High-precision laser welding robot with self-alarm function

By introducing radar detection and alarm systems into welding robots, combined with the design of lifting plates and movable baffles, the existing welding robots cannot monitor and avoid damage caused by objects approaching, and a high-precision and safe welding process is achieved.

CN119747854AActive Publication Date: 2025-04-04NANTONG KETI ROBOT SYST CO LTD

Patent Information

Application Number
CN202510185241.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-19
Publication Date
2025-04-04
Estimated Expiration
2045-02-19

AI Technical Summary

Technical Problem

Existing welding robots lack the ability to monitor the proximity of surrounding objects, resulting in the welding torches and plates being easily damaged.

Method used

A high-precision and self-warning laser welding robot is designed. It uses radar to detect the approach of surrounding objects, the alarm sends out an alarm, and blocks the objects through lifting plates and movable baffles to avoid collisions.

Benefits of technology

It effectively avoids damage to the welding torch and plate caused by object collision, improves welding accuracy and safety, and avoids extrusion damage between the movable baffle and the objects below.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a high-precision laser welding robot with a self-alarm function, and relates to the technical field of welding robots, the high-precision laser welding robot comprises a bottom plate, a frame body is mounted at the top of the bottom plate, a controller component is mounted on one side of the frame body, a radar is mounted at the bottom of a first rod body, and a second rod body is mounted at the bottom of the second rod body; second hydraulic cylinder components are symmetrically installed at the top of the frame body, a lifting plate is installed at the output ends of the second hydraulic cylinder components, first movable baffles are symmetrically and movably installed at the top of the lifting plate in a penetrating mode, first electric telescopic rod components are symmetrically installed at the top of the lifting plate, and push rods are installed at the output ends of the first electric telescopic rod components; and a pushing material blocking mechanism is arranged at one end of the push rod. The first laser range finder component and the second laser range finder component can accurately measure the position of a welding gun, accurate welding of the welding gun to a plate is achieved, and when the radar detects that an object around moves to a set distance, the alarm can give an alarm sound to give an alarm.
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Description

Technical Field

[0001] The invention relates to the technical field of welding robots, in particular to a high-precision laser welding robot with a self-warning function. Background Art

[0002] Welding robots can automatically weld products. When welding plates, if an object accidentally collides with the welding gun, it is easy to cause damage to the welding gun and the plate. Some welding robots do not have a structure to warn of approaching objects and cannot respond effectively to approaching objects to avoid damage to the welding gun and the plate caused by collision.

[0003] The defects of existing welding robots are: 1. The prior art KR1020150086064A discloses a welding robot, which does not have the function of monitoring whether there are objects approaching the surroundings. When the welding robot is welding a plate, if an object approaches and collides with the welding gun, it is easy to cause damage to the welding gun and the plate. Therefore, a high-precision laser welding robot with a self-warning function that can monitor whether there are objects approaching the surroundings is needed to solve this problem.

[0004] 2. The prior art KR1020130026653A discloses a welding robot. This technology does not have a structure for shielding nearby objects. When an object collides with the welding gun, it is easy to affect the normal welding of the welding gun on the plate and the welding efficiency. Therefore, a high-precision laser welding robot with a self-warning function is needed to shield nearby objects to avoid affecting the welding process to solve this problem.

[0005] 3. The prior art KR1020120060659A discloses a welding robot, which does not have a structure for shielding approaching objects. When a downward-moving baffle mechanism is set to shield approaching objects, the lower baffle is easy to collide with the high-height products below, thereby causing the baffle and the product to be squeezed, and then causing damage to the product and the baffle. Therefore, a high-precision laser welding robot with a self-warning function is needed to solve this problem. It can shield approaching objects by moving downward and avoid squeezing and injury between the downward-moving baffle and the high-height objects below.

[0006] 4. The prior art CN104842103B discloses a welding robot, which does not have a structure for pushing away approaching objects. When objects approach the welding robot, it is easy to affect the observation of the welding process by personnel, and also affects the handling of the plates. Therefore, a high-precision laser welding robot with a self-warning function that can shield and push away approaching objects is needed to solve this problem. Summary of the invention

[0007] One purpose of the present application is to provide a high-precision laser welding robot with a self-warning function, which can solve the technical problems raised in the prior art.

[0008] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a high-precision laser welding robot with a self-alarm function, comprising a base plate, a frame and a hydraulic cylinder component, wherein the frame is installed on the top of the base plate, a controller component is installed on one side of the frame, a plurality of rods are symmetrically installed on both sides of the frame, a radar is installed at the bottom of the rod, and the radar is connected to the controller component by electrical signals; A hydraulic cylinder component 2 is symmetrically installed on the top of the frame, and the hydraulic cylinder component 2 is electrically connected to the controller component by signal; a lifting plate is installed on the output end of the hydraulic cylinder component 2, and a movable baffle 1 is symmetrically installed through the top of the lifting plate; an electric telescopic rod component 1 is symmetrically installed on the top of the lifting plate, and the electric telescopic rod component 1 is electrically connected to the controller component by signal; a push rod is installed on the output end of the electric telescopic rod component 1, and a material pushing and blocking mechanism is arranged at one end of the push rod.

[0009] Preferably, a hydraulic cylinder component 1 is installed on the top of the frame, and the hydraulic cylinder component 1 is electrically connected to the controller component, a piston rod 1 is installed on the output end of the hydraulic cylinder component 1, and one end of the piston rod 1 passes through the bottom of the lifting plate, a frame component 1 is installed on one end of the piston rod 1, a motor component 1 is installed on one side of the frame component 1, and the motor component 1 is electrically connected to the controller component, a screw rod 1 is installed on the output end of the motor component 1, and one end of the screw rod 1 passes through an inner wall of one side of the frame component 1.

[0010] Preferably, a moving block is installed on the outer side of the screw rod one, a frame component two is installed on the bottom of the moving block, a motor component two is installed on the front side of the frame component two, and the motor component two is electrically connected to the controller component, a screw rod two is installed on the output end of the motor component two, a moving frame is installed on the outer side of the screw rod two, and a welding gun is installed on the inner side of the moving frame.

[0011] Preferably, a laser rangefinder component 1 is installed on one side of the moving block, and the laser rangefinder component 1 is electrically connected to the controller component, and a laser rangefinder component 2 is installed on the front of the moving frame, and the laser rangefinder component 2 is electrically connected to the controller component.

[0012] Preferably, the pushing and blocking mechanism includes a connecting ring, a bolt, a frame part three and a movable baffle two, the connecting ring is installed on the outside of the push rod, a bolt is installed through one side of the connecting ring, the frame part three is installed on the back side of the connecting ring, and the movable baffle two is movably installed on the inner side of the frame part three.

[0013] Preferably, an alarm is installed on the top of the frame, and the alarm is connected to the controller component via an electrical signal.

[0014] Preferably, electric telescopic rod component two is symmetrically installed on both sides of the frame, and the electric telescopic rod component two is electrically connected to the controller component by signal, a movable plate is installed on the output end of the electric telescopic rod component two, and an electric telescopic rod component three is installed on the top of the movable plate, and the electric telescopic rod component three is electrically connected to the controller component by signal, a pressure plate is installed on the output end of the electric telescopic rod component three, and a rubber pad is installed on the bottom of the pressure plate.

[0015] Preferably, a rod body 2 is symmetrically mounted on the top of the bottom plate, and a plurality of rotating rods are movably mounted through the inner side of the rod body 2.

[0016] Preferably, the method of using the high-precision laser welding robot with self-alert function is as follows: S1. Place the spliced ​​plates to be welded on the rotating rod, then use the pressing plate to press down and fix the plates, and then use the welding gun to weld the plates; S2. When the radar detects that an object is moving close to the set distance, the alarm sounds an alarm, and the lifting plate moves down to block the moving baffle plate 1 and the moving baffle plate 2 from the moving object; S3. When there is an object under the movable baffle plate 1 or the movable baffle plate 2, the object lifts the movable baffle plate 1 or the movable baffle plate 2 to prevent the movable baffle plate 1 or the movable baffle plate 2 from being damaged by excessive squeezing force with the object below, and also prevent the object below from being damaged; S4, then the movable baffle plate 2 moves outward to push away the approaching object.

[0017] Preferably, the step S1 further includes the following steps: S11, the laser rangefinder component 1 measures the distance from the inner wall of one side of the frame component 1 and the laser rangefinder component 2 measures the distance from the inner wall of the front side of the frame component 2, so as to facilitate the controller component to determine the position of the welding gun.

[0018] Compared with the prior art, the present invention has the following beneficial effects: 1. The laser rangefinder component 1 and the laser rangefinder component 2 of the present invention can accurately measure the position of the welding gun, and realize the accurate welding of the welding gun to the plate. When the radar detects that there is an object moving close to the set distance, the alarm can sound an alarm to warn.

[0019] 2. When the present invention detects through radar that an object is moving close to a set distance, the lifting plate moves down to allow movable baffles 1 and 2 to block the moving object, thereby preventing the object from colliding with the welding gun and affecting the welding of the plate by the welding gun, and preventing the welding gun from being damaged.

[0020] 3. When there is an object under the movable baffle plate 1 or the movable baffle plate 2, the object will lift up the movable baffle plate 1 or the movable baffle plate 2 to avoid excessive squeezing force between the movable baffle plate 1 and the movable baffle plate 2 and the object below, thereby preventing the movable baffle plate 1 or the movable baffle plate 2 from being damaged, and also preventing the object below from being injured.

[0021] 4. In the present invention, when the movable baffle plate 2 blocks an approaching object, the electric telescopic rod component 1 can drive the movable baffle plate 2 to move outward, thereby pushing the object away, thereby preventing the object from approaching the welding robot and affecting people's observation and operation of the welding process. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 A perspective view of the present invention; Figure 2 It is a schematic diagram of the bottom plate and frame structure of the present invention; Figure 3 It is a schematic diagram of the structure of the rod body 2 of the present invention; Figure 4 It is a structural schematic diagram of a frame component of the present invention; Figure 5 It is a structural schematic diagram of the second frame component of the present invention; Figure 6 It is a schematic diagram of the lifting plate structure of the present invention; Figure 7 It is a schematic diagram of the structure of the frame component three of the present invention; Figure 8 It is a schematic diagram of the structure of the movable plate of the present invention; Fig. 9 The figure is a flow chart of the method for using the present invention.

[0023] In the figure: 1, bottom plate; 2, frame; 3, controller component; 4, hydraulic cylinder component one; 5, piston rod one; 6, frame component one; 7, motor component one; 8, screw rod one; 9, moving block; 10, frame component two; 11, motor component two; 12, screw rod two; 13, moving frame; 14, welding gun; 15, rod body one; 16, radar; 17, hydraulic cylinder component two; 18, lifting plate; 19, movable baffle one; 20, electric telescopic rod component one; 21, push rod; 22, connecting ring; 23, bolt; 24, frame component three; 25, movable baffle two; 26, electric telescopic rod component two; 27, moving plate; 28, electric telescopic rod component three; 29, pressure plate; 30, rubber pad; 31, rod body two; 32, rotating rod; 33, laser rangefinder component one; 34, laser rangefinder component two; 35, alarm. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0025] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0026] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0027] See also Figure 1 and Figure 3 , an embodiment provided by the present invention: a high-precision laser welding robot with a self-warning function; The invention comprises a bottom plate 1, a frame 2 and a rod 15, wherein the frame 2 is installed on the top of the bottom plate 1, a controller component 3 is installed on one side of the frame 2, a plurality of rods 15 are symmetrically installed on both sides of the frame 2, a radar 16 is installed on the bottom of the rod 15, and the radar 16 is connected to the controller component 3 by electrical signals, an alarm 35 is installed on the top of the frame 2, and the alarm 35 is connected to the controller component 3 by electrical signals, the bottom plate 1 can provide an installation position for other components of the device, and the frame 2 can provide a hydraulic cylinder component 14 and a hydraulic cylinder component 2 17. The controller component 3 can receive signals from the radar 16, the laser rangefinder component 1 33 and the laser rangefinder component 2 34, and can control the hydraulic cylinder component 1 4, the motor component 1 7, the motor component 2 11, the hydraulic cylinder component 2 17, the electric telescopic rod component 1 20, the electric telescopic rod component 2 26 and the electric telescopic rod component 3 28. The rod body 15 can provide an installation position for the radar 16, and the radar 16 can monitor nearby objects. The alarm 35 can sound an alarm to warn people.

[0028] See also Figure 1 , Figure 2 , Figure 6 and Figure 7 , an embodiment provided by the present invention: a high-precision laser welding robot with a self-warning function; It includes a hydraulic cylinder component 2 17 and a material pushing and blocking mechanism. The hydraulic cylinder component 2 17 is symmetrically installed on the top of the frame 2, and the hydraulic cylinder component 2 17 is connected to the controller component 3 by electrical signals. A lifting plate 18 is installed on the output end of the hydraulic cylinder component 2 17. A movable baffle 19 is symmetrically installed through the top of the lifting plate 18. An electric telescopic rod component 20 is symmetrically installed on the top of the lifting plate 18, and the electric telescopic rod component 20 is connected to the controller component 3 by electrical signals. A push rod 21 is installed on the output end of the electric telescopic rod component 20. One end of the push rod 21 is provided with a material pushing and blocking mechanism. The material pushing and blocking mechanism includes a connecting ring 22, a bolt 23, a frame component 3 24 and a movable baffle 25. The connecting ring 22 is installed on the outside of the push rod 21, and a bolt 23 is installed through one side of the connecting ring 22. A frame component 3 24 is installed on the back of the connecting ring 22. A movable baffle 25 is movably installed on the inner side of the frame component 3 24. The hydraulic cylinder component 2 17 can convert hydraulic energy into kinetic energy. The lifting plate 18 is driven to move up and down, and the lifting plate 18 can drive the movable baffle 1 19 and the movable baffle 2 25 to move up and down by moving up and down. The movable baffle 1 19 can block objects approaching from both sides by moving down, so as to prevent the objects from colliding with the welding gun 14 and affecting the welding of the plate by the welding gun 14. The electric telescopic rod component 1 20 can convert electrical energy into kinetic energy, thereby driving the push rod 21 to move forward and backward. The push rod 21 can drive the connecting ring 22, the frame component 3 24 and the movable baffle 2 25 to move forward and backward by moving forward and backward. The connecting ring 22 plays the role of connecting the push rod 21 and the frame component 3 24. The bolt 23 can squeeze the push rod 21, so as to ensure the stability of the connection between the connecting ring 22 and the push rod 21. The frame component 3 24 can provide a guide for the movable baffle 25, so that the movable baffle 25 can move up and down. The movable baffle 2 25 can block objects approaching from the front and back by moving down, so as to prevent the objects from colliding with the welding gun 14 and affecting the welding of the plate by the welding gun 14.

[0029] See also Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 , an embodiment provided by the present invention: a high-precision laser welding robot with a self-warning function; The frame 2 includes a hydraulic cylinder component 14, a frame component 16 and a frame component 2 10. The hydraulic cylinder component 14 is installed on the top of the frame 2, and the hydraulic cylinder component 14 is connected to the controller component 3 by electrical signals. The output end of the hydraulic cylinder component 4 is installed with a piston rod 15, and one end of the piston rod 15 passes through the bottom of the lifting plate 18. The frame component 16 is installed on one end of the piston rod 15. The motor component 17 is installed on one side of the frame component 16, and the motor component 17 is connected to the controller component 3 by electrical signals. The motor component 17 is connected to the controller component 3 by electrical signals. The output end of 7 is equipped with a screw rod 8, and one end of the screw rod 8 penetrates the inner wall of one side of the frame component 6, the outer side of the screw rod 8 is equipped with a moving block 9, the bottom of the moving block 9 is equipped with a frame component 2 10, the front of the frame component 2 10 is equipped with a motor component 2 11, and the motor component 2 11 is connected to the controller component 3 by electrical signals, the output end of the motor component 2 11 is equipped with a screw rod 2 12, the outer side of the screw rod 2 12 is equipped with a moving frame 13, the inner side of the moving frame 13 is equipped with a welding gun 14, and the hydraulic The cylinder component 4 can convert hydraulic energy into kinetic energy, thereby driving the piston rod 5 to move up and down. The piston rod 5 can drive the frame component 6 to move up and down by moving up and down. The frame component 6 can drive the screw rod 8, the moving block 9, the frame component 10, the screw rod 12, the moving frame 13 and the welding gun 14 to move up and down by moving up and down. The motor component 7 can convert electrical energy into kinetic energy, thereby driving the screw rod 8 to rotate. The screw rod 8 can drive the moving block 9 to move left and right by rotating. The moving block 9 can drive the frame component 10, the screw rod 12, the moving frame 13 and the welding gun 14 to move left and right by moving left and right. The frame component 10 can provide an installation position for the motor component 11. The motor component 11 can convert electrical energy into kinetic energy, thereby driving the screw rod 12 to rotate. The screw rod 12 can drive the moving frame 13 to move forward and backward by rotating. The moving frame 13 can drive the welding gun 14 to move forward and backward by moving forward and backward. The welding gun 14 can weld the plate.

[0030] See also Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 , an embodiment provided by the present invention: a high-precision laser welding robot with a self-warning function; It includes a laser rangefinder component 1 33 and a laser rangefinder component 2 34. The laser rangefinder component 1 33 is installed on one side of the moving block 9, and the laser rangefinder component 1 33 is electrically connected to the controller component 3. The laser rangefinder component 2 34 is installed on the front of the moving frame 13, and the laser rangefinder component 2 34 is electrically connected to the controller component 3. The laser rangefinder component 1 33 can measure the distance between itself and the inner wall of one side of the frame component 1 6, and the laser rangefinder component 2 34 can measure the distance between itself and the inner wall of the front of the frame component 2 10, so as to facilitate the controller component 3 to judge the position of the welding gun 14.

[0031] See also Figure 1 and Figure 8 , an embodiment provided by the present invention: a high-precision laser welding robot with a self-warning function; It includes an electric telescopic rod component 26 and an electric telescopic rod component 3 28. The electric telescopic rod component 26 is symmetrically installed on both sides of the frame 2, and the electric telescopic rod component 26 is electrically connected to the controller component 3. A moving plate 27 is installed at the output end of the electric telescopic rod component 26, and an electric telescopic rod component 3 28 is installed on the top of the moving plate 27, and the electric telescopic rod component 3 28 is electrically connected to the controller component 3. A pressing plate 29 is installed at the output end of the electric telescopic rod component 3 28, and a rubber pad 30 is installed at the bottom of the pressing plate 29. The electric telescopic rod component 26 can convert electrical energy into kinetic energy, thereby driving the moving plate 27 to move left and right. The moving plate 27 can drive the electric telescopic rod component 3 28 and the pressing plate 29 to move left and right by moving left and right. The electric telescopic rod component 3 28 can convert electrical energy into kinetic energy, thereby driving the pressing plate 29 to move up and down. The pressing plate 29 can squeeze and fix the plate below by moving downward, and the rubber pad 30 can prevent the pressing plate 29 from directly contacting the plate, thereby avoiding crushing of the plate.

[0032] See also Figure 1 and Figure 3 , an embodiment provided by the present invention: a high-precision laser welding robot with a self-warning function; It includes a rod body 31, which is symmetrically installed on the top of the bottom plate 1. A plurality of rotating rods 32 are movably installed through the inner side of the rod body 31. The rod body 31 can provide an installation position for the rotating rods 32. The rotating rods 32 can provide support for the plate. At the same time, the rotating rods 32 can rotate, which can reduce the friction damage to the plate when it moves on the rotating rods 32.

[0033] The method of using the high-precision laser welding robot with self-alert function is as follows: S1. Place the spliced ​​plates to be welded on the rotating rod 32, then press the plates down with the pressing plate 29 to fix them, and then weld the plates with the welding gun 14; S2, when the radar 16 detects that an object is moving close to the set distance, the alarm 35 sounds an alarm, and the lifting plate 18 moves down to make the movable baffle 19 and the movable baffle 2 25 block the moving object; S3, when there is an object under the movable baffle 19 or the movable baffle 25, the object lifts the movable baffle 19 or the movable baffle 2 25 to prevent the movable baffle 19 or the movable baffle 2 25 from being damaged by excessive squeezing force between the movable baffle 19 and the movable baffle 2 25 and the object below, and also prevent the object below from being injured; S4, then the movable baffle 25 moves outward to push away the approaching object.

[0034] S1 also includes the following steps: S11, the laser rangefinder component 1 33 measures the distance from the inner wall of one side of the frame component 1 6 and the laser rangefinder component 2 34 measures the distance from the inner wall of the front side of the frame component 2 10, so as to facilitate the controller component 3 to determine the position of the welding gun 14.

[0035] Working principle: Before using the high-precision laser welding robot with self-warning function, you should first check whether there are any problems that affect the use of the high-precision laser welding robot with self-warning function. Place the spliced ​​plates to be welded on the rotating rod 32, and then press the plates down with the pressing plate 29 to fix them. Then the welding gun 14 welds the plates. The laser rangefinder component 1 33 measures the distance from itself to the inner wall of one side of the frame component 1 6 and the laser rangefinder component 2 34 measures the distance from itself to the inner wall of the front side of the frame component 2 10, so that the controller component 3 can judge the position of the welding gun 14. When the radar 16 detects that an object is moving close to the set distance, the alarm 35 sounds an alarm, and the lifting plate 18 moves down to block the moving baffle 1 19 and the movable baffle 2 25 from the approaching object. When there is an object under the movable baffle 1 19 or the movable baffle 2 25, the object lifts the movable baffle 1 19 or the movable baffle 2 25 to prevent the movable baffle 1 19 or the movable baffle 2 25 from being damaged by excessive squeezing force between the movable baffle 1 19 and the movable baffle 2 25 and the object below, and also to prevent the object below from being injured. Then the movable baffle 2 25 moves outward to push the approaching object away.

[0036] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, from all points of view, the embodiments should be regarded as exemplary and non-restrictive, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the present invention, and any reference signs in the claims should not be regarded as limiting the rights involved.

Claims

1. A high-precision laser welding robot with self-alarm function, characterized in that: The invention comprises a base plate (1), a frame (2) and a hydraulic cylinder component (4), wherein the frame (2) is mounted on the top of the base plate (1), a controller component (3) is mounted on one side of the frame (2), a plurality of rods (15) are symmetrically mounted on both sides of the frame (2), a radar (16) is mounted on the bottom of the rod (15), and the radar (16) is connected to the controller component (3) via electrical signals; A hydraulic cylinder component 2 (17) is symmetrically mounted on the top of the frame (2), and the hydraulic cylinder component 2 (17) is electrically connected to the controller component (3); a lifting plate (18) is mounted on the output end of the hydraulic cylinder component 2 (17); a movable baffle plate 1 (19) is symmetrically mounted through the top of the lifting plate (18); an electric telescopic rod component 1 (20) is symmetrically mounted on the top of the lifting plate (18), and the electric telescopic rod component 1 (20) is electrically connected to the controller component (3); a push rod (21) is mounted on the output end of the electric telescopic rod component 1 (20), and a material pushing and blocking mechanism is provided at one end of the push rod (21).

2. A high-precision laser welding robot with self-alarm function according to claim 1, characterized in that: A hydraulic cylinder component (4) is installed on the top of the frame (2), and the hydraulic cylinder component (4) is electrically connected to the controller component (3); a piston rod (5) is installed on the output end of the hydraulic cylinder component (4), and one end of the piston rod (5) passes through the bottom of the lifting plate (18); a frame component (6) is installed on one end of the piston rod (5); a motor component (7) is installed on one side of the frame component (6), and the motor component (7) is electrically connected to the controller component (3); a screw rod (8) is installed on the output end of the motor component (7), and one end of the screw rod (8) passes through an inner wall of one side of the frame component (6).

3. A high-precision laser welding robot with self-alert function according to claim 2, characterized in that: A moving block (9) is mounted on the outer side of the screw rod (8), a frame component (10) is mounted on the bottom of the moving block (9), a motor component (11) is mounted on the front side of the frame component (10), and the motor component (11) is connected to the controller component (3) via an electrical signal, a screw rod (12) is mounted on the output end of the motor component (11), a moving frame (13) is mounted on the outer side of the screw rod (12), and a welding gun (14) is mounted on the inner side of the moving frame (13).

4. A high-precision laser welding robot with self-alert function according to claim 3, characterized in that: A laser rangefinder component 1 (33) is installed on one side of the moving block (9), and the laser rangefinder component 1 (33) is electrically connected to the controller component (3); a laser rangefinder component 2 (34) is installed on the front of the moving frame (13), and the laser rangefinder component 2 (34) is electrically connected to the controller component (3).

5. The high-precision laser welding robot with self-alert function according to claim 1, characterized in that: The material pushing and blocking mechanism comprises a connecting ring (22), a bolt (23), a frame part three (24) and a movable baffle plate two (25); the connecting ring (22) is mounted on the outside of the push rod (21); a bolt (23) is installed through one side of the connecting ring (22); a frame part three (24) is installed on the back side of the connecting ring (22); and a movable baffle plate two (25) is movably installed on the inner side of the frame part three (24).

6. The high-precision laser welding robot with self-alert function according to claim 1, characterized in that: An alarm (35) is installed on the top of the frame (2), and the alarm (35) is connected to the controller component (3) via an electrical signal.

7. The high-precision laser welding robot with self-alarm function according to claim 1, characterized in that: The two sides of the frame (2) are symmetrically mounted with electric telescopic rod components (26), and the electric telescopic rod components (26) are electrically connected to the controller component (3). The output end of the electric telescopic rod component (26) is mounted with a moving plate (27), and the top of the moving plate (27) is mounted with an electric telescopic rod component (28), and the electric telescopic rod component (28) is electrically connected to the controller component (3). The output end of the electric telescopic rod component (28) is mounted with a pressing plate (29), and the bottom of the pressing plate (29) is mounted with a rubber pad (30).

8. The high-precision laser welding robot with self-alarm function according to claim 1, characterized in that: A second rod body (31) is symmetrically mounted on the top of the bottom plate (1), and a plurality of rotating rods (32) are movably mounted through the inner side of the second rod body (31).

9. A method for using a high-precision laser welding robot with a self-alert function according to any one of claims 1 to 8, characterized in that: The method of using the high-precision laser welding robot with self-alert function is as follows: S1, placing the spliced ​​plates to be welded on the rotating rod (32), then pressing the plates downward with the pressing plate (29) to fix them, and then welding the plates with the welding gun (14); S2, when the radar (16) detects that an object is moving close to a set distance, the alarm (35) sounds an alarm, and at the same time the lifting plate (18) moves downward so that the movable baffle plate 1 (19) and the movable baffle plate 2 (25) block the moving object; S3. When there is an object under the movable baffle plate 1 (19) or the movable baffle plate 2 (25), the object lifts the movable baffle plate 1 (19) or the movable baffle plate 2 (25) to prevent the movable baffle plate 1 (19) or the movable baffle plate 2 (25) from being damaged due to excessive squeezing force between the movable baffle plate 1 (19) and the movable baffle plate 2 (25) and the object below, and also to prevent the object below from being damaged; S4, then the movable baffle plate 2 (25) moves outward to push away the approaching object.

10. The method for using a high-precision laser welding robot with a self-alert function according to claim 9, characterized in that: The S1 also includes the following steps: S11, using the laser rangefinder component 1 (33) to measure the distance between itself and the inner wall of one side of the frame component 1 (6), and using the laser rangefinder component 2 (34) to measure the distance between itself and the inner wall of the front side of the frame component 2 (10), so as to facilitate the controller component (3) to determine the position of the welding gun (14).

Citation Information

Patent Citations

  • Welding Robot

    CN104842103B

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    KR1020120060659A

  • Welding robot

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