A method for preparing a metal calcium tablet
By using automated equipment to process calcium ingots in a mixed atmosphere of argon and hydrogen, the problem of low efficiency in manual sorting during the preparation of metallic calcium sheets has been solved. This has enabled the standardization of the specifications of metallic calcium sheets and automatic quantitative packaging, reducing labor intensity and costs while ensuring production safety.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-17
- Publication Date
- 2026-04-07
AI Technical Summary
Existing processes for preparing metallic calcium sheets suffer from low efficiency, high labor intensity, and high costs associated with manual sorting, and the surface of metallic calcium sheets is prone to oxidation.
Automated equipment is used to transfer, surface treat, cut, roll, trim, and die-cut calcium ingots in a mixed atmosphere of argon and hydrogen, realizing automatic quantitative packaging and storage of metallic calcium sheets, avoiding manual sorting steps. Equipment such as circular saws, lathes, band saws, and laser cutting machines are used for processing, and the argon and hydrogen content is monitored in real time.
It reduced the labor intensity of staff, improved production efficiency, avoided the risks of oxidation of metal calcium tablets and hydrogen explosion, achieved standardized specifications and automatic quantitative packaging of metal calcium tablets, and reduced operating costs.
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Figure CN119748062B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application belongs to the technical field of metal processing, and particularly relates to a preparation method of metal calcium sheet. BACKGROUND
[0002] In the industrial field, the application form of calcium is very wide, such as smelting tin bronze, nickel and steel, calcium is used as a deoxidizer; in the production of electron tubes, calcium is used as a getter; calcium is a dehydrating agent for organic solvents. Metal calcium sheet is an important raw material and reagent in the chemical industry, which is a flaky substance made of metal calcium, has high purity and specific chemical properties, and has many important uses in the chemical industry, and is a key material in many industrial processes.
[0003] Metal calcium sheet is often used in the reduction smelting of metals, and the quality of the metal calcium sheet is a decisive factor in the reduction smelting process of the metal. At present, the preparation process of the metal calcium sheet usually adopts milling calcium, first, the cylindrical calcium ingot is subjected to milling calcium treatment, the oxidation layer on the surface of the calcium ingot is milled off by using a milling machine, then the calcium ingot is cut into calcium sheets by adjusting the feed amount of the milling machine, the worker puts his hand into the glove box, and then the calcium sheets with sizes too large or too small are removed by manual selection, the qualified calcium sheets are selected, and the qualified calcium sheets are stored in a dryer for standby.
[0004] The above processes are carried out in a mixed atmosphere of argon and hydrogen, the selection of the calcium sheet is carried out by manual sorting, the sorting of the qualified calcium sheet is completed through the perspective window of the glove box, and there are defects of time-consuming and low work efficiency in the manual sorting process. SUMMARY
[0005] In order to solve the problems in the above background art, the application provides a preparation method of metal calcium sheet, the preparation method of metal calcium sheet in the application does not need workers to manually sort the metal calcium sheet, has the effects of reducing the labor intensity of workers and improving the work efficiency, the preparation process of the metal calcium sheet is carried out in a mixed atmosphere of argon and hydrogen, the surface of the metal calcium sheet prepared by the method does not have oxidation spots, and the metal calcium sheet with uniform specifications is prepared by cutting and die cutting, which also saves the step of manual sorting, improves the production efficiency, and reduces the operating cost.
[0006] The application provides a preparation method of metal calcium sheet, which comprises the following steps:
[0007] Step A: transporting and feeding the calcium ingot, the transporting device in the first-level sealed box transports the calcium ingot to the surface treatment device in the second-level sealed box;
[0008] Step B: treating the surface of the calcium ingot, the surface treatment device cuts off the recessed surface at the end of the calcium ingot by using a cutting device, and then removes the oxidation layer on the outer surface by using a peeling device;
[0009] Step C: To produce the required thickness of metallic calcium sheets, the calcium ingot is cut into metallic calcium sheets of a certain thickness using a cutting device. The metallic calcium sheets are then conveyed to the rolling equipment by a roller conveyor to roll the metallic calcium sheets into metallic calcium sheets of the target thickness. Both the roller conveyor and the rolling equipment are placed inside a secondary sealed box.
[0010] Step D: Cut and die-cut the calcium metal sheets. The calcium metal sheets are cut into regular rectangular sheets by the cutting equipment, and then the die-cutting equipment cuts the regular calcium metal sheets into multiple calcium metal sheets of the required specifications. Both the cutting equipment and the die-cutting equipment are placed in a secondary sealed box.
[0011] Step E: Automatically weigh and quantitatively dispense the required specifications of metallic calcium tablets. Dispense the metallic calcium tablets into a collection tank for storage according to the required quantity. The quantitative dispensing equipment is set in a secondary sealed box.
[0012] By adopting the above technical solution, manual sorting of metallic calcium flakes is eliminated, reducing labor intensity and improving work efficiency. The preparation process of the metallic calcium flakes is carried out in a mixed atmosphere of argon and hydrogen. The resulting flakes are free of oxide spots, and the standardized flakes are produced through cutting and die-cutting, eliminating the need for manual sorting and improving production efficiency while reducing operating costs. This method enables automated quantitative dispensing and storage of metallic calcium flakes. The weight of each collection tank can be set according to production needs, reducing the weighing steps in subsequent metal reduction processes and further improving efficiency.
[0013] Furthermore, in step A, the transfer device includes a transfer trolley and a transfer fork. The transfer trolley is sent to the loading station, and then the transfer fork is used to transfer the calcium ingot to the surface treatment device.
[0014] By adopting the above technical solution, calcium ingots are placed on a transfer trolley, and the calcium ingots on the transfer trolley are transferred to a surface treatment device with the help of forks. The surface treatment device then treats the surface of the calcium ingots.
[0015] Furthermore, in step B, the cutting equipment is a circular saw cutting equipment, and the peeling equipment is a lathe. The circular saw cutting equipment and the lathe are used together to remove the concave surface and oxide layer of the calcium ingot.
[0016] By adopting the above technical solution, the circular saw cutting equipment and the lathe equipment are used together. The circular saw cutting equipment removes the concave surface of the calcium ingot, and the lathe tool on the lathe equipment gradually removes the oxide layer on the surface of the calcium ingot.
[0017] Furthermore, in step B, the cutting equipment is a band saw or a laser cutting machine, and the peeling equipment is a milling peeling machine. The cutting equipment and the peeling equipment are used together to remove the concave surface and oxide layer of the calcium ingot.
[0018] By adopting the above technical solution, equipment such as band saws, laser cutters, and milling peeling machines are used in combination to remove the concave surface of calcium ingots and remove the oxide layer on the surface of calcium ingots.
[0019] Furthermore, in step C, the rolling equipment is a reversible rolling mill located in the middle of the roller table, which is used to roll the calcium metal sheet into a calcium metal sheet of the target thickness.
[0020] By adopting the above technical solution, the roller conveyor transports the calcium metal sheet to the reversible rolling mill, which rolls the calcium metal sheet. The reversible rolling mill can reverse the flow of the calcium metal sheet and roll it again. After repeated rolling, the calcium metal sheet can be rolled to the target thickness.
[0021] Furthermore, the reversible rolling mill includes a rolling stand, an upper roll, a lower roll, a gap adjustment mechanism, and a roll transmission mechanism. The roll transmission mechanism is used to drive the upper roll and the lower roll to rotate respectively. The roller conveyor transports the calcium metal sheet into the reversible rolling mill. The gap adjustment mechanism adjusts the roll gap, and the calcium metal sheet is transported in the reverse direction to be rolled again. After repeated rolling, the calcium metal sheet is rolled to the target thickness.
[0022] By adopting the above technical solution, the roll transmission mechanism is used to drive the upper and lower rolls to rotate respectively. The lower roll is fixed in position, and the distance between the upper and lower rolls can be adjusted up and down by the gap adjustment mechanism, thereby adjusting the roll gap. The roller conveyor transports the calcium metal sheet to the reversible rolling mill, which rolls the calcium metal sheet. Then, the gap adjustment mechanism is used to adjust the roll gap, and the calcium metal sheet is transported in the reverse direction. The calcium metal sheet is rolled again. After repeated rolling, the calcium metal sheet is rolled to the target thickness. The roller conveyor then transports the calcium metal sheet of the target thickness to the next stage.
[0023] Furthermore, in step D, the cutting equipment is a cutting machine, which cuts the target thickness of the calcium metal sheet into regular calcium metal sheets. The die-cutting equipment is a die-cutting machine, which die-cuts the regular calcium metal sheet into multiple calcium metal sheets of the required specifications.
[0024] By adopting the above technical solution, the cutting machine removes the edge material of the calcium metal sheet, and after cutting, it forms a regular calcium metal sheet. The roller conveyor transports the regular calcium metal sheet to the die-cutting machine, which then die-cuts the regular calcium metal sheet into multiple calcium metal sheets of the required specifications.
[0025] Furthermore, the cutting machine includes a conveying module unit, a cutting component, and two side trimming components. The roller conveyor conveys the metal calcium sheet of the target thickness into the cutting machine. The cutting component cuts the metal calcium sheet, and the two side trimming components remove the irregular edges on both sides of the metal calcium sheet of the target thickness, forming a regular metal calcium sheet after cutting. The die-cutting machine includes a die-cutting frame, an upper die, a lower die, a die-cutting blade, a die-cutting transmission mechanism, and a conveying module unit. The die-cutting blade is installed on the upper die. The regular metal calcium sheet is conveyed into the die-cutting machine. The die-cutting transmission mechanism causes the upper die to move downward, die-cutting the regular metal calcium sheet into multiple metal calcium sheets of the required specifications.
[0026] By adopting the above technical solution, the roller conveyor transports the calcium metal sheet of the target thickness to the cutting machine. The cutting component cuts the calcium metal sheet, and the side trimming components remove the irregular edges on both sides of the calcium metal sheet of the target thickness. After cutting, a regular calcium metal sheet is formed. The roller conveyor transports the regular calcium metal sheet to the die-cutting machine. The regular calcium metal sheet is placed in the lower die, and the die-cutting transmission mechanism causes the upper die to move downward. The upper die drives the die-cutting blade to apply moving pressure to the regular calcium metal sheet, and the regular calcium metal sheet is die-cut into multiple calcium metal sheets of the required specifications.
[0027] Furthermore, in step E, the quantitative dispensing equipment includes a receiving hopper, a linear vibrating screen, a weighing balance, a dispensing robot, a collection tank temporary storage position, and a collection tank cover temporary storage position. The dispensing robot places the collection tank on the weighing balance. After the required size of the calcium metal sheets passes through the receiving hopper, it enters the collection tank through the linear vibrating screen. When the calcium metal sheets in the collection tank reach the required weight, the linear vibrating screen stops working. After the dispensing robot closes the collection tank cover, it places the collection tank into a stacker crane, which then transports the collection tank to the storage warehouse in the primary sealed box for storage.
[0028] By adopting the above technical solution, the required size of metallic calcium flakes enters the receiving hopper and falls into the linear vibrating screen. The metallic calcium flakes pass through the linear vibrating screen into the collection tank placed above the weighing balance. When the metallic calcium flakes in the collection tank reach the required weight, the linear vibrating screen stops working and stops feeding material into the collection tank. Then, the packaging robot closes the collection tank lid, and the collection tank with the lid closed is sent into the stacker crane by the packaging robot. The stacker crane then transfers the collection tank to the storage warehouse for storage.
[0029] Furthermore, the primary and secondary sealed chambers contain a mixed atmosphere of argon and hydrogen, and the content of argon and hydrogen atmospheres is monitored in real time throughout the preparation process.
[0030] By adopting the above technical solution, the content of argon and hydrogen atmospheres is monitored in real time throughout the process, preventing the oxidation of the calcium metal sheets and avoiding hydrogen explosions, thus ensuring production safety.
[0031] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0032] (1) The method for preparing metallic calcium tablets in this invention does not require manual sorting of metallic calcium tablets by staff, which has the effect of reducing the labor intensity of staff and improving work efficiency.
[0033] (2) The preparation process of the metal calcium sheet is carried out in a mixed atmosphere of argon and hydrogen. The surface of the metal calcium sheet prepared by this method is free of oxide spots. Furthermore, the metal calcium sheet with uniform specifications is prepared by cutting and die cutting, which also eliminates the manual sorting step, improves production efficiency and reduces operating costs.
[0034] (3) The method realizes the automatic quantitative dispensing and storage of metallic calcium tablets. The weight of metallic calcium tablets in each collection tank can be set according to production needs, which reduces the weighing steps of calcium tablets in the subsequent metal reduction process and improves work efficiency.
[0035] (4) During the preparation of the calcium metal sheet, the content of argon atmosphere and hydrogen atmosphere is monitored in real time throughout the process to prevent the oxidation of the calcium metal sheet and avoid hydrogen explosion, thus ensuring production safety. Attached Figure Description
[0036] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0037] Figure 1 This is a flowchart of the preparation method of the metallic calcium tablets of the present invention;
[0038] Figure 2 This is a schematic diagram showing the flow direction of the metal calcium sheet of the present invention;
[0039] Figure 3 This is a schematic diagram of the roller conveyor line for conveying calcium metal sheets before and after rolling according to the present invention;
[0040] Figure 4 This is a schematic diagram of the reversible rolling mill of the present invention;
[0041] Figure 5 This is a schematic diagram of the cutting machine of the present invention;
[0042] Figure 6This is a schematic diagram of the die-cutting machine of the present invention;
[0043] Figure 7 This is a schematic diagram of the quantitative dispensing equipment of the present invention.
[0044] Reference numerals: 1. Transfer device; 2. Surface treatment device; 3. Roller conveyor; 4. Rolling equipment; 41. Rolling mill stand; 42. Upper roller; 43. Lower roller; 44. Gap adjustment mechanism; 5. Cutting equipment; 51. Conveying module unit; 52. Cutting assembly; 53. Side trimming assembly; 6. Die-cutting equipment; 61. Die-cutting frame; 62. Upper die; 63. Lower die; 7. Quantitative dispensing equipment; 71. Receiving hopper; 72. Linear vibrating screen; 73. Weighing balance; 74. Dispensing robot; 75. Temporary storage position for collection tank; 76. Temporary storage position for collection tank cover; 8. Stacker crane. Detailed Implementation
[0045] The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present invention.
[0046] The following is in conjunction with the appendix Figures 1 to 7 The invention is described in detail with specific embodiments.
[0047] like Figures 1 to 7 As shown, this invention provides a method for preparing metallic calcium sheets. In this embodiment, the calcium ingot is cylindrical. The method for preparing metallic calcium sheets includes the following steps:
[0048] Step A: Transfer and load the calcium ingots. Place the calcium ingots on the transfer device 1 inside the primary sealed box. The transfer device 1 transfers the calcium ingots to the surface treatment device 2 inside the secondary sealed box. Both the primary and secondary sealed boxes are filled with a mixed atmosphere of argon and hydrogen to prevent the oxidation of pure calcium during the subsequent processing of the calcium ingots.
[0049] Step B: The surface of the calcium ingot is treated. The surface treatment device 2 cuts off the concave surface at the end of the calcium ingot using a cutting device, and then removes the oxide layer on the outer surface using a peeling device.
[0050] Step C: To produce the required thickness of metallic calcium sheets, the calcium ingot with the concave surface and surface oxide layer removed is cut into metallic calcium sheets of a certain thickness using a cutting device. The metallic calcium sheets are then conveyed by roller conveyor 3 to the rolling mill 4, where they are rolled to the target thickness. Roller conveyor 3 continues to convey the metallic calcium sheets leaving the rolling mill 4. Both roller conveyor 3 and the rolling mill 4 are placed in a secondary sealed box.
[0051] Step D: Cut and die-cut the calcium metal sheets to obtain calcium metal sheets with consistent size and specifications. After rolling, the calcium metal sheets of the target thickness are cut into regular rectangular calcium metal sheets by the cutting equipment 5. The die-cutting equipment 6 then die-cuts the regular calcium metal sheets into multiple calcium metal sheets of the required specifications. The roller conveyor 3 first conveys the calcium metal sheets of the target thickness to the cutting equipment 5, and then conveys the regular rectangular calcium metal sheets to the die-cutting equipment 6. Both the cutting equipment 5 and the die-cutting equipment 6 are placed in a secondary sealed box.
[0052] Step E: Automatically weigh and quantitatively dispense the required specifications of metallic calcium flakes. Automatically weigh the required specifications of metallic calcium flakes leaving the die-cutting equipment 6, and automatically dispense the metallic calcium flakes into the collection tank for storage according to the required amount of the metal reduction process. This process is completed by the quantitative dispensing equipment 7, which is set in a secondary sealed box.
[0053] The above-described method for preparing metallic calcium flakes eliminates the need for manual sorting, reducing labor intensity and increasing work efficiency. The preparation process is carried out in a mixed atmosphere of argon and hydrogen, resulting in flakes without oxide spots. Furthermore, the method produces uniformly sized flakes through cutting and die-cutting, eliminating manual sorting and improving production efficiency while reducing operating costs. This method also enables automated quantitative dispensing and storage of metallic calcium flakes. The weight of each collection tank can be set according to production needs, reducing the weighing steps in subsequent metal reduction processes and further improving efficiency.
[0054] In step A of this embodiment, the transfer device 1 includes a transfer trolley and a forklift. The transfer trolley is sent to the loading station, and the forklift is used to transfer the calcium ingot to the surface treatment device 2. The transfer device 1 can also use a gantry robot or a robotic arm or other device that can transfer calcium ingots.
[0055] In step B of this embodiment, the cutting device in the surface treatment apparatus 2 can be a circular saw, and the peeling device can be a lathe. The circular saw and the lathe are used together. The circular saw cuts off the concave surface of the calcium ingot, and the lathe tool removes the oxide layer from the surface of the calcium ingot step by step. The equipment used in the surface treatment process is not limited to circular saws and lathes; band saws, laser cutters, and milling peeling machines can also be used in conjunction to remove the concave surface and oxide layer of the calcium ingot.
[0056] In step C of this embodiment, the cutting equipment can be a circular saw, a band saw, or a laser cutter, or any other equipment capable of cutting. The rolling equipment 4 can be a reversible rolling mill, located in the middle of the roller conveyor 3. The reversible rolling mill includes a rolling frame 41, an upper roll 42, a lower roll 43, a gap adjustment mechanism 44, and a roll transmission mechanism. The roll transmission mechanism drives the upper roll 42 and lower roll 43 to rotate respectively. The lower roll 43 is fixed in position. The distance between the upper roll 42 and lower roll 43 can be adjusted up and down by the gap adjustment mechanism 44, thereby adjusting the roll gap. The roller conveyor 3 conveys the calcium metal sheet into the reversible rolling mill, which rolls the calcium metal sheet. Then, the gap adjustment mechanism 44 adjusts the roll gap, reverses the flow of the calcium metal sheet, and rolls it again. After repeated rolling processes, the calcium metal sheet is rolled to the target thickness. The roller conveyor 3 then conveys the calcium metal sheet of the target thickness to subsequent rolling operations. In this process, multiple reversible rolling mills can be used to roll the calcium metal sheets to the target thickness. In addition to using roller conveyor 3 to transport the calcium metal sheets, a conveyor belt can also be used to transport the calcium metal sheets.
[0057] In step D of this embodiment, the cutting device 5 can be a cutting machine, which includes a conveying module unit 51, a cutting component 52, and two side trimming components 53. The roller conveyor 3 conveys the metal calcium sheet of the target thickness into the cutting machine. The cutting component 52 cuts the metal calcium sheet, and the two side trimming components 53 remove the irregular edges on both sides of the metal calcium sheet of the target thickness. After cutting, a regular metal calcium sheet is formed. The roller conveyor 3 conveys the regular metal calcium sheet into the die-cutting device 6.
[0058] The die-cutting equipment 6 can use a die-cutting machine, which includes a die-cutting frame 61, an upper die 62, a lower die 63, a die-cutting blade, and a die-cutting transmission mechanism. The die-cutting blade is installed on the upper die 62. The regular calcium metal sheets are fed into the die-cutting machine and placed in the lower die 63. The die-cutting transmission mechanism causes the upper die 62 to move downward. The upper die 62 drives the die-cutting blade to apply moving pressure to the regular calcium metal sheets, and the regular calcium metal sheets are die-cut into multiple calcium metal sheets of the required specifications.
[0059] In step D, during the production of the required size of the metallic calcium sheet, the equipment used can also be a laser cutter or an air-film cutter, which can cut the metallic calcium sheet into the required size.
[0060] In step E of this embodiment, the quantitative dispensing equipment 7 includes a receiving hopper 71, a linear vibrating screen 72, a weighing balance 73, a dispensing robot 74, a collection tank temporary storage position 75, and a collection tank cover temporary storage position 76. The dispensing robot 74 places the collection tank on the weighing balance 73. The required size of the metallic calcium flakes falls into the receiving hopper 71 and is slowly fed into the collection tank by the linear vibrating screen 72. When the metallic calcium flakes in the collection tank reach the required weight, the linear vibrating screen 72 stops working and stops feeding material into the collection tank. After the dispensing robot 74 closes the collection tank cover, it places the collection tank into the stacker crane 8, which then sends the collection tank to the storage warehouse in the primary sealed box for storage.
[0061] During the preparation of metallic calcium sheets, the content of argon and hydrogen atmospheres is monitored in real time throughout the process to prevent oxidation of the metallic calcium sheets and avoid hydrogen explosions, thus ensuring production safety.
[0062] The implementation principle of the method for preparing metallic calcium sheets provided by the present invention is as follows: calcium ingots are transferred and fed to a transfer device 1 in a primary sealed box. The transfer device 1 transfers the calcium ingots to a surface treatment device 2 in a secondary sealed box for surface treatment. The surface of the calcium ingots is then treated. The metallic calcium sheets are rolled into metallic calcium sheets of the target thickness by a rolling equipment 4. The metallic calcium sheets are then cut and die-cut to obtain metallic calcium sheets with consistent dimensions. The required specifications of metallic calcium sheets are automatically weighed, quantitatively packaged, and stored. The resulting metallic calcium sheets have uniform specifications, no oxide spots on the surface, and do not require manual sorting and packaging, greatly improving production efficiency.
[0063] The present invention has been further described above with reference to specific embodiments. However, it should be understood that the specific description herein should not be construed as limiting the nature and scope of the present invention. Various modifications made to the above embodiments by those skilled in the art after reading this specification are all within the scope of protection of the present invention.
Claims
1. A method for preparing metallic calcium tablets, characterized in that, Includes the following steps: Step A: Transfer and load the calcium ingots. The transfer device (1) in the primary sealed box transfers the calcium ingots to the surface treatment device (2) in the secondary sealed box. Step B: The surface of the calcium ingot is treated. The surface treatment device (2) cuts off the concave surface at the end of the calcium ingot using a cutting device, and then removes the oxide layer on the outer surface using a peeling device. Step C: Make the required thickness of metal calcium sheets. Cut the calcium ingot into metal calcium sheets of a certain thickness using a cutting device. The roller conveyor (3) transports the metal calcium sheets to the rolling equipment (4) to roll the metal calcium sheets into metal calcium sheets of the target thickness. Both the roller conveyor (3) and the rolling equipment (4) are placed in a secondary sealed box. Step D: Cut and die-cut the metal calcium sheet. The metal calcium sheet is cut into a regular rectangular metal calcium sheet by the cutting equipment (5), and then the die-cutting equipment (6) cuts the regular metal calcium sheet into multiple metal calcium sheets of the required specifications. Both the cutting equipment (5) and the die-cutting equipment (6) are placed in a secondary sealed box. Step E: Automatically weigh and quantitatively dispense the required specifications of metallic calcium tablets. Dispense the metallic calcium tablets into a collection tank for storage according to the required quantity. The quantitative dispensing equipment (7) is set in a secondary sealed box.
2. The method for preparing a metallic calcium sheet according to claim 1, characterized in that, In step A, the transfer device (1) includes a transfer trolley and a transfer fork. The transfer trolley is sent to the loading station, and the calcium ingot is transferred to the surface treatment device (2) using the transfer fork.
3. The method for preparing a metallic calcium sheet according to claim 1, characterized in that, In step B, the cutting equipment is a circular saw cutting equipment, and the peeling equipment is a lathe. The circular saw cutting equipment and the lathe are used together to remove the concave surface and oxide layer of the calcium ingot.
4. The method for preparing a metallic calcium sheet according to claim 1, characterized in that, In step B, the cutting equipment is a band saw or a laser cutting machine, and the peeling equipment is a milling peeling machine. The cutting equipment and the peeling equipment are used together to remove the concave surface and oxide layer of the calcium ingot.
5. The method for preparing a metallic calcium sheet according to claim 1, characterized in that, In step C, the rolling equipment (4) is a reversible rolling mill set in the middle of the roller table (3), which is used to roll the metal calcium sheet into a metal calcium sheet of the target thickness.
6. The method for preparing a metallic calcium sheet according to claim 5, characterized in that, The reversible rolling mill includes a rolling stand (41), an upper roll (42), a lower roll (43), a gap adjustment mechanism (44), and a roll transmission mechanism. The roll transmission mechanism is used to drive the upper roll (42) and the lower roll (43) to rotate respectively. The roller conveyor (3) transports the calcium metal sheet into the reversible rolling mill. The gap adjustment mechanism (44) adjusts the gap between the rolls and transports the calcium metal sheet in the reverse direction. The calcium metal sheet is rolled again. After repeated rolling, the calcium metal sheet is rolled to the target thickness.
7. The method for preparing a metallic calcium sheet according to claim 1, characterized in that, In step D, the cutting device (5) is a cutting machine, which cuts the target thickness of the metal calcium sheet into regular metal calcium sheets. The die-cutting device (6) is a die-cutting machine, which die-cuts the regular metal calcium sheet into multiple metal calcium sheets of the required specifications.
8. The method for preparing a metallic calcium sheet according to claim 7, characterized in that, The cutting machine includes a conveying module unit (51), a cutting component (52), and two side trimming components (53). The roller conveyor (3) conveys the metal calcium sheet of the target thickness into the cutting machine. The cutting component (52) cuts the metal calcium sheet. The two side trimming components (53) remove the irregular edge material on both sides of the metal calcium sheet of the target thickness. After cutting, a regular metal calcium sheet is formed. The die-cutting machine includes a die-cutting frame (61), an upper die (62), a lower die (63), a die-cutting blade, and a die-cutting transmission mechanism. The die-cutting blade is installed on the upper die (62). The regular metal calcium sheet is conveyed into the die-cutting machine. The die-cutting transmission mechanism causes the upper die (62) to move downward, and the regular metal calcium sheet is die-cut into multiple metal calcium sheets of the required specifications.
9. The method for preparing a metallic calcium sheet according to claim 1, characterized in that, In step E, the quantitative dispensing equipment (7) includes a receiving hopper (71), a linear vibrating screen (72), a weighing balance (73), a dispensing robot (74), a collection tank temporary storage position (75), and a collection tank cover temporary storage position (76). The dispensing robot (74) places the collection tank on the weighing balance (73). After the required size of the metal calcium flakes passes through the receiving hopper (71), it enters the collection tank through the linear vibrating screen (72). When the metal calcium flakes in the collection tank reach the required weight, the linear vibrating screen (72) stops working. After the dispensing robot (74) closes the collection tank cover, the dispensing robot (74) puts the collection tank into the stacker (8), and the stacker (8) sends the collection tank to the storage warehouse in the primary sealed box for storage.
10. A method for preparing a metallic calcium sheet according to any one of claims 1-9, characterized in that, The primary and secondary sealed chambers contain a mixed atmosphere of argon and hydrogen, and the content of argon and hydrogen atmospheres is monitored in real time throughout the preparation process.
Citation Information
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