A steel pad laser cutting device and method for elevation adjustment of a continuous beam
By introducing left and right limiting, front and rear limiting, and alignment mechanisms into laser cutting equipment, and using templates to position steel plates, the problem of support plate melting was solved, cutting accuracy and production efficiency were improved, and the service life of the equipment was extended.
Patent Information
- Application Number
- CN202510212141.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-25
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2045-02-25
AI Technical Summary
When cutting steel backing plates, existing laser cutting equipment often results in the support plate being easily melted by the laser, affecting cutting accuracy and production efficiency, and requiring frequent replacement of the support plate.
The system employs a combination of left and right limiting mechanisms, front and rear limiting mechanisms, and alignment mechanisms. It achieves precise positioning of the steel plate through template positioning and electric push rods, avoiding direct contact between the support plate and the steel plate and reducing laser melting.
It improves the accuracy and production efficiency of steel pad cutting, reduces the damage and replacement frequency of support plates, and extends the service life of the equipment.
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Figure CN119747927B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of laser cutting equipment, in particular to a steel pad laser cutting equipment for continuous beam elevation adjustment and a method thereof. BACKGROUND
[0002] The elevation adjustment of the front upper cross beam sling of the continuous beam generally uses two jacks to press against the sling pole beam from the top, the upper part of the sling pole beam is a sling pad seat, the pad seat is connected with the sling by using a latch, and the height of the jack is adjusted to realize the elevation adjustment of the bottom formwork. However, the jack is prone to failure after long-term repeated use, and the contact area between the top of the jack and the sling pole beam is small, which is easy to cause the instability of the jack and the stress concentration in a certain part of the sling pole beam. In order to ensure the stability and stress balance of the lower part of the sling pad seat, a special steel pad is placed under the sling pad seat after the sling elevation is adjusted by the jack, and the jack and the pad beam are removed after the steel pad is placed in place. The use of the steel pad for supporting eliminates the construction risks caused by the failure, instability and overturning of the jack.
[0003] The existing steel pad is of a concave structure and is generally processed by laser cutting. During cutting, a whole steel plate is placed on the workbench, and then the laser cutting machine cuts the steel plate into a plurality of steel pads. The existing laser cutting machine uses a support plate to support the steel plate, and the top of the support plate is provided with a triangular support point. Although the contact area with the steel plate is reduced, the support point is still melted by laser during the laser cutting process, resulting in damage to the support plate. When the triangular point at the top of the support plate is damaged, the stability of the steel plate is affected, and the precision of the plate laser cutting is affected. The melted support plate also needs to be replaced, and the laser cutting equipment needs to be stopped during the replacement process, which affects the efficiency of the batch production of the steel pad. SUMMARY
[0004] In order to solve the above problems, the present application provides a steel pad laser cutting equipment for continuous beam elevation adjustment, which comprises a workbench, a laser cutting mechanism installed on the workbench, and a support plate installed equidistantly in front and back on the workbench. A left-right limiting mechanism for limiting the steel plate left and right is installed on the inner wall of the front side of the workbench, a front-rear limiting mechanism for limiting the steel plate front and rear is installed on the right inner wall of the workbench, a positioning mechanism for pushing and positioning the steel plate is installed on the workbench, the support plate is connected with the workbench in front and back sliding mode, an adjusting mechanism for driving the support plate to move forward and backward is installed in the workbench, and a sample plate with the same size as the steel pad is placed on the support plate.
[0005] The alignment mechanism comprises a front pushing assembly installed on the workbench to push the steel plate forward, and an electric push rod one is installed on the inner wall of the front side of the workbench to drive the front pushing assembly to move forward and push the steel plate to the left.
[0006] The left and right limiting mechanisms comprise a triangular block matched with the triangular groove on the top of the supporting plate, a left limiting assembly installed on the triangular block to block the left side of the steel plate, a chain tooth rack installed on the front side of the triangular block, and a right limiting assembly installed on the chain tooth rack to position the right side of the steel plate under the driving of the electric push rod one and limit the extension length of the electric push rod one.
[0007] In a possible implementation, the left limiting assembly comprises a sliding groove opened on the top of the triangular block and a baffle left and right slidingly installed on the sliding groove, a reset spring one fixedly connected between the left side of the baffle and the inner wall of the sliding groove, the chain tooth rack is slidingly installed on the bottom of the baffle, and a lifting component is installed on the front side of the triangular block to guide the chain tooth rack to move downward.
[0008] In a possible implementation, the lifting component comprises a mounting frame fixedly connected to the front side of the triangular block, a guide groove with a left end downwardly inclined is opened on the inner wall of the front side of the mounting frame, a sliding block is fixedly connected to the rear side of the chain tooth rack and slidingly matched with the guide groove, a connecting rod is fixedly connected to the top of the chain tooth rack, the connecting rod is slidingly connected to the baffle, and the front side of the mounting frame is fixedly connected to the inner wall of the front side of the workbench through an elastic extension rod one.
[0009] In a possible implementation, the right limiting assembly comprises a movable sleeve left and right slidingly installed on the inner wall of the front side of the workbench, an extension sleeve is slidingly installed on the rear side of the movable sleeve, a compression spring is fixedly connected between the front end of the extension sleeve and the inner wall of the movable sleeve, a through groove is opened on the extension sleeve to allow the chain tooth rack to move upwardly and leftwardly, the right end of the chain tooth rack penetrates through the extension sleeve from the through groove, and a locking component is installed in the extension sleeve to lock the extension sleeve and the chain tooth rack.
[0010] In a possible implementation, the locking component comprises an insertion rod slidingly installed on the rear side of the extension sleeve, a reset spring two is fixedly connected between the front end of the insertion rod and the inner wall of the extension sleeve, a recess is opened on the bottom of the front end of the insertion rod and matched with the chain tooth rack, and a limiting block is fixedly connected to the bottom of the front end of the insertion rod and engaged with the chain tooth rack.
[0011] In a possible implementation manner, the front and rear limiting mechanism comprises a telescopic stopper rod which is slidably arranged on the right inner wall of the workbench, a L-shaped ejector rod is slidably arranged on the fixed section of the telescopic stopper rod, and the vertical section of the L-shaped ejector rod is located on the front side of the telescopic stopper rod; a bolt is threadedly arranged on the telescopic stopper rod to lock the telescopic stopper rod and the L-shaped ejector rod; the top of the L-shaped ejector rod is provided with a scale line; the right end of the fixed section of the telescopic stopper rod is provided with a positioning assembly for locking the telescopic stopper rod and the workbench; and the front end of the L-shaped ejector rod is provided with a clamping assembly for clamping and fixing the support plate.
[0012] In a possible implementation manner, the positioning assembly comprises a sliding seat which is slidably arranged on the top of the workbench; the top of the right end of the fixed section of the telescopic stopper rod is hingedly connected to the top of the sliding seat; a plurality of positioning holes are formed on the right inner wall of the workbench and are equidistantly distributed on the front side; the right end of the fixed section of the telescopic stopper rod is fixedly connected with a positioning pin which is inserted into the positioning hole; the clamping assembly comprises a clamping plate which is rotatably arranged on the front side of the vertical section of the L-shaped ejector rod through a round rod; the distance between the clamping plate and the front side of the vertical section of the L-shaped ejector rod is equal to the thickness of the support plate; and the front side of the L-shaped ejector rod is fixedly connected with a top block which is located on the left side of the round rod.
[0013] In a possible implementation manner, the adjusting mechanism comprises scissor-type telescopic frames which are symmetrically arranged on the left and right sides of the workbench; the front end of each scissor-type telescopic frame is fixedly connected to the front inner wall of the workbench; a support is fixedly arranged in the workbench and used for supporting the scissor-type telescopic frames; the scissor-type telescopic frames are slidably arranged on the support; each scissor-type telescopic frame is composed of a plurality of front and rear hinged scissors arms; a mounting seat is fixedly connected to the connecting shaft which connects adjacent scissors arms; the support plate is detachably arranged on the mounting seat; the support is fixedly arranged in the workbench and provided with an electric push rod two which is used for driving the telescopic movement of the scissor-type telescopic frames; a connecting plate is fixedly connected between the intersecting shafts of the last two scissors arms; and the rear side of the telescopic end of the electric push rod two is fixedly connected to the middle part of the connecting plate.
[0014] In a possible implementation manner, the front pushing and extruding assembly comprises a movable cross frame which is slidably arranged on the top of the workbench; a plurality of elastic telescopic rods two are fixedly connected to the front side of the movable cross frame and equidistantly distributed on the left and right sides; a pushing plate is fixedly connected to the front side of the plurality of elastic telescopic rods two; and a tension spring is fixedly connected between the left and right ends of the rear side of the movable cross frame and the top of the workbench.
[0015] In a possible implementation mode, the left side of the telescopic section of the electric push rod is fixedly connected with an L-shaped push plate, the bottom of the horizontal section of the L-shaped push plate is flush with the top of the support plate, the vertical section of the L-shaped push plate faces downward and is located at the right side of the movable sleeve, the left and right ends of the movable cross frame are fixedly connected with pull ropes, the top of the workbench is rotatably provided with three fixed pulleys arranged in left and right rows, the middle fixed pulley is located in front of the fixed section of the electric push rod, the other two fixed pulleys are located at two corner positions on the front side of the workbench, the right pull rope is fixedly connected with the front side of the L-shaped push plate after passing through the rightmost fixed pulley, and the left pull rope is fixedly connected with the front side of the L-shaped push plate after passing through the two left fixed pulleys.
[0016] The beneficial effects of the present application are: 1. Before cutting the steel plate, the sample plate is positioned on the support plate instead of the steel base plate to be cut, the left and right limiting mechanisms and the electric push rod one cooperate with each other to position the left and right sides of the sample plate, the left and right side edges of the sample plate are staggered with the triangular support points on the support plate, and then the front and rear limiting mechanisms, the support plate and the adjusting mechanism cooperate to position the front side and the center groove of the sample plate, so that the front side edge and the side edge at the center groove of the sample plate are staggered with the support plate, thereby avoiding the support plate from being melted during subsequent cutting of the steel plate.
[0017] 2. After the initial positioning is completed, the left and right limiting mechanisms and the front and rear limiting mechanisms can lock the positioned position, and then the steel plate can be pushed to the positioned position by the electric push rod one and the front side pushing assembly, so that the support plate is not melted during subsequent cutting of the steel base plate, and the positioning process does not need to be repeated, thereby reducing the efficiency of replacing the support plate and improving the efficiency of large-scale production cutting. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 is a schematic diagram of the three-dimensional structure of the present application.
[0019] Figure 2 is a schematic diagram of the three-dimensional structure of the present application when cutting the steel plate.
[0020] Figure 3 is a schematic diagram of the three-dimensional structure of the present application.
[0021] Figure 4 is a schematic diagram of the three-dimensional structure of the left and right limiting mechanisms of the present application.
[0022] Figure 5 is a schematic diagram of the three-dimensional structure of the triangular block of the present application.
[0023] Figure 6 is a schematic diagram of the three-dimensional structure of the lifting assembly of the present application.
[0024] Figure 7 is a schematic diagram of the three-dimensional structure of the locking assembly of the present application.
[0025] Figure 8 is the schematic diagram of the locking process of the locking assembly of the present application to lock the interlocking rack.
[0026] Figure 9 is the schematic diagram of the front and rear limiting mechanism of the present application.
[0027] Figure 10 is the schematic diagram of the positioning assembly of the present application.
[0028] Figure 11 is the schematic diagram of the adjusting mechanism of the present application.
[0029] Figure 12 is the schematic diagram of the mounting seat of the present application.
[0030] In the figure: 1, workbench; 2, laser cutting mechanism; 3, left and right limiting mechanism; 31, triangular block; 32, baffle; 33, reset spring I; 34, interlocking rack; 35, lifting component; 351, mounting frame; 352, guide groove; 353, sliding block; 354, connecting rod; 36, movable sleeve; 37, telescopic sleeve; 38, locking component; 381, insertion rod; 382, reset spring II; 383, limiting block; 4, front and rear limiting mechanism; 41, telescopic stop rod; 42, L-shaped ejector rod; 43, positioning assembly; 431, sliding seat; 432, positioning hole; 433, positioning pin; 44, clamping assembly; 441, clamping plate; 442, top block; 5, alignment mechanism; 51, front side pushing assembly; 511, movable cross frame; 512, elastic telescopic rod II; 513, pushing plate; 52, electric push rod I; 521, L-shaped pushing plate; 522, pull rope; 523, fixed pulley; 53, tension spring; 6, support plate; 7, adjusting mechanism; 71, scissor-type telescopic frame; 72, mounting seat; 73, electric push rod II; 8, sample plate. DETAILED DESCRIPTION
[0031] In order to make the above objectives, features and advantages of the present application more obvious and easy to understand, the specific embodiments of the present application are described in detail below in combination with the drawings. In the following description, a lot of specific details are set forth in order to fully understand the present application. However, the present application can be implemented in many other ways different from those described below, and those skilled in the art can make similar improvements without departing from the concept of the present application, so the present application is not limited by the specific embodiments disclosed below.
[0032] Please refer to Figure 1 , Figure 2 , Figure 3 and Figure 11The utility model provides a kind of steel backing plate laser cutting equipment for continuous beam elevation adjustment, including workbench 1, laser cutting mechanism 2 installed on workbench 1 and support plate 6 installed equidistantly before and after on workbench 1, left and right limiting mechanism 3 for left and right limiting of steel plate is installed on the front side inner wall of workbench 1, front and rear limiting mechanism 4 for front and rear limiting of steel plate is installed on the right side inner wall of workbench 1, alignment mechanism 5 for pushing and extruding alignment of steel plate is installed on workbench 1, support plate 6 is slidably connected with workbench 1 before and after, adjusting mechanism 7 for driving support plate 6 to move before and after is installed in the inside of workbench 1, sample plate 8 identical with the size of steel backing plate is placed on support plate 6.
[0033] Please refer to Figure 1 、 Figure 2 And Figure 3 , alignment mechanism 5 includes front side extruding assembly 51 for pushing steel plate to forward alignment, and electric push rod one 52 is installed on the front side inner wall of workbench 1 and drives front side extruding assembly 51 to move forward and pushes steel plate to move left alignment, and tension spring 53 is installed on workbench 1 and pulls front side extruding assembly 51 to reset back.
[0034] Please refer to Figure 1 、 Figure 3 And Figure 4 , left and right limiting mechanism 3 includes triangular block 31 matched with the top triangular groove of support plate 6, left side limiting assembly for blocking and limiting the left side of steel plate is installed on triangular block 31, interlocking rack 34 is installed on the front side of triangular block 31, right side limiting assembly is installed on interlocking rack 34 and is positioned to the right side of sample plate 8 under the push of electric push rod one 52 and limits the extension length of electric push rod one 52;The interlocking rack 34 is high-hardness alloy steel material, to ensure that deformation does not occur during movement.
[0035] Please refer to Figure 3 、 Figure 4 And Figure 5 , left side limiting assembly includes sliding groove opened in the top of triangular block 31 and baffle 32 slidably installed on the sliding groove, reset spring one 33 is fixedly connected between the left side of baffle 32 and the inner wall of sliding groove, interlocking rack 34 is slidably installed on the bottom of baffle 32, lifting component 35 is installed on the front side of triangular block 31 and guides interlocking rack 34 to move downward.
[0036] Please refer to Figure 5 And Figure 6The lifting component 35 comprises a mounting frame 351 fixedly connected to the front side of the triangular block 31, a guide groove 352 with a left end downwardly inclined is formed on the inner wall of the front side of the mounting frame 351, the rear side of the interlocking rack 34 is fixedly connected with a sliding block 353 in sliding fit with the guide groove 352, the top of the interlocking rack 34 is fixedly connected with a connecting rod 354, the connecting rod 354 is in sliding connection with the baffle 32, and the front side of the mounting frame 351 is fixedly connected with the inner wall of the front side of the workbench 1 through an elastic telescopic rod one.
[0037] Please refer to Figure 3 、 Figure 4 、 Figure 5 and Figure 6 Before cutting the steel plate, the sample plate 8 is placed on the support plate 6 between the left limiting assembly and the right limiting assembly, the front side of the sample plate 8 is fitted with the inner wall of the front side of the workbench 1, the right limiting assembly is pushed to move leftwards by the electric push rod one 52, when the right limiting assembly is aligned with the right side of the sample plate 8, the electric push rod one 52 pushes the right limiting assembly and the sample plate 8 to move leftwards together, when the left side of the sample plate 8 abuts against the right side of the baffle 32, the sample plate 8 pushes the baffle 32 to move leftwards, since the triangular block 31 and the triangular groove on the top of the support plate 6 are of the same size, the range of leftward movement of the baffle 32 is always within the range of the triangular groove, so that the left side of the sample plate 8 is always above the triangular groove, thereby the left side of the sample plate 8 is staggered with the triangular supporting point on the top of the support plate 6, so as to avoid that the triangular supporting point on the top of the support plate 6 is fused by laser in the cutting process.
[0038] When the sample plate 8 abuts against the baffle 32 and pushes the baffle 32 to move leftwards, the baffle 32 drives the connecting rod 354 to move leftwards together, the connecting rod 354 drives the interlocking rack 34 to move leftwards, the interlocking rack 34 is guided by the guide groove 352 to move downwards while moving leftwards, and the right side of the sample plate 8 is positioned by the right limiting assembly triggered by the interlocking rack 34.
[0039] Please refer to Figure 3 、 Figure 4 、 Figure 7 and Figure 8 The right limiting assembly comprises a movable sleeve 36 slidably installed on the inner wall of the front side of the workbench 1, a telescopic sleeve 37 is slidably installed on the rear side of the movable sleeve 36, a compression spring is fixedly connected between the front end of the telescopic sleeve 37 and the inner wall of the movable sleeve 36, a through groove is formed in the telescopic sleeve 37 for the interlocking rack 34 to move up and down and left and right, the right end of the interlocking rack 34 penetrates through the telescopic sleeve 37 from the through groove, and a locking component 38 is installed in the telescopic sleeve 37 to lock the telescopic sleeve 37 and the interlocking rack 34.
[0040] Please refer to Figure 7 and Figure 8The locking component 38 comprises an insertion rod 381 slidably installed at the rear side of the telescopic sleeve 37, a reset spring 382 is fixedly connected between the front end of the insertion rod 381 and the inner wall of the telescopic sleeve 37, a groove is arranged at the bottom of the insertion rod 381 and matched with the interlocking rack 34, and a limiting block 383 is fixedly connected at the bottom of the front end of the insertion rod 381 and matched with the interlocking rack 34.
[0041] Please refer to Figure 3 to Figure 8 In the initial state, the interlocking rack 34 is clamped in the groove at the bottom of the insertion rod 381, the reset spring 382 is in the compressed state, the insertion rod 381 is limited by the interlocking rack 34, so as to avoid the insertion rod 381 extending to the outside of the telescopic sleeve 37 to the right and affecting the left and right movement of the telescopic sleeve 37, and at this time, the right end of the telescopic sleeve 37 abuts against the front side of the frontmost supporting plate 6.
[0042] When the telescopic end of the electric push rod 52 is extended to the left, the electric push rod 52 will first push the movable sleeve 36 to move to the left, when the movable sleeve 36 moves to align with the right side of the template 8, the electric push rod 52 will drive the template 8 and the movable sleeve 36 to move to the left together, when the left side of the template 8 abuts against the baffle 32 and pushes the baffle 32 to move to the left, the interlocking rack 34 will move downward and separate from the groove, at this time, the insertion rod 381 will have a tendency to move backward under the driving force of the reset spring 382, if the right side of the template 8 is just above the triangular groove on the top of the supporting plate 6, the insertion rod 381 will be pushed out by the reset spring 382, the insertion rod 381 drives the limiting block 383 to move backward, so that the limiting block 383 is engaged with the interlocking rack 34, thereby limiting the telescopic sleeve 37 from continuing to move to the left and positioning the right side of the template 8.
[0043] If the right side of the template 8 is just above the triangular supporting point on the top of the supporting plate 6, at this time, the insertion rod 381 will be blocked by the triangular supporting point and cannot be pushed out backward, the electric push rod 52 can push the movable sleeve 36 to continue to move to the left by a distance, until the right side of the template 8 is disengaged from the triangular supporting point, at this time, the insertion rod 381 is no longer blocked by the triangular supporting point and is pushed out backward, so that the limiting block 383 is engaged with the interlocking rack 34 and limits the telescopic sleeve 37, thereby positioning the right side of the template 8.
[0044] Please refer to Figure 1 、 Figure 2 、 Figure 9 and Figure 10The front and rear limiting mechanism 4 comprises a telescopic stop rod 41 slidably mounted on the right inner wall of the workbench 1, the telescopic end of the telescopic stop rod 41 is of an L-shaped structure with an inclined bottom, an L-shaped top rod 42 is slidably mounted on the fixed section of the telescopic stop rod 41 and the vertical section of the L-shaped top rod 42 is located on the front side of the telescopic stop rod 41, a bolt is threadedly mounted on the telescopic stop rod 41 to lock the telescopic stop rod 41 and the L-shaped top rod 42, the top of the L-shaped top rod 42 is provided with a scale line, the right end of the fixed section of the telescopic stop rod 41 is provided with a positioning assembly 43 for locking the telescopic stop rod 41 and the workbench 1, and the front end of the L-shaped top rod 42 is provided with a clamping assembly 44 for clamping and fixing the support plate 6.
[0045] Please refer to Figure 9 and Figure 10 , the positioning assembly 43 comprises a sliding seat 431 slidably mounted on the top of the workbench 1, the top of the right end of the fixed section of the telescopic stop rod 41 is hingedly connected to the top of the sliding seat 431, a plurality of positioning holes 432 are formed on the right inner wall of the workbench 1 and equidistantly distributed on the front side, the right end of the fixed section of the telescopic stop rod 41 is fixedly connected with a positioning pin 433 which is inserted into the positioning holes 432, the clamping assembly 44 comprises a clamping plate 441 rotatably mounted on the front side of the vertical section of the L-shaped top rod 42 through a round rod, the distance between the clamping plate 441 and the front side of the vertical section of the L-shaped top rod 42 is equal to the thickness of the support plate 6, and the front side of the L-shaped top rod 42 is fixedly connected with a top block 442 located on the left side of the round rod.
[0046] Please refer to Figure 1 , Figure 2 , Figure 11 and Figure 12 , the adjusting mechanism 7 comprises scissor-type telescopic frames 71 symmetrically distributed on the left and right sides and mounted in the workbench 1, the front ends of the scissor-type telescopic frames 71 are fixedly connected to the front inner wall of the workbench 1, supports are fixedly mounted in the workbench 1 for supporting the scissor-type telescopic frames 71, the scissor-type telescopic frames 71 are slidably mounted on the supports, the scissor-type telescopic frames 71 are composed of a plurality of scissors arms hingedly connected front to back, mounting seats 72 are fixedly connected to the connecting shafts connecting adjacent scissors arms, the support plate 6 is detachably mounted on the mounting seats 72, and a second electric push rod 73 is fixedly mounted in the workbench 1 for driving the telescopic movement of the scissor-type telescopic frames 71, and a connecting plate is fixedly connected between the intersecting shafts of the last two scissors arms, and the rear side of the telescopic end of the second electric push rod 73 is fixedly connected to the middle part of the connecting plate.
[0047] Please refer to Figure 1 , Figure 2 , Figure 9 , Figure 10 , Figure 11 and Figure 12, the clamping plate 441 is counterclockwise rotated 270° to the top of the top block 442 in the initial state, and in use, the telescopic guide rod 41 is first upward rotated by a certain angle, so that the bottom of the telescopic end of the telescopic guide rod 41 is flush with the ground of the template 8, at this time, the positioning pin 433 is separated from the positioning hole 432, and the vertical segment of the L-shaped top rod 42 is completely moved above the support plate 6, then the telescopic guide rod 41 is slid forward to abut against the rear side of the template 8, and at the same time, the scissor-type telescopic frame 71 is driven to extend rearward by the electric push rod two 73, the support plate 6 is driven to move rearward by the scissor-type telescopic frame 71, so that the bottom of the template 8 only remains an odd number of support plates 6 which is greater than or equal to three, and the rear side edge of the template 8 and the support plate 6 below it are in a front-rear staggered state. It should be noted that the distance between the adjacent support plates 6 is greater than the width of the central groove of the template 8.
[0048] Then the telescopic guide rod 41 is downward rotated to make the positioning pin 433 and the positioning hole 432 reinserted together, the rear side of the template 8 is positioned by the telescopic guide rod 41, then the bolt fixing the L-shaped top rod 42 is loosened and the L-shaped top rod 42 is slid forward, so that the distance A between the front side of the vertical segment of the L-shaped top rod 42 and the front side of the telescopic segment of the telescopic guide rod 41 is equal to half of the width B of the central groove of the template 8, then the support plate 6 is driven to move rearward by the scissor-type telescopic frame 71 driven by the electric push rod two 73, so that the support plate 6 close to the rear side edge of the template 8 abuts against the vertical segment of the L-shaped top rod 42, since the template 8 is a left-right symmetrical structure and the support plates 6 are equidistantly distributed, the middle one of the odd number of support plates 6 at the bottom of the template 8 coincides with the median plane of the template 8, since the distance B / 2 between the front and rear sides of the central groove of the template 8 and the middle support plate 6 is less than the distance between the adjacent two support plates 6, the front and rear sides of the central groove of the template 8 also do not coincide with the support plate 6, so that the support plate 6 is not melted during cutting.
[0049] When the vertical segment of the L-shaped top rod 42 abuts against the support plate 6, the clamping plate 441 is clockwise rotated 270°, so that the clamping plate 441 and the vertical segment of the L-shaped top rod 42 together limit the support plate 6, avoiding the support plate 6 from moving again, and improving the accuracy of the subsequent alignment of the support plate 6 when supporting the steel plate.
[0050] Please refer to Figure 1 , Figure 2 and Figure 3 , the front pushing and extruding assembly 51 includes a movable cross frame 511 which is slidably installed on the top of the workbench 1, a plurality of left-right equidistantly distributed elastic telescopic rods two 512 are fixedly connected to the front side of the movable cross frame 511, a pushing plate 513 is fixedly connected to the front side of the plurality of elastic telescopic rods two 512, and a tension spring 53 is fixedly connected between the left and right ends of the rear side of the movable cross frame 511 and the top of the workbench 1.
[0051] Please refer toFigure 1 、 Figure 2 and Figure 3 The left side of the telescopic section of the electric push rod one 52 is fixedly connected with an L-shaped push plate 521, the bottom of the horizontal section of the L-shaped push plate 521 is flush with the top of the support plate 6, the vertical section of the L-shaped push plate 521 faces downward and is located at the right side of the movable sleeve 36, the left and right ends of the movable cross frame 511 are fixedly connected with pull ropes 522, the top of the workbench 1 is rotatably installed with three fixed pulleys 523 arranged in left and right rows, the middle fixed pulley 523 is located in front of the fixed section of the electric push rod one 52, the other two fixed pulleys 523 are located at two corner positions on the front side of the workbench 1, the right side pull rope 522 is fixedly connected with the front side of the L-shaped push plate 521 after passing through the rightmost fixed pulley 523, and the left side pull rope 522 is fixedly connected with the front side of the L-shaped push plate 521 after passing through the two fixed pulleys 523 on the left side, and the purpose of using the pull rope 522 is to facilitate operation, and compared with using full-automatic driving technology, using the pull rope 522 is more convenient.
[0052] Please refer to Figure 1 to Figure 12 When positioning, the electric push rod one 52 pushes the L-shaped push plate 521 to move leftward together, the horizontal section of the L-shaped push plate 521 pushes the template 8 to move leftward, and the vertical end of the L-shaped push plate 521 can push the movable sleeve 36 to move leftward, so that the middle part of the movable sleeve 36 and the right side surface of the template 8 remain flush, facilitating positioning of the right side of the template 8, after completing the positioning, the L-shaped push plate 521 is driven by the electric push rod one 52 to move rightward, releasing the clamping of the template 8, and then the telescopic end of the telescopic stop rod 41 is pushed to move rightward, so that the telescopic end of the telescopic stop rod 41 no longer blocks the template 8, and then the template 8 is taken off from the support plate 6.
[0053] Then a steel plate with the same width as the template 8 and needing to be cut is placed on the support plate 6, the front end of the steel plate is located between the baffle 32 and the L-shaped push plate 521, and the rear end is located at the front side of the pushing plate 513, the L-shaped push plate 521 is pushed to move leftward by the electric push rod one 52, so that the L-shaped push plate 521 pushes the steel plate to move leftward for positioning, and when the L-shaped push plate 521 moves leftward, the movable cross frame 511 is pulled to move forward by the pull rope 522, the pushing plate 513 is pushed to move forward by the elastic telescopic rod two 512 through the movable cross frame 511, so that the pushing plate 513 pushes the steel plate to move forward, and the front side of the steel plate abuts against the inner wall of the front side of the workbench 1, for front and rear positioning of the steel plate.
[0054] When the right side of the steel plate is aligned with the middle part of the telescopic sleeve 37 by the L-shaped push plate 521, the vertical section of the L-shaped push plate 521 is in contact with the movable sleeve 36, and the L-shaped push plate 521 cannot continue to move to the left because the telescopic sleeve 37 is locked with the interlocking rack 34 and the plug rod 381 is inserted into the triangular groove at the top of the support plate 6, at this time, the steel plate is just clamped between the baffle 32 and the L-shaped push plate 521, and the steel plate is aligned left and right, so that the subsequent laser cutting of the steel plate can avoid melting the support plate 6 by laser, and the service life of the support plate 6 is improved. After the alignment is completed, the electric push rod 1 52 drives the L-shaped push plate 521 to move to the right, and in the process of moving to the right, the pull rope 522 relaxes the forward pulling force of the movable cross frame 511, at this time, the elastic force of the tension spring 53 pushes the movable cross frame 511 to move backward, the movable cross frame 511 drives the elastic telescopic rod 2 512 and the pushing plate 513 to move backward, so that the pushing plate 513 and the L-shaped push plate 521 loosen the clamping of the steel plate, avoiding affecting the subsequent cutting of the steel plate, and finally the laser cutting mechanism 2 cuts the steel plate from front to back according to the required track of cutting the steel pad, and the first piece of steel pad is completely overlapped with the position of the sample plate 8 during positioning.
[0055] The application also provides a cutting method of the continuous beam elevation adjustment steel pad laser cutting equipment, which specifically comprises the following steps: S1: placing the sample plate 8 on the support plate 6 between the left and right limiting assemblies, and the front side of the sample plate 8 is in contact with the inner wall of the front side of the workbench 1.
[0056] S2: clamping and positioning the sample plate 8 by the mutual cooperation of the left and right limiting mechanism 3, the front and rear limiting mechanism 4, the alignment mechanism 5 and the adjusting mechanism 7.
[0057] S3: loosening the clamping of the sample plate 8 by the front and rear limiting mechanism 4 and the alignment mechanism 5, then taking down the sample plate 8 and placing the steel plate on the support plate 6.
[0058] S4: pushing and aligning the steel plate by the alignment mechanism 5.
[0059] S5: loosening the pushing of the steel plate by the alignment mechanism 5 after the alignment is completed, and finally cutting the steel plate by the laser cutting mechanism 2.
[0060] In the description of the application, it should be explained that, unless otherwise specified and limited, the terms "arrangement", "connection", "installation", "connection" should be understood broadly, for example, it can be fixed connection, or detachable connection, or integral connection, or sliding connection, it can be mechanical connection, or electrical connection, it can be direct connection, or indirect connection through intermediate medium, or internal communication of two elements. For ordinary skilled in the art, the specific meaning of the above terms in the application can be understood according to the specific situation.
[0061] The embodiments of the present application are preferred embodiments of the present application, and are not intended to limit the protection scope of the present application, and thus: any equivalent changes made according to the structure, shape, principle of the present application should be covered within the protection scope of the present application.
Claims
1. A laser cutting device for steel pads used for adjusting the elevation of continuous beams, comprising a worktable (1), a laser cutting mechanism (2) mounted on the worktable (1), and support plates (6) mounted equidistantly on the worktable (1), characterized in that: The front inner wall and the right inner wall of the workbench (1) are respectively equipped with left and right limiting mechanisms (3) and front and rear limiting mechanisms (4). The workbench (1) is equipped with a positioning mechanism (5) for pushing and positioning the steel plate. The support plate (6) is slidably connected to the workbench (1) in the front and back. The workbench (1) is equipped with an adjustment mechanism (7) for moving the support plate (6) back and forth. A template (8) is placed on the support plate (6). The alignment mechanism (5) includes a front push assembly (51) installed on the workbench (1) for pushing the steel plate forward for alignment. An electric push rod (52) is installed on the inner wall of the front side of the workbench (1) to drive the front push assembly (51) forward and push the steel plate to the left for alignment. A tension spring (53) is installed on the workbench (1) to pull the front push assembly (51) back to its original position. The left and right limiting mechanism (3) includes a triangular block (31) that cooperates with the triangular groove at the top of the support plate (6). A left limiting component for blocking and limiting the left side of the steel plate is installed on the triangular block (31). A chain rack (34) is installed on the front side of the triangular block (31). A right limiting component is installed on the chain rack (34) for positioning the right side of the template (8) and limiting the extension length of the electric push rod (52) under the push of the electric push rod (52). The left limiting component includes a groove on the top of the triangular block (31) and a baffle (32) that slides left and right on the groove. A return spring (33) is fixedly connected between the left side of the baffle (32) and the inner wall of the groove. The interlocking rack (34) slides up and down on the bottom of the baffle (32). A lifting component (35) that guides the interlocking rack (34) to move downward is installed on the front side of the triangular block (31). The lifting component (35) includes a mounting frame (351) fixedly connected to the front side of the triangular block (31). The inner wall of the front side of the mounting frame (351) is provided with a guide groove (352) that slopes downward at the left end. The rear side of the interlocking rack (34) is fixedly connected with a slider (353) that slides in cooperation with the guide groove (352). The top of the interlocking rack (34) is fixedly connected with a connecting rod (354). The connecting rod (354) is slidably connected to the baffle (32) up and down. The front side of the mounting frame (351) is fixedly connected to the inner wall of the front side of the workbench (1) through an elastic telescopic rod.
2. The laser cutting equipment for steel pads for adjusting the elevation of continuous beams according to claim 1, characterized in that: The right-side limiting component includes a movable sleeve (36) that is slidably mounted on the inner wall of the front side of the workbench (1). A telescopic sleeve (37) is slidably mounted on the rear side of the movable sleeve (36). A compression spring is fixedly connected between the front end of the telescopic sleeve (37) and the inner wall of the movable sleeve (36). A through groove is provided on the telescopic sleeve (37) for the interlocking rack (34) to move up, down, left, and right. The right end of the interlocking rack (34) passes through the telescopic sleeve (37) through the through groove. A locking component (38) is installed inside the telescopic sleeve (37) to lock the telescopic sleeve (37) and the interlocking rack (34).
3. The laser cutting equipment for steel pads for adjusting the elevation of continuous beams according to claim 2, characterized in that: The locking component (38) includes a rod (381) that is slidably mounted on the rear side of the telescopic sleeve (37). A return spring (382) is fixedly connected between the front end of the rod (381) and the inner wall of the telescopic sleeve (37). A groove is provided at the bottom of the rod (381) to cooperate with the interlocking rack (34). A limiting block (383) that meshes with the interlocking rack (34) is fixedly connected at the bottom of the front end of the rod (381).
4. The laser cutting equipment for steel pads for adjusting the elevation of continuous beams according to claim 1, characterized in that: The front and rear limiting mechanism (4) includes a telescopic stop bar (41) that is slidably installed on the inner wall of the right side of the worktable (1). An L-shaped top rod (42) is slidably installed on the fixed section of the telescopic stop bar (41), and the vertical section of the L-shaped top rod (42) is located on the front side of the telescopic stop bar (41). A bolt is threaded on the telescopic stop bar (41) to lock the telescopic stop bar (41) and the L-shaped top rod (42). The top of the L-shaped top rod (42) is provided with a scale line. A positioning component (43) that locks the telescopic stop bar (41) and the worktable (1) is installed at the right end of the fixed section of the telescopic stop bar (41). A clamping component (44) that clamps and fixes the support plate (6) is installed at the front end of the L-shaped top rod (42).
5. The laser cutting equipment for steel pads for adjusting the elevation of continuous beams according to claim 4, characterized in that: The positioning component (43) includes a slide (431) that is slidably mounted on the top of the workbench (1). The top of the right end of the fixed section of the telescopic stop (41) is hinged to the top of the slide (431). A plurality of positioning holes (432) are equidistantly distributed on the right inner wall of the workbench (1). The right end of the fixed section of the telescopic stop (41) is fixedly connected to a positioning pin (433) that is inserted into the positioning hole (432). The clamping component (44) includes a clamping plate (441) that is rotatably mounted on the front side of the vertical section of the L-shaped top rod (42) via a round rod. The distance between the clamping plate (441) and the front side of the vertical section of the L-shaped top rod (42) is equal to the thickness of the support plate (6). The front side of the L-shaped top rod (42) is fixedly connected to a top block (442) located on the left side of the round rod.
6. The laser cutting equipment for steel pads for adjusting the elevation of continuous beams according to claim 1, characterized in that: The adjustment mechanism (7) includes a scissor-type telescopic frame (71) installed inside the workbench (1) and symmetrically distributed on the left and right. The front end of the scissor-type telescopic frame (71) is fixedly connected to the inner wall of the front side of the workbench (1). A bracket for supporting the scissor-type telescopic frame (71) is fixedly installed inside the workbench (1). The scissor-type telescopic frame (71) is slidably installed on the bracket. The scissor-type telescopic frame (71) is composed of several scissor arms that are hinged to each other. A mounting seat (72) is fixedly connected to the connecting shaft connecting adjacent scissor arms. The support plate (6) is detachably installed on the mounting seat (72). An electric push rod (73) for pushing the scissor-type telescopic frame (71) to telescopically move is fixedly installed inside the workbench (1). A connecting plate is fixedly connected between the cross shafts of the last two scissor arms. The rear side of the telescopic end of the electric push rod (73) is fixedly connected to the middle part of the connecting plate.
7. The laser cutting equipment for steel pads for adjusting the elevation of continuous beams according to claim 2, characterized in that: The front pushing assembly (51) includes a movable crossbeam (511) that is slidably mounted on the top of the workbench (1). Several elastic telescopic rods (512) are fixedly connected to the front of the movable crossbeam (511) at equal intervals. A pushing plate (513) is fixedly connected to the front of the several elastic telescopic rods (512). Tension springs (53) are fixedly connected between the left and right ends of the rear side of the movable crossbeam (511) and the top of the workbench (1). An L-shaped push plate (521) is fixedly connected to the left side of the telescopic section of the electric push rod (52). The bottom of the horizontal section of the L-shaped push plate (521) is flush with the top of the support plate (6). The vertical section faces downward and is located on the right side of the movable sleeve (36). Both ends of the movable crossbar (511) are fixedly connected with pull ropes (522). The top of the workbench (1) is rotatably installed with three fixed pulleys (523) arranged on the left and right. The middle fixed pulley (523) is located in front of the fixed section of the electric push rod (52). The other two fixed pulleys (523) are located at the two corners on the front side of the workbench (1). The pull rope (522) on the right passes through the rightmost fixed pulley (523) and is fixedly connected to the front side of the L-shaped push plate (521). The pull rope (522) on the left passes through the two fixed pulleys (523) on the left and is fixedly connected to the front side of the L-shaped push plate (521).
8. A method for cutting a steel shim plate for adjusting the elevation of a continuous beam, characterized in that: The process is completed using a laser cutting device for steel shims used for adjusting the elevation of a continuous beam as described in claim 1, and includes the following steps: S1: Place the template (8) on the support plate (6) between the left limiting component and the right limiting component, with the front side of the template (8) abutting against the front inner wall of the workbench (1); S2: The template (8) is clamped and positioned by the cooperation of the left and right limiting mechanism (3), the front and rear limiting mechanism (4), the alignment mechanism (5), and the adjustment mechanism (7); S3: The front and rear limit mechanisms (4) and the alignment mechanism (5) loosen the clamping of the template (8), and then the template (8) is removed and the steel plate is placed on the support plate (6); S4: The steel plate is pushed and aligned by the alignment mechanism (5); S5: After alignment is completed, the alignment mechanism (5) releases the push on the steel plate, and finally the laser cutting mechanism (2) performs laser cutting on the steel plate.
Citation Information
Patent Citations
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