A three-dimensional storage shelf and storage method thereof
By designing the smallest passage and vertical lifting mechanism in the three-dimensional storage shelves, the problem of large footprint of traditional shelves is solved, and efficient storage and production in limited space is achieved.
Patent Information
- Application Number
- CN202510044195.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-11
- Publication Date
- 2025-04-04
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Traditional three-dimensional storage shelves require wide tunnels for vehicles to drive, turn, and load and unload goods, resulting in large area of shelves and inability to maximize storage capacity.
A three-dimensional storage shelf is designed, with the smallest passage between the storage shelves, allowing the vehicle body to pass through, and equipped with a lifting mechanism to enable the vehicle body to be lifted vertically, reducing the storage shelf footprint.
Maximize storage capacity in limited space, improve space utilization and production efficiency, and reduce the floor area of storage shelves.
Smart Images

Figure CN119750090A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of storage equipment, and in particular relates to a three-dimensional storage shelf and a storage method thereof. Background Art
[0002] Stereoscopic storage racks, also known as automated stereoscopic warehouses or high-bay warehouses, are an efficient storage solution that utilizes vertical space to maximize storage capacity. In large automated stereoscopic warehouses, there are dedicated lanes for automated guided vehicles to place goods in designated locations or to remove goods from them. However, traditional automated guided vehicles require wider lanes for vehicle driving, turning, and loading and unloading of goods, which increases the floor space of the racks and is not conducive to maximizing storage capacity. At the same time, traditional stereoscopic storage racks require special lifting equipment to facilitate the loading and unloading of goods at different heights by guided vehicles, which not only increases costs, but also further increases the floor space of the racks.
[0003] Therefore, there is a need for a three-dimensional storage shelf that can minimize aisle width, reduce shelf footprint, and maximize storage capacity in a limited space. Summary of the invention
[0004] The technical problem to be solved by the present invention is to overcome the shortcomings of the above-mentioned prior art and provide a three-dimensional storage shelf and a storage method thereof. The present invention can establish a minimum passage between storage racks, allowing the vehicle body to pass through while also conveniently allowing the vehicle body to be lifted vertically, thereby minimizing the floor space occupied by the storage racks. The three-dimensional storage shelf with maximized storage capacity in a limited space can improve space utilization and production efficiency at the same time.
[0005] The technical solution adopted to solve the above technical problems is: a three-dimensional storage shelf, including a storage rack and a vehicle body, the storage rack is fixedly arranged on the ground, there are multiple storage racks, a channel is formed between the corresponding storage racks, the vehicle body passes through the channel, the top of the vehicle body is rotatably connected to a load platform, a cleaning component is arranged in the load platform, a loading vehicle is arranged on the top of the cleaning component, a lifting mechanism is slidably connected to the periphery of the vehicle body, a guide plate is rotatably connected to the bottom of the vehicle body, and a driving wheel group is fixedly connected to the bottom of the guide plate;
[0006] The lifting mechanism can drive the vehicle body to vertically lift on the storage rack;
[0007] The loading vehicle can travel on the cleaning component, and the loading vehicle can drive the cleaning component when traveling on the cleaning component.
[0008] Through the above technical scheme, multiple storage racks are fixed on the floor of the warehouse in sequence, so that the gaps between the storage racks form a straight passage that only allows the vehicle body to pass through. When the vehicle body travels in the passage and reaches the target storage rack, the lifting mechanism is started, and the lifting mechanism can drive the vehicle body to vertically lift and lower on the storage rack. When the vehicle body reaches the target height, the load platform turns so that the loader points to the target storage rack, and then the loader is started to enter the storage rack. The loader enters the storage rack to load and unload goods. After the loading and unloading of goods is completed, the loader returns to the load platform, and then the lifting mechanism lowers the vehicle body to the ground, and the vehicle body can continue to travel, and then the next loading and unloading of goods is carried out, so that more storage racks can be displayed in a limited space, and the storage racks can be easily loaded and unloaded, effectively improving the space utilization rate of the warehouse.
[0009] Furthermore, the guide plate edge is provided with teeth, and a first adjusting gear is rotatably connected to one side of the guide plate at the bottom of the vehicle body, and the first adjusting gear is meshed with the teeth on the guide plate edge.
[0010] Through the above technical solution, since teeth are provided on the edge of the guide plate, a first adjusting gear is rotatably connected to one side of the guide plate at the bottom of the vehicle body, and the first adjusting gear is engaged with the teeth on the edge of the guide plate, so that the rotation of the first adjusting gear can drive the guide plate to turn, and the steering of the guide plate can drive the driving wheel group to turn, thereby driving the vehicle body to turn, so that the steering can be completed without the need for additional space for the vehicle body.
[0011] Furthermore, track grooves are arranged on both sides of the storage rack, climbing racks are arranged in the track grooves, and avoidance grooves are arranged at the bottom of the track grooves, and the avoidance grooves can allow a vehicle body to pass through.
[0012] Through the above technical solution, since rail grooves are provided on both sides of the storage rack, lifting racks are provided in the rail grooves, and avoidance grooves are provided at the bottom of the rail grooves, the avoidance grooves can allow the vehicle body to pass through, so that the vehicle body can pass through the avoidance grooves when driving normally, and during the lifting process of the vehicle body, the vehicle body is restricted to lift and lower within the rail grooves, thereby ensuring the stability of the vehicle body lifting and lowering.
[0013] Furthermore, the lifting mechanism is divided into four groups, and the lifting mechanism is symmetrically arranged at the four corners of the vehicle body. The lifting mechanism includes a sliding block, a climbing gear and a climbing motor. The sliding block is vertically slidably connected to the four corners of the vehicle body, and the climbing gear is rotatably connected to the top of the sliding block. The top of the sliding block is fixedly connected to the climbing motor, and the climbing motor shaft and the climbing gear shaft are connected by a transmission belt. An electric push rod is fixedly connected to the side of the vehicle body, and the top of the electric push rod is fixedly connected to a first inclined block, and the side of the sliding block is fixedly connected to a second inclined block. The inclined surfaces of the first inclined block and the second inclined block can fit together, and the climbing rack can mesh with the climbing gear.
[0014] Through the above technical solution, since the sliding block is vertically slidably connected to the four corners of the vehicle body, an electric push rod is fixedly connected to the side of the vehicle body, a first inclined block is fixedly connected to the top of the electric push rod, and a second inclined block is fixedly connected to the side of the sliding block, the inclined surfaces of the first inclined block and the second inclined block can fit together, so that when the electric push rod pushes the first inclined block to slide toward the second inclined block, the first inclined block can squeeze the second inclined block to realize the rise of the sliding block, and when the inclined surfaces of the first inclined block and the second inclined block are completely fitted together, the sliding block is locked, and when the first inclined block slides in the opposite direction, the second inclined block also descends, that is, the sliding block descends;
[0015] Since the climbing gear is rotatably connected to the top of the sliding block, a climbing motor is fixedly connected to the top of the sliding block, and the climbing motor shaft and the climbing gear shaft are connected by a transmission belt. The lifting rack can engage with the climbing gear, so that the climbing motor can drive the climbing gear to rotate through the transmission belt, and the rising of the sliding block can make the climbing gear enter the track groove, and the climbing gear engages with the climbing rack, so that the climbing gear rotates to drive the sliding block to rise and fall, that is, drive the vehicle body to rise and fall.
[0016] Furthermore, a rotating disk is fixedly connected to the bottom of the load platform, and the rotating disk is rotatably connected to the top of the vehicle body. The edge of the rotating disk is provided with teeth. A second adjusting gear is rotatably connected to one side of the rotating disk on the top of the vehicle body, and the second adjusting gear is engaged with the teeth on the edge of the rotating disk.
[0017] Through the above technical solution, since the rotating disk is rotatably connected to the top of the vehicle body, teeth are provided on the edge of the rotating disk, and one side of the rotating disk on the top of the vehicle body is rotatably connected to the second adjusting gear, the second adjusting gear is engaged with the teeth on the edge of the rotating disk, so that the rotation of the second adjusting gear can drive the rotating disk to rotate, and the rotation of the rotating disk can drive the load platform to rotate, thereby realizing the steering of the load platform.
[0018] Furthermore, the cleaning component includes a first conveying roller, a second conveying roller, a transmission chain and a transmission gear. The first conveying roller and the second conveying roller are both rotatably connected in the load platform. Cleaning belts are wound around the first conveying roller and the second conveying roller. Both ends of the first conveying roller are fixedly connected to the first transmission wheel, and both ends of the second conveying roller are fixedly connected to the second transmission wheel. The first transmission wheel and the second transmission wheel are connected through a transmission chain. The transmission gear is rotatably connected to the inner wall of the load platform. The transmission gear consists of two groups, and the transmission gears are symmetrically arranged above the first conveying roller. Both ends of the first conveying roller are also fixedly connected to driven gears, and the driven gears are meshed with the transmission gears.
[0019] Through the above technical scheme, since the cleaning belt is wound around the first conveying roller and the second conveying roller, the first conveying roller is fixedly connected to the first transmission wheel at both ends, and the second conveying roller is fixedly connected to the second transmission wheel at both ends. The first transmission wheel and the second transmission wheel are connected by a transmission chain, and the transmission gear is rotatably connected to the inner wall of the load platform. There are two groups of transmission gears, and the transmission gears are symmetrically arranged above the first conveying roller. The first conveying roller is also fixedly connected to the driven gear at both ends, and the driven gear is meshed with the transmission gear, so that the rotation of the transmission gear can drive the driven gear to rotate, and the rotation of the driven gear can drive the first conveying roller to rotate, and the rotation of the first conveying roller can drive the first transmission wheel to rotate. The rotation of the first transmission wheel can drive the second transmission wheel to rotate through the transmission chain, that is, drive the second conveying roller to rotate, and then drive the cleaning belt to move, and the rotation direction of the transmission gear is opposite to that of the driven gear.
[0020] Furthermore, the loading cart includes a driving rack and a traveling roller, the driving rack is fixedly connected to both sides of the loading cart, the traveling roller is rotatably connected to the bottom of the loading cart, the driving rack is meshed with a transmission gear, and a plurality of scrapers are also fixedly connected to the bottom of the load platform.
[0021] Through the above technical solution, since the driving rack is fixedly connected to both sides of the loading vehicle, the traveling roller is rotatably connected to the bottom of the loading vehicle, and the driving rack is meshed with the transmission gear, when the loading vehicle enters and exits the loading platform, the driving rack can drive the transmission gear to rotate, and then drive the cleaning belt to move, and the rotation direction of the transmission gear is opposite to the rotation direction of the driven gear, that is, the rotation direction of the transmission gear is opposite to the rotation direction of the first conveying roller and the second conveying roller, that is, the moving direction of the cleaning belt is opposite to the moving direction of the loading vehicle, so that the cleaning belt cleans the traveling roller, prevents the traveling roller from contaminating the storage rack, and reduces the cleaning burden of the storage rack. At the same time, the moving direction of the cleaning belt is opposite to the forward direction of the traveling roller, which can prevent the traveling roller from slipping, and help the loading vehicle to smoothly enter and exit the loading platform;
[0022] Since a plurality of scrapers are fixedly connected to the bottom of the load platform, when the cleaning belt moves below the first conveying roller and the second conveying roller, the scrapers can scrape and clean the cleaning belt.
[0023] Furthermore, the top of the loader is also fixedly connected to a lifting assembly, and the lifting assembly is symmetrically arranged in two groups on the top of the loader, and the lifting assembly includes a top plate, a bottom plate, a first strut group, a second strut group and a pin, one end of the first strut group is hinged to the bottom plate, the other end of the first strut group is slidably connected to the top plate, one end of the second strut group is hinged to the top plate, the other end of the second strut group is slidably connected to the bottom plate, and the first strut group and the second strut group are hinged in the middle by a pin.
[0024] Through the above technical solution, since one end of the first strut group is hinged to the bottom plate, the other end of the first strut group is slidably connected to the top plate, one end of the second strut group is hinged to the top plate, the other end of the second strut group is slidably connected to the bottom plate, and the first strut group and the second strut group are hinged through a pin shaft in the middle, the other end of the second strut group sliding on the bottom plate can drive the other end of the first strut group to slide on the top plate synchronously, and the distance between the top plate and the bottom plate changes accordingly.
[0025] Furthermore, a first slide groove is provided on the side of one end of the top plate, and the other end of the first strut group is slidably connected to the first slide groove; a second slide groove is provided on the side of one end of the bottom plate, and the other end of the second strut group is slidably connected to the second slide groove; a hydraulic push rod is also provided at one end of the bottom plate, and a cross beam is fixedly provided on the second strut group, and the hydraulic push rod can push the cross beam to slide horizontally.
[0026] Through the above technical scheme, since a first slide groove is provided on the side surface of one end of the top plate, the other end of the first support rod group is slidably connected to the first slide groove, a second slide groove is provided on the side surface of one end of the bottom plate, and the other end of the second support rod group is slidably connected to the second slide groove, a hydraulic push rod is also provided at one end inside the bottom plate, and a crossbeam is fixedly provided on the second support rod group, and the hydraulic push rod can push the crossbeam to slide horizontally, so that the hydraulic push rod pushes the crossbeam to move horizontally, which can drive the other end of the second support rod group to slide horizontally in the second slide groove, and then drive one end of the second support rod group to rotate on the top plate, so as to realize the rotation of one end of the first support rod group on the bottom plate, and the other end of the first support rod group slides horizontally in the first slide groove simultaneously;
[0027] When the hydraulic push rod is extended, the distance between the top plate and the bottom plate increases, and when the hydraulic push rod is shortened, the distance between the top plate and the bottom plate decreases, thereby achieving the lifting and lowering of the top plate.
[0028] A storage method comprises the following steps:
[0029] Step 1: Fix multiple storage racks on the floor of the warehouse in order, so that the gaps between the storage racks form a straight passage that only allows vehicles to pass through, and adjacent storage racks share a track groove, so that as many storage racks as possible can be placed in the warehouse, and goods can be placed on the storage racks;
[0030] Step 2: The vehicle automatically passes through the passage between the storage racks. When the vehicle needs to turn, the first adjusting gear drives the guide plate to rotate. The rotation of the guide plate can drive the driving wheel group to turn, thereby changing the driving direction of the vehicle, so that the vehicle can complete the turning without additional space;
[0031] Step 3: Before the vehicle body reaches the designated storage rack, the electric push rod is started, and the electric push rod slides horizontally to drive the first inclined block to squeeze the second inclined block, so that the sliding block rises, and the climbing rack is meshed with the climbing gear. At this time, the climbing motor is started to drive the vehicle body to rise and fall in front of the designated storage rack;
[0032] Step 4: After the vehicle body is raised to the specified height, the second adjusting gear is started, and the second adjusting gear drives the rotating disk to rotate, so that the loading vehicle is aligned with the specified storage rack;
[0033] Step 5: Start the loading vehicle, the loading vehicle enters the designated storage rack, and then start the lifting assembly to load the goods on the storage rack onto the loading vehicle, and then the loading vehicle unloads the goods onto the loading platform, or the loading vehicle transports the goods on the loading platform to the designated storage rack, and then the loading vehicle returns to the loading platform to realize the loading and unloading of goods;
[0034] Step 6. When the loader enters and exits the loading platform, the driving rack can drive the cleaning component to rotate, and the rotation direction of the cleaning component is opposite to the driving direction of the loader, so that the cleaning belt on the cleaning component can clean the driving roller on the loader to prevent contamination of the storage rack.
[0035] The beneficial effects of the present invention are as follows:
[0036] (1) In the present invention, multiple storage racks are fixed on the floor of the warehouse in sequence, so that the gaps between the storage racks form a straight passage through which only vehicles can pass. When the vehicle travels in the passage and reaches the target storage rack, the lifting mechanism is activated, and the lifting mechanism can drive the vehicle to rise and fall vertically on the storage rack, thereby maximizing the area occupied by the storage racks and maximizing the storage capacity of the three-dimensional storage rack in a limited space, thereby improving space utilization and production efficiency;
[0037] (2) In the present invention, when the loader enters and exits the loading platform, the driving rack can drive the transmission gear to rotate, and then drive the cleaning belt to move. The rotation direction of the transmission gear is opposite to that of the driven gear, that is, the rotation direction of the transmission gear is opposite to that of the first conveying roller and the second conveying roller, that is, the moving direction of the cleaning belt is opposite to that of the loader. The cleaning belt cleans the traveling roller, prevents the traveling roller from contaminating the storage rack, and reduces the cleaning burden of the storage rack. At the same time, the moving direction of the cleaning belt is opposite to the forward direction of the traveling roller, which can prevent the traveling roller from slipping and help the loader to smoothly enter and exit the loading platform. BRIEF DESCRIPTION OF THE DRAWINGS
[0038] Figure 1 It is a structural schematic diagram of a three-dimensional storage shelf of the present invention;
[0039] Figure 2 It is a schematic diagram of a storage rack structure of a three-dimensional storage rack of the present invention;
[0040] Figure 3 It is a schematic structural diagram of a body of a three-dimensional storage shelf according to the present invention from a first perspective;
[0041] Figure 4 This is a schematic diagram of the structure of a three-dimensional storage shelf from a second viewing angle of the present invention;
[0042] Figure 5 The present invention is a three-dimensional storage shelf Figure 1 A partial enlarged view of the middle A;
[0043] Figure 6 It is a structural schematic diagram of a lifting mechanism of a three-dimensional storage shelf of the present invention;
[0044] Figure 7 It is a structural schematic diagram of the bottom of a load platform of a three-dimensional storage shelf of the present invention;
[0045] Figure 8 It is a schematic diagram of the structure inside the load platform of a three-dimensional storage shelf of the present invention;
[0046] Fig. 9 It is a structural schematic diagram of a cleaning component of a three-dimensional storage shelf of the present invention;
[0047] Fig.10 It is a schematic diagram of the structure of the cleaning component and the driving rack of a three-dimensional storage shelf of the present invention;
[0048] Fig.11 The present invention is a three-dimensional storage shelf Fig.10 A partial enlarged view of point B in the middle;
[0049] Fig.12 This is a schematic structural diagram of a loading vehicle of a three-dimensional storage shelf according to the present invention from a first perspective;
[0050] Fig.13 It is a schematic structural diagram of a loading vehicle of a three-dimensional storage shelf according to the present invention from a second viewing angle;
[0051] Fig.14 It is a structural schematic diagram of a lifting assembly of a three-dimensional storage shelf of the present invention;
[0052] Fig.15 It is a schematic diagram of the exploded structure of a lifting component of a three-dimensional storage shelf of the present invention.
[0053] Figure numerals: 1, storage rack; 2, vehicle body; 3, lifting mechanism; 4, load platform; 5, loading vehicle; 6, cleaning component; 7, guide plate; 11, track groove; 12, avoidance groove; 111, climbing rack; 31, sliding block; 32, electric push rod; 33, climbing gear; 34, climbing motor; 311, second inclined block; 321, first inclined block; 341, transmission belt; 41, rotating plate; 42, second adjusting gear; 43, scraper; 51, driving rack; 52, lifting Lowering assembly; 53, travel roller; 521, top plate; 522, bottom plate; 523, first support rod group; 524, second support rod group; 525, pin shaft; 5211, first slide groove; 5221, hydraulic push rod; 5222, second slide groove; 5241, crossbeam; 61, first conveying roller; 62, second conveying roller; 63, transmission chain; 64, transmission gear; 611, first transmission wheel; 612, driven gear; 621, second transmission wheel; 71, first adjusting gear. DETAILED DESCRIPTION
[0054] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.
[0055] like Figure 1 - Figure 4 As shown, a three-dimensional storage shelf comprises a storage rack 1 and a vehicle body 2. The storage rack 1 is fixedly arranged on the ground. There are multiple storage racks 1, and a passage is formed between the corresponding storage racks 1. The vehicle body 2 passes through the passage. A load platform 4 is rotatably connected to the top of the vehicle body 2. A cleaning component 6 is arranged in the load platform 4. A loading vehicle 5 is arranged on the top of the cleaning component 6. A lifting mechanism 3 is slidably connected to the periphery of the vehicle body 2. A guide plate 7 is rotatably connected to the bottom of the vehicle body 2. A driving wheel group is fixedly connected to the bottom of the guide plate 7.
[0056] The lifting mechanism 3 can drive the vehicle body 2 to vertically lift on the storage rack 1;
[0057] The loading vehicle 5 can travel on the cleaning unit 6 , and the loading vehicle 5 can drive the cleaning unit 6 by traveling on the cleaning unit 6 .
[0058] In this embodiment, multiple storage racks 1 are fixed on the floor of the warehouse in sequence, so that the gaps between the storage racks 1 form a straight passage through which only the vehicle body 2 can pass. When the vehicle body 2 travels in the passage and reaches the target storage rack 1, the lifting mechanism 3 is started, and the lifting mechanism 3 can drive the vehicle body 2 to rise and fall vertically on the storage rack 1. When the vehicle body 2 reaches the target height, the load platform 4 turns so that the loader 5 points to the target storage rack 1, and then the loader 5 is started to enter the storage rack 1. The loader 5 enters the storage rack 1 to load and unload goods. After the loading and unloading of goods is completed, the loader 5 returns to the load platform 4, and then the lifting mechanism 3 lowers the vehicle body 2 to the ground, and the vehicle body 2 can continue to travel, and then the next loading and unloading of goods is carried out, so that more storage racks 1 can be displayed in a limited space, and the storage racks 1 can be conveniently loaded and unloaded, effectively improving the space utilization rate of the warehouse.
[0059] like Figure 4 As shown, teeth are provided on the edge of the guide plate 7 , and a first adjusting gear 71 is rotatably connected to one side of the guide plate 7 at the bottom of the vehicle body 2 , and the first adjusting gear 71 meshes with the teeth on the edge of the guide plate 7 .
[0060] In this embodiment, the rotation of the first adjusting gear 71 can drive the guide plate 7 to steer, and the steering of the guide plate 7 can drive the driving wheel group to steer, thereby driving the vehicle body 2 to steer, so that the vehicle body 2 can complete the steering without requiring additional space.
[0061] like Figure 1 - Figure 6 As shown, track grooves 11 are provided on both sides of the storage rack 1, climbing racks 111 are provided in the track grooves 11, and avoidance grooves 12 are provided at the bottom of the track grooves 11, and the avoidance grooves 12 can allow the vehicle body 2 to pass through;
[0062] The lifting mechanism 3 is divided into four groups, and the lifting mechanism 3 is symmetrically arranged at the four corners of the vehicle body 2. The lifting mechanism 3 includes a sliding block 31, a climbing gear 33 and a climbing motor 34. The sliding block 31 is vertically slidably connected to the four corners of the vehicle body 2, and the climbing gear 33 is rotatably connected to the top of the sliding block 31. The top of the sliding block 31 is fixedly connected to the climbing motor 34, and the rotating shaft of the climbing motor 34 and the rotating shaft of the climbing gear 33 are connected by a transmission belt 341. An electric push rod 32 is fixedly connected to the side of the vehicle body 2, and a first inclined block 321 is fixedly connected to the top of the electric push rod 32. A second inclined block 311 is fixedly connected to the side of the sliding block 31. The inclined surfaces of the first inclined block 321 and the second inclined block 311 can fit together, and the climbing rack 111 can mesh with the climbing gear 33.
[0063] In this embodiment, when the vehicle body 2 is driving normally, it can pass through the avoidance groove 12, and when the vehicle body 2 is being lifted or lowered, the vehicle body 2 is restricted to be lifted or lowered in the track groove 11, thereby ensuring the stability of the lifting or lowering of the vehicle body 2;
[0064] When the electric push rod 32 pushes the first inclined block 321 to slide toward the second inclined block 311, the first inclined block 321 can squeeze the second inclined block 311 to realize the rise of the sliding block 31, and when the inclined surface of the first inclined block 321 is completely in contact with the inclined surface of the second inclined block 311, the sliding block 31 is locked, and when the first inclined block 321 slides in the opposite direction, the second inclined block 311 also descends, that is, the sliding block 31 descends;
[0065] The climbing motor 34 can drive the climbing gear 33 to rotate through the transmission belt 341, and the rising of the sliding block 31 can make the climbing gear 33 enter the track groove 11, and the climbing gear 33 is engaged with the climbing rack 111, so that the climbing gear 33 rotates to drive the sliding block 31 to rise and fall, that is, drive the vehicle body 2 to rise and fall.
[0066] like Figure 7 - Fig.13 As shown, a rotating disk 41 is fixedly connected to the bottom of the load platform 4, and the rotating disk 41 is rotatably connected to the top of the vehicle body 2. The edge of the rotating disk 41 is provided with teeth, and a second adjusting gear 42 is rotatably connected to one side of the rotating disk 41 on the top of the vehicle body 2, and the second adjusting gear 42 is meshed with the teeth on the edge of the rotating disk 41;
[0067] The cleaning component 6 includes a first conveying roller 61, a second conveying roller 62, a transmission chain 63 and a transmission gear 64. The first conveying roller 61 and the second conveying roller 62 are both rotatably connected in the load platform 4. Cleaning belts are wound around the first conveying roller 61 and the second conveying roller 62. The first conveying roller 61 is fixedly connected to the first transmission wheel 611 at both ends, and the second conveying roller 62 is fixedly connected to the second transmission wheel 621 at both ends. The first transmission wheel 611 and the second transmission wheel 621 are connected through a transmission chain 63. The transmission gear 64 is rotatably connected to the inner wall of the load platform 4. The transmission gear 64 is divided into two groups. The transmission gear 64 is symmetrically arranged above the first conveying roller 61. The first conveying roller 61 is also fixedly connected to the driven gear 612 at both ends, and the driven gear 612 is meshed with the transmission gear 64.
[0068] The loader 5 includes a driving rack 51 and a travel roller 53. The driving rack 51 is fixedly connected to both sides of the loader 5. The travel roller 53 is rotatably connected to the bottom of the loader 5. The driving rack 51 is meshed with a transmission gear 64. A plurality of scrapers 43 are also fixedly connected to the bottom of the load platform 4.
[0069] In this embodiment, the rotation of the second adjusting gear 42 can drive the rotating disk 41 to rotate, and the rotation of the rotating disk 41 can drive the load platform 4 to rotate, so as to realize the steering of the load platform 4, so that the loading vehicle 5 faces the target direction;
[0070] The rotation of the transmission gear 64 can drive the driven gear 612 to rotate, the rotation of the driven gear 612 can drive the first conveying roller 61 to rotate, the rotation of the first conveying roller 61 can drive the first transmission wheel 611 to rotate, the rotation of the first transmission wheel 611 can drive the second transmission wheel 621 to rotate through the transmission chain belt 63, that is, drive the second conveying roller 62 to rotate, and then drive the cleaning belt to move, and the rotation direction of the transmission gear 64 is opposite to that of the driven gear 612;
[0071] When the loader 5 enters and exits the loading platform 4, the driving rack 51 can drive the transmission gear 64 to rotate, and then drive the cleaning belt to move, and the rotation direction of the transmission gear 64 is opposite to the rotation direction of the driven gear 612, that is, the rotation direction of the transmission gear 64 is opposite to the rotation direction of the first conveying roller 61 and the second conveying roller 62, that is, the moving direction of the cleaning belt is opposite to the moving direction of the loader 5, so that the cleaning belt cleans the driving roller 53, prevents the driving roller 53 from contaminating the storage rack 1, and reduces the cleaning burden of the storage rack 1. At the same time, the moving direction of the cleaning belt is opposite to the forward direction of the driving roller 53, which can prevent the driving roller 53 from slipping, and help the loader 5 smoothly enter and exit the loading platform 4;
[0072] A plurality of scrapers 43 are fixedly connected to the bottom of the load platform 4 so that when the cleaning belt moves below the first conveying roller 61 and the second conveying roller 62 , the scrapers 43 can scrape and clean the cleaning belt.
[0073] like Fig.12 - Fig.15 As shown, the top of the loading vehicle 5 is also fixedly connected with a lifting assembly 52, and the lifting assembly 52 is symmetrically arranged in two groups on the top of the loading vehicle 5. The lifting assembly 52 includes a top plate 521, a bottom plate 522, a first support rod group 523, a second support rod group 524 and a pin 525. One end of the first support rod group 523 is hinged to the bottom plate 522, and the other end of the first support rod group 523 is slidably connected to the top plate 521. One end of the second support rod group 524 is hinged to the top plate 521, and the other end of the second support rod group 524 is slidably connected to the bottom plate 522. The first support rod group 523 and the second support rod group 524 are hinged in the middle through a pin 525.
[0074] A first slide groove 5211 is arranged on the side of one end of the top plate 521, and the other end of the first strut group 523 is slidably connected to the first slide groove 5211. A second slide groove 5222 is arranged on the side of one end of the bottom plate 522, and the other end of the second strut group 524 is slidably connected to the second slide groove 5222. A hydraulic push rod 5221 is also arranged on one end of the bottom plate 522, and a cross beam 5241 is fixedly arranged on the second strut group 524. The hydraulic push rod 5221 can push the cross beam 5241 to slide horizontally.
[0075] In this embodiment, the hydraulic push rod 5221 pushes the crossbeam 5241 to move horizontally, thereby driving the other end of the second support rod group 524 to slide horizontally in the second slide groove 5222, and then driving one end of the second support rod group 524 to rotate on the top plate 521, and synchronously realizes that one end of the first support rod group 523 rotates on the bottom plate 522, and the other end of the first support rod group 523 slides horizontally in the first slide groove 5211;
[0076] When the hydraulic push rod 5221 is extended, the distance between the top plate 521 and the bottom plate 522 increases, and when the hydraulic push rod 5221 is shortened, the distance between the top plate 521 and the bottom plate 522 decreases, thereby achieving the lifting and lowering of the top plate 521.
[0077] A storage method comprises the following steps:
[0078] Step 1: fix multiple storage racks 1 on the floor of the warehouse in order, so that the gaps between the storage racks 1 form a straight passage through which only the vehicle body 2 can pass, and adjacent storage racks 1 share a track groove 11, so that as many storage racks 1 as possible can be placed in the warehouse, and goods can be placed on the storage racks 1;
[0079] Step 2: The vehicle body 2 automatically passes through the passage between the storage racks 1. When the vehicle body 2 needs to turn, the first adjusting gear 71 drives the guide plate 7 to rotate. The rotation of the guide plate 7 can drive the driving wheel group to turn, thereby changing the driving direction of the vehicle body 2, so that the vehicle body 2 can complete the turning without additional space;
[0080] Step 3: Before the vehicle body 2 reaches the designated storage rack 1, the electric push rod 32 is started, and the electric push rod 32 slides horizontally to drive the first inclined block 321 to squeeze the second inclined block 311, so that the sliding block 31 rises, and the climbing rack 111 is meshed with the climbing gear 33. At this time, the climbing motor 34 is started to drive the vehicle body 2 to rise and fall in front of the designated storage rack 1;
[0081] Step 4: After the vehicle body 2 is raised to a specified height, the second adjusting gear 42 is started, and the second adjusting gear 42 drives the rotating disk 41 to rotate, so that the loading vehicle 5 is aligned with the specified storage rack 1;
[0082] Step 5: Start the loading vehicle 5, the loading vehicle 5 enters the designated storage rack 1, and then start the lifting assembly 52 to load the goods on the storage rack 1 onto the loading vehicle 5, and then the loading vehicle 5 unloads the goods onto the load platform 4, or the loading vehicle 5 transports the goods on the load platform 4 to the designated storage rack 1, and then the loading vehicle 5 returns to the load platform 4 to realize the loading and unloading of goods;
[0083] Step 6. When the loading cart 5 enters and exits the loading platform 4, the driving rack 51 can drive the cleaning component 6 to rotate, and the rotation direction of the cleaning component 6 is opposite to the driving direction of the loading cart 5, so that the cleaning belt on the cleaning component 6 can clean the driving roller 53 on the loading cart 5 to prevent contamination of the storage rack 1.
[0084] Working principle:
[0085] During operation, a plurality of storage racks 1 are fixed on the floor of the warehouse in sequence, so that the gaps between the storage racks 1 form a straight passage through which only the vehicle body 2 can pass, and the vehicle body 2 travels in the passage;
[0086] When steering is required, the first adjusting gear 71 rotates to drive the guide plate 7 to steer, and the steering of the guide plate 7 drives the driving wheel group to steer, thereby driving the vehicle body 2 to steer, so that the vehicle body 2 can complete the steering without requiring additional space;
[0087] After the vehicle body 2 reaches the target storage rack 1, the electric push rod 32 is started, and the electric push rod 32 pushes the first inclined block 321 to slide toward the second inclined block 311. The first inclined block 321 can squeeze the second inclined block 311 to achieve the rise of the sliding block 31. When the inclined surface of the first inclined block 321 is completely in contact with the inclined surface of the second inclined block 311, the sliding block 31 is locked, and the rise of the sliding block 31 can make the climbing gear 33 enter the track groove 11, and the climbing gear 33 is meshed with the climbing rack 111;
[0088] At this time, the climbing motor 34 is started to drive the climbing gear 33 to rotate, and the climbing gear 33 rotates to drive the sliding block 31 to rise, that is, to drive the vehicle body 2 to rise;
[0089] After the vehicle body 2 is raised to the target height, the rotation of the second adjusting gear 42 can drive the rotating disk 41 to rotate, and the rotation of the rotating disk 41 can drive the load platform 4 to rotate, so as to realize the steering of the load platform 4, so that the loading vehicle 5 faces the target direction;
[0090] At this time, the loading vehicle 5 is started, and when the goods on the storage rack 1 need to be loaded onto the loading vehicle 5, the hydraulic push rod 5221 extends, the distance between the top plate 521 and the bottom plate 522 increases, the top plate 521 rises to lift the goods, and then the loading vehicle 5 returns to the load platform 4, the hydraulic push rod 5221 retracts, the distance between the top plate 521 and the bottom plate 522 decreases, the top plate 521 descends, and the goods fall onto the load platform 4;
[0091] When the goods on the load platform 4 need to be placed on the storage rack 1, the hydraulic push rod 5221 extends, the distance between the top plate 521 and the bottom plate 522 increases, the top plate 521 rises to lift the goods, and then the loader 5 enters the storage rack 1, the hydraulic push rod 5221 retracts, the gap between the top plate 521 and the bottom plate 522 becomes smaller, the top plate 521 descends, the goods are placed on the storage rack 1, and the loader 5 returns to the load platform 4;
[0092] When the loader 5 enters and exits the loading platform 4, the driving rack 51 can drive the transmission gear 64 to rotate, and then drive the cleaning belt to move, and the rotation direction of the transmission gear 64 is opposite to the rotation direction of the driven gear 612, that is, the rotation direction of the transmission gear 64 is opposite to the rotation direction of the first conveying roller 61 and the second conveying roller 62, that is, the moving direction of the cleaning belt is opposite to the moving direction of the loader 5, so that the cleaning belt cleans the driving roller 53, prevents the driving roller 53 from contaminating the storage rack 1, and reduces the cleaning burden of the storage rack 1. At the same time, the moving direction of the cleaning belt is opposite to the forward direction of the driving roller 53, which can prevent the driving roller 53 from slipping, and help the loader 5 smoothly enter and exit the loading platform 4;
[0093] A plurality of scrapers 43 are fixedly connected to the bottom of the load platform 4 so that when the cleaning belt moves below the first conveying roller 61 and the second conveying roller 62, the scrapers 43 can scrape and clean the cleaning belt;
[0094] After loading and unloading is completed, the climbing motor 34 is started to drive the vehicle body 2 to descend. After the vehicle body 2 descends to the ground, the electric push rod 32 is started, and the electric push rod 32 drives the first inclined block 321 to slide in the opposite direction, and the second inclined block 311 descends accordingly, that is, the sliding block 31 descends. At this time, the vehicle body 2 can travel normally in the channel, and the vehicle body 2 can be loaded and unloaded for the next target;
[0095] Both the first adjusting gear 71 and the second adjusting gear 42 can be driven to rotate by the control motor to realize automatic steering of the vehicle body 2 and the load platform 4 .
[0096] The above description is only a preferred embodiment of the present invention and is not intended to limit the protection scope of the present invention.
Claims
1. A three-dimensional storage shelf, comprising a storage rack (1) and a vehicle body (2), characterized in that: The storage rack (1) is fixedly arranged on the ground. There are a plurality of storage racks (1). A passage is formed between the corresponding storage racks (1). The vehicle body (2) passes through the passage. The top of the vehicle body (2) is rotatably connected to a load platform (4). A cleaning component (6) is arranged inside the load platform (4). A loading vehicle (5) is arranged on the top of the cleaning component (6). The vehicle body (2) is slidably connected to a lifting mechanism (3) on all sides. The bottom of the vehicle body (2) is rotatably connected to a guide plate (7). The bottom of the guide plate (7) is fixedly connected to a driving wheel group. The lifting mechanism (3) is capable of driving the vehicle body (2) to vertically lift or lower on the storage rack (1); The loading vehicle (5) can travel on the cleaning component (6), and the loading vehicle (5) can drive the cleaning component (6) when traveling on the cleaning component (6).
2. A three-dimensional storage shelf according to claim 1, characterized in that: The guide plate (7) is provided with teeth at its edge, and a first adjusting gear (71) is rotatably connected to one side of the guide plate (7) at the bottom of the vehicle body (2), and the first adjusting gear (71) is meshed with teeth at the edge of the guide plate (7).
3. A three-dimensional storage shelf according to claim 1, characterized in that: Track grooves (11) are arranged on both sides of the storage rack (1), climbing racks (111) are arranged in the track grooves (11), and avoidance grooves (12) are arranged at the bottom of the track grooves (11), and the avoidance grooves (12) can allow a vehicle body (2) to pass through.
4. A three-dimensional storage shelf according to claim 3, characterized in that: The lifting mechanism (3) is divided into four groups. The lifting mechanism (3) is symmetrically arranged at the four corners of the vehicle body (2). The lifting mechanism (3) comprises a sliding block (31), a climbing gear (33) and a climbing motor (34). The sliding block (31) is vertically slidably connected to the four corners of the vehicle body (2). The climbing gear (33) is rotatably connected to the top of the sliding block (31). The top of the sliding block (31) is fixedly connected with the climbing motor (34). The rotating shaft of the climbing motor (34) and the rotating shaft of the climbing gear (33) are connected through a transmission belt (341). The side of the vehicle body (2) is fixedly connected with an electric push rod (32). The top of the electric push rod (32) is fixedly connected with a first inclined block (321). The side of the sliding block (31) is fixedly connected with a second inclined block (311). The inclined surfaces of the first inclined block (321) and the second inclined block (311) can be fitted together. The climbing rack (111) can mesh with the climbing gear (33).
5. The three-dimensional storage shelf according to claim 1, characterized in that: A rotating disk (41) is fixedly connected to the bottom of the load platform (4), and the rotating disk (41) is rotatably connected to the top of the vehicle body (2). The edge of the rotating disk (41) is provided with teeth. A second adjusting gear (42) is rotatably connected to one side of the rotating disk (41) at the top of the vehicle body (2), and the second adjusting gear (42) is meshed with teeth on the edge of the rotating disk (41).
6. A three-dimensional storage shelf according to claim 5, characterized in that: The cleaning component (6) comprises a first conveying roller (61), a second conveying roller (62), a transmission chain (63) and a transmission gear (64); the first conveying roller (61) and the second conveying roller (62) are both rotatably connected in the load platform (4); cleaning belts are wound around the first conveying roller (61) and the second conveying roller (62); first transmission wheels (611) are fixedly connected at both ends of the first conveying roller (61); second transmission wheels (621) are fixedly connected at both ends of the second conveying roller (62); the first transmission wheel (611) and the second transmission wheel (621) are connected via a transmission chain (63); the transmission gear (64) is rotatably connected to the inner wall of the load platform (4); the transmission gear (64) comprises two groups; the transmission gears (64) are symmetrically arranged above the first conveying roller (61); driven gears (612) are also fixedly connected at both ends of the first conveying roller (61); the driven gear (612) meshes with the transmission gear (64).
7. A three-dimensional storage shelf according to claim 6, characterized in that: The loading vehicle (5) comprises a driving rack (51) and a travel roller (53), wherein the driving rack (51) is fixedly connected to both sides of the loading vehicle (5), and the travel roller (53) is rotatably connected to the bottom of the loading vehicle (5), and the driving rack (51) is meshed with a transmission gear (64). A plurality of scrapers (43) are also fixedly connected to the inner bottom of the load platform (4).
8. The three-dimensional storage shelf according to claim 1, characterized in that: The top of the loading vehicle (5) is also fixedly connected with a lifting assembly (52). The lifting assembly (52) is symmetrically arranged in two groups on the top of the loading vehicle (5). The lifting assembly (52) includes a top plate (521), a bottom plate (522), a first support rod group (523), a second support rod group (524) and a pin (525). One end of the first support rod group (523) is hinged to the bottom plate (522), and the other end of the first support rod group (523) is slidably connected to the top plate (521). One end of the second support rod group (524) is hinged to the top plate (521), and the other end of the second support rod group (524) is slidably connected to the bottom plate (522). The first support rod group (523) and the second support rod group (524) are hinged in the middle through a pin (525).
9. A three-dimensional storage shelf according to claim 8, characterized in that: A first slide groove (5211) is provided on the side surface of one end of the top plate (521), and the other end of the first strut group (523) is slidably connected to the first slide groove (5211). A second slide groove (5222) is provided on the side surface of one end of the bottom plate (522), and the other end of the second strut group (524) is slidably connected to the second slide groove (5222). A hydraulic push rod (5221) is also provided at one end of the bottom plate (522), and a cross beam (5241) is fixedly provided on the second strut group (524), and the hydraulic push rod (5221) can push the cross beam (5241) to slide horizontally.
10. A storage method according to any one of claims 1 to 9, characterized in that: The steps include: Step 1: fix a plurality of storage racks (1) on the floor of a warehouse in order, so that the gaps between the storage racks (1) form a straight passage through which only a vehicle body (2) can pass, and adjacent storage racks (1) share a track groove (11), so that as many storage racks (1) as possible can be placed in the warehouse, and goods can be placed on the storage racks (1); Step 2: The vehicle body (2) automatically passes through the passage between the storage racks (1). When the vehicle body (2) needs to turn, the first adjusting gear (71) drives the guide plate (7) to rotate. The rotation of the guide plate (7) can drive the driving wheel group to turn, thereby changing the driving direction of the vehicle body (2), so that the vehicle body (2) can complete the turning without the need for additional space; Step 3: before the vehicle body (2) reaches the designated storage rack (1), the electric push rod (32) is started, and the electric push rod (32) slides horizontally to drive the first inclined block (321) to squeeze the second inclined block (311), so that the sliding block (31) rises, and the climbing rack (111) is meshed with the climbing gear (33). At this time, the climbing motor (34) is started to drive the vehicle body (2) to rise and fall in front of the designated storage rack (1); Step 4: After the vehicle body (2) is raised to a specified height, the second adjusting gear (42) is started, and the second adjusting gear (42) drives the rotating disk (41) to rotate, so that the loading vehicle (5) is aligned with the specified storage rack (1); Step 5: Start the loading vehicle (5), the loading vehicle (5) enters the designated storage rack (1), and then starts the lifting assembly (52), so that the goods on the storage rack (1) can be loaded onto the loading vehicle (5), and the loading vehicle (5) then unloads the goods onto the load platform (4), or the loading vehicle (5) transports the goods on the load platform (4) to the designated storage rack (1), and then the loading vehicle (5) returns to the load platform (4), so as to realize the loading and unloading of goods; Step 6: When the loading vehicle (5) enters and exits the loading platform (4), the driving rack (51) can drive the cleaning component (6) to rotate, and the rotation direction of the cleaning component (6) is opposite to the driving direction of the loading vehicle (5), so that the cleaning belt on the cleaning component (6) can clean the driving roller (53) on the loading vehicle (5) to prevent contamination of the storage rack (1).
Citation Information
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