Metal surface grinding machine

By designing a metal surface grinder that can flip the workpiece, the grinding on both sides is achieved, and combining the sealing environment and water spray treatment, the problems of low grinding efficiency and high noise in the prior art are solved, and efficient and low-noise automatic collection of debris is achieved.

CN119748294AInactive Publication Date: 2025-04-04QIDONG HUAMEI CULTURAL PROD CO LTD
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Patent Information

Application Number
CN202411889669.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-20
Publication Date
2025-04-04
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

During the grinding process, debris fall on the platform and metal surfaces, which makes it difficult to clean up later. It can only be straight-stained on one side, which is inefficient.

Method used

A metal surface grinder was designed, using a third motor to flip the workpiece to achieve double-side grinding. The grinding process was carried out in a sealed environment, combined with water spray treatment to reduce noise, and collect the polished debris through an inclined separation net.

Benefits of technology

It improves grinding efficiency, reduces noise propagation, and automatically collects debris without the need for separate cleaning, which improves the utilization rate of water resources.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a metal surface grinder, comprising a shell, a processing chamber is arranged inside the shell, a water storage tank is provided at the inner bottom of the processing chamber, and the inner bottom of the water storage tank is filled with water; a limiting mechanism, the limiting mechanism comprises a rectangular bar fixedly connected to the top of the processing chamber, a second slide is provided at the lower end of the rectangular bar, a bidirectional threaded rod is rotatably connected between the inner walls on the left and right sides of the second slide, the two threaded ends of the bidirectional threaded rod are threadedly connected to a second slider, the two second sliders are slidably connected to the inner wall of the second slide, the lower ends of the two second sliders are fixedly connected to a vertical plate, and the opposite sides of the two vertical plates are installed with a third motor. During the use of the grinder, the grinding of both sides can be conveniently performed, which improves the overall grinding efficiency. In addition, the debris after grinding will directly fall to the bottom for collection, which is convenient for subsequent processing.
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Description

Technical Field

[0001] The invention relates to the field of metal surface processing, in particular to a metal surface grinding machine. Background Art

[0002] Metal materials refer to metal elements or materials with metal properties that are mainly composed of metal elements, including pure metals, alloys, metal material intermetallic compounds and special metal materials. Most mechanical materials are metal materials. During the processing of metal materials, the surface of the metal materials needs to be polished, which has the function of removing rust and facilitating subsequent processing. Existing grinders, such as the utility model patent with publication number CN219255062U, disclose a metal surface grinder, including a fixed base plate and an extrusion positioning mechanism, a fixed seat, a lifting rod, a connecting plate, a fixed plate and a grinding mechanism arranged on one side of the fixed base plate, wherein one side of the top of the fixed base plate is fixedly connected to the fixed seat, and the lifting rod is slidably connected inside the fixed seat. In order to ensure the stability of metal parts during grinding, the metal parts are placed in a placement frame with the side to be grinded facing upward, and then the rotating rods on the left and right sides of the placement frame are rotated. The rotating rod drives the third threaded rod fixed thereto to move toward the inside of the placement frame, and the other side of the third threaded rod squeezes the positioning plate abutting therewith. The positioning plate is subjected to force and drives the fixed rod fixed thereto to slide in the placement frame. The positioning plate simultaneously stretches the spring fixed thereto, which is convenient for resetting the positioning plate after grinding. As the positioning rods approach each other, the parts to be grinded are squeezed and fixed, thereby ensuring the stability of the parts to be grinded during grinding. During the grinding process, the grinding debris will fall onto the platform and the metal surface, which makes subsequent cleaning more troublesome. In addition, only straight-line single-sided grinding is possible. After completing single-sided grinding, it is necessary to remove and reinstall it before grinding the other side again, and the grinding efficiency is low. Summary of the invention

[0003] The purpose of the present invention is to solve the shortcomings of the prior art and to propose a metal surface grinder. During use, the grinder can conveniently grind both sides, thereby improving the overall grinding efficiency. In addition, the debris after grinding will directly fall to the bottom for collection, which is convenient for subsequent processing.

[0004] In order to achieve the above object, the present invention adopts the following technical solutions: A metal surface grinder comprises a shell, a processing chamber is arranged inside the shell, a water storage tank is provided at the inner bottom of the processing chamber, and the inner bottom of the water storage tank is filled with water; a limiting mechanism, the limiting mechanism comprises a rectangular bar fixedly connected to the top of the processing chamber, a second slide groove is provided at the lower end of the rectangular bar, a two-way threaded rod is rotatably connected between the inner walls on the left and right sides of the second slide groove, the two threaded ends of the two-way threaded rod are threadedly connected with a second slider, two second sliders are slidably connected to the inner wall of the second slide groove, the lower ends of the two second sliders are fixedly connected with a vertical plate, the opposite sides of the two vertical plates are installed with a third motor, the output shafts of the two third motors pass through the corresponding vertical plates and are fixedly connected to the limiting plate; a driving mechanism, the driving mechanism is used to drive the limiting mechanism to operate; a grinding mechanism, the grinding mechanism is used for surface grinding of metal; a noise reduction mechanism, the noise reduction mechanism is used to reduce the noise generated during grinding.

[0005] Preferably, the driving mechanism includes a second motor installed on the right side of the shell, the output shaft of the second motor extends into the second slide groove and is fixedly connected to the right end of the bidirectional threaded rod, and the two threaded ends of the bidirectional threaded rod are in opposite directions.

[0006] Preferably, the grinding mechanism comprises a mounting plate arranged in the processing chamber, a plurality of electric telescopic rods are fixedly connected to the upper end of the mounting plate, and a belt grinder is fixedly connected to the telescopic ends of the plurality of electric telescopic rods.

[0007] Preferably, a first slide groove is opened on the rear inner wall of the processing chamber, a rotating threaded rod is rotatably connected between the left and right inner walls of the first slide groove, a first slider is threadedly connected to the rotating threaded rod, the first slider is slidably connected to the inner wall of the first slide groove, the front side of the first slider passes through the notch of the first slide groove, and is fixedly connected to the lower end of the mounting plate.

[0008] Preferably, the noise reduction mechanism includes a piston cylinder fixedly connected to the left side of the shell, a piston plate which can slide up and down is arranged in the piston cylinder, the left end of the rotating threaded rod extends to the outside and is fixedly connected to a rotating disk, a connecting rod is rotatably connected to the eccentric part of the left side of the rotating disk, and the other end of the connecting rod is rotatably connected to the lower end of the rotating disk.

[0009] Preferably, a hollow ring is fixedly connected to the inner wall of the processing chamber, a plurality of atomizing nozzles are installed on the inner side of the hollow ring, the inner top space of the piston cylinder is connected with the inner bottom space of the water storage tank through a first one-way tube, the inner top space of the piston cylinder is connected with the interior of the hollow ring through a second one-way tube, and one-way valves are installed inside the first one-way tube and the second one-way tube.

[0010] Preferably, a collection box is fixedly connected to the right side of the shell, the right side space of the water storage tank is connected to the internal space of the collection box through a liquid drop port, and an inclined separation net is fixedly connected to the inner wall of the water storage tank.

[0011] Preferably, a first sealing door is installed on the front side of the shell, and a second sealing door is installed on the front side of the collection box.

[0012] Compared with the prior art, the present invention has the following beneficial effects: 1. A third motor is provided. After single-side grinding, the third motor can be started to rotate. After the third motor rotates, the workpiece is turned over to facilitate grinding of the other side, thereby improving the overall grinding efficiency.

[0013] 2. The grinding process is carried out in a sealed environment, which effectively reduces the spread of noise. In addition, during the grinding process, water mist treatment will also be carried out. The sprayed water mist can suppress the spread of sound and further improve the actual noise reduction effect.

[0014] 3. Since the grinding is carried out from the bottom, the grinding debris will directly fall to the bottom and enter the collection box along the inclined separation net. Compared with the existing technology, there is no need to clean the debris separately.

[0015] 4. The generated water mist will eventually fall into the water storage tank under the action of gravity, realizing the recycling of water, thereby improving the utilization rate of water resources.

[0016] In summary, during actual use, the grinder has a strong noise reduction function, which improves the working comfort of the staff. In addition, the debris generated by grinding will fall directly to the bottom for collection, and there is no need to handle the debris separately. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 A schematic structural diagram of a metal surface grinding machine proposed by the present invention; Figure 2 for Figure 1 A frontal schematic diagram of Figure 3 This is a schematic diagram of the enlarged structure of a metal surface grinding machine at position A proposed by the present invention; Figure 4 This is a schematic diagram of the enlarged structure of a metal surface grinding machine at position B proposed by the present invention; Figure 5 A three-dimensional structural diagram of a hollow ring and a plurality of atomizing nozzles connected; Figure 6 This is a three-dimensional structural diagram of the connection between the rotating disk, connecting rod and piston plate.

[0018] In the figure: 1 shell, 2 processing chamber, 3 water storage tank, 4 inclined separation net, 5 liquid drop port, 6 collection box, 7 first motor, 8 first slide, 9 rotating threaded rod, 10 first slider, 11 mounting plate, 12 electric telescopic rod, 13 belt grinder, 14 rotating disk, 15 connecting rod, 16 piston plate, 17 second motor, 18 rectangular bar, 19 second slide, 20 bidirectional threaded rod, 21 second slider, 22 hollow ring, 23 first one-way tube, 24 second one-way tube, 25 piston cylinder, 26 atomizing nozzle, 27 vertical plate, 28 limit plate, 29 third motor, 30 first sealing door, 31 second sealing door. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.

[0020] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.

[0021] Reference Figure 1-Figure 6 A metal surface grinding machine comprises a shell 1, a processing chamber 2 is arranged inside the shell 1, a water storage tank 3 is opened at the inner bottom of the processing chamber 2, and the inner bottom of the water storage tank 3 is filled with water to facilitate the subsequent water mist spraying operation; As an embodiment of the present invention, it also includes a limiting mechanism, which includes a rectangular bar 18 fixedly connected to the top of the processing chamber 2, a second slide groove 19 is opened at the lower end of the rectangular bar 18, a bidirectional threaded rod 20 is rotatably connected between the inner walls on the left and right sides of the second slide groove 19, and the two threaded ends of the bidirectional threaded rod 20 are threadedly connected to the second slider 21, and the two second sliders 21 are slidably connected to the inner wall of the second slide groove 19, and the lower ends of the two second sliders 21 are fixedly connected to the vertical plate 27, and the opposite sides of the two vertical plates 27 are installed with a third motor 29, and the output shafts of the two third motors 29 pass through the corresponding vertical plates 27 and are fixedly connected to the limiting plate 28. Through this structure, after grinding one side, it is convenient to grind the other side; As an embodiment of the present invention, a driving mechanism is further included, and the driving mechanism is used to drive the limiting mechanism to operate. The driving mechanism includes a second motor 17 installed on the right side of the housing 1, and the output shaft of the second motor 17 extends into the second slide groove 19 and is fixedly connected to the right end of the bidirectional threaded rod 20, and the two threaded ends of the bidirectional threaded rod 20 are in opposite directions; As an embodiment of the present invention, it also includes a grinding mechanism, which is used for surface grinding of metal. The grinding mechanism includes a mounting plate 11 arranged in the processing chamber 2, and the upper end of the mounting plate 11 is fixedly connected to a plurality of electric telescopic rods 12, and the telescopic ends of the plurality of electric telescopic rods 12 are commonly fixedly connected to a belt sander 13. The belt sander 13 is a prior art. When it is used, the sanding belt is in a rotating state for grinding. A first slide groove 8 is opened on the inner wall of the rear side of the processing chamber 2, and a rotating threaded rod 9 is rotatably connected between the inner walls on the left and right sides of the first slide groove 8. A first slider 10 is threadedly connected to the rotating threaded rod 9. The first slider 10 is slidably connected to the inner wall of the first slide groove 8, and the front side of the first slider 10 passes through the notch of the first slide groove 8 and is fixedly connected to the lower end of the mounting plate 11; As an embodiment of the present invention, it also includes a noise reduction mechanism, which is used to reduce the noise generated during grinding. The noise reduction mechanism includes a piston cylinder 25 fixedly connected to the left side of the shell 1, a piston plate 16 that can slide up and down is arranged in the piston cylinder 25, the left end of the rotating threaded rod 9 extends to the outside and is fixedly connected to the rotating disk 14, the left eccentric part of the rotating disk 14 is rotatably connected to the connecting rod 15, the other end of the connecting rod 15 is rotatably connected to the lower end of the rotating disk 14, a hollow ring 22 is fixedly connected to the inner wall of the processing chamber 2, a plurality of atomizing nozzles 26 are installed on the inner side of the hollow ring 22, the inner top space of the piston cylinder 25 is connected to the inner bottom space of the water storage tank 3 through the first one-way tube 23, the inner top space of the piston cylinder 25 is connected to the inside of the hollow ring 22 through the second one-way tube 24, and one-way valves are installed inside the first one-way tube 23 and the second one-way tube 24; As an embodiment of the present invention, in order to further facilitate the separation of water and debris, a collecting box 6 is fixedly connected to the right side of the shell 1, the right side space of the water storage tank 3 is connected to the internal space of the collecting box 6 through a liquid drop port 5, an inclined separation net 4 is fixedly connected to the inner wall of the water storage tank 3, a first sealing door 30 is installed on the front side of the shell 1, and a second sealing door 31 is installed on the front side of the collecting box 6.

[0022] In the present invention, when in use, the first sealing door 30 is opened, and then the rectangular metal piece is placed between the two limit plates 28, and the second motor 17 is started to move. After the second motor 17 rotates, it will drive the bidirectional threaded rod 20 to rotate, and the rotation of the bidirectional threaded rod 20 will drive the two second sliders 21 to move relative to each other, so that the two vertical plates 27 move relative to each other, and the limit plates 28 move relative to each other to clamp and limit the workpiece; Subsequently, the first sealing door 30 is closed, and the first motor 7 is started. The rotation of the first motor 7 drives the first slider 10 to move rightward. In this process, the multiple electric telescopic rods 12 are started to extend, and the belt sander 13 is started at the same time, so that the lower end surface of the rectangular metal piece can be sanded. The sanded debris will directly fall to the upper end of the inclined separation net 4, and finally enter the collection box 6 from the liquid drop port 5. After completing the single-side sanding, the two third motors 29 are started to rotate 180° to turn the workpiece over, and then the first motor 7 is started to rotate in the opposite direction to achieve the sanding of the other side. It should be noted that the grinding process is carried out in a sealed environment, which effectively reduces the propagation of noise. In addition, the rotation of the first motor 7 will also rotate the rotating disk 14. The connecting rod 15 can be used to allow the piston plate 16 to reciprocate up and down. The up and down movement of the piston plate 16, in conjunction with the first one-way tube 23 and the second one-way tube 24, can achieve the purpose of pumping the water inside the water storage tank 3 into the piston cylinder 25, and finally press it into the hollow ring 22 from the second one-way tube 24, and spray it from multiple atomizing nozzles 26, so that there are more atomized water droplets in the processing chamber 2. The small water droplets in the water mist can scatter and absorb sound waves, which will weaken the propagation energy of the sound waves to a certain extent. Especially in high-frequency sound waves, because the sound waves are short, the air must move back and forth quickly to propagate high-frequency sounds, and the small water droplets in the mist will reflect and refract these sound waves many times, thereby losing part of the energy, while suppressing the propagation of sound and suppressing noise.

[0023] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the data used in this way can be interchangeable where appropriate, so that the embodiments of the present application described herein can be implemented in an order other than those illustrated or described herein, for example. In addition, the terms "including" and "having" and any of their variations are intended to cover non-exclusive inclusions, for example, a process, method, system, product or device that includes a series of steps or units is not necessarily limited to those steps or units that are clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.

[0024] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A metal surface grinding machine, characterized in that: include: A shell (1), wherein a processing chamber (2) is arranged inside the shell (1), a water storage tank (3) is provided at the inner bottom of the processing chamber (2), and the inner bottom of the water storage tank (3) is filled with water; a limiting mechanism, wherein the limiting mechanism comprises a rectangular bar (18) fixedly connected to the top of the processing chamber (2), a second slide groove (19) is provided at the lower end of the rectangular bar (18), a bidirectional threaded rod (20) is rotatably connected between the inner walls on the left and right sides of the second slide groove (19), and the two threaded ends of the bidirectional threaded rod (20) are both threadedly connected to the second slider (21), and the two sliders (21) are connected to the second sliders (21) ... The second sliding blocks (21) are slidably connected to the inner wall of the second sliding groove (19), the lower ends of the two second sliding blocks (21) are fixedly connected to the vertical plates (27), the opposite sides of the two vertical plates (27) are installed with third motors (29), the output shafts of the two third motors (29) pass through the corresponding vertical plates (27) and are fixedly connected to the limit plates (28); a driving mechanism, the driving mechanism is used to drive the limit mechanism to operate; a grinding mechanism, the grinding mechanism is used to grind the surface of metal; a noise reduction mechanism, the noise reduction mechanism is used to reduce the noise generated during grinding.

2. A metal surface grinding machine according to claim 1, characterized in that: The driving mechanism comprises a second motor (17) mounted on the right side of the housing (1); an output shaft of the second motor (17) extends into a second slide groove (19) and is fixedly connected to the right end of a bidirectional threaded rod (20); the two threaded ends of the bidirectional threaded rod (20) are in opposite directions.

3. A metal surface grinding machine according to claim 1, characterized in that: The grinding mechanism comprises a mounting plate (11) arranged in the processing chamber (2), a plurality of electric telescopic rods (12) being fixedly connected to the upper end of the mounting plate (11), and a belt grinder (13) being fixedly connected to the telescopic ends of the plurality of electric telescopic rods (12).

4. A metal surface grinding machine according to claim 3, characterized in that: A first slide groove (8) is provided on the inner wall at the rear side of the processing chamber (2); a rotating threaded rod (9) is rotatably connected between the inner walls on the left and right sides of the first slide groove (8); a first slider (10) is threadedly connected to the rotating threaded rod (9); the first slider (10) is slidably connected to the inner wall of the first slide groove (8); the front side of the first slider (10) passes through the notch of the first slide groove (8) and is fixedly connected to the lower end of the mounting plate (11).

5. A metal surface grinding machine according to claim 4, characterized in that: The noise reduction mechanism comprises a piston cylinder (25) fixedly connected to the left side of the housing (1), a piston plate (16) being arranged in the piston cylinder (25) and being capable of sliding up and down, the left end of the rotating threaded rod (9) extending to the outside and being fixedly connected to a rotating disk (14), a connecting rod (15) being rotatably connected to the left eccentric portion of the rotating disk (14), and the other end of the connecting rod (15) being rotatably connected to the lower end of the rotating disk (14).

6. A metal surface grinding machine according to claim 5, characterized in that: A hollow ring (22) is fixedly connected to the inner wall of the treatment chamber (2), and a plurality of atomizing nozzles (26) are installed on the inner side of the hollow ring (22). The inner top space of the piston cylinder (25) is connected to the inner bottom space of the water storage tank (3) via a first one-way tube (23), and the inner top space of the piston cylinder (25) is connected to the inside of the hollow ring (22) via a second one-way tube (24). One-way valves are installed inside the first one-way tube (23) and the second one-way tube (24).

7. A metal surface grinding machine according to claim 1, characterized in that: A collection box (6) is fixedly connected to the right side of the shell (1); the right side space of the water storage tank (3) is connected to the internal space of the collection box (6) via a liquid drop port (5); and an inclined separation net (4) is fixedly connected to the inner wall of the water storage tank (3).

8. A metal surface grinding machine according to claim 7, characterized in that: A first sealing door (30) is installed on the front side of the housing (1), and a second sealing door (31) is installed on the front side of the collection box (6).

Citation Information

Patent Citations

  • Metal surface grinding machine

    CN219255062U