Method for packing large modules in containers and method for removing large modules from containers

Abstract

The application provides a large module packing method and a method for taking out the large module from a container, and relates to the field of packing of large modules. The packing method comprises the following steps: arranging a cushion block on a bearing surface at an opening of the container, wherein the top surface of the cushion block is located between the bottom surface and the top surface of the opening, or the top surface is flush with the bottom surface; placing one end of the large module on the top surface of the cushion block, and adjusting the height of the other end of the large module opposite to the one end by a hoisting device until the height of the one end is the same as that of the other end; and pushing the other end by the hoisting device until the other end enters the container. The hoisting position can be adjusted without repetition, so that the packing difficulty is reduced.

Description

TECHNICAL FIELD

[0001] The present application relates to the field of packing large modules, in particular to a method for packing a large module into a container and a method for taking a large module out of a container. BACKGROUND

[0002] A large module refers to a module with large size and large self-weight. In the process of transporting the large module, the large module needs to be packed into a container and taken out of the container at the destination. In order to reduce the transportation cost, the volume of the container needs to be reduced as much as possible, so that the size of the internal space of the container is close to the size of the large module, which causes difficulties in the process of packing the large module into the container and taking the large module out of the container.

[0003] The related methods for packing and taking out of the container both need to move the large module by hoisting. The hoisting position needs to be adjusted during the process of packing and taking out of the container, which causes the packing process and the step of taking out of the container to be complex and difficult to implement. SUMMARY

[0004] The present application provides a method for packing a large module into a container and a method for taking a large module out of a container, which solves the technical problems of how to reduce the complexity of the steps of packing and taking out of the container and how to reduce the difficulty of implementation.

[0005] The present application provides a method for packing a large module into a container, which includes: arranging a pad at a bearing surface of an opening of the container, wherein the top surface of the pad is located between the bottom surface and the top of the opening, or the top surface is flush with the bottom surface; placing one end of the large module on the top surface of the pad, and adjusting the height of the other end of the large module by a handling device, the one end being opposite to the other end, until the height of the one end is the same as that of the other end; and pushing the other end into the container by the handling device.

[0006] In some embodiments, the length direction of the pad is parallel to a first direction, and a plurality of pads are arranged in a second direction, and the distance between at least two adjacent pads is greater than the size of the handling device in the second direction, wherein the first direction is parallel to the orientation of the opening, and the second direction is perpendicular to the first direction; and the pushing of the other end into the container by the handling device includes moving the handling device along the length direction of the pad between the two pads to push the other end into the container.

[0007] In some embodiments, the handling device comprises a running part for contacting with an external environment to drive the handling device to move, the length direction of the pad is parallel to the first direction, and the size of the pad in the second direction is greater than the size of the running part, wherein the first direction is parallel to the orientation of the opening, and the second direction is perpendicular to the first direction.

[0008] The pushing of the other end by the handling device until the other end enters the container comprises: moving the running part from the bearing surface to the top surface of the pad, and keeping the other end at the same height as the one end; and moving the handling device on the top surface of the pad to push the other end into the container.

[0009] In some embodiments, along the length direction of the pad, the end of the pad away from the opening has a guide slope; and the moving of the running part from the bearing surface to the top surface of the pad comprises: moving the running part along the guide slope to move the running part from the bearing surface to the top surface.

[0010] In some embodiments, the length direction of the pad is perpendicular to the orientation of the opening, there are a plurality of pads, and the pads are arranged at intervals in the direction perpendicular to the orientation of the opening; and the pushing of the other end by the handling device until the other end enters the container comprises: pushing the other end by the handling device, and removing the pad having a distance less than a first distance threshold from the handling device until the other end enters the container.

[0011] In some embodiments, the orientation of the opening of the container is parallel to the length direction of the container; the placing of the one end of the large module on the top surface of the pad comprises: placing the one end in the length direction of the large module on the top surface of the pad; and between the placing of the one end of the large module on the top surface of the pad and the pushing of the other end by the handling device until the other end enters the container, the container loading method further comprises: arranging a support pad between the pad and the handling device to support the overhanging part of the large module; and the pushing of the other end by the handling device until the other end enters the container comprises: pushing the other end by the handling device, and removing the support pad having a distance less than a second distance threshold from the handling device until the other end enters the container.

[0012] In some embodiments, the opening direction of the container is parallel to the width direction of the container; the placing of one end of the large module on the top surface of the cushion block comprises placing the end in the width direction of the large module on the top surface of the cushion block; and the pushing of the other end by the handling equipment until the other end enters the container comprises synchronous movement of a plurality of handling equipment to push the other end into the container, wherein the plurality of handling equipment are arranged at intervals along the length direction of the large module.

[0013] In some embodiments, the container has a receiving cavity therein, the receiving cavity has a guide therein, the guide comprises a bearing part and a guide part, the bearing part is located on a bottom wall for surrounding the receiving cavity, and the guide part is located on a side wall for surrounding the receiving cavity, wherein, in a direction perpendicular to the opening direction of the container, the two guide parts are located on the side walls on both sides of the receiving cavity; and the pushing of the other end by the handling equipment until the other end enters the container comprises pushing one end of the large module into the container by the handling equipment, and making the bottom surface of the large module contact the bearing part and the side surface of the large module contact the guide part; and pushing the large module by the handling equipment until the other end enters the container.

[0014] In some embodiments, the container has a receiving cavity therein; and after the pushing of the other end by the handling equipment until the other end enters the container, the container loading method further comprises loading a buffer between the inner wall for surrounding the receiving cavity and the outer surface of the large module.

[0015] The embodiments of the present application also provide a method for taking out a large module from a container, which comprises: arranging a cushion block on a bearing surface at the opening of the container; lifting one end of the large module by handling equipment, and pulling the large module out of the container until the other end opposite to the one end is placed on the top surface of the cushion block; and moving the large module from the top surface to a designated position.

[0016] The embodiment of the present application provides a large module containerizing method, which is used for loading a large module into a container, and a cushion block is arranged on the ground at the opening of the container, wherein the top surface of the cushion block is located between the ground and the top surface of the opening of the container; one end of the large module is supported on the top surface of the cushion block, and the other end of the large module opposite to the one end is lifted by a handling device until the heights of the two ends of the large module are the same; and the other end of the large module is pushed by the handling device until the other end enters the container. The end of the large module is supported by the cushion block arranged on the ground at the opening of the container, and the large module is pushed at the other end by the handling device, so that the large module can be reliably supported during the containerizing process, and the lifting position of the large module does not need to be adjusted, so that the containerizing steps are simplified, and the implementation difficulty of the large module method is reduced. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 A schematic diagram of an application environment of the large module containerizing method provided by the embodiment of the present application;

[0018] Figure 2 A flowchart of the large module containerizing method provided by the embodiment of the present application;

[0019] Figure 3 A schematic diagram of another application environment of the large module containerizing method provided by the embodiment of the present application;

[0020] Figure 4 A flowchart of the large module containerizing method provided by the embodiment of the present application;

[0021] Figure 5 A schematic diagram of another application environment of the large module containerizing method provided by the embodiment of the present application;

[0022] Figure 6 A flowchart of the large module containerizing method provided by the embodiment of the present application;

[0023] Figure 7 A schematic diagram of another application environment of the large module containerizing method provided by the embodiment of the present application;

[0024] Figure 8 A flowchart of the large module containerizing method provided by the embodiment of the present application;

[0025] Figure 9 A schematic diagram of another application environment of the large module containerizing method provided by the embodiment of the present application;

[0026] Figure 10 A flowchart of the large module containerizing method provided by the embodiment of the present application;

[0027] Figure 11 A schematic diagram of another application environment of the large module packing method provided by the embodiment of the present application;

[0028] Figure 12 A flowchart of the large module packing method provided by the embodiment of the present application;

[0029] Figure 13 A schematic diagram of the structure of the container in the application scenario of the large module packing method provided by the embodiment of the present application;

[0030] Figure 14 A flowchart of the large module packing method provided by the embodiment of the present application;

[0031] Figure 15 A schematic diagram of the structure of the large module in the application scenario of the large module packing method provided by the embodiment of the present application;

[0032] Figure 16 A schematic diagram of the structure of the large module in the application scenario of the large module packing method provided by the embodiment of the present application;

[0033] Figure 17 A flowchart of the large module packing method provided by the embodiment of the present application;

[0034] Figure 18 A flowchart of the method for taking out the large module from the container provided by the embodiment of the present application.

[0035] BRIEF DESCRIPTION OF DRAWINGS

[0036] 100, container; 110, accommodating cavity; 111, opening; 120, guide; 121, bearing part; 122, guiding part; 200, cushion block; 300, large module; 310, friction-reducing plate; 320, roller; 330, guide wheel; 400, handling equipment; 410, traveling part. DETAILED DESCRIPTION

[0037] In order to make the objectives, technical solutions and advantages of the present application clearer, the present application will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and should not be used to limit the present application.

[0038] The specific technical features described in the specific embodiments can be combined in any suitable manner without contradiction. For example, different combinations of specific technical features can form different embodiments and technical solutions. To avoid unnecessary repetition, the various possible combinations of the specific technical features in this invention will not be described separately.

[0039] In the following description, the terms "first," "second," and "..." are used merely to distinguish different objects and do not indicate that the objects have the sameness or relationship. It should be understood that the directional descriptions "above," "below," "outside," and "inside" refer to the orientation under normal use conditions, while "left" and "right" refer to the left and right directions shown in the corresponding diagrams, which may or may not be the left and right directions under normal use conditions.

[0040] It should be noted that the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Unless otherwise specified, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes that element. The term "connection," unless otherwise specified, includes both direct and indirect connections.

[0041] The packing and unpacking methods provided in the following specific embodiments can be applied to any large module, which can be a large module capable of fully realizing its functions. For example, the large module can be a large laser cutting device, or a large stamping device. The large module can also be a large module within an entire device; for example, the large module can be a laser cutting module within a large laser cutting device, or a stamping module within a large stamping device. Here, a large module can be understood, for example, as a module with a maximum size greater than 5000 meters and / or a weight exceeding 1000 kilograms, which occupies the entire container during transportation.

[0042] In some embodiments, such as Figure 1 As shown, Figure 1This is a schematic diagram illustrating the process of loading a large module into a container. The container 100 has a receiving cavity 110 and an opening 111. The opening 111 connects the receiving cavity 110 to the external space of the receiving cavity 110. Vertically, the receiving cavity 110 has a bottom surface and a top surface. A pad 200 is located on the bearing surface at the opening 111. The top surface of the pad 200 is located between the bottom surface and the top surface of the receiving cavity 110. The large module 300 can be placed on the top surface of the pad 200 and move along the top surface. At the same time, the handling device 400 can contact the end of the large module 300 and push the large module 300 so that the large module 300 moves on the top surface of the pad 200, thereby allowing the large module 300 to be housed within the receiving cavity 110.

[0043] The following is combined with Figure 2 The packing process for large modules is illustrated by example. Figure 2 A flowchart illustrating a method for packing large modules into a container, provided by an embodiment of the present invention, is shown below. The method includes:

[0044] Step S101: Place pads on the bearing surface at the opening of the container.

[0045] The top surface of the pad is located between the bottom and top surfaces of the opening. This can be understood as the container having a receiving cavity inside, with the opening connecting the receiving cavity to the outside of the receiving cavity. In the vertical direction, the inner wall of the receiving cavity forms a bottom surface and a top surface, so that the top surface of the pad is located between the bottom and top surfaces or flush with the bottom surface of the receiving cavity, thereby enabling the object located on the top surface of the pad to be pushed into the receiving cavity. It should be noted that the bearing surface is the surface near the opening of the container used to support the object. The container can also be placed on this bearing surface, or it can be placed on a surface different from the bearing surface.

[0046] Step S102: Place the first end of the large module on the top surface of the pad, and adjust the height of the second end of the large module opposite to the first end using the handling equipment until the height of the second end is the same as the height of the first end.

[0047] The large module has opposite first and second ends. Since the large module has a large size, after the first end is placed on the top surface of the cushion block, the height of the second end is adjusted to be flush with the first end, so that the pushing force required to push the large module in the subsequent process can be saved. It should be noted that the first end can be placed on the top surface of the cushion block in any way. For example, the first end of the large module can be placed on the top surface of the cushion block by hoisting. For example, the first end can be lifted by a jack and then placed on the top surface of the cushion block by moving the cushion block to the position below the first end. The handling device can be any device that can adjust the height of the second end and can move the position of the second end. For example, the handling device can be a forklift. For example, the handling device can also be a handling robot. For the sake of convenience, the handling device will be taken as a forklift in the following description.

[0048] In step 103, the second end is pushed by the handling device until the second end enters the container.

[0049] In the state where the first end of the large module is placed on the top surface of the cushion block, the distance between the first end and the opening of the container is less than the distance between the second end and the opening of the container. During the process of pushing the large module by the handling device, the first end is pushed into the accommodation cavity first, and the second end is pushed into the accommodation cavity later. In the state where the second end is also pushed into the accommodation cavity, the large module is pushed into the accommodation cavity as a whole, thereby completing the containerization of the large module. For the sake of convenience, in the following embodiments, during the process of pushing the large module by the handling device, the end of the large module close to the opening of the container is referred to as the first end, and the end of the large module away from the opening of the container is referred to as the second end.

[0050] It should be noted that if the large module is lifted and moved by a lifting device, the lifting device can only contact the part of the large module located outside the container during the process of loading the large module into the container. In order to lift stably, the lifting position needs to be adjusted continuously, and since the large module is lifted, the lifting position is inconvenient to adjust. The lifting method provided in the embodiment can set the cushion block at the bottom of the large module and push the large module to make the large module enter the container through the opening of the container. During the process of loading the large module into the container, the cushion block can continuously support the large module without adjusting the position of the cushion block, thereby simplifying the implementation difficulty of the loading process of the large module.

[0051] The embodiment of the present application provides a large module containerizing method for loading a large module into a container, the containerizing method comprising: arranging a cushion block at a bearing surface of an opening of the container; supporting one end of the large module on a top surface of the cushion block and lifting the other end of the large module by a handling device until the one end and the other end of the large module are at the same height; and pushing the other end by the handling device until the other end enters the container, so as to realize containerizing of the large module. The large module is continuously supported by the cushion block during the containerizing process, so that the position of the cushion block does not need to be repeatedly adjusted during the containerizing process, and the implementation difficulty of the containerizing process of the large module is simplified.

[0052] In some embodiments, as shown in Figure 3 , the length direction of the cushion block 200 is parallel to the first direction (the first direction is shown by the solid arrow in Figure 3 ), and the number of the cushion blocks 200 is multiple, and each cushion block is arranged at intervals in the second direction (the second direction is shown by the dotted arrow in Figure 3 ), so that the multiple cushion blocks 200 jointly support the large module, so that the support of the large module by the cushion blocks is more reliable, and the interval D1 of at least two adjacent cushion blocks 200 is greater than the size D2 of the handling device 400 in the second direction, wherein the first direction is parallel to the orientation of the opening 111 of the container 100, the first direction is perpendicular to the second direction, the length direction of the cushion block 200 is parallel to the pushing direction of the large module 300, and by making the size of at least two adjacent cushion blocks 200 in the second direction greater than the size of the handling device 400 in the second direction, the handling device 400 can move between the two adjacent cushion blocks 200 during the process of pushing the large module 300 and will not collide with the cushion blocks 200, so that the handling device 400 can more conveniently push the large module 300 into the container, and the steps of the containerizing method of the large module based on Figure 4 application scenarios will be described below. Figure 3

[0053] As shown in Figure 4 , another containerizing method of a large module provided by the embodiment of the present application is different from the containerizing method shown in Figure 4 , and the step S103 in Figure 2 comprises: Figure 2

[0054] The step S201 is to make the handling device move between the two cushion blocks in the length direction of the cushion block, so as to push the second end of the large module into the container.

[0055] ​​Specifically, the carrying device is arranged between two adjacent pads, and the distance between the two pads in the second direction is greater than the size of the carrying device in the second direction, so that the carrying device can directly push the large module along the length direction of the pads between the two pads, so that the second end of the large module enters the container, and the carrying device does not collide with the pads.

[0056] Optionally, the carrying device comprises a running part, which can be a tire or a mechanical leg, for example, and the running part drives the carrying device to move in the first direction through the force between the tire or the mechanical leg and the bearing surface; optionally, the carrying device can comprise a hoisting structure, and the carrying device is hoisted by the hoisting structure, so that the carrying device does not need to be borne on the bearing surface, and the carrying device is driven to move in the first direction by the hoisting structure, and since the carrying device itself does not enter the container, the hoisting position of the carrying device by the hoisting structure does not need to be adjusted.

[0057] In some embodiments, as shown in Figure 5 , the carrying device 400 comprises a running part 410 for contacting the external environment to drive the carrying device to move, and the carrying device 400 can be understood as a forklift, for example, and the running part 410 is a wheel of the forklift, which can drive the carrying device 400 to move by rolling on the bearing surface and / or the top surface of the pad 200, and the length direction of the pad 200 is parallel to the first direction (the first direction is indicated by the solid arrow in Figure 5 ), and in the second direction (the second direction is indicated by the dashed arrow in Figure 5 ), the size D3 of the pad 200 is greater than the size D4 of the running part 410, so that the running part 410 can be reliably supported in the state of being located on the top of the pad 200, and optionally, the end of the pad 200 away from the opening 111 has a guide slope in the length direction of the pad 200, and the guide slope extends from the bearing surface to the top surface to enable the running part 410 to move from the bearing surface to the top surface of the pad 200 along the guide slope. The application will be described below in conjunction with Figure 6 . Figure 5 The flow of the method for packing the large module provided by the application is described.

[0058] As shown in Figure 6 , the flow of another method for packing the large module provided by the embodiment of the application is shown in the flow diagram, which is different from the method for packing the large module shown in Figure 6 . Figure 2 Step S103 in Figure 2 comprises:

[0059] Step S301, moving the running part from the bearing surface to the top surface of the pad.

[0060] By moving the walking part from the bearing surface to the top surface of the pad, the top surface of the pad can be used as the moving surface of the carrying device, so that the possibility of collision between the carrying device and the pad can be reduced while the pads can be arranged more densely to support the large module more reliably.

[0061] In the process of moving the walking part from the bearing surface to the top surface of the pad, the second end of the large module is kept flush with the end close to the opening, so that the heights of the two ends of the large module in the length direction are kept consistent, and the bending moment generated by the different heights of the two ends of the large module is reduced. Specifically, the carrying device further comprises a body and a movable part, the walking part is rotatably connected to the body, and the movable part is slidably connected to the body. The movable part can drive the body and the movable part to move in the first direction by rotation. The movable part is configured to contact the second end of the large module, and the movable part is configured to slide relative to the body in the vertical direction, so that the second end of the large module is flush with the end close to the opening in the state that the height of the body changes.

[0062] Optionally, the pad has a guide slope at the end away from the opening, and the walking part can move along the guide slope to move the walking part from the bearing surface to the top surface of the pad.

[0063] Step S302, moving the carrying device on the top surface of the pad to push the second end of the large module into the container.

[0064] That is, by moving the carrying device on the top surface of the pad in the length direction of the pad, the second end of the large module is pushed into the container, and the containerization of the large module is completed.

[0065] In some embodiments, as shown in Figure 7 , the length direction of the pad 200 is perpendicular to the orientation of the opening 111, and a plurality of pads 200 are arranged at intervals in the direction perpendicular to the orientation of the opening 111. It can be understood that the length direction of the plurality of pads 200 is perpendicular to the direction in which the large module 300 is pushed, and that as the carrying device 400 pushes the large module 300, the pads 200 are gradually removed one by one, so that the pads 200 can reliably support the large module 300 while reducing the possibility of collision between the carrying device 400 and the pads 200. The following will be described in combination with Figure 8 , a containerization method for a large module in an application scenario. Figure 7 , a containerization method for a large module in an application scenario.

[0066] As shown in Figure 8 , a containerization method for a large module in an application scenario. Figure 8 , a containerization method for a large module in an application scenario. Figure 2 , a containerization method for a large module in an application scenario. Figure 2 , a containerization method for a large module in an application scenario.

[0067] Step S401: The handling equipment pushes the second end of the large module and removes the pads that are less than the first distance threshold from the handling equipment until the second end enters the container.

[0068] This can be understood as follows: along the direction in which the transport equipment pushes the large module, multiple pads are spaced apart to support the large module. Simultaneously, as the transport equipment pushes the large module, it will approach each pad in turn. When the distance between the transport equipment and the pad is less than a first threshold, the pad is removed so that the transport equipment will not collide with the pad and the remaining pads can still support the large module. As the transport equipment continues to push the large module, each pad is removed in turn. The first threshold can be, for example, 100 mm.

[0069] In some embodiments, such as Figure 9 As shown, the opening 111 of container 100 is oriented parallel to the length direction of container 100, and the large module 300 is along a first direction (the first direction is as follows). Figure 9 (As indicated by the middle arrow) The transport equipment 400 pushes the large module 300 into the container 100. The first direction is parallel to the length direction of the container 100 and also parallel to the length direction of the large module 300. In this application scenario, when one end of the large module 300 is placed on the top surface of the pad 200 and before the transport equipment 400 pushes the large module 300, there is a long suspended portion between the two ends of the large module 300 in the length direction. It is necessary to set up support blocks 500 to provide auxiliary support for this suspended portion. The following is combined with... Figure 10 ,right Figure 9 The packaging method for large modules in the application scenario shown is illustrated by example.

[0070] like Figure 10 As shown, Figure 10 A flowchart illustrating another method for packing large modules provided in an embodiment of the present invention is shown below. Figure 2 The different packing methods shown are, Figure 2 Step S102 includes:

[0071] Step S501: Place one end of the large module along its length on the top surface of the pad, and adjust the height of the second end of the large module opposite to the first end using a handling device until the height of the second end is the same as the height of the first end.

[0072] The first end of the large module in the length direction is located on the top surface of the cushion block, and the second end of the large module in the length direction is lifted by the handling equipment and the heights of the two ends in the length direction are made the same. Since the length direction of the large module is relatively large, the large module has a large number of overhanging parts in this state, and the overhanging parts need to be supported.

[0073] Meanwhile, Figure 2 Further comprising steps between step S102 and step S103 of the method:

[0074] Step S502, a support block is arranged between the cushion block and the handling equipment to support the overhanging part of the large module.

[0075] The overhanging part of the large module can be understood as a part of the large module that is not supported by the cushion block and is not lifted by the handling equipment. A support block is arranged below the part to provide auxiliary support to the part, thereby reducing the bending moment of the overhanging part under the action of its own gravity. Optionally, the length direction of the support block can be parallel to the length direction of the large module, and the length direction of the support block can also be perpendicular to the length direction of the large module. Optionally, the number of support blocks can be one, and the number of support blocks can also be multiple, and multiple support blocks are arranged along the length direction of the large module.

[0076] Further, in the step S103 of the method: Figure 2

[0077] Step S503, the second end of the large module is pushed by the handling equipment, the support block with a distance less than the second distance threshold from the handling equipment is removed, and the second end of the large equipment is moved into the container.

[0078] Specifically, in the process of pushing the large equipment by the handling equipment, the handling equipment gradually approaches the support block, and the handling equipment is removed in the state of approaching the support block, thereby reducing the possibility of collision between the handling equipment and the support block. Moreover, in the state that the support block is removed, the handling equipment is close enough to the cushion block so that the size of the overhanging part of the large module is small, and thus auxiliary support is not needed.

[0079] In some embodiments, as Figure 11 ​As shown, the opening 111 of the container 100 is parallel to the width direction of the container 100, and in this state, the pushing direction of the handling equipment 400 is parallel to the width direction of the large module 300. Since the size of the width direction of the large module 300 is smaller than the size of the length direction, the size of the overhanging part of the large module 300 is reduced when one end of the large module 300 is placed on the top surface of the cushion block 200 and the large module 300 has not been pushed by the handling equipment 400, so that the large module 300 can be pushed without auxiliary support. In addition, since the size of the length direction of the large module 300 is large, the control of the movement direction of the large module 300 by one handling equipment 400 is not reliable enough, and multiple handling equipments 400 can be arranged to be spaced along the length direction of the large module 300 and to move synchronously along the width direction of the large module 300, so that each part of the length direction of the large module 300 is pushed into the container 100 synchronously. The following will be described in combination with Figure 12 In the application scenario shown in Figure 11 the container loading method of the large module.

[0080] As shown in Figure 12 , Figure 12 the flowchart of another container loading method of the large module provided by the embodiments of the present application is different from the container loading method shown in Figure 2 , and Figure 2 step S101 in the method comprises:

[0081] Step S601: placing one end of the width direction of the large module on the top surface of the cushion block.

[0082] The first end of the width direction of the large module is located on the top surface of the cushion block, and the second end of the width direction of the large module is lifted by the handling equipment and the heights of the two ends of the width direction are the same. Since the length direction of the large module is large, multiple handling equipments are needed to jointly push the large module in this state.

[0083] Meanwhile, Figure 2 step S103 in the method comprises:

[0084] Step S602: synchronously moving the handling equipment to push the second end of the large module into the container.

[0085] Among them, multiple handling equipments are arranged at intervals along the length direction of the large module, and different parts of the length direction of each large module are in contact with different handling equipments, respectively. By synchronously moving the multiple handling equipments, the parts of the length direction of the large module can be synchronously pushed in the width direction of the large module until they are all pushed into the container.

[0086] In some embodiments, asFigure 13 As shown, the container 100 has a receiving cavity 110, and the receiving cavity 110 has a guide member 120. The guide member includes a support portion 121 and a guide portion 122. The support portion 121 is located on the bottom wall surrounding the receiving cavity 110, and the guide portion 122 is located on the side wall surrounding the receiving cavity 110. By abutting the bottom of the large module 300, the support portion 121 can bear the weight of the large module 300. At the same time, during the process of being pushed by the handling equipment 400, the large module 300 slides relative to the support portion 121. That is, the support portion 121 replaces the bottom wall of the container 100 to bear the wear caused by the sliding, thereby extending the service life of the container 100. Moreover, the support portion 121 can be made of a wear-resistant and low-friction coefficient material, such as polytetrafluoroethylene, thereby extending the service life of the container 100 while reducing the friction between the support portion 121 and the large module 300, thereby reducing the amount of force required to push the large module 300. In this configuration, two guide portions 122 are located on the side walls of the receiving cavity 110 in a direction perpendicular to the opening 111. With at least a portion of the large module 300 pushed into the receiving cavity 110, the two guide portions 122 are located on both sides of the large module 300 in a direction perpendicular to the movement direction of the large module 300, thereby guiding the movement direction of the large module 300. Optionally, there can be two guide members 120, with two L-shaped guide members 120 located on both sides of the receiving cavity 110 in a direction perpendicular to the opening 111 of the container 100. Alternatively, there can be one guide member 120, which has two guide portions 122 located on both sides of the supporting portion 121. The following describes the configuration in conjunction with... Figure 14 ,right Figure 13 The packaging method for large modules in the application scenario shown is illustrated by example.

[0087] like Figure 14 As shown, Figure 14 A flowchart illustrating another method for packing large modules provided in an embodiment of the present invention, and... Figure 2 The different packing methods shown are, Figure 2 Step S103 includes:

[0088] Step S701: Push one end of the large module into the container using the handling equipment, and make the bottom surface of the large module contact the bearing part and the side surface of the large module contact the guide part.

[0089] The container extends its service life by using a load-bearing section to support the weight of the large modules and a guide section to guide them, while also restricting the movement direction of the large modules.

[0090] Step S702: Push the large module using handling equipment until the second end of the large module enters the container.

[0091] This can be understood as continuously pushing large modules through handling equipment, and through the support of the load-bearing part and the guidance of the guide part, until the large modules are pushed into the container.

[0092] In some embodiments, such as Figure 15 As shown, the bottom of the large module 300 has a friction-reducing plate 310, which is used to reduce friction during the packing process. Figure 13 The pad 200 contacts and is used to contact the support portion 121, thereby further reducing the friction between the large module 300 and the pad 200, and the friction between the large module 300 and the support portion 121, thus reducing the force required to push the large module 300. Optionally, such as Figure 15 As shown, the friction-reducing plate 310 has rollers 320, thereby further reducing the force required to push the large module. Figure 16 As shown, the side wall of the large module 300 also has a guide wheel 330. The guide wheel 330 is rotatably connected to the side wall of the large module 300, and the rotation axis of the guide wheel 330 is parallel to the vertical direction. The guide wheel 330 is used to contact the guide part 122, so that while the guide part 122 can guide the large module 300, the friction between the guide part 122 and the large module 300 is rolling friction, which reduces the friction between the large module 300 and the guide part 122, and further reduces the force required to push the large module 300.

[0093] In some embodiments, such as Figure 17 As shown, Figure 17 A flowchart illustrating another method for packing large modules provided in an embodiment of the present invention, and... Figure 2 The difference in the packing method shown is that, in Figure 2 Following step S103, the packing method further includes:

[0094] Step S801: Insert a buffer between the inner wall surrounding the cavity and the outer surface of the large module.

[0095] This can be understood as follows: after the large module is loaded into the container, a buffer is used to fill the gap between the outer surface of the large module and the inner wall of the container cavity, thereby reducing the relative movement between the large module and the container during transportation and reducing the possibility of collision between the large module and the container.

[0096] This invention also provides a method for removing large modules from a container, such as... Figure 18 As shown, Figure 18A flowchart of a method for taking out a large module from a container is provided in the embodiments of the present application, and the flowchart comprises the following steps:

[0097] In step S901, a cushion block is arranged on a bearing surface at an opening of the container.

[0098] Specifically, the cushion block is arranged on the bearing surface near the opening of the container, so that the large module can be supported by the cushion block during the process of taking out the large module from the container.

[0099] In step S902, one end of the large module is lifted by a handling device, and the large module is pulled out from the container until the other end of the large module opposite to the one end is placed on the top surface of the cushion block.

[0100] It can be understood that the large module in the container is taken out as a whole by the handling device, and the large module is placed on the top surface of the cushion block. During the process of pulling out the large module by the handling device, in order to reduce the possibility of motion interference or collision between the handling device and the cushion block, the handling device can run on the top surface of the cushion block, or the handling device can run between two cushion blocks, or the bottom of the rotating part of the large module can be provided with a cushion block during the process of pulling out the large module.

[0101] In step S903, the large module is moved from the top surface of the cushion block to a designated position.

[0102] Specifically, the large module is placed in the designated position by hoisting from the top surface of the cushion block.

[0103] The above description is only a preferred embodiment of the present application, and is not used to limit the protection scope of the present application.

Claims

1. A method of packing large modules, characterized by, A method for loading the large module into a container, the loading method comprising: providing a cushion block at a load surface of an opening of the container, wherein a top surface of the cushion block is located between a bottom surface and a top surface of the opening, or the top surface is flush with the bottom surface; supporting an end of the large module on the top surface of the cushion block, and adjusting a height of another end of the large module by a handling device, the other end being opposite to the end, until the height of the end is the same as the height of the other end; the handling device comprises a running part for contacting an external environment to drive the handling device to move, a length direction of the cushion block is parallel to a first direction, and a dimension of the cushion block in a second direction is greater than a dimension of the running part in the second direction, so that the running part is moved from the load surface to the top surface of the cushion block while keeping the height of the other end the same as the height of the end, and the handling device is moved on the top surface of the cushion block to push the other end into the container; wherein the first direction is parallel to a direction of the opening, and the second direction is perpendicular to the first direction.

2. The boxing method of claim 1, wherein, an end of the cushion block away from the opening has a guide slope along the length direction of the cushion block; the moving the running part from the load surface to the top surface of the cushion block comprises: moving the running part along the guide slope to move the running part from the load surface to the top surface.

3. The boxing method according to claim 1 or 2, characterized in that, the direction of the opening of the container is parallel to a length direction of the container; the supporting the end of the large module on the top surface of the cushion block comprises: supporting an end of the large module in a length direction of the large module on the top surface of the cushion block; between the supporting the end of the large module on the top surface of the cushion block and the pushing the other end by the handling device until the other end enters the container, the loading method further comprises: providing a support block between the cushion block and the handling device to support a suspended part of the large module; the pushing the other end by the handling device until the other end enters the container comprises: pushing the other end by the handling device, removing the support block having a distance to the handling device less than a second distance threshold, until the other end enters the container.

4. The boxing method according to claim 1 or 2, characterized in that, the direction of the opening of the container is parallel to a width direction of the container; the supporting the end of the large module on the top surface of the cushion block comprises: supporting an end of the large module in a width direction of the large module on the top surface of the cushion block; the pushing the other end by the handling device until the other end enters the container comprises: synchronously moving a plurality of the handling devices to push the other end into the container, wherein the plurality of the handling devices are arranged at intervals along a length direction of the large module.

5. The boxing method of claim 1, wherein, The container has a containing cavity, the containing cavity has a guide element, the guide element includes a bearing part and a guide part, the bearing part is located on a bottom wall for surrounding the containing cavity, the guide part is located on a side wall for surrounding the containing cavity, wherein, in the direction perpendicular to the opening direction of the container, two guide parts are located on the side walls of the two sides of the containing cavity; The pushing of the other end by the handling equipment until the other end enters the container includes: Pushing one end of the large module into the container by the handling equipment, and making the bottom surface of the large module contact with the bearing part, and making the side surface of the large module contact with the guide part; Pushing the large module by the handling equipment until the other end enters the container.

6. The boxing method of claim 1, wherein, The container has a containing cavity; After the pushing of the other end by the handling equipment until the other end enters the container, the container loading method further includes: Loading a buffer element between the inner wall for surrounding the containing cavity and the outer surface of the large module.

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