Blister forming punching and cutting equipment

By using detection heads and detection lamps in blister molding equipment to determine the bubbles on the blister parts, and using the matching technology of hydraulic push rods and rubber blocks, we ensure that the punching position is staggered from the bubbles, solving the quality problems caused by bubbles when punching the blister parts, and improving the punching quality and production efficiency of the product.

CN119748828APending Publication Date: 2025-04-04KUNSHAN TOP BEST ELECTRONICS MATERIAL CO LTD
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Patent Information

Application Number
CN202411245545.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-06
Publication Date
2025-04-04

AI Technical Summary

Technical Problem

During blister molding, local bubbles may exist in blister parts, resulting in a decrease in strength around the hole and cracks during punching, affecting product quality.

Method used

A blister-in-one punching and cutting equipment is designed, using a detection head and a detection lamp to pass through the through holes and blister plates through light to determine whether there are bubbles on the blister parts. The hydraulic push rod and rubber block are used to ensure that the punching position is staggered from the bubbles and avoid the bubbles affecting the punching quality.

Benefits of technology

It effectively avoids the existence of bubbles in the punching position, improves the quality of blister parts after punching, reduces the need for manual adjustment, and reduces the workload of staff.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the field of blister equipment, and in particular to blister integrated forming punching and cutting equipment, including a mounting frame and a blister plate, etc.; the mounting frame is equipped with a blister plate. The present invention allows light to pass through a through hole, and then the light passes through the blister piece on the blister plate. During this process, when there are bubbles on the blister piece, the light transmission effect will be affected. The upper detection head is used to judge whether there are air holes at the punching position on the blister piece according to the transmitted light, so as to avoid the bubbles on the blister piece being located at the punching position, so that the punching position is staggered with the bubbles on the blister piece, so as to ensure the quality of the blister piece after punching.
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Description

Technical Field

[0001] The invention relates to the field of blister equipment, in particular to blister integrated forming, punching and cutting equipment. Background Art

[0002] In the production process of blister trays (fruit trays or material trays, etc.), the raw materials are first softened and then conveyed to the blister forming area for blister forming. After forming, a punching head is used to punch holes. However, in the production process of existing blister products, due to mold problems, operation problems and temperature problems, bubbles exist locally in the blister parts after forming. When punching the blister parts, if there are bubbles at the punching places of the blister parts, the strength around the holes will be greatly reduced. In addition, due to the presence of bubbles, cracks are easily generated around the holes during the punching process, affecting the quality of the blister parts. Summary of the invention

[0003] In order to overcome the disadvantages that bubbles exist locally in the formed blister parts, when punching the blister parts, if bubbles exist at the punching places of the blister parts, the strength around the holes will be greatly reduced, and the presence of bubbles will easily cause cracks around the holes during the punching process, thus affecting the quality of the blister parts, the present invention provides blister integrated forming punching and cutting equipment.

[0004] The technical implementation scheme of the present invention is: an integrated blister forming punching and cutting equipment, including a mounting frame, a blister plate, a first hydraulic push rod, a pressure plate, a second hydraulic push rod, a punching head and an exhaust pipe; the mounting frame is installed with a blister plate, a plurality of through holes are opened on the blister plate, and a blister groove is opened on the blister plate; a plurality of exhaust pipes are connected in the blister groove; a plurality of first hydraulic push rods are connected to the mounting frame; the telescopic ends of all the first hydraulic push rods are fixedly connected to a pressure plate, and an extrusion strip is arranged on the pressure plate; a plurality of second hydraulic push rods are fixedly connected to the pressure plate; a punching head is fixedly connected to the telescopic end of each second hydraulic push rod; the punching head is slidably connected to the pressure plate; it also includes a detection head, a marker pen, a detection lamp and a moving part; a moving part is connected to the pressure plate; a plurality of detection heads are connected to the moving part; each detection head is fixedly connected to a marker pen; a plurality of detection lamps are fixedly connected to the blister plate, and each detection lamp is located in a corresponding through hole; the moving part is used to drive the detection head and the marker pen to move up and down.

[0005] Optionally, the moving parts include a second connecting plate, a third hydraulic push rod and a third connecting plate; the second connecting plate is fixedly connected to the pressure plate; the third hydraulic push rod is fixedly connected to the second connecting plate; the third connecting plate is fixedly connected to the telescopic end of the third hydraulic push rod; the third connecting plate is fixedly connected to all the detection heads.

[0006] Optionally, a hemispherical structure is arranged on the upper part of the detection lamp.

[0007] Optionally, rubber blocks are also included; a plurality of rubber blocks are fixedly connected to the pressure plate.

[0008] Optionally, the rubber block is arranged in a wedge-shaped structure, and the inner side surface of the rubber block is arranged as an inclined surface inclined toward the outer side surface.

[0009] Optionally, it also includes a rotating component, which includes a first motor and a first connecting plate; the first motor is fixedly connected to the mounting frame; the first connecting plate is fixedly connected to the output shaft of the first motor; the first connecting plate is rotatably connected to the mounting frame; and the first connecting plate is fixedly connected to the first hydraulic push rod.

[0010] Optionally, a fixing assembly is also included, which includes a fourth connecting plate, an electric push rod, a first limit plate, a second limit plate and a driving component; a plurality of fourth connecting plates are fixedly connected to the mounting frame; a plurality of electric push rods are fixedly connected to each fourth connecting plate; the telescopic ends of a plurality of electric push rods on the same side are commonly fixedly connected to the first limit plate; the second limit plate is slidably connected to the blister plate; the driving component is connected to the mounting frame; and the driving component is connected to the blister plate.

[0011] Optionally, the driving component includes a fifth connecting plate and a second motor; the fifth connecting plate is fixedly connected to the blister plate; the second motor is fixedly connected to the fifth connecting plate; and the blister plate is fixedly connected to the output shaft of the second motor.

[0012] Optionally, the first limiting plate is configured to have an arc-shaped structure.

[0013] Optionally, a rubber sleeve is sleeved on the second limiting plate.

[0014] The present invention has the following advantages: 1. The present invention transmits light through the through hole, and then transmits light through the blister on the blister board. In this process, when there are bubbles on the blister, the light transmission effect will be affected. The upper detection head can judge whether there are air holes at the punching position on the blister according to the transmitted light, so as to avoid the bubbles on the blister at the punching position, so that the punching position is staggered with the bubbles on the blister, so as to ensure the quality of the blister after punching;

[0015] 2. The present invention controls the first hydraulic push rod to further push the pressing plate downward, so that the rubber block is deformed and closely attached to the blister, thereby enhancing the fixing effect of the periphery of the blister to be punched during the punching process of the blister, which is beneficial to the punching operation of the blister, and the inner side of the rubber block is set as an inclined surface inclined toward the outer side. When the rubber block is deformed and closely attached to the blister, the rubber block is deformed toward the outer side, so as to avoid the rubber block blocking the position of the blister to be punched;

[0016] 3. The present invention drives the detection head to rotate and follow the movement of the detection light through the pressure plate, and cooperates with the detection of whether there are bubbles in the punching position of the blister, thereby avoiding the method of rotating the blister for many times, which causes the blister to be misplaced, and then causes the position of the punching to be biased, so as to ensure the accuracy of the punching position. At the same time, there is no need for the staff to adjust the position of the blister, thereby reducing the workload of the staff. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a structural schematic diagram of the integral plastic forming punching and cutting device of the present invention;

[0018] Figure 2 It is a cross-sectional view of a pressing plate of a rotating part of the integrally formed punching and cutting device for vacuum forming of the present invention;

[0019] Figure 3 It is a schematic diagram of the combined structure of the second connecting plate, the third hydraulic push rod, the third connecting plate, the detection head and the marking pen of the integrated plastic forming punching and cutting device of the present invention;

[0020] Figure 4 It is a structural schematic diagram of the detection lamp of the integrally formed punching and cutting equipment of the present invention;

[0021] Figure 5 It is a schematic diagram of the combined structure of the pressing plate and the rubber block of the integrated plastic forming punching and cutting equipment of the present invention;

[0022] Figure 6 It is a schematic diagram of the combined structure of the punching head and the rubber block of the integrally formed punching and cutting equipment of the present invention;

[0023] Figure 7 for Figure 6 A magnified view of area A in;

[0024] Figure 8 It is a schematic structural diagram of the fixing components of the integrally formed punching and cutting equipment of the present invention.

[0025] The meaning of the reference numbers in the figure: 1-mounting frame, 2-blister plate, 2a-through hole, 2b-blister groove, 3-first motor, 4-first connecting plate, 5-first hydraulic push rod, 6-pressure plate, 6a-extrusion strip, 7-second hydraulic push rod, 8-punching head, 9-second connecting plate, 10-third hydraulic push rod, 11-third connecting plate, 12-detection head, 13-marker pen, 14-detection light, 15-exhaust pipe, 101-rubber block, 201-fourth connecting plate, 202-electric push rod, 203-first limit plate, 204-second limit plate, 205-fifth connecting plate, 206-second motor. DETAILED DESCRIPTION

[0026] Reference to an embodiment herein means that a particular feature, structure, or characteristic described in conjunction with the embodiment may be included in at least one embodiment of the present invention. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.

[0027] Example 1

[0028] Blister forming punching and cutting equipment, such as Figure 1-7 As shown, it includes a mounting frame 1, a blister plate 2, a first hydraulic push rod 5, a pressing plate 6, a second hydraulic push rod 7, a punching head 8 and an exhaust pipe 15; the mounting frame 1 is mounted with a blister plate 2, the blister plate 2 is provided with four through holes 2a in an annular array, and the blister plate 2 is provided with a blister groove 2b; the blister groove 2b is connected with four exhaust pipes 15 in an annular array; the mounting frame 1 is connected with two symmetrically arranged first hydraulic push rods 5; the telescopic ends of all the first hydraulic push rods 5 are fixedly connected with a pressing plate 6, and an extrusion strip 6a is provided on the pressing plate 6; the pressing plate 6 is fixedly connected with four second hydraulic push rods 7 in an annular array; the telescopic end of each second hydraulic push rod 7 is fixedly connected with a punching head 8; the punching head 8 is slidably connected with the pressing plate 6;

[0029] It also includes a detection head 12, a marking pen 13, a detection light 14 and a moving part; the moving part is connected to the pressure plate 6; the moving part is connected to four detection heads 12 in a circular array, and the detection head 12 is a light-sensitive detector; each detection head 12 is fixedly connected to a marking pen 13; four detection lights 14 in a circular array are fixedly connected to the blister board 2, and each detection light 14 is located in a corresponding through hole 2a; the moving part is used to drive the detection head 12 and the marking pen 13 to move up and down.

[0030] The moving parts include a second connecting plate 9, a third hydraulic push rod 10 and a third connecting plate 11; the second connecting plate 9 is fixedly connected to the pressure plate 6; the third hydraulic push rod 10 is fixedly connected to the second connecting plate 9; the third connecting plate 11 is fixedly connected to the telescopic end of the third hydraulic push rod 10; the third connecting plate 11 is fixedly connected to all the detection heads 12.

[0031] A hemispherical structure is provided on the upper part of the detection lamp 14 for guiding stamping debris and burrs.

[0032] First, the staff installs the integrated blister punching and cutting device at the location where it needs to be used, and then uses the external connecting pipe to connect the external suction device with the exhaust pipe 15. It should be noted that due to mold problems, operation problems and temperature problems, bubbles exist locally in the blister after forming. When punching the blister, if there are bubbles at the punching of the blister, the strength around the hole will be greatly reduced. In addition, if there are bubbles, cracks are likely to occur around the hole during the punching process, affecting the quality of the blister;

[0033] Therefore, when the present integrated blister forming punching and cutting device is working, the blister sheet is first placed on the blister plate 2 through an external conveying device or a staff member, and then the first hydraulic push rod 5 is controlled to push the pressing plate 6 to move downward close to the blister sheet, that is, the pressing plate 6 drives the extrusion strip 6a to move downward to contact and limit the blister sheet, and then the external suction device is controlled to perform blister forming through the suction pipe 15 to form the blister piece. After the blister piece is formed, the detection lamp 14 is turned on, the light passes through the through hole 2a, and then the light passes through the blister piece on the blister plate 2. In this process, when the blister piece The presence of bubbles will affect the light transmission effect. The detection head 12 above determines whether there are pores at the punching position on the blister according to the transmitted light. That is, the bubbles on the blister are detected in the above manner. When bubbles are detected at the punching position, the third hydraulic push rod 10 is controlled to push the third connecting plate 11 to move downward. The third connecting plate 11 drives the detection head 12 to move downward. The detection head 12 drives the marker 13 to move downward to approach and contact the blister below to mark it, so that subsequent staff can quickly locate and detect whether the bubbles will affect the use of the blister. The subsequent staff will test the bubbles on the blister again to determine whether it can be put into use (it should be noted that if there are bubbles on the blister, whether it can be put into use depends mainly on the severity of the bubbles). Then the staff will rotate the blister on the blister plate 2 to avoid the bubbles on the blister being located at the punching position. After the adjustment, if there are no bubbles at the punching position, the first hydraulic push rod 5 will be controlled to further push the pressing plate 6 to move downward so that the pressing plate 6 fits the blister, and then the second hydraulic push rod 7 will be controlled to push the punch head 8 to move downward to perform the punching work. The residual pieces after punching enter the through hole 2a and then fall downward, and are guided to both sides under the action of the protective shell on the detection lamp 14, and fall into the waste frame of the external device below. The blister after punching is transferred by an external transfer device (manipulator, etc.). If there are still bubbles at the punching position after the blister is adjusted, the blister is transferred to an external recycling frame by an external transfer device (manipulator, etc.), and the blister is recycled as a raw material, that is, through the above method, the punching position is staggered with the bubbles on the blister to ensure the quality of the blister after punching.

[0034] Example 2

[0035] On the basis of the above-mentioned embodiment 1, Figure 5-7 As shown, a rubber block 101 is also included; four rubber blocks 101 in an annular array are fixedly connected to the pressing plate 6 .

[0036] The rubber block 101 is configured to have a wedge-shaped structure, and the inner side surface of the rubber block 101 is configured to be an inclined surface inclined toward the outer side surface, so as to prevent the rubber block 101 from blocking the position of the blister to be punched.

[0037] When the bubbles on the blister are detected by the cooperation of the detection head 12 and the detection light 14, the first hydraulic push rod 5 first pushes the pressing plate 6 to move downward close to the blister, and the pressing plate 6 drives the rubber block 101 to move downward close to the blister, and the rubber block 101 moves downward close to and fits the blister, and the light emitted by the detection light 14 is covered by the rubber block 101 to prevent the light of the detection light 14 from being refracted through the bubbles to affect the adjacent detection head 12, causing the adjacent detection head 12 to be affected by the refracted light, thereby affecting the detection result;

[0038] When punching, the first hydraulic push rod 5 is controlled to further push the pressing plate 6 to move downward, so that the rubber block 101 is deformed and closely attached to the blister, thereby enhancing the fixing effect of the periphery of the blister to be punched during the punching process of the blister, which is beneficial to the punching operation of the blister, and the inner side surface of the rubber block 101 is set as an inclined surface inclined toward the outer side surface. When the rubber block 101 is deformed and closely attached to the blister, the rubber block 101 is deformed toward the outer side, thereby preventing the rubber block 101 from blocking the position of the blister to be punched.

[0039] Example 3

[0040] Based on the above embodiment 2, Figure 8 As shown, it also includes a rotating component, which includes a first motor 3 and a first connecting plate 4; the first motor 3 is fixedly connected to the mounting frame 1; the first connecting plate 4 is fixedly connected to the output shaft of the first motor 3; the first connecting plate 4 is rotatably connected to the mounting frame 1; the first connecting plate 4 is fixedly connected to the first hydraulic push rod 5.

[0041] It also includes a fixing component, which includes a fourth connecting plate 201, an electric push rod 202, a first limit plate 203, a second limit plate 204 and a driving component; two symmetrically arranged fourth connecting plates 201 are fixedly connected to the mounting frame 1; two symmetrically arranged electric push rods 202 are fixedly connected to each fourth connecting plate 201; the telescopic ends of the two electric push rods 202 on the same side are commonly fixedly connected to the first limit plate 203; the second limit plate 204 is slidably connected to the blister plate 2; the mounting frame 1 is connected to a driving component; the driving component is connected to the blister plate 2.

[0042] The driving component includes a fifth connecting plate 205 and a second motor 206 ; the fifth connecting plate 205 is fixedly connected to the blister plate 2 ; the second motor 206 is fixedly connected to the fifth connecting plate 205 ; and the blister plate 2 is fixedly connected to the output shaft of the second motor 206 .

[0043] The first limiting plate 203 is configured to be an arc-shaped structure, and is used to cooperate with the second limiting plate 204 to fix the blister.

[0044] The second limiting plate 204 is covered with a rubber sleeve to enhance the fixing effect.

[0045] After the external conveying equipment or the staff places the blister sheet on the blister plate 2, the electric push rod 202 is controlled to push the two first limit plates 203 to move toward each other, so that the blister sheet is fixed by the cooperation of the two first limit plates 203 and the second limit plate 204 to ensure the blister piece is formed. After the blister piece is formed, the second motor 206 is controlled to drive the blister plate 2 to rotate, and the blister plate 2 drives the detection light 14 to move with it, so that the blister plate 2 slides on the second limit plate 204, that is, the blister piece is fixed by the cooperation of the two first limit plates 203 and the second limit plate 204, avoiding The blister rotates, and at the same time, the first motor 3 is controlled to drive the first connecting plate 4 to rotate, and the first connecting plate 4 drives the first hydraulic push rod 5 to rotate, and the first hydraulic push rod 5 drives the pressure plate 6 to move, that is, the detection head 12 is driven by the pressure plate 6 to rotate and follow the movement of the detection light 14, so as to cooperate with the detection of whether there are bubbles in the punching part of the blister, so as to avoid the method of rotating the blister for many times, which will cause the blister to be misplaced, and then cause the position of the punching hole to deviate, so as to ensure the accuracy of the punching position, and at the same time, there is no need for the staff to adjust the position of the blister, thereby reducing the workload of the staff.

[0046] Although the present invention is described in detail with reference to the above embodiments, it is obvious to those skilled in the art through this disclosure that various changes or modifications may be made to the present invention without departing from the principle and spirit of the present invention defined by the claims. Therefore, the detailed description of the embodiments of the present disclosure is only used to explain, not to limit the present invention, but the scope of protection is limited by the content of the claims.

Claims

1. A plastic forming integrated punching and cutting device, comprising a mounting frame (1), a plastic forming plate (2), a first hydraulic push rod (5), a pressing plate (6), a second hydraulic push rod (7), a punching head (8) and an exhaust pipe (15); the mounting frame (1) is mounted with a plastic forming plate (2), the plastic forming plate (2) is provided with a plurality of through holes (2a), the plastic forming plate (2) is provided with a plastic forming groove (2b); the plastic forming groove (2b) is connected with a plurality of exhaust pipes (15); the mounting frame (1) is connected with a plurality of first hydraulic push rods (5); the telescopic ends of all the first hydraulic push rods (5) are fixedly connected with a pressing plate (6), the pressing plate (6) is provided with an extrusion strip (6a); the pressing plate (6) is fixedly connected with a plurality of second hydraulic push rods (7); the telescopic ends of each second hydraulic push rod (7) are fixedly connected with a punching head (8); the punching head (8) is slidably connected with the pressing plate (6); the characteristics are: It also includes a detection head (12), a marking pen (13), a detection light (14) and a moving part; the pressing plate (6) is connected to the moving part; a plurality of detection heads (12) are connected to the moving part; each detection head (12) is fixedly connected to a marking pen (13); a plurality of detection lights (14) are fixedly connected to the blister plate (2), and each detection light (14) is located in a corresponding through hole (2a); the moving part is used to drive the detection head (12) and the marking pen (13) to move up and down.

2. The integral plastic forming punching and cutting device according to claim 1, characterized in that: The movable component comprises a second connecting plate (9), a third hydraulic push rod (10) and a third connecting plate (11); the second connecting plate (9) is fixedly connected to the pressure plate (6); the third hydraulic push rod (10) is fixedly connected to the second connecting plate (9); the third connecting plate (11) is fixedly connected to the telescopic end of the third hydraulic push rod (10); and the third connecting plate (11) is fixedly connected to all the detection heads (12).

3. The integral forming punching and cutting device of claim 1, characterized in that: A hemispherical structure is arranged on the upper part of the detection lamp (14).

4. The punching and cutting device for integrated plastic forming according to claim 3 is characterized in that: It also includes a rubber block (101); a plurality of rubber blocks (101) are fixedly connected to the pressing plate (6).

5. The punching and cutting device for integrated plastic forming according to claim 4 is characterized in that: The rubber block (101) is arranged in a wedge-shaped structure, and the inner side surface of the rubber block (101) is arranged as an inclined surface inclined toward the outer side surface.

6. The punching and cutting device for integrated plastic forming according to claim 5, characterized in that: It also includes a rotating component, which includes a first motor (3) and a first connecting plate (4); the first motor (3) is fixedly connected to the mounting frame (1); the first connecting plate (4) is fixedly connected to the output shaft of the first motor (3); the first connecting plate (4) is rotatably connected to the mounting frame (1); and the first connecting plate (4) is fixedly connected to the first hydraulic push rod (5).

7. The punching and cutting device for integrated plastic forming according to claim 6, characterized in that: The invention also comprises a fixing assembly, which comprises a fourth connecting plate (201), an electric push rod (202), a first limiting plate (203), a second limiting plate (204) and a driving component; a plurality of fourth connecting plates (201) are fixedly connected to the mounting frame (1); a plurality of electric push rods (202) are fixedly connected to each fourth connecting plate (201); the telescopic ends of a plurality of electric push rods (202) on the same side are fixedly connected to the first limiting plate (203); the second limiting plate (204) is slidably connected to the blister plate (2); the driving component is connected to the mounting frame (1); and the driving component is connected to the blister plate (2).

8. The punching and cutting device for integrated plastic forming according to claim 7, characterized in that: The driving component comprises a fifth connecting plate (205) and a second motor (206); the fifth connecting plate (205) is fixedly connected to the blister plate (2); the second motor (206) is fixedly connected to the fifth connecting plate (205); and the blister plate (2) is fixedly connected to the output shaft of the second motor (206).

9. The integral plastic forming punching and cutting device according to claim 7, characterized in that: The first limiting plate (203) is arranged in an arc-shaped structure.

10. The plastic integrated forming punching and cutting device according to any one of claims 7 to 9, characterized in that: The second limiting plate (204) is covered with a rubber sleeve.