Steel structure guardrail welding tool convenient to position

Abstract

The invention discloses a steel structure guardrail welding tool convenient to position, and relates to the technical field of steel structure guardrail welding tools.The steel structure guardrail welding tool convenient to position comprises a positioning and clamping mechanism, a cleaning mechanism comprises a placing plate, a steam generator is placed at the top of the placing plate, and a filtering piece is installed on the end face of the air inlet end of a high-pressure air pump; and manual valves are mounted at the air outlet ends of the two air outlet pipes correspondingly, a spray head is mounted at the air outlet end of a hose, shifting rods are fixed to the bottoms of the two round rods correspondingly, and a motor is mounted at the top of a mounting plate. According to the steel structure guardrail welding tool convenient to position, it can be guaranteed that after the two steel materials are welded together, the air hole or hydrogen embrittlement phenomenon does not occur at the weld joint, then it can be guaranteed that the structure of a manufactured steel structure guardrail is stable, the using effect of the steel structure guardrail welding tool convenient to position is improved, and meanwhile the using efficiency of the steel structure guardrail welding tool convenient to position is also improved.

Description

Technical Field

[0001] The invention relates to the technical field of steel structure guardrail welding tooling, in particular to a steel structure guardrail welding tooling which is easy to position. Background Art

[0002] Steel structure guardrail is a guardrail structure made of steel as the main material. During the production and manufacturing process of steel structure guardrail, in order to ensure the quality and performance of the guardrail and ensure that the connection between the components is accurate and reliable, workers generally use steel structure guardrail welding tooling to assist in welding work.

[0003] In the existing technology, the existing easy-to-position steel structure guardrail welding tooling can ensure the accurate and reliable connection between the various components during the production process of the steel structure guardrail, improve the production efficiency and quality of the steel structure guardrail, and reduce the production cost during actual use, but it does not have a cleaning function. When the surface of the steel material used to make the steel structure guardrail carries oil, grease or moisture, the guardrail welding tooling that does not have a cleaning function will not be able to remove it. At this time, when two steel materials with oil, grease or moisture are welded together, pores or hydrogen embrittlement will appear in the weld, which will further affect the stability of the entire steel structure guardrail, which will not only reduce the use effect of the easy-to-position steel structure guardrail welding tooling, but also reduce the use efficiency of the easy-to-position steel structure guardrail welding tooling.

[0004] Therefore, we propose a new steel structure guardrail welding tool that is easy to position, so as to solve the problems raised in the above background technology. Summary of the invention

[0005] The purpose of the present invention is to provide a steel structure guardrail welding tool that is easy to position, so as to solve the problem that the existing steel structure guardrail welding tool that is easy to position does not have a cleaning function, and thus cannot remove oil, grease or moisture on the surface of the steel material, and thus cannot prevent the appearance of pores or hydrogen embrittlement at the welding joints of the two steel materials, which in turn affects the stability of the entire steel structure guardrail, which will not only reduce the use effect of the steel structure guardrail welding tool that is easy to position, but also reduce the use efficiency of the steel structure guardrail welding tool that is easy to position.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a welding tool for steel structure guardrail that is easy to position, comprising a positioning clamping mechanism, on which a cleaning mechanism is provided;

[0007] The cleaning mechanism comprises a placing plate, a steam generator is placed on the top of the placing plate, two fixing frames are arranged on the outer surface of the steam generator, a water tank and a high-pressure air pump are installed on the top of the placing plate, a water inlet pipe is installed on the water outlet end of the water tank, an air outlet end of the steam generator and an air outlet end of the high-pressure air pump are both installed with air outlet pipes, a filter is installed on the end face of the air inlet end of the high-pressure air pump, a placing box is fixed on the top of the placing plate, manual valves are installed on the air outlet ends of the two air outlet pipes, a three-way pipe is installed between the air outlet ends of the two manual valves, a hose is installed on the air outlet end of the three-way pipe, a nozzle is installed on the air outlet end of the hose, a cylindrical block is fixed on the bottom of the inner wall of the placing box, a mounting plate is fixed on the top of the cylindrical block, round rods are rotatably connected to the two round holes on the mounting plate through bearings, sprockets are fixed on the outer surfaces of the two round rods, levers are fixed on the bottoms of the two round rods, and a motor is installed on the top of the mounting plate.

[0008] Preferably, the two fixing frames are mounted on the top of the placement plate by screws, the water inlet end of the steam generator is installed with the water outlet end of the water inlet pipe, the outlet ends of the two air outlet pipes are movable through the outer wall of the placement box, the two sprockets are connected by a chain transmission, and the handle ends of the two manual valves are respectively located in the front end grooves of the two levers.

[0009] Preferably, the output end of the motor is installed with the top end of one of the round rods, a box cover is provided at the top opening of the placement box, the two manual valves, the hose and the nozzle are all located inside the placement box, and a plurality of stabilizing frames are fixed to the bottom of the placement plate.

[0010] Preferably, the positioning and clamping mechanism includes two mobile frames, two reinforcing plates are fixed on the two mobile frames, a connecting block is installed on the top end face of each mobile frame, and a group of clamping plates are provided on the upper side of the two mobile frames and the bottom of the two connecting blocks.

[0011] Preferably, the number of the splints in each group is two, and one of the splints in each group is respectively fixed on the upper side of each mobile frame and the bottom of each connecting block, and an electric push rod is installed on the surface of one of the splints in each group, and the telescopic end of each electric push rod is movable through the surface of one of the splints in each group.

[0012] Preferably, the telescopic end of each electric push rod is respectively installed with another clamping plate in each group, and a group of auxiliary rods are fixed on the surface of another clamping plate in each group. The same end of the auxiliary rods in each group is movable through the surface of one of the clamping plates in each group, and the number of auxiliary rods in each group is two.

[0013] Preferably, a handrail is fixed between the two movable frames, rectangular plates are fixed on opposite sides of the two movable frames, a connecting rod is installed between the two rectangular plates, the placement plate is fixed on the connecting rod, a plurality of the stabilizing frames are fixed on the connecting rod, and a placement frame is fixed on the top of the connecting rod.

[0014] Preferably, batteries are placed inside the rack, a cover is installed on the surface of the rack, and the cover is located at the opening of the rack, a stabilizing block is fixed between the handrail and the rack, a controller is installed on the top end face of the rack, and mounting frames are installed on opposite sides of the two mobile racks.

[0015] Preferably, a rectangular block is fixed between opposite sides of the two mounting frames, a plurality of first clamping blocks are arranged on one side of the rectangular block, a T-shaped rod is fixed on the surface of each of the first clamping blocks, a plurality of second clamping blocks are fixed on one side of the rectangular block, and one end of each of the T-shaped rods movably passes through the surface of each second clamping block.

[0016] Preferably, a spring is provided on the outer surface of one end of each T-shaped rod, one end of each spring is respectively fixed to the surface of each second clamping block, the other end of each spring is respectively fixed to the surface of each T-shaped rod, an L-shaped block is fixed to the other end surface of each T-shaped rod, and a long rod is fixed between the multiple L-shaped blocks.

[0017] Compared with the prior art, the present invention has the following beneficial effects:

[0018] 1. The present invention can quickly remove oil, grease or moisture on the surface of steel materials by setting a cleaning mechanism, that is, it can ensure that after two steel materials are welded together, there will be no pores or hydrogen embrittlement at the weld, and thus the stability of the manufactured steel structure guardrail structure can be ensured, which not only improves the use effect of the steel structure guardrail welding tooling that is easy to position, but also improves the use efficiency of the steel structure guardrail welding tooling that is easy to position. When there is oil, grease or moisture on the surface of the steel material, the steam generator and the water inlet pipe are first used to cooperate to pump out the water in the water tank, heat it into steam, and transport it to the corresponding outlet pipe.

[0019] 2. The present invention then utilizes the corresponding air outlet pipe, the corresponding manual valve, the three-way pipe, the hose and the nozzle to spray the high-temperature steam transported to the inside of the air outlet pipe onto the surface of the steel material, that is, utilizes the high-temperature steam to remove the oil and grease on the surface of the steel material, and then utilizes the controller, the motor, the mounting plate, the cylindrical block, the bearing, the two round rods, the two sprockets and the chain to simultaneously rotate the two levers, that is, utilizes the two rotating levers to open the previously closed manual valve and close the previously opened manual valve, and then utilizes the controller, the high-pressure air pump, the corresponding air outlet pipe, the corresponding manual valve, the three-way pipe, the hose and the nozzle to quickly remove the residual moisture on the surface of the steel material.

[0020] 3. The present invention can quickly position the vertical tube of the steel structure guardrail and the outer frame of the steel structure guardrail together by setting a positioning and clamping mechanism, thereby improving the production efficiency and quality of the steel structure guardrail. When the steel structure guardrail needs to be manufactured, the two mobile frames and the handrails are first used in cooperation to move the entire guardrail welding tooling, and then the controller, four electric push rods, four groups of clamping plates and four groups of auxiliary rods are used in cooperation to fix the outer frame of the steel structure guardrail on the positioning and clamping mechanism, and then the rectangular blocks, long rods, all the first clamping blocks, all the second clamping blocks, all the springs and all the T-shaped rods are used in cooperation to quickly position the vertical tube of the steel structure guardrail on the outer frame of the steel structure guardrail, thereby facilitating the staff to perform welding operations in the later stage. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 A three-dimensional diagram of a steel structure guardrail welding tool that is easy to position according to the present invention;

[0022] Figure 2 A bottom-up perspective view of a steel structure guardrail welding tooling that is easy to position according to the present invention;

[0023] Figure 3 It is a partial three-dimensional diagram from a top view of a cleaning mechanism of a welding tool for steel structure guardrail that is easy to position according to the present invention;

[0024] Figure 4 It is a partial three-dimensional diagram from a bottom-up angle of a cleaning mechanism of a steel structure guardrail welding tooling that is easy to position according to the present invention;

[0025] Figure 5 It is a partial stereoscopic diagram from a side view of a cleaning mechanism of a welding tool for steel structure guardrail that is easy to position according to the present invention;

[0026] Figure 6 It is a three-dimensional structural schematic diagram of a clamping plate, an electric push rod and an auxiliary rod of a steel structure guardrail welding tooling that is easy to position according to the present invention;

[0027] Figure 7It is a partial three-dimensional diagram of a positioning and clamping mechanism of a steel structure guardrail welding tooling that is easy to position according to the present invention;

[0028] Figure 8 It is a partial cutaway stereoscopic diagram of a positioning and clamping mechanism of a steel structure guardrail welding tooling that is easy to position according to the present invention;

[0029] Fig. 9 A three-dimensional diagram of a box cover of a steel structure guardrail welding tool that is easy to position according to the present invention;

[0030] Fig.10 It is a three-dimensional structural schematic diagram of a placement frame, a battery, a stabilizing block and a controller of a steel structure guardrail welding tooling that is easy to position according to the present invention;

[0031] Fig.11 The invention provides a steel structure guardrail welding tool that is easy to position Figure 7 Enlarged stereogram of point A in the middle.

[0032] In the figure: 1, positioning and clamping mechanism; 101, moving frame; 102, reinforcing plate; 103, connecting block; 104, clamping plate; 105, electric push rod; 106, auxiliary rod; 107, support rod; 108, rectangular plate; 109, connecting rod; 110, placing frame; 111, battery; 112, cover plate; 113, stabilizing block; 114, controller; 115, mounting frame; 116, first clamping block; 117, T-shaped rod; 118, second clamping block; 119, spring; 120, L-shaped block; 121, long rod; 122, rectangular block; 2, cleaning mechanism; 201, placement plate; 202, steam generator; 203, fixing frame; 204, water tank; 205, air outlet pipe; 206, water inlet pipe; 207, high-pressure air pump; 208, filter; 209, placement box; 210, manual valve; 211, three-way pipe; 212, hose; 213, nozzle; 214, cylindrical block; 215, mounting plate; 216, round rod; 217, sprocket; 218, lever; 219, motor; 220, box cover; 221, stabilizing frame. DETAILED DESCRIPTION

[0033] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the implementation regulations described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0034] Example 1: Please refer to Figure 1 , Figure 2 , Figure 6-Figure 8 , Fig.10 and Fig.11As shown, the present invention provides a technical solution: a steel structure guardrail welding tool that is easy to position, including a positioning clamping mechanism 1, a cleaning mechanism 2 is arranged on the positioning clamping mechanism 1, the positioning clamping mechanism 1 includes two mobile frames 101, two reinforcing plates 102 are fixed on the two mobile frames 101, a connecting block 103 is installed on the top end face of each mobile frame 101, a group of clamping plates 104 are arranged on the upper side of the two mobile frames 101 and the bottom of the two connecting blocks 103, and the number of each group of clamping plates 104 is two, and one of the clamping plates 104 in each group is respectively fixed on the upper side of each mobile frame 101 and the bottom of each connecting block 103, and one of the clamping plates 104 in each group is respectively fixed on the upper side of each mobile frame 101 and the bottom of each connecting block 103, and one of the clamping plates 104 in each group is respectively fixed on the upper side of each mobile frame 101 and the bottom of each connecting block 103. Electric push rods 105 are installed on the surface of each clamping plate 104, and the telescopic end of each electric push rod 105 is movable and penetrates the surface of one of the clamping plates 104 in each group. The telescopic end of each electric push rod 105 is respectively installed with another clamping plate 104 in each group. A group of auxiliary rods 106 are fixed on the surface of another clamping plate 104 in each group. The same end of each group of auxiliary rods 106 is movable and penetrates the surface of one of the clamping plates 104 in each group. The number of auxiliary rods 106 in each group is two. A support rod 107 is fixed between the two mobile frames 101. A rectangular plate 108 is fixed on the opposite side of the two mobile frames 101. Connecting rod 109, a placement plate 201 is fixed on the connecting rod 109, a plurality of stabilizing frames 221 are fixed on the connecting rod 109, a placement frame 110 is fixed on the top of the connecting rod 109, a battery 111 is placed inside the placement frame 110, a cover plate 112 is installed on the surface of the placement frame 110, and the cover plate 112 is located at the opening of the placement frame 110, a stabilizing block 113 is fixed between the support rod 107 and the placement frame 110, a controller 114 is installed on the top end face of the placement frame 110, mounting frames 115 are installed on the opposite sides of the two moving frames 101, a rectangular block 122 is fixed between the opposite sides of the two mounting frames 115, and the rectangular block 1 A plurality of first clamping blocks 116 are arranged on one side of the rectangular block 22, a T-shaped rod 117 is fixed on the surface of each first clamping block 116, a plurality of second clamping blocks 118 are fixed on one side of the rectangular block 122, one end of each T-shaped rod 117 is movable through the surface of each second clamping block 118, a spring 119 is arranged on the outer surface of one end of each T-shaped rod 117, one end of each spring 119 is fixed to the surface of each second clamping block 118, the other end of each spring 119 is fixed to the surface of each T-shaped rod 117, an L-shaped block 120 is fixed to the other end surface of each T-shaped rod 117, and a long rod 121 is fixed between the plurality of L-shaped blocks 120.

[0035] In this embodiment, when it is necessary to make a steel structure guardrail, the two mobile frames 101 and the handrail 107 are first used to move the entire welding tool to the place where it is needed, and then the battery 111 is used to power the controller 114, and then the basic usage parameters are set. Then, the controller 114 is used to turn on the four electric push rods 105 at the same time. At this time, each of the started electric push rods 105 will drive the corresponding other clamping plate 104 to move with the cooperation of one of the clamping plates 104 connected to it and the corresponding group of auxiliary rods 106. When all the other clamping plates 104 are When it moves to the point where it cannot move, the controller 114 is used to pause all the electric push rods 105, and then the height of the connecting block 103 from the ground is adjusted according to the size of the steel structure guardrail frame (composed of two columns, a fixed base and two cross bars) (the movable frame 101 has a height adjustable function), and then the two columns on the guardrail frame are moved respectively between each corresponding group of clamping plates 104, and then the controller 114 is used to start the four electric push rods 105, and the started four electric push rods 105 respectively reset the corresponding other clamping plate 104 to its original position, and when all four clamping plates 104 are reset to their original positions At this time, the controller 114 will pause the four electric push rods 105, and the guardrail outer frame can be clamped and fixed. Then the long rod 121 is moved, and then the moving long rod 121 will drive all the T-shaped rods 117 to move with the cooperation of all the L-shaped blocks 120, and each moving T-shaped rod 117 will drive the first clamping block 116 connected thereto to move, and at the same time, each moving T-shaped rod 117 will also be in the cooperation of the corresponding second clamping block 118, so that the corresponding spring 119 is compressed. When all the T-shaped rods 117 are moved to a state where they cannot move, at this time, between each first clamping block 116 and each second clamping block 118, the corresponding spring 119 is compressed. Vertical pipes are placed between the two clamping blocks 118 (at this time, the bottoms of all vertical pipes are in contact with the bottom of the inner wall of the steel structure guardrail outer frame), and then the force applied to the long rod 121 is released. Then, with the cooperation of the rebound force of all springs 119, all T-shaped rods 117 and all second clamping blocks 118, all first clamping blocks 116 begin to reset. When all first clamping blocks 116 are reset to their original positions, all vertical pipes in contact with the steel structure guardrail outer frame are fixed. At this time, rapid positioning of the vertical pipes and the guardrail outer frame is achieved, and then the staff can use welding equipment to weld the vertical pipes and the guardrail outer frame together.

[0036] Embodiment 2: According to Figure 1-Figure 5 and Figure 8-Figure 10As shown, the positioning and clamping mechanism 1 includes two moving frames 101, and rectangular plates 108 are fixed on opposite sides of the two moving frames 101. A connecting rod 109 is installed between the two rectangular plates 108. A placement frame 110 is fixed on the top of the connecting rod 109. A battery 111 is placed inside the placement frame 110. A controller 114 is installed on the top end surface of the placement frame 110. A cleaning mechanism 2 is arranged on the positioning and clamping mechanism 1. The cleaning mechanism 2 includes a placement plate 201. A steam generator 202 is placed on the top of the placement plate 201. The outer surface of the steam generator 202 is provided with two A fixing frame 203 is provided, a water tank 204 and a high-pressure air pump 207 are installed on the top of the placement plate 201, a water inlet pipe 206 is installed on the water outlet end of the water tank 204, an air outlet pipe 205 is installed on the air outlet end of the steam generator 202 and the air outlet end of the high-pressure air pump 207, a filter sheet 208 is installed on the air inlet end face of the high-pressure air pump 207, a placement box 209 is fixed on the top of the placement plate 201, manual valves 210 are installed on the air outlet ends of the two air outlet pipes 205, a three-way pipe 211 is installed between the air outlet ends of the two manual valves 210, and a soft The air outlet end of the hose 212 is provided with a nozzle 213, a cylindrical block 214 is fixed to the bottom of the inner wall of the placement box 209, a mounting plate 215 is fixed to the top of the cylindrical block 214, two round holes on the mounting plate 215 are rotatably connected to round rods 216 through bearings, sprocket wheels 217 are fixed to the outer surfaces of the two round rods 216, levers 218 are fixed to the bottoms of the two round rods 216, a motor 219 is installed on the top of the mounting plate 215, two fixing frames 203 are installed on the top of the placement plate 201 by screws, and the water inlet end of the steam generator 202 is connected to the water inlet end of the steam generator 202. The water outlet ends of the water inlet pipe 206 are installed, and the air outlet ends of the two air outlet pipes 205 are movable through the outer wall of the placement box 209. The two sprockets 217 are connected by a chain transmission. The handle ends of the two manual valves 210 are respectively located at the front end grooves of the two levers 218. The output end of the motor 219 is installed at the top end of one of the round rods 216. A box cover 220 is provided at the top opening of the placement box 209. The two manual valves 210, the hose 212 and the nozzle 213 are all located inside the placement box 209. A plurality of stabilizing frames 221 are fixed to the bottom of the placement plate 201.

[0037] In this embodiment, when there is oil, grease or moisture on the surface of the steel structure guardrail frame (steel material) or the vertical pipe (steel material), the staff can use the battery 111 to power the steam generator 202, set various parameters, and then remove the box cover 220 from the placement box 209, and then take out the nozzle 213 from the inside of the placement box 209, and then take out the hose 212 from the inside of the placement box 209, and then let the staff hold the nozzle 213 and align the outlet of the nozzle 213 with the place on the surface of the steel material that needs to be treated, and then start the steam generator 202. At this time, the started steam generator 202 will, with the cooperation of the water inlet pipe 206, pump out the water inside the water tank 204 and transport it to the steam generator 20 2. When water reaches the steam generating area inside the steam generator 202, the heating component inside the steam generator 202 heats the water into steam and delivers it from its outlet end to the inside of the outlet pipe 205 connected thereto, and then to the inside of the corresponding manual valve 210 (which is in an open state in the initial state), and then to the inside of the three-way pipe 211, and then to the inside of the hose 212, and then to the inside of the nozzle 213, and then to the surface of the steel material to be treated. When the high-temperature steam contacts the oil, grease or water on the surface of the steel material, the high-temperature steam softens and emulsifies the oil and grease, reduces its adhesion to the surface of the steel material, and allows the treated oil and grease to be removed by the high-temperature steam. The steam flow is taken away, and the high-temperature steam will also evaporate the water and let it be taken away with the high-temperature steam flow. When there is no oil or grease on the surface of the steel material, the steam generator 202 is turned off (there will still be residual water on the surface of the steel material), and then the motor 219 is started again. At this time, the started motor 219 will drive the two levers 218 to rotate at the same time with the cooperation of the bearing, two round rods 216, two sprockets 217, chains, cylindrical blocks 214 and mounting plates 215. When the two levers 218 complete the 90-degree rotation operation, the controller 114 will pause the motor 219 and then start the high-pressure air pump 207. The high-pressure air pump 207 that is started will filter the air in the environment with the cooperation of the filter sheet 208 before inhaling it. It is then transported to the inside of the air outlet pipe 205 connected thereto, and then to the inside of the corresponding manual valve 210 (which is closed in the initial state and is now open), and then to the inside of the three-way pipe 211, and finally sprayed onto the surface of the previously treated steel material through the cooperation of the hose 212 and the nozzle 213. That is, the high-pressure gas sprayed from the nozzle 213 can quickly remove the residual moisture on the surface of the steel material, thereby ensuring that when the two steel materials are welded together, no pores or hydrogen embrittlement will appear at the weld, thereby ensuring the stability of the structure of the manufactured steel structure guardrail, which not only improves the use effect of the steel structure guardrail welding tooling that is easy to position, but also improves the use efficiency of the steel structure guardrail welding tooling that is easy to position.

[0038] The effect and working principle of the whole mechanism are as follows: when it is necessary to make a steel structure guardrail, the two mobile frames 101 and the handrail 107 are used to move the whole welding tool to the place where it is needed, and then the battery 111 is used to power the controller 114, and then the basic use parameters are set. Then, the controller 114 is used to turn on the four electric push rods 105 at the same time. At this time, each electric push rod 105 that is started will drive the corresponding other clamping plate 104 to move with the cooperation of one of the clamping plates 104 connected to it and the corresponding group of auxiliary rods 106. When all the other clamping plates 104 are moved to a point where they cannot move, the controller 114 is used to pause all the electric push rods 105, and then according to the steel structure The size of the guardrail outer frame (composed of two columns, a fixed base and two cross bars) is adjusted, the height of the connecting block 103 from the ground is adjusted (the movable frame 101 has a height-adjustable function), and then the two columns on the guardrail outer frame are respectively moved between the corresponding groups of clamping plates 104, and then the controller 114 is used to start the four electric push rods 105, so that the started four electric push rods 105 respectively reset the corresponding other clamping plate 104 to the original position. When the four clamping plates 104 are reset to the original position, the controller 114 will pause the four electric push rods 105, and the guardrail outer frame can be clamped and fixed. Then the long rod 121 is moved, and then the moving long rod 121 will drive all the T-shaped rods 117 to move with the cooperation of all the L-shaped blocks 120. Each moving T-shaped rod 117 will drive the first clamping block 116 connected thereto to move, and each moving T-shaped rod 117 will also compress the corresponding spring 119 with the cooperation of the corresponding second clamping block 118. When all the T-shaped rods 117 are moved to a point where they cannot move, a vertical pipe is placed between each first clamping block 116 and each second clamping block 118 (at this time, the bottom of all the vertical pipes are in contact with the bottom of the inner wall of the outer frame of the steel structure guardrail), and then the force applied to the long rod 121 is released. Then, with the cooperation of the rebound force of all the springs 119, all the T-shaped rods 117 and all the second clamping blocks 118, all the first clamping blocks 116 begin to reset. When all the first clamping blocks 116 are reset to their original positions, they are in contact with the steel structure. All vertical pipes contacted by the guardrail frame are fixed, and the vertical pipes and the guardrail frame are quickly positioned. Then the staff can use welding equipment to weld the vertical pipes and the guardrail frame together. When there is oil, grease or moisture on the surface of the steel structure guardrail frame (steel material) or the vertical pipe (steel material), the staff can use the battery 111 to power the steam generator 202, set various parameters, and then remove the box cover 220 from the placement box 209, and then remove the nozzle 213 from the inside of the placement box 209, and then remove the hose 212 from the inside of the placement box 209, and then let the staff hold the nozzle 213 and aim the outlet of the nozzle 213 at the place on the surface of the steel material that needs to be processed, and then start the steam generator 202.At this time, the started steam generator 202 will, with the cooperation of the water inlet pipe 206, pump out the water in the water tank 204 and transport it to the steam generating area inside the steam generator 202. When the water reaches the steam generating area, the heating component inside the steam generator 202 will heat the water into steam and transport it out from its outlet end to the inside of the outlet pipe 205 connected thereto, and then transport it to the inside of the corresponding manual valve 210 (which is in an open state in the initial state), and then transport it to the inside of the three-way pipe 211, and then transport it to the inside of the hose 212, and then transport it to the inside of the nozzle 213, and then transport it to the surface of the steel material to be treated. When the high-temperature steam contacts the oil, grease or moisture on the surface of the steel material, the high-temperature steam will soften and emulsify the oil and grease, reduce its adhesion to the surface of the steel material, and allow the treated oil and grease to be taken away with the high-temperature steam airflow. At the same time, the high-temperature steam will also evaporate the moisture and allow it to be taken away with the high-temperature steam airflow. When there is no oil on the surface of the steel material When the steel material is dirty and grease-free, the steam generator 202 is turned off (moisture will still remain on the surface of the steel material at this time), and then the motor 219 is started again. The started motor 219 will drive the two levers 218 to rotate simultaneously with the cooperation of the bearing, the two round rods 216, the two sprockets 217, the chain, the cylindrical block 214 and the mounting plate 215. When the two levers 218 complete the 90-degree rotation operation, the controller 114 will pause the motor 219 and then start the high-pressure air pump 207. The high-pressure air pump 207 that is started will filter the air in the environment with the cooperation of the filter sheet 208 and then inhale it, and then transport it to the inside of the outlet pipe 205 connected thereto, and then transport it to the inside of the corresponding manual valve 210 (which is closed in the initial state and is now open), and then transport it to the inside of the three-way pipe 211, and finally spray it onto the previously treated steel material surface through the cooperation of the hose 212 and the nozzle 213, that is, the residual moisture on the surface of the steel material can be quickly removed by the high-pressure gas sprayed by the nozzle 213. ,

[0039] The four electric push rods 105 , the battery 111 , the high-pressure air pump 207 and the motor 219 are all electrically connected to the controller 114 .

[0040] Among them, Figure 5 As shown, the manual valve 210 connected to the outlet pipe 205 for steam delivery is initially opened, and the manual valve 210 connected to the outlet pipe 205 for high-pressure gas delivery is initially closed.

[0041] The movable frame 101 is composed of universal wheels, a T-shaped frame, a movable rod, a fixed rod and a fixing member. The movable rod can move up and down at the groove at the top of the T-shaped frame, and the movable rod can be fixed by the fixed rod and the fixing member after moving to a suitable position.

[0042] Among them, the electric push rod 105, battery 111, controller 114 (PLC controller), steam generator 202, high-pressure air pump 207, manual valve 210 and motor 219 are all existing technologies, and their models can be selected according to actual conditions, and no further explanation is given here.

[0043] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A welding tool for steel structure guardrail that is easy to position, characterized by: It comprises a positioning and clamping mechanism (1), on which a cleaning mechanism (2) is provided; The cleaning mechanism (2) comprises a placement plate (201), a steam generator (202) is placed on the top of the placement plate (201), two fixing frames (203) are arranged on the outer surface of the steam generator (202), a water tank (204) and a high-pressure air pump (207) are installed on the top of the placement plate (201), a water inlet pipe (206) is installed at the water outlet end of the water tank (204), an air outlet pipe (205) is installed at the air outlet end of the steam generator (202) and the air outlet end of the high-pressure air pump (207), a filter sheet (208) is installed on the air inlet end face of the high-pressure air pump (207), a placement box (209) is fixed on the top of the placement plate (201), and the air outlet ends of the two air outlet pipes (205) are both installed with A manual valve (210), a three-way pipe (211) is installed between the air outlet ends of the two manual valves (210), a hose (212) is installed at the air outlet end of the three-way pipe (211), a nozzle (213) is installed at the air outlet end of the hose (212), a cylindrical block (214) is fixed to the bottom of the inner wall of the placement box (209), a mounting plate (215) is fixed to the top of the cylindrical block (214), two round holes on the mounting plate (215) are rotatably connected to round rods (216) through bearings, sprockets (217) are fixed to the outer surfaces of the two round rods (216), levers (218) are fixed to the bottoms of the two round rods (216), and a motor (219) is installed on the top of the mounting plate (215).

2. The steel structure guardrail welding tool for easy positioning according to claim 1 is characterized in that: The two fixing frames (203) are both mounted on the top of the placement plate (201) by means of screws, the water inlet end of the steam generator (202) is mounted on the water outlet end of the water inlet pipe (206), the outlet ends of the two air outlet pipes (205) are both movable and penetrate the outer wall of the placement box (209), the two sprocket wheels (217) are connected by means of a chain transmission, and the handle ends of the two manual valves (210) are respectively located at the front end grooves of the two levers (218).

3. The steel structure guardrail welding tool for easy positioning according to claim 1 is characterized in that: The output end of the motor (219) is mounted on the top of one of the round rods (216); a box cover (220) is provided at the top opening of the placement box (209); the two manual valves (210), the hose (212) and the nozzle (213) are all located inside the placement box (209); and a plurality of stabilizing frames (221) are fixed to the bottom of the placement plate (201).

4. The steel structure guardrail welding tool for easy positioning according to claim 1 is characterized in that: The positioning and clamping mechanism (1) comprises two movable frames (101), two reinforcing plates (102) are fixed on the two movable frames (101), a connecting block (103) is installed on the top end face of each movable frame (101), and a group of clamping plates (104) are arranged on the upper side of the two movable frames (101) and the bottom of the two connecting blocks (103).

5. The steel structure guardrail welding tool for easy positioning according to claim 4 is characterized in that: The number of the clamping plates (104) in each group is two, and one of the clamping plates (104) in each group is respectively fixed on the upper side of each mobile frame (101) and the bottom of each connecting block (103). An electric push rod (105) is installed on the surface of one of the clamping plates (104) in each group, and the telescopic end of each of the electric push rods (105) is movable and passes through the surface of one of the clamping plates (104) in each group.

6. The steel structure guardrail welding tool for easy positioning according to claim 5 is characterized in that: The telescopic end of each electric push rod (105) is respectively installed with another clamping plate (104) in each group, and a group of auxiliary rods (106) are fixed on the surface of another clamping plate (104) in each group. The same end of each group of auxiliary rods (106) is movable through the surface of one of the clamping plates (104) in each group, and the number of auxiliary rods (106) in each group is two.

7. The steel structure guardrail welding tool for easy positioning according to claim 4 is characterized in that: A support rod (107) is fixed between the two movable frames (101), rectangular plates (108) are fixed on opposite sides of the two movable frames (101), a connecting rod (109) is installed between the two rectangular plates (108), the placement plate (201) is fixed on the connecting rod (109), the plurality of stabilizing frames (221) are fixed on the connecting rod (109), and a placement frame (110) is fixed on the top of the connecting rod (109).

8. The steel structure guardrail welding tool for easy positioning according to claim 7 is characterized in that: A battery (111) is placed inside the placement rack (110), a cover plate (112) is installed on the surface of the placement rack (110), and the cover plate (112) is located at the opening of the placement rack (110), a stabilizing block (113) is fixed between the support rod (107) and the placement rack (110), a controller (114) is installed on the top end surface of the placement rack (110), and mounting racks (115) are installed on opposite sides of the two mobile racks (101).

9. The steel structure guardrail welding tool for easy positioning according to claim 8 is characterized in that: A rectangular block (122) is fixed between opposite sides of the two mounting frames (115); a plurality of first clamping blocks (116) are arranged on one side of the rectangular block (122); a T-shaped rod (117) is fixed on the surface of each first clamping block (116); a plurality of second clamping blocks (118) are fixed on one side of the rectangular block (122); one end of each T-shaped rod (117) movably passes through the surface of each second clamping block (118).

10. The steel structure guardrail welding tool for easy positioning according to claim 9 is characterized in that: A spring (119) is provided on the outer surface of one end of each T-shaped rod (117); one end of each spring (119) is respectively fixed to the surface of each second clamping block (118); the other end of each spring (119) is respectively fixed to the surface of each T-shaped rod (117); an L-shaped block (120) is fixed to the end surface of the other end of each T-shaped rod (117); and a long rod (121) is fixed between the plurality of L-shaped blocks (120).

Images