinders are fixedly connected to the installation sliding plate of the carrier table. The working end of the lifting cylinder is fixedly connected to a first carrier plate. A pushing and pulling cylinder is fixedly connected to the first carrier plate. The working end of the pushing and pulling cylinder is fixedly connected to a second carrier plate. A pushing and pulling guide rod is fixedly connected to the first carrier plate. The second carrier plate is slidably connected to the pushing and pulling guide rod. The flatness detection roller is rotatably connected to the second carrier plate.
[0011] Preferably, a motor mounting block is fixedly connected to the second carrier plate. A driving motor is fixedly connected to the motor mounting block. The output end of the driving motor is fixedly connected to a first miniature pulley. A second miniature pulley is fixedly connected to the flatness detection roller. The first miniature pulley and the second miniature pulley are connected by a miniature transmission belt.
[0012] An electric swing arm is rotatably connected to the second carrier plate. A negative pressure dust suction roller is rotatably connected to the electric swing arm. A number of dust suction holes are provided on the surface of the dust suction roller.
[0013] Preferably, the heat sink fixture includes an auxiliary fixture component and an execution fixture component.
[0014] The auxiliary fixture component includes two pairs of symmetrically arranged lead screw mounting seats. The lead screw mounting seats are slidably connected to the installation sliding plate of the carrier table. A displacement nut is fixedly connected to the bottom of the lead screw mounting seat. An electric displacement lead screw is rotatably connected to the installation sliding plate. The displacement nut is threadedly connected to the electric displacement lead screw. Two symmetrically arranged electric adjustment lead screws are rotatably connected to the lead screw mounting seat. An adjustment nut is threadedly connected to the electric adjustment lead screw. An installation adjustment block is fixedly connected between the two adjustment nuts. A rotation driving motor is fixedly connected to the installation adjustment block. The output end of the rotation driving motor is fixedly connected to a clamping cylinder. The working end of the clamping cylinder is fixedly connected to a clamping strip.
[0015] Preferably, the execution fixture assembly includes a mounting vertical plate, on which an electric telescopic turntable is rotatably connected, and an execution fixture is detachably connected to the electric telescopic turntable.
[0016] The execution fixture includes a back plate, on which two symmetrically arranged fixture bodies are slidably connected. Each fixture body includes an electric telescopic strip block one and an electric telescopic strip block two, which are connected by a U-shaped welding rod. Both the electric telescopic strip block one and the electric telescopic strip block two include a strip block one and a strip block two, and the strip block two is slidably connected within the strip block one.
[0017] An auxiliary extrusion cam is rotatably connected within the electric telescopic turntable.
[0018] Preferably, a sorting mechanism is further included, which is arranged at the output end of the plate output conveyor belt.
[0019] The sorting mechanism includes a sorting mechanism housing and sorting mechanism lifting support legs. The sorting mechanism housing is installed on the sorting mechanism lifting support legs, and a heat sink plate pushing component, a heat sink plate sorting component, and a heat sink plate lifting and bundling component are arranged within the sorting mechanism housing.
[0020] Preferably, the heat sink plate pushing component includes an electric pushing lead screw, which is rotatably connected within the sorting mechanism housing. A pushing nut is threadedly connected to the electric pushing lead screw, and a push bar is fixedly connected to the pushing nut. The push bar is slidably connected within the push bar chute of the transition plate.
[0021] The heat sink plate sorting component includes a mounting frame body, within which a sorting rod is slidably connected up and down. A first downward pressing elastic member is arranged on the sorting rod, and a sorting roller is rotatably connected to the bottom of the sorting rod.
[0022] The heat sink plate lifting and bundling component includes a bundling component lifting motor, the output end of which is fixedly connected to a bundling component lifting lead screw. A bundling component lifting nut is threadedly connected to the bundling component lifting lead screw. The bundling component lifting nut is slidably connected to the side wall of the sorting mechanism housing and is fixedly connected to a lifting bundling machine. An electric back plate is slidably connected to the lifting bundling machine. Two symmetrically arranged back plate guide rods are fixedly connected to the lifting bundling machine, and the electric back plate is slidably connected to the back plate guide rods. A pushing cylinder is arranged on the inner wall of the sorting mechanism housing.
[0023] Preferably, a cleaning, sampling and quality inspection component is further included, which includes a position adjusting slide bar fixedly connected to the mounting frame body. An electric slider is slidably connected to the position adjusting slide bar, and an adjusting guide cylinder is fixedly connected to the electric slider. A connecting rod member is slidably connected up and down within the adjusting guide cylinder, and the connecting rod member is connected to the adjusting guide cylinder through a second downward pressing elastic member. A first cleaning and quality inspection head is installed on the connecting rod member. A second cleaning and quality inspection head is slidably connected within the transition plate, and a heating robotic arm is arranged on the transition plate.
[0024] Both the first cleaning quality inspection head and the second cleaning quality inspection head include a U-shaped carrier block and a cleaning quality inspection roller. A negative pressure mechanism is provided inside the cleaning quality inspection roller, and dust suction holes and a number of temperature sensors are provided on the cleaning quality inspection roller.
[0025] Compared with the prior art, the present invention has the following beneficial effects:
[0026] (1) The present invention detects the flatness of the welding surface before the heat sink is welded, avoiding the problems of heat sink failure and poor thermal conductivity during use due to flatness problems. At the same time, during the welding process, the heat sink is cooled by the contact between the flatness detection roller body and the surface of the heat sink, effectively avoiding the influence of residual stress on the heat sink itself during the welding process. Automated equipment such as a pick-up robotic arm, an inlet conveyor belt, and an outlet conveyor belt are introduced, improving production efficiency and automation level;
[0027] (2) The design of the auxiliary fixture assembly of the present invention can reserve space for the detection of the flatness of the lower cover of the heat sink, realizing the detection of the flatness of the upper cover and the lower cover of the heat sink;
[0028] (3) The design of the sorting and stacking mechanism of the present invention enables the welded heat sinks to be stacked and bundled quickly and orderly, improving production efficiency. The combination of the heat sink pushing assembly, the heat sink sorting and stacking assembly, and the heat sink lifting and bundling assembly realizes the whole process treatment of the heat sink, from pushing, stacking to bundling, ensuring product quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] The drawings are used to provide a further understanding of the present invention, and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention, and do not constitute a limitation to the present invention. In the drawings:
[0030] Figure 1 is a schematic diagram of the overall structure of the present invention;
[0031] Figure 2 is a schematic diagram of the structure of the auxiliary welding mechanism of the present invention;
[0032] Figure 3 is a schematic diagram of the structure of the flatness detection assembly of the present invention;
[0033] Figure 4 is a side view of the auxiliary welding mechanism of the present invention;
[0034] Figure 5 For the present invention Figure 2 is a partially enlarged view of part A;
[0035] Figure 6 is a schematic diagram of the structure of the sorting and stacking mechanism of the present invention;
[0036] Figure 7 is a top view of the transition plate of the present invention;
[0037] Figure 8 For the present invention Figure 6 is a partially enlarged view of part B.
[0038] In the figure: 1, welding table; 100, first board-picking robotic arm; 1000, incoming board conveyor belt; 101, second board-picking robotic arm; 1010, outgoing board conveyor belt; 102, third board-picking robotic arm; 1020, board recycling bin; 2, carrier table; 3, auxiliary welding mechanism; 300, flatness detection assembly; 3000, flatness detection roller body; 3001, lifting air cylinder; 3002, first carrier plate; 3003, pushing and pulling air cylinder; 3004, second carrier plate; 3005, pushing and pulling guide rod; 3006, motor mounting block; 3007, driving motor; 3008, first micro pulley; 3009, second micro pulley; 301, heat sink clamp; 302, mounting slide plate; 3020, micro transmission belt; 3021, electric swing arm; 3022, negative pressure dust suction roller; 303, auxiliary fixture assembly; 3030, lead screw mounting seat; 3031, shifting nut; 3032, electric shifting lead screw; 3033, electric adjusting lead screw; 3034, adjusting nut; 3035, mounting adjusting block; 3036, clamping air cylinder; 3037, clamping bar; 3038, rotating driving motor; 304, execution fixture assembly; 3040, mounting vertical plate; 3041, electric telescopic turntable; 3042, back plate; 3043, first electric telescopic bar; 3044, second electric telescopic bar; 3045, U-shaped welding rod; 3046, first bar; 3047, second bar; 3048, auxiliary extrusion cam; 4, ultrasonic welding robotic arm; 5, finishing mechanism; 500, finishing mechanism housing; 501, lifting support leg of finishing mechanism; 502, heat sink pushing assembly; 5020, electric pushing lead screw; 5021, pushing nut; 5022, pushing bar; 5023, transition plate; 5024, pushing bar chute; 503, heat sink finishing assembly; 5030, mounting frame; 5031, finishing rod; 5032, first downward pressing elastic member; 5033, finishing roller; 504, heat sink lifting and bundling assembly; 5040, bundling assembly lifting motor; 5041, bundling assembly lifting lead screw; 5042, bundling assembly lifting nut; 5043, lifting bundling machine; 5044, electric back plate; 5045, back plate guide rod; 5046, pushing out air cylinder; 505, cleaning and sampling quality inspection assembly; 5050, position adjusting slide bar; 5051, electric slider; 5052, adjusting guide cylinder; 5053, connecting rod member; 5054, second downward pressing elastic member; 5055, first cleaning and quality inspection head; 5056, second cleaning and quality inspection head; 5057, heating robotic arm; 5058, U-shaped carrier block; 5059, cleaning and quality inspection roller. Detailed implementation manners
[0039] The preferred embodiments of the present invention will be described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only for the purpose of illustrating and explaining the present invention, and are not intended to limit the present invention.
[0040] In addition, in the present invention, descriptions such as "first" and "second" are only for descriptive purposes, and do not particularly refer to the meaning of order or sequence. Nor are they used to limit the present invention. They are merely used to distinguish components or operations described with the same technical terms, and should not be construed as indicating or implying their relative importance or implicitly indicating the quantity of the indicated technical features. Thus, features defined with "first" and "second" may explicitly or implicitly include at least one of such features. In addition, the technical solutions and technical features between various embodiments can be combined with each other, but it must be based on the ability of those of ordinary skill in the art to implement. When the combination of technical solutions results in contradictions or cannot be implemented, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection required by the present invention.
[0041] The present invention provides the following embodiments.
[0042] Embodiment 1
[0043] An embodiment of the present invention provides a heat sink welding device, as Figures 1-8 shown, which includes a welding table 1 and an ultrasonic welding robotic arm 4. A carrier 2 is rotatably connected to the welding table 1, and an auxiliary welding mechanism 3 is slidably connected to the carrier 2. The auxiliary welding mechanism 3 includes a flatness detection assembly 300 and a heat sink clamp 301. The heat sink clamp 301 is used for clamping the upper heat sink cover and the lower heat sink cover.
[0044] The flatness detection assembly 300 includes a roller control assembly and a flatness detection roller 3000. The flatness detection roller 3000 is installed on the roller control assembly. The roller control assembly is used to drive the flatness detection roller 3000 to move. A plurality of pressure sensors are provided on the flatness detection roller 3000, and a water cooling assembly is provided inside the flatness detection roller 3000. The plurality of pressure sensors are used to detect the flatness of the welding surfaces of the upper heat sink cover and the lower heat sink cover. The water cooling assembly is used to cool the heat sink during welding. The surface of the flatness detection roller 3000 is made of an electrostatic adsorption material.
[0045] Preferably, it further includes a board picking robotic arm one 100, a board picking robotic arm two 101, and a board picking robotic arm three 102. An inlet board conveyor belt 1000 is provided on the side of the board picking robotic arm one 100, an outlet board conveyor belt 1010 is provided on the side of the board picking robotic arm two 101, and a board recycling box 1020 is provided on the side of the board picking robotic arm three 102.
[0046] Preferably, the flatness detection assembly 300 and the heat sink clamp 301 are installed on an installation sliding plate 302, and the installation sliding plate 302 is slidably connected to the carrier 2.
[0047] Preferably, the water-cooling component is a medium coil pipe, a cooling heat-conducting medium is stored in the medium coil pipe, and the medium coil pipe is communicated with an external medium storage tank through a pump body.
[0048] Preferably, the pressure sensor is electrically connected to the data processor, and the data processor is configured to analyze the detection data of the pressure sensor to obtain the pressure distribution of the welding surface, and further determine whether the flatness of the upper cover and the lower cover of the heat sink is qualified.
[0049] The working principle and beneficial effects of the above technical solution are as follows: During operation, the upper cover and the lower cover of the heat sink are input to the first plate-picking robot arm 100 through the feeding conveyor belt 1000. After the appearance quality inspection of the upper cover and the lower cover of the heat sink, the first plate-picking robot arm 100 installs them on the heat sink fixture 301. Then, the flatness detection assembly 300 drives the flatness detection roller 3000 to move through the roller control assembly to detect the flatness of the welding surfaces of the upper cover and the lower cover of the heat sink. During the detection process, surface cleaning is performed simultaneously. If the flatness is qualified, the upper cover and the lower cover of the heat sink are welded. During the welding process, the heat sink is cooled by the contact between the flatness detection roller 3000 and the surface of the heat sink. After welding, the image collector on the ultrasonic welding robot arm 4 collects images of the welding joints, and inputs the image collection results into the trained welding quality evaluation model to evaluate the welding quality of the heat sink. If the welding quality is good, the second plate-picking robot arm 101 removes the welded heat sink and places it on the discharging conveyor belt 1010. If the welding quality does not meet the standard or the flatness of the welding surface of the upper cover or the lower cover of the heat sink does not meet the standard, the third plate-picking robot arm 102 puts the non-conforming heat sink or the upper cover or the lower cover of the heat sink into the sheet metal recycling box 1020;
[0050] Before welding the heat sink, the present invention detects the flatness of the welding surface, avoiding the problems of heat sink failure and poor heat conduction performance during use caused by flatness problems. At the same time, during the welding process, the heat sink is cooled by the contact between the flatness detection roller 3000 and the surface of the heat sink, effectively avoiding the influence of residual stress on the heat sink itself during the welding process. The introduction of automated equipment such as the second plate-picking robot arm 101, the feeding conveyor belt 1000, and the discharging conveyor belt 1010 improves the production efficiency and automation level.
[0051] Embodiment 2
[0052] On the basis of Embodiment 1, the roller control assembly includes two symmetrically arranged lifting cylinders 3001. The lifting cylinders 3001 are fixedly connected to the mounting slide plates 302 of the carrier 2. The working end of the lifting cylinder 3001 is fixedly connected to a first carrier plate 3002. A push-pull cylinder 3003 is fixedly connected to the first carrier plate 3002. The working end of the push-pull cylinder 3003 is fixedly connected to a second carrier plate 3004. A push-pull guide rod 3005 is fixedly connected to the first carrier plate 3002. The second carrier plate 3004 is slidably connected to the push-pull guide rod 3005. The flatness detection roller 3000 is rotatably connected to the second carrier plate 3004.
[0053] The working principle and beneficial effects of the above technical solution are as follows: When the roller control assembly works, the lifting cylinder 3001 expands and contracts to drive the first carrier plate 3002 to lift, thereby driving the flatness detection roller 3000 to move up and down. Thus, the flatness detection roller 3000 rolls on the surface of the heat sink plate, so as to obtain the pressure value, and at the same time achieve the adsorption and cleaning effect. The push-pull cylinder 3003 expands and contracts to drive the second carrier plate 3004 to slide along the push-pull guide rod 3005, thereby adjusting the distance between the flatness detection roller 3000 and the surface of the heat sink plate and controlling the operation of the pressure sensor;
[0054] The lifting cylinder 3001 and the push-pull cylinder 3003 are used to accurately control the height and distance of the flatness detection roller 3000, ensuring that the pressure sensor can accurately detect the flatness of the welding surface. The flatness detection roller 3000 can not only perform flatness detection, but also achieve surface cleaning through lifting and moving.
[0055] Embodiment 3
[0056] On the basis of Embodiment 2, a motor mounting block 3006 is fixedly connected to the second carrier plate 3004. A driving motor 3007 is fixedly connected to the motor mounting block 3006. A first micro pulley 3008 is fixedly connected to the output end of the driving motor 3007. A second micro pulley 3009 is fixedly connected to the flatness detection roller 3000. The first micro pulley 3008 and the second micro pulley 3009 are connected by a micro transmission belt 3020;
[0057] An electric swing arm 3021 is rotatably connected to the second carrier plate 3004. A negative pressure dust suction roller 3022 is rotatably connected to the electric swing arm 3021. A plurality of dust suction holes are provided on the surface of the negative pressure dust suction roller 3022.
[0058] The working principle and beneficial effects of the above technical solution are as follows: during the pressure detection process, the driving motor 3007 drives the micro pulley 1 3008 to rotate, the micro pulley 1 3008 drives the micro transmission belt 3020 to transmit, the micro transmission belt 3020 drives the micro pulley 2 3009 to rotate, and the micro pulley 2 3009 drives the flatness detection roller 3000 to rotate, thereby realizing the rolling of the flatness detection roller 3000 on the heat soaking plate, providing a rotation driving force to avoid the rolling of the flatness detection roller 3000 from being stuck, and ensuring the accuracy and reliability of the pressure sensor detection value;
[0059] When there are many impurities attached to the flatness detection roller body 3000 , the electric swing arm 3021 rotates to make the negative pressure dust suction roller 3022 approach the flatness detection roller body 3000 , thereby cleaning the impurities on the surface of the flatness detection roller body 3000 .
[0060] Example 4
[0061] On the basis of Example 1, the vapor chamber fixture 301 includes an auxiliary fixture component 303 and an execution fixture component 304;
[0062] The auxiliary clamp assembly 303 includes two pairs of symmetrically arranged screw mounting seats 3030, which are slidably connected to the mounting slide 302 of the carrier 2, and a shift nut 3031 is fixedly connected to the bottom of the screw mounting seat 3030, and an electric shift screw 3032 is rotatably connected to the mounting slide 302, and the shift nut 3031 is threadedly connected to the electric shift screw 3032, and two symmetrically arranged electric adjustment screws 3033 are rotatably connected to the screw mounting seat 3030, and an adjusting nut 3034 is threadedly connected to the electric adjustment screw 3033, and an installation adjustment block 3035 is fixedly connected between the two adjusting nuts 3034, and a rotating drive motor 3038 is fixedly connected to the installation adjustment block 3035, and a clamping cylinder 3036 is fixedly connected to the output end of the rotating drive motor 3038, and a clamping bar 3037 is fixedly connected to the working end of the clamping cylinder 3036.
[0063] The working principle and beneficial effects of the above technical solution: the plate picking robot arm 100 installs the upper cover of the heat spreader on the auxiliary fixture assembly 303, and installs the lower cover of the heat spreader on the execution fixture assembly 304. During the installation process, the welding surfaces of the upper cover and the lower cover of the heat spreader are initially oriented toward the flatness detection roller body 3000;
[0064] The pick-up manipulator 100 of the heat sink plate clamps the upper cover of the heat sink plate at a suitable position in the air. Then, the electric displacement lead screw 3032 rotates to drive the displacement nut 3031 to move, thereby driving the lead screw mounting seat 3030 and the clamping strip 3037 to move to a suitable position. Then, the clamping cylinder 3036 extends to drive the two clamping strips 3037 to move towards each other to clamp the upper cover of the heat sink plate. Then, the rotation drive motor 3038 drives the clamping cylinder 3036 to rotate to drive the upper cover of the heat sink plate to rotate to the direction perpendicular to the table surface, facilitating the flatness detection of the upper cover of the heat sink plate. The height of the upper cover of the heat sink plate can be adjusted by rotating the electric adjustment lead screw 3033 to drive the adjustment nut 3034 to move up and down.
[0065] Embodiment 5
[0066] On the basis of Embodiment 4, the execution fixture assembly 304 includes a mounting vertical plate 3040. An electric telescopic turntable 3041 is rotatably connected to the mounting vertical plate 3040, and an execution fixture is detachably connected to the electric telescopic turntable 3041.
[0067] The execution fixture includes a back plate 3042. Two symmetrically arranged fixture bodies are slidably connected to the back plate 3042. The fixture body includes an electric telescopic strip 3043 and an electric telescopic strip 3044. The electric telescopic strip 3043 and the electric telescopic strip 3044 are connected by a U-shaped welding rod 3045. Both the electric telescopic strip 3043 and the electric telescopic strip 3044 include a strip 3046 and a strip 3047. The strip 3047 is slidably connected inside the strip 3046.
[0068] An auxiliary extrusion cam 3048 is rotatably connected inside the electric telescopic turntable 3041.
[0069] The working principle and beneficial effects of the above technical solution are as follows: The pick-up manipulator 100 installs the lower cover of the heat sink on the two electric telescopic strip blocks 3043 on the execution fixture assembly 304. Then, the flatness detection roller body 3000 first detects the flatness of the upper cover of the heat sink. If the detection is unqualified, it will be removed. If the detection is qualified, the electric adjustment screw 3033 rotates to drive the upper cover of the heat sink to move upward. At the same time, the rotation drive motor 3038 drives the clamping cylinder 3036 to rotate to drive the upper cover of the heat sink to rotate to the parallel table direction, reserving space for the flatness detection of the lower cover of the heat sink. Then, the flatness detection roller body 3000 passes through the reserved space and contacts the lower cover of the heat sink in the two electric telescopic strip blocks 3043 to detect the flatness of the lower cover of the heat sink. If the flatness between the upper cover and the lower cover of the heat sink is qualified, the rotation drive motor 3038 drives the clamping cylinder 3036 to rotate to drive the upper cover of the heat sink to rotate to be perpendicular to the table and the welding surface of the upper cover of the heat sink is opposite to the welding surface of the lower cover of the heat sink. Then, the auxiliary fixture assembly 303 drives the upper cover of the heat sink to move to the electric telescopic strip block 3044. At the same time, the auxiliary extrusion cam 3048 rotates to push the lower cover of the heat sink to move towards the upper cover of the heat sink until the lower cover and the upper cover of the heat sink are closely attached. At this time, the side surface of the attachment surface of the lower cover and the upper cover of the heat sink is located at the gap between the electric telescopic strip block 3043 and the electric telescopic strip block 3044, which is convenient for the ultrasonic welding manipulator 4 to weld the heat sink. After welding one side, the electric telescopic turntable 3041 rotates 90 degrees to weld the next side;
[0070] When the electric telescopic strip block 3043 and the electric telescopic strip block 3044 clamp, they are both realized by the sliding of the strip block 3047 in the strip block 3046. The combination of the flatness detection roller body 3000 and the auxiliary extrusion cam 3048 ensures the precise docking and welding of the upper and lower covers of the heat sink.
[0071] Embodiment 6
[0072] On the basis of Embodiment 1, it further includes a finishing mechanism 5, and the finishing mechanism 5 is arranged at the output end of the plate-out conveyor belt 1010;
[0073] The finishing mechanism 5 includes a finishing mechanism housing 500 and a finishing mechanism lifting support leg 501. The finishing mechanism housing 500 is installed on the finishing mechanism lifting support leg 501. The finishing mechanism housing 500 is provided with a heat sink pushing assembly 502, a heat sink finishing assembly 503, and a heat sink lifting and bundling assembly 504.
[0074] Preferably, the heat sink pushing assembly 502 includes an electric pushing lead screw 5020 rotatably connected within the housing 500 of the sorting mechanism. A pushing nut 5021 is threadedly connected to the electric pushing lead screw 5020. A pushing bar 5022 is fixedly connected to the pushing nut 5021 and is slidably connected within a pushing bar chute 5024 of a transition plate 5023.
[0075] The heat sink sorting assembly 503 includes a mounting frame 5030. A sorting rod 5031 is slidably connected vertically within the mounting frame 5030. A first downward pressing elastic member 5032 is provided on the sorting rod 5031. A sorting roller 5033 is rotatably connected to the bottom of the sorting rod 5031.
[0076] The heat sink lifting and bundling assembly 504 includes a bundling assembly lifting motor 5040. A bundling assembly lifting lead screw 5041 is fixedly connected to the output end of the bundling assembly lifting motor 5040. A bundling assembly lifting nut 5042 is threadedly connected to the bundling assembly lifting lead screw 5041. The bundling assembly lifting nut 5042 is slidably connected to the side wall of the housing 500 of the sorting mechanism and is fixedly connected to a lifting bundling machine 5043. An electric back plate 5044 is slidably connected to the lifting bundling machine 5043. Two symmetrically arranged back plate guide rods 5045 are fixedly connected to the lifting bundling machine 5043. The electric back plate 5044 is slidably connected to the back plate guide rods 5045. A pushing cylinder 5046 is provided on the inner wall of the housing 500 of the sorting mechanism.
[0077] The working principle and beneficial effects of the above technical solution are as follows: The heat sinks after welding are output by the plate output conveyor belt 1010 to the sorting mechanism 5. Then, they are pushed by the heat sink pushing assembly 502 onto the heat sink lifting and bundling assembly 504. After being assisted by the heat sink sorting assembly 503 for sorting, the heat sink lifting and bundling assembly 504 bundles several stacked heat sinks. After bundling, the heat sink lifting and bundling assembly 504 moves downward to a preset position, and the bundled heat sinks thereon are pushed out.
[0078] Specifically, the heat sink plate after welding is output to the heat sink plate pushing assembly 502 through the plate output conveyor belt 1010. At this time, the electric pushing lead screw 5020 rotates to drive the pushing nut 5021 to move. The pushing nut 5021 drives the push bar 5022 to slide in the push bar chute 5024, and at the same time pushes the heat sink plate towards the heat sink plate lifting and bundling assembly 504. At this time, the heat sink plate lifting and bundling assembly 504 and the transition plate 5023 are at the same height. The first heat sink plate is pushed onto the lifting and bundling machine 5043. Since the feeding end of the lifting and bundling machine 5043 is inclined, the front end of the subsequent heat sink plates will be inserted under the previous heat sink plate during the process of being pushed onto the lifting and bundling machine 5043, thereby gradually realizing the stacking of the heat sink plates. During the stacking process, the electric back plate 5044 can move left and right according to the actual size and bundling requirements of the heat sink plate, so that one side of the heat sink plate abuts against the electric back plate 5044, ensuring that the heat sink plates are stacked neatly. At the same time, during the stacking process, the sorting roller 5033 always abuts against the surface of the uppermost heat sink plate, preventing the position of the upper heat sink plate from shifting during the insertion of the subsequent heat sink plates. After the lifting and bundling machine 5043 finishes bundling, the bundling assembly lifting motor 5040 drives the bundling assembly lifting lead screw 5041 to rotate. The bundling assembly lifting lead screw 5041 drives the bundling assembly lifting nut 5042 to move downward, thereby driving the lifting and bundling machine 5043 to move downward to the same height as the pushing cylinder 5046. Then, the pushing cylinder 5046 extends to push out the bundled heat sink plates;
[0079] The design of the sorting mechanism 5 enables the heat sink plates after welding to be stacked and bundled quickly and orderly, improving the production efficiency. The combination of the heat sink plate pushing assembly 502, the heat sink plate sorting assembly 503, and the heat sink plate lifting and bundling assembly 504 realizes the whole process treatment of the heat sink plates, from pushing, stacking to bundling, ensuring the product quality.
[0080] Embodiment 7
[0081] Based on Embodiment 6, it further includes a cleaning, sampling and quality inspection component 505. The cleaning, sampling and quality inspection component 505 includes a position adjustment slide bar 5050. The position adjustment slide bar 5050 is fixedly connected to the mounting frame 5030. An electric slider 5051 is slidably connected to the position adjustment slide bar 5050. An adjustment guide cylinder 5052 is fixedly connected to the electric slider 5051. A connecting rod member 5053 is slidably connected up and down in the adjustment guide cylinder 5052. The connecting rod member 5053 is connected to the adjustment guide cylinder 5052 through a second downward pressing elastic member 5054. A first cleaning and quality inspection head 5055 is installed on the connecting rod member 5053. A second cleaning and quality inspection head 5056 is slidably connected in the transition plate 5023. A heating robotic arm 5057 is provided on the transition plate 5023;
[0082] The cleaning quality inspection head 1 5055 and the cleaning quality inspection head 2 5056 both include a U-shaped carrier block 5058 and a cleaning quality inspection roller 5059. The cleaning quality inspection roller 5059 is provided with a negative pressure mechanism. The cleaning quality inspection roller 5059 is provided with dust suction holes and a plurality of temperature sensors. The two U-shaped carrier blocks 5058 are connected by a micro telescopic rod.
[0083] The working principle and beneficial effects of the above technical solution are as follows: when the heat spreader passes through the heating mechanical arm 5057, the heating mechanical arm 5057 heats the position of the liquid cooling plate substrate, and then sends it between the cleaning quality inspection head 1 5055 and the cleaning quality inspection head 2 5056. In the process of passing through the cleaning quality inspection head 1 5055 and the cleaning quality inspection head 2 5056, the cleaning quality inspection roller 5059 cleans the surface and detects the temperature of the surface, and transmits the detection result to the data processor, and obtains the temperature distribution of the heat spreader at this time through data analysis, so as to analyze whether the heat spreader is qualified;
[0084] The U-shaped carrier block 5058 is designed with raised ends to ensure that the heat spreader can smoothly enter between the cleaning inspection head 1 5055 and the cleaning inspection head 2 5056. The electric slider 5051 and the position adjustment slide bar 5050 are designed to facilitate the adjustment of the positions of the cleaning inspection head 1 5055 and the cleaning inspection head 2 5056. The design of the downward pressing elastic member 2 5054 can ensure that the cleaning inspection head 1 5055 is always in contact with the heat spreader.
[0085] The design of the clean sampling quality inspection component 505 can perform real-time temperature detection and surface cleaning during the production process of the heat sink to ensure that the product meets quality standards. The design of the electric slider 5051 and the position adjustment slide bar 5050 allows the positions of the clean quality inspection head 1 5055 and the clean quality inspection head 2 5056 to be flexibly adjusted to meet different production needs.
[0086] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.
Claims
1. A soaking plate welding device, characterized in that: The invention comprises a welding platform (1) and an ultrasonic welding mechanical arm (4); the welding platform (1) is rotatably connected to a carrier (2); the carrier (2) is slidably connected to an auxiliary welding mechanism (3); the auxiliary welding mechanism (3) comprises a flatness detection component (300) and a heat spreader clamp (301); the heat spreader clamp (301) is used to clamp an upper cover and a lower cover of the heat spreader; The flatness detection assembly (300) comprises a roller control assembly and a flatness detection roller (3000), the flatness detection roller (3000) being mounted on the roller control assembly, the roller control assembly being used to drive the flatness detection roller (3000) to move, a plurality of pressure sensors being arranged on the flatness detection roller (3000), a water cooling assembly being arranged inside the flatness detection roller (3000), the plurality of pressure sensors being used to detect the flatness of the welding surfaces of the upper cover and the lower cover of the soaking plate, the water cooling assembly being used to cool the soaking plate during welding, and an electrostatic adsorption material being used on the surface of the flatness detection roller (3000); the roller control assembly comprises two A lifting cylinder (3001) is symmetrically arranged, the lifting cylinder (3001) is fixedly connected to the mounting slide plate (302) of the carrier (2), the working end of the lifting cylinder (3001) is fixedly connected to the carrier plate 1 (3002), the carrier plate 1 (3002) is fixedly connected to the push-pull cylinder (3003), the working end of the push-pull cylinder (3003) is fixedly connected to the carrier plate 2 (3004), the carrier plate 1 (3002) is fixedly connected to the push-pull guide rod (3005), the carrier plate 2 (3004) is slidably connected to the push-pull guide rod (3005), and the flatness detection roller (3000) is rotatably connected to the carrier plate 2 (3004); A motor mounting block (3006) is fixedly connected to the carrier plate 2 (3004), a driving motor (3007) is fixedly connected to the motor mounting block (3006), a micro pulley 1 (3008) is fixedly connected to the output end of the driving motor (3007), a micro pulley 2 (3009) is fixedly connected to the flatness detection roller body (3000), and the micro pulley 1 (3008) and the micro pulley 2 (3009) are connected via a micro transmission belt (3020); The second carrier plate (3004) is rotatably connected to an electric swing arm (3021), and the electric swing arm (3021) is rotatably connected to a negative pressure dust suction roller (3022), and a plurality of dust suction holes are provided on the surface of the negative pressure dust suction roller (3022).
2. A vapor chamber welding device according to claim 1, characterized in that: It also includes a plate picking robot arm 1 (100), a plate picking robot arm 2 (101) and a plate picking robot arm 3 (102). The plate picking robot arm 1 (100) is provided with a plate feeding conveyor belt (1000) on the side, the plate picking robot arm 2 (101) is provided with a plate discharging conveyor belt (1010) on the side, and the plate picking robot arm 3 (102) is provided with a plate recovery box (1020) on the side.
3. The vapor chamber welding device according to claim 1, characterized in that: The flatness detection assembly (300) and the heat spreader clamp (301) are mounted on a mounting slide (302), and the mounting slide (302) is slidably connected to the carrier (2).
4. The heat sink welding device according to claim 1, characterized in that: The vapor chamber fixture (301) comprises an auxiliary fixture component (303) and an execution fixture component (304); The auxiliary fixture assembly (303) comprises two pairs of symmetrically arranged screw mounting seats (3030), the screw mounting seats (3030) being slidably connected to the mounting slide plate (302) of the carrier (2), a shift nut (3031) being fixedly connected to the bottom of the screw mounting seat (3030), an electric shift screw (3032) being rotatably connected to the mounting slide plate (302), the shift nut (3031) being threadedly connected to the electric shift screw (3032), and a shift nut (3031) being rotatably connected to the screw mounting seat (3030). Two symmetrically arranged electric adjustment screws (3033), the electric adjustment screws (3033) are threadedly connected with adjustment nuts (3034), a mounting adjustment block (3035) is fixedly connected between the two adjustment nuts (3034), a rotation drive motor (3038) is fixedly connected to the mounting adjustment block (3035), a clamping cylinder (3036) is fixedly connected to the output end of the rotation drive motor (3038), and a clamping bar block (3037) is fixedly connected to the working end of the clamping cylinder (3036).
5. A vapor chamber welding device according to claim 4, characterized in that: The execution fixture assembly (304) comprises a mounting vertical plate (3040), the mounting vertical plate (3040) is rotatably connected to an electric telescopic turntable (3041), and the electric telescopic turntable (3041) is detachably connected to the execution fixture; The execution fixture comprises a back plate (3042), and two symmetrically arranged fixture bodies are slidably connected to the back plate (3042), and the fixture bodies comprise an electric telescopic strip block 1 (3043) and an electric telescopic strip block 2 (3044), and the electric telescopic strip block 1 (3043) and the electric telescopic strip block 2 (3044) are connected via a U-shaped welding rod (3045), and the electric telescopic strip block 1 (3043) and the electric telescopic strip block 2 (3044) both comprise a strip block 1 (3046) and a strip block 2 (3047), and the strip block 2 (3047) is slidably connected in the strip block 1 (3046); An auxiliary extrusion cam (3048) is rotatably connected inside the electric telescopic turntable (3041).
6. A vapor chamber welding device according to claim 2, characterized in that: It also includes a collection and sorting mechanism (5), which is arranged at the output end of the plate output conveyor belt (1010); The folding mechanism (5) comprises a folding mechanism housing (500) and a folding mechanism lifting support leg (501); the folding mechanism housing (500) is mounted on the folding mechanism lifting support leg (501); and a heat soaking plate pushing assembly (502), a heat soaking plate folding assembly (503) and a heat soaking plate lifting and bundling assembly (504) are arranged in the folding mechanism housing (500).
7. A vapor chamber welding device according to claim 6, characterized in that: The heat soaking plate pushing assembly (502) comprises an electric pushing screw (5020), the electric pushing screw (5020) is rotatably connected in the housing (500) of the storage mechanism, a pushing nut (5021) is threadedly connected to the electric pushing screw (5020), a pushing bar (5022) is fixedly connected to the pushing nut (5021), and the pushing bar (5022) is slidably connected in a pushing bar slide groove (5024) of the transition plate (5023); The heat spreader assembly (503) comprises a mounting frame (5030), a mounting rod (5031) is slidably connected up and down in the mounting frame (5030), a downward pressing elastic member (5032) is provided on the mounting rod (5031), and a tidying roller (5033) is rotatably connected to the bottom of the mounting rod (5031); The heat spreader lifting and bundling assembly (504) comprises a bundling assembly lifting motor (5040), the output end of the bundling assembly lifting motor (5040) is fixedly connected to a bundling assembly lifting screw (5041), the bundling assembly lifting screw (5041) is threadedly connected to a bundling assembly lifting nut (5042), the bundling assembly lifting nut (5042) is slidably connected to a side wall of a collection and finishing mechanism housing (500), and is fixedly connected to a lifting and bundling machine (5043), an electric back plate (5044) is slidably connected to the lifting and bundling machine (5043), two symmetrically arranged back plate guide rods (5045) are fixedly connected to the lifting and bundling machine (5043), the electric back plate (5044) is slidably connected to the back plate guide rods (5045), and an ejection cylinder (5046) is provided on the inner wall of the collection and finishing mechanism housing (500).
8. The vapor chamber welding device according to claim 7, characterized in that: The cleaning sampling quality inspection component (505) is also included. The cleaning sampling quality inspection component (505) includes a position adjustment slide bar (5050), the position adjustment slide bar (5050) is fixedly connected to the mounting frame (5030), an electric slider (5051) is slidably connected to the position adjustment slide bar (5050), an adjustment guide cylinder (5052) is fixedly connected to the electric slider (5051), a connecting rod (5053) is slidably connected in the adjustment guide cylinder (5052), the connecting rod (5053) is connected to the adjustment guide cylinder (5052) by pressing down elastic member 2 (5054), a cleaning quality inspection head 1 (5055) is installed on the connecting rod (5053), a cleaning quality inspection head 2 (5056) is slidably connected in the transition plate (5023), and a heating mechanical arm (5057) is provided on the transition plate (5023); The cleaning quality inspection head 1 (5055) and the cleaning quality inspection head 2 (5056) both comprise a U-shaped carrier block (5058) and a cleaning quality inspection roller (5059). A negative pressure mechanism is provided inside the cleaning quality inspection roller (5059). The cleaning quality inspection roller (5059) is provided with dust suction holes and a plurality of temperature sensors.
Citation Information
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