Automatic packaging equipment

By designing automatic banknote sorting and packing equipment and utilizing components such as truss robots and sorting mechanisms, the problems of low efficiency and inaccurate positioning of existing equipment have been solved, and efficient and accurate banknote and money bundle picking and packing has been achieved, adapting to different warehouse spaces and meeting the efficient operation needs of bank cash warehouses.

CN119750094BActive Publication Date: 2025-09-23北京智联弘盛科技发展有限公司
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Patent Information

Application Number
CN202510257486.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-03-05
Publication Date
2025-09-23
Estimated Expiration
2045-03-05

AI Technical Summary

Technical Problem

Existing automated cash packing equipment has low efficiency, inaccurate positioning, high equipment cost, large floor space, and is prone to problems such as money bundles falling off and banknotes being damaged. It cannot meet the efficient operation needs of bank cash vaults.

Method used

An automatic banknote sorting and packing equipment has been designed, which adopts components such as a truss robot, a buffer mechanism, a banknote sorting and conveying mechanism, and a sorting mechanism to achieve efficient and accurate banknote bundle picking and packing. The integrated feeding mechanism simplifies the feeding process. The truss robot is used to identify the face value and automatically replenish the buffer flow channel. The sorting mechanism ensures the consistency of the posture of the banknote bundles, reduces the space occupied and improves the flexibility of the equipment.

Benefits of technology

It improves packing efficiency, reduces the complexity and labor intensity of manual operations, ensures packing accuracy and equipment reliability, adapts to different warehouse spaces, and meets the efficient operation needs of bank cash warehouses.

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Abstract

The present invention relates to the field of cash dispensing technology, and in particular to an automatic dispensing and packing device, comprising an equipment rack erected on the ground, a cash box transfer platform provided on the front side of the equipment rack, a cash box placed and circulated on the cash box transfer platform, an upper box position and a lower box position provided on either side of the cash box transfer platform, a box opening position and a cash dispensing position provided in sequence between the upper box position and the lower box position, the box opening position provided with an opening mechanism, a buffer mechanism for storing money bundles provided on the equipment rack, a feeding mechanism provided on one side of the equipment rack, a truss robot for carrying money bundles provided on the peripheral side of the equipment rack, and a cash dispensing conveying mechanism provided on the buffer mechanism. By integrating multiple advanced technologies and modules, the present invention improves the efficiency and accuracy of cash dispensing and the convenience of feeding.
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Description

Technical Field

[0001] The present invention relates to the technical field of cash dispensing, and in particular to an automatic cash dispensing and packing device. Background Art

[0002] Traditional vault material assembly relies on manual labor, which presents numerous drawbacks. Typically, after obtaining branch requisition information, a printed requisition form is required. The treasury clerk, using the form, then enters the cash vault and collects the cash onto a cart. Once the cash is collected, the treasury clerk then uses the form to collect the cash boxes required for assembly. Once both the cash and the boxes are collected, the treasury clerk completes the packing process one by one according to the form. This method is not only inefficient but also prone to human error, increasing the bank's operating costs and risks.

[0003] Therefore, some automated cash sorting and packing solutions already exist in the market. These solutions typically use SCARA sorting robots or parallel robots to grasp and pack banknote bundles, while also utilizing conveyor lines to circulate and pack banknote boxes. Some solutions on the market directly use plastic packaging for packaging. However, this plastic packaging method lacks the necessary security guarantees during cash delivery, and this method is less widely used in the market. The majority of banknotes are still packed in boxes to ensure the security of cash in transit. However, in these existing solutions, a single robot typically only grasps one banknote bundle at a time, and its grasping range is generally within a radius of 1.5 meters. To address this problem, traditional solutions either use multiple robots in series to increase the grasping coverage or use conveyor lines to circulate six denominations within the grasping range. However, these methods have certain limitations. They not only increase equipment cost and floor space, but also increase system complexity and reduce overall reliability and stability.

[0004] Furthermore, SCARA robots or parallel robots often use sponge suction cups / rubber nozzles or grippers to grasp banknote bundles. However, due to the small payload and limited suction force of small robots, they experience significant lateral movement during transfer and packing, making it easy for the bundles to fall out, resulting in packing failures. Using grippers, however, requires very high positioning accuracy due to the varying positions and postures of the bundles in the incoming bin. This necessitates manual intervention, increasing labor costs and reducing work efficiency. Furthermore, inaccurate positioning can cause damage to banknotes.

[0005] Finally, because the grabbing and packing robot needs to accurately position the suction cup and the money bundle, a visual system is used to take photos and identify the bundle before grabbing. In this way, the visual superposition grabbing cycle is about 8 seconds to complete the operation of one bundle, which is relatively inefficient. In scenarios such as bank cash warehouses with high efficiency requirements, this inefficient grabbing method cannot effectively meet actual needs.

[0006] For this reason, an automatic matching and packing device is proposed. Summary of the Invention

[0007] In order to overcome the deficiencies of the prior art, the present invention provides an automatic packaging equipment.

[0008] In order to solve the above technical problems, the present invention provides the following technical solutions: an automatic cash distribution and packing equipment, including an equipment rack set up on the ground, a cash box transfer platform is set up on the front side of the equipment rack, a cash box is placed and circulated on the cash box transfer platform, an upper box position and a lower box position are set up on both sides of the cash box transfer platform, an opening position and a cash distribution position are set up between the upper box position and the lower box position of the cash box transfer platform, and an opening mechanism is set up at the opening position. The cash distribution and packing box is placed from the upper box position to the cash box transfer platform, and is opened by the opening mechanism during the circulation on the cash box transfer platform. The cash distribution and packing is completed at the cash distribution position and the box is unloaded from the lower box position. A review position is also set up at the lower box position to review the information of the cash distribution box and lock the box. A cache mechanism for storing money bundles is provided on the standby rack, and six groups of cache areas are grouped in the cache mechanism, and the six groups of cache areas correspond to six denominations of banknotes respectively. A money bundle storage area is provided on one side of the equipment rack, and a feeding mechanism is provided in the money bundle storage area. Money bundles are fed into the money bundle storage area through the feeding mechanism. A truss robot for transporting money bundles is provided on the peripheral side of the equipment rack, and a reading module is provided on the truss robot for reading the information code on the bundle label to transport the money bundle to the cache area of ​​the corresponding denomination. A payment conveying mechanism is provided on the cache mechanism, and the payment conveying mechanism is used to transfer the money bundles to the payment position, and a sorting mechanism is also provided at the payment position to sort the neatness of the money bundles when high-value payment is made.

[0009] As a preferred technical solution of the present invention, the feeding mechanism includes a cart with several pallets stacked on it, and the bundles of money are neatly stacked in the pallets. Several guide plates are arranged at equal intervals on the ground of the money bundle storage area, and the guide plates are also provided with displacement sensors for detecting the cart.

[0010] As a preferred technical solution of the present invention, the truss robot includes a column, which is fixedly connected to the ground around the equipment frame. X-axis guide rails are respectively installed on the top of the front and rear columns. There are two groups of moving parts on each X-axis guide rail. Two Y-axis guide rails are provided on the X-axis guide rail. The Y-axis guide rail is installed on the corresponding front and rear moving parts on the two X-axis guide rails. A group of moving parts is provided on the Y-axis guide rail. The moving parts on the Y-axis guide rail are installed with Z-axis guide rails. An upright suction cup mechanism is installed on the bottom side of the moving end of the right Z-axis guide rail, and a porous suction cup mechanism is installed on the bottom side of the moving end of the left Z-axis guide rail.

[0011] As a preferred technical solution of the present invention, the cache mechanism includes an upper cache table and a lower cache table, which are distributed up and down and connected to the equipment frame. The upper cache table is shortened by two feeding positions to the left corresponding to the money bundle storage area to make room for the truss robot to operate the lower cache table. The table tops of the upper cache table and the lower cache table are equidistantly connected with several diverter plates, and the positions between the diverter plates are cache flow channels. Several diverter plates form fifteen cache flow channels on the upper cache table and the lower cache table respectively, where every five cache flow channels form a group corresponding to one banknote denomination, and a laser sensor is installed at the end of the cache flow channel for sensing whether a money bundle has slipped.

[0012] As a preferred technical solution of the present invention, the money distribution conveying mechanism includes a conveying chain, which has thirty turns and is respectively arranged in thirty cache channels. Five groups of motors and transmission rollers are respectively installed on both sides of the upper cache platform and the lower cache platform. The transmission roller is located on the lower side of the upper cache platform and the lower cache platform. The transmission roller is connected to a gear that meshes with the conveying chain. The motor drives the transmission roller to rotate and the gear moves the conveying chain to make the conveying chain run in the cache channel. The five groups of motors and transmission rollers are respectively connected to the conveying chains in several cache channels. The peripheral side of the conveying chain is connected to a conveying paddle for moving the money bundle. The left side of the equipment frame is provided with a A money bundle conveyor line is provided, and the exit of the money bundle conveyor line corresponds to the payment position, and the box opening of the unpacking money box transfer platform is lower than the exit of the money bundle conveyor line. The left sides of the upper and lower buffer platforms are connected with slides, and the lowering position of the slide corresponds to the money bundle conveyor line. The conveying chain is also set on the slide. A number of baffles are provided on the conveying surface of the money bundle conveyor line for transporting the conveyed money bundles in an orderly manner. The top side of the baffle is connected to a turning platform, and the slide is connected to a guide plate 1 for guiding the money bundles into the turning platform. The front side of the lower buffer platform is connected to a guide plate 2 for straightening and exporting the money bundles transported out from the right side. The exit of the conveying surface of the money bundle conveyor line is also provided with an electrically controlled limit door panel.

[0013] As a preferred technical solution of the present invention, the sorting mechanism includes a protective cover, which is connected to the exit of the money bundle conveyor line. A toggle chain is arranged inside the protective cover, and the toggle chain is driven by the driving components of the motor, transmission rod and gear arranged in the protective cover. The outer side of the toggle chain is connected to a number of push plates, and an opening is provided on the right side of the protective cover, and a sorting table is connected to the opening. The ground on the opening side of the protective cover is connected to a guide rail frame, and front and rear linear guide rails are installed on the top side of the guide rail frame. The moving ends of the front and rear linear guide rails are connected to the upper and lower linear guide rails, and the moving ends of the upper and lower linear guide rails are connected to a sorting suction cup mechanism.

[0014] As a preferred technical solution of the present invention, the box opening mechanism includes a lock, a lock plate, a paddle assembly and a flip assembly. The lock and the lock plate are both arranged on the payment box. The paddle assembly is arranged on the rear side of the payment box transmission platform. The paddle assembly includes a paddle frame, a paddle rod and a rod frame. The paddle frame is connected to a cylinder. The cylinder is pushed to approach the bottom of the lock and the lock plate. The rod frame and the paddle frame are rotatably connected, and a rotating cylinder is connected to the paddle frame to drive the rod frame to rotate. The paddle rod is connected to the rotating cylinder. The rotating cylinder rotates to drive the rod frame to rotate. The cover opening suction cup is installed at the end of the suction cup frame, and the cover of the payment box is adsorbed by the cover opening suction cup, and then the other rotating cylinder drives the cover opening suction cup to rotate to open the cover.

[0015] As a preferred technical solution of the present invention, the external cover of the equipment is provided with a shell, on which are provided an electrically controlled feeding port door and a cash box entrance and exit door, and a display screen.

[0016] Compared with the prior art, the present invention has the following beneficial effects:

[0017] 1. The present invention can achieve an assembly efficiency of 2 seconds per bundle. This high-efficiency performance significantly improves banknote sorting efficiency, enabling the selection and packing of large amounts of banknote bundles in a short period of time, far exceeding traditional manual sorting methods and existing partially automated solutions, and providing a strong guarantee for the efficient operation of bank cash vaults. The system can precisely control the dropping of banknote bundles, effectively preventing problems such as bundles falling off and ensuring accurate sorting. This not only improves work efficiency but also reduces the risks and losses caused by operational errors. The cart-based restocking method completely solves the low efficiency of traditional restocking based on bundles or boxes. A warehouse keeper or automated handling equipment can push or move entire pallets of cash into the automatic sorting and packing equipment. The gantry robot inside the equipment automatically determines the denomination and grabs the cash to be added to the buffer flow channel. This convenient restocking method greatly improves restocking efficiency and provides reliable guarantees for the continuous operation of the equipment.

[0018] 2. The design of the present invention integrates a number of advanced technologies and modules, including key components such as feeding mechanism, truss robot, caching mechanism, payment conveying mechanism, unpacking mechanism and sorting mechanism. These mechanisms work together to build an efficient, accurate and reliable automated payment and packing system. In terms of floor space and height, it ensures that the equipment can easily adapt to the space limitations of most cash warehouses, and is also convenient for daily operation and maintenance of staff. The various mechanisms of this equipment adopt an assembled design, which makes the equipment more convenient during transportation, reduces logistics costs, greatly simplifies the assembly process, and enables the equipment to be put into use quickly. It also gives the equipment extremely high flexibility and can be customized according to the specific conditions of different warehouses, such as space size, payment quantity requirements, etc., to ensure that the equipment can be perfectly integrated into various environments and meet the use requirements of cash warehouses of different banks.

[0019] 3. The core function of this equipment is that after the vault receives the application from the branch, it can automatically complete the picking and packing of banknote bundles in an efficient and accurate manner according to the application order of the bank branch. During the picking process, materials are in bundles, which greatly improves the operation efficiency. By obtaining the branch application information of the bank's upper system, the present invention can automatically perform unpacking and packing operations according to different denominations and corresponding bundle numbers, thereby improving the accuracy of the operation.

[0020] 4. The feeding mechanism in the present invention adopts a whole-pallet feeding mode, which greatly simplifies the feeding process and improves work efficiency. In the whole-pallet feeding mode, the warehouse keeper or automated handling equipment only needs to easily push or move the whole pallet of cash materials into the automatic dispensing equipment to complete the feeding operation; wheel limiters and guide structures are set on the ground, and the feeding personnel can accurately position it by pushing it in. At the same time, displacement sensors are set to ensure that the cart is in place, comprehensively guaranteeing the feeding in place and ensuring that subsequent grabbing is normal. The process is simple and clear, which greatly reduces the complexity and labor intensity of manual operation. The workstation is equipped with a truss robot, which can accurately identify and grab the cash materials on the pallet, thereby automatically grabbing the banknotes of the corresponding denomination and adding them to the cache flow channel, so that the whole-pallet feeding mode is combined with the truss robot, making the feeding process of an automatic dispensing and packing equipment more efficient, accurate and automated.

[0021] 5. The cache mechanism uses a truss robot for replenishment. One grabbing cycle of replenishment operation can complete the replenishment of 10 bundles of banknotes. The design of the cache module also fully considers the scalability and flexibility of the equipment. As the banking business develops and changes, the cache module can be adjusted and optimized according to actual needs to meet the needs of cash vaults of different sizes and types.

[0022] 6. This equipment can stack the money bundles in the transfer box according to the number of money bundles required for the order. When the number of money bundles is large, the automatic control sorting mechanism can use precise mechanical control and positioning to ensure that each money bundle maintains the same posture and spacing, effectively utilizing the space in the transfer box, and solving the problems that may occur when the money bundles fall freely, such as different postures, mutual squeezing or misalignment, thereby avoiding space waste and low packing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;

[0024] Figure 2 It is a schematic diagram of the top surface structure of the present invention;

[0025] Figure 3 It is a structural schematic diagram of the cart of the present invention;

[0026] Figure 4 Schematic diagram of the three-dimensional structure of the truss robot of the present invention;

[0027] Figure 5 Schematic diagram of the bottom structure of the truss robot of the present invention;

[0028] Figure 6 This is a structural diagram of the payment delivery mechanism of the present invention;

[0029] Figure 7 It is a side structural diagram of the tidying mechanism of the present invention;

[0030] Figure 8 This is a front structural diagram of the tidying mechanism of the present invention;

[0031] Figure 9 It is a structural schematic diagram of the unpacking mechanism of the present invention;

[0032] Figure 10 It is a structural schematic diagram of the shell of the present invention.

[0033] Among them: 100, feeding mechanism; 101, cart; 102, pallet; 103, guide plate; 200, truss robot; 201, column; 202, X-axis guide rail; 203, Y-axis guide rail; 204, Z-axis guide rail; 205, upright suction cup mechanism; 206, porous suction cup mechanism; 300, cache mechanism; 301, upper cache platform; 302, lower cache platform; 303, diverter plate; 400, money conveying mechanism; 401, conveyor chain; 402, conveyor paddle; 403, money bundle conveyor line; 404, slide; 405, guide plate 1; 406, steering Table; 407, baffle; 408, guide plate 2; 409, limit door panel; 500, sorting mechanism; 501, protective cover; 502, toggle chain; 503, push plate; 504, sorting table; 505, guide rail frame; 506, front and rear linear guide rails; 507, upper and lower linear guide rails; 508, sorting suction cup mechanism; 600, unpacking mechanism; 601, lock; 602, lock plate; 603, pick assembly; 604, suction cup; 605, push rod cylinder; 606, flip assembly; 700, display screen; 800, cash box transfer table; 900, cash box adjustment; 1000, casing. DETAILED DESCRIPTION

[0034] In order to make the technical means, creative features, purpose and efficacy of the present invention easy to understand, the present invention is further described below in conjunction with specific examples, but the following examples are only preferred embodiments of the present invention, not all. Based on the examples in the embodiments, other embodiments obtained by those skilled in the art without making creative work are within the scope of protection of the present invention. The experimental methods in the following examples, unless otherwise specified, are conventional methods, and the materials, reagents, etc. used in the following examples, unless otherwise specified, can be obtained from commercial channels.

[0035] Example: Figure 1As shown, an automatic cash distribution and packing equipment includes an equipment rack set up on the ground, a cash box transfer platform 800 is provided on the front side of the equipment rack, a cash box 900 is placed and circulated on the cash box transfer platform 800, an upper box position and a lower box position are provided on both sides of the cash box transfer platform 800, an opening position and a cash distribution position are provided in sequence between the upper box position and the lower box position of the cash box transfer platform 800, both the opening position and the cash distribution position are provided with light sensors for sensing the cash distribution box 900, and the opening position is provided with an opening mechanism 600, the cash distribution box 900 is placed from the upper box position to the cash box transfer platform 800, and is opened by the opening mechanism 600 during the circulation process on the cash box transfer platform 800, and the cash distribution and packing is completed at the cash distribution position, and the box is unloaded from the lower box position, and a review position is also provided at the lower box position to review the information of the cash distribution box 900 The equipment rack is equipped with a cache mechanism 300 for storing money bundles. Six groups of cache areas are grouped in the cache mechanism 300, and the six groups of cache areas correspond to six denominations of banknotes respectively. A money bundle storage area is provided on one side of the equipment rack, and a feeding mechanism 100 is provided in the money bundle storage area. Money bundles are fed into the money bundle storage area through the feeding mechanism 100. A truss robot 200 for transporting money bundles is provided on the surrounding side of the equipment rack. A reading module is provided on the truss robot 200 for reading the RFID code on the bundle label to transport the money bundle to the cache area of ​​the corresponding denomination. A payment conveying mechanism 400 is provided on the cache mechanism 300. The payment conveying mechanism 400 is used to transfer money bundles to the payment position, and a sorting mechanism 500 is also provided at the payment position to sort the neatness of the money bundles during high-value payment.

[0036] like Figure 1 and Figure 3 As shown, the feeding mechanism 100 includes a cart 101, on which are stacked several pallets 102, on which money bundles are neatly stacked. The overall height of the pallets 102 is lower than the grasping limit of the truss robot 200, and several guide plates 103 are arranged at equal intervals on the ground of the money bundle storage area. The head ends of the guide plates 103 are provided with chamfers. When the cart 101 is pushed into the money bundle storage area, the guide plates 103 on both sides respectively contact the rollers on both sides, and the guide plates 103 are also provided with displacement sensors for detecting the cart 101.

[0037] like Figure 1 、 Figure 4 and Figure 5As shown, the truss robot 200 includes a column 201, which is fixedly connected to the ground around the equipment rack. X-axis guide rails 202 are installed on the top of the columns 201 on the front and rear sides respectively. The X-axis guide rails 202 are existing well-known technologies. A transmission component and a moving component are provided on the X-axis guide rail 202. The transmission component includes a guide rail and a rack. The moving component includes a slider connected to the guide rail and a motor connected to a gear. The motor is installed on the slider, and the gear is driven by the motor to rotate, so that the gear engaged with the rack pushes the slider to slide on the guide rail. It will not be described in detail here. The moving component of the X-axis guide rail 202 performs horizontal X-axis movement. There are two groups of moving components on each X-axis guide rail 202. Two Y-axis guide rails 203 are provided on the X-axis guide rail 202. The Y-axis guide rail 203 is of the same model as the X-axis guide rail 202. The Y-axis guide rail 203 is installed on the corresponding moving components on the front and rear of the two X-axis guide rails 202. A group of moving parts are provided on 203. The moving parts of the Y-axis guide rail 203 move along the longitudinal Y-axis. The moving parts on the Y-axis guide rail 203 are installed with a Z-axis guide rail 204. The Z-axis guide rail 204 adopts an electric guide rail, which is a well-known technology and will not be described in detail here. The moving end of the Z-axis guide rail 204 moves along the vertical Z-axis. The bottom side of the moving end of the right Z-axis guide rail 204 is installed with an upright suction cup mechanism 205. The upright suction cup mechanism 205 It includes a suction cup frame, an upright suction cup, a solenoid valve and an air pipe. The upright suction cup on the upright suction cup mechanism 205 is used to correspond to the four corners of the tray 102 and negatively absorb the tray 102. A porous suction cup mechanism 206 is installed on the bottom side of the moving end of the left Z-axis guide rail 204. The porous suction cup mechanism 206 includes a suction cup frame, several equidistantly arranged porous suction cups, a solenoid valve and an air pipe. The porous suction cup is used to correspond to the money bundles in the tray 102 and negatively absorb the money bundles.

[0038] like Figure 1 As shown, the cache mechanism 300 includes an upper cache table 301 and a lower cache table 302. The upper cache table 301 and the lower cache table 302 are distributed up and down and connected to the equipment frame. The upper cache table 301 is shortened by two feeding positions to the left corresponding to the money bundle storage area to make room for the truss robot 200 to operate the lower cache table 302. The length of one feeding position is the length of one money bundle. The table surfaces of the upper cache table 301 and the lower cache table 302 are equidistantly connected with a number of diverter plates 303. The positions between the diverter plates 303 are cache flow channels and the spacing between the cache flow channels is slightly larger than the width of the money bundle. Fifteen cache flow channels are formed on the upper cache table 301 and the lower cache table 302 respectively by the number of diverter plates 303, wherein each group of five cache flow channels corresponds to one banknote denomination, and a laser sensor for sensing whether a money bundle has slipped is installed at the end of the cache flow channel.

[0039] like Figure 1 、 Figure 6 and Figure 7As shown, the delivery mechanism 400 includes a delivery chain 401, which has thirty turns and is respectively set in thirty cache channels. Five groups of motors and transmission rollers are respectively installed on both sides of the upper cache platform 301 and the lower cache platform 302. The transmission rollers are located on the lower sides of the upper cache platform 301 and the lower cache platform 302. The transmission rollers are connected to gears that mesh with the delivery chain 401. The motor drives the transmission rollers to rotate and the gears drive the delivery chain 401, so that the delivery chain 401 runs in the cache channel. The five groups of motors and transmission rollers are respectively installed on both sides of the upper cache platform 301 and the lower cache platform 302. The transmission is connected to the conveying chains 401 in several buffer flow channels. In addition, the upper buffer platform 301 and the lower buffer platform 302 are each provided with a tensioning mechanism corresponding to the position of each chain to adjust the tightness of the chain to ensure that the chain is always in a tensioned state, to ensure that the chain can achieve effective rotation, to avoid the problem of falling off due to looseness, to ensure the stability and reliability of the conveying process, the circumference of the conveying chain 401 is connected with a conveying paddle 402 for moving the money bundle, and the distance between the conveying paddles 402 in each buffer flow channel is slightly larger than the length of the money bundle. The left side of the equipment frame is provided with a money bundle conveyor line 403, the exit of the money bundle conveyor line 403 corresponds to the money distribution position, and the box opening of the unpacking box transfer platform 800 is lower than the exit of the money bundle conveyor line 403, the left side of the upper buffer platform 301 and the lower buffer platform 302 are connected with a slide 404, the lower position of the slide 404 corresponds to the money bundle conveyor line 403, the conveying chain 401 is also set on the slide 404, and the conveying surface of the money bundle conveyor line 403 is provided with a number of baffles 407 for neatly conveying the conveyed money bundles, and the top of the baffle 407 The side is connected to a turning platform 406, which is a quarter ring body and concave inward. The landing point of the turning platform 406 corresponds to the left conveying position of the money bundle conveyor line 403. The concave surface of the turning platform 406 is rotatably installed with a number of rollers. The slide 404 is connected to a guide plate 405 for guiding the money bundles into the turning platform 406. The front side of the lower buffer platform 302 is connected to a guide plate 2 408 for straightening and exporting the money bundles conveyed out from the right side. The outlet of the conveying surface of the money bundle conveyor line 403 is also provided with an electrically controlled limit door panel 409.

[0040] like Figure 1 、 Figure 2 and Figure 8As shown, the sorting mechanism 500 includes a protective cover 501, which is connected to the exit of the money bundle conveying line 403. A toggle chain 502 is arranged in the protective cover 501, and the toggle chain 502 is driven by conventional driving components of a motor, a transmission rod and a gear arranged in the protective cover 501. The outer side of the toggle chain 502 is connected to a number of push plates 503. An opening is provided on the right side of the protective cover 501, and a sorting table 504 is connected to the opening. A guide frame 505 is connected to the ground on the opening side of the protective cover 501, and front and rear linear guides 506 are installed on the top side of the guide frame 505. The moving ends of the front and rear linear guides 506 are connected to upper and lower linear guides 507. The front and rear linear guides 506 and the upper and lower linear guides 507 are all electric guides. The moving ends of the upper and lower linear guides 507 are connected to a sorting suction cup mechanism 508, and the sorting suction cup mechanism 508 is consistent with the model of the porous suction cup mechanism 206.

[0041] like Figure 1 and Figure 9 As shown, the box opening mechanism 600 includes a lock 601, a lock plate 602, a paddle assembly 603 and a flip assembly 606. The lock 601 and the lock plate 602 are both arranged on the payment box 900. The paddle assembly 603 is arranged on the rear side of the payment box transfer platform 800. The paddle assembly 603 includes a paddle frame, a paddle rod and a rod frame. The paddle frame is connected to a cylinder and is pushed by the cylinder to approach the bottom of the lock 601 and the lock plate 602. The rod frame and the paddle frame are rotatably connected, and a rotating cylinder for driving the rod frame to rotate is connected to the paddle frame. The paddle rod is connected to the rotating cylinder. The rotation of the rotating cylinder drives the rod frame to rotate, and then the paddle rod toggles the lock The piece 602 is disengaged from the lock 601, and the flip assembly 606 is connected to the front side of the cash box conveying platform 800 and corresponds to the paddle assembly 603. The flip assembly 606 includes a cover opening suction cup 604 and a push rod cylinder 605. The push rod cylinder 605 is connected to the cash box conveying platform 800 through a cylinder frame. The transmission end of the push rod cylinder 605 is connected to a frame plate, on which a suction cup frame is rotatably installed. Another rotating cylinder for driving the suction cup frame to rotate is also installed on the frame plate. The cover opening suction cup 604 is installed at the end of the suction cup frame. The cover opening suction cup 604 adsorbs the box cover of the payment box 900, and then another rotating cylinder drives the cover opening suction cup 604 to rotate to open the cover.

[0042] like Figure 10 As shown, the outer cover of the equipment is provided with a shell 1000, which is made of sheet metal material and is made through a bending process. The shell 1000 is provided with an electrically controlled feeding port door and a cash box entrance and exit door, and the shell 1000 is also provided with a display screen 700.

[0043] It should be noted that the structural movement and position control of the device can be achieved by setting up sensors, which is a well-known technology and will not be described in detail here.

[0044] Working principle:

[0045] The first step is to start the power of the equipment. The staff will put the money bundles into the tray 102, and then stack the tray 102 on the cart 101. Then, the feeding port door of the shell 1000 is opened, and the cart 101 stacked with money bundles is pushed into the money bundle storage area, and then the feeding port is closed.

[0046] In the second step, the equipment automatically starts the caching task. The reading module on the truss robot 200 automatically scans and reads the RFID code. The moving parts of the X-axis guide rail 202, the Y-axis guide rail 203 and the Z-axis guide rail 204 move, driving the upright suction cup mechanism 205 and the porous suction cup mechanism 206 to move to the tray 102. The porous suction cup mechanism 206 absorbs and transfers the bundles of money on the tray 102 to the cache flow channel according to the face value. The upright suction cup mechanism 205 absorbs and transfers the empty tray 102 to the empty cart 101.

[0047] The third step is to place the payment box 900 on the payment box conveying platform 800. The payment box conveying platform 800 first transports the payment box 900 to the opening position. After the light sensor senses the payment box 900, the system issues an opening instruction. When the payment box 900 is a traditional box, the cylinder pushes the paddle frame close to the bottom of the lock 601 and the lock plate 602. The rotating cylinder rotates to drive the rod frame to rotate, and then the paddle rod moves the lock plate 602 out of the lock 601. If it is an intelligent payment box, the above steps are omitted. Then the push rod cylinder 605 pushes the frame plate close to the payment box 900, and the cover opening suction cup 604 absorbs the box cover of the payment box 900. Then another rotating cylinder drives the cover opening suction cup 604 to rotate to open the cover, and then the opening mechanism 600 is reset.

[0048] In the fourth step, the staff clicks on the start of payment allocation, and the workstation automatically obtains the payment allocation order information from the bank's upper system and prepares to start payment allocation. The cash box conveyor platform 800 transmits the payment box 900 to the payment allocation position. When the amount of payment is small, if the laser sensor of the buffer flow channel fails to detect the slipping of the money bundle, the system will automatically drive the conveyor chain 401 in the buffer flow channel of the same denomination to operate, and the conveyor chain 401 moves the conveyor paddle 402 to allow the money bundle to pass through the buffer flow channel and the slide 404. The upper buffer platform 301 also includes a guide plate 1 405 and a turning platform 406 and falls onto the money bundle conveyor line 403 until all the denomination banknotes required for the current order are successfully pushed into the belt line, and then through the transmission of the money bundle conveyor line 403 and the guidance of the money bundle by the baffle 407 and the guide plate 2 408, the money bundles are neatly gathered at the exit of the money bundle conveyor line 403, and then fall into the opened payment box 900 along the money bundle conveyor line 403.

[0049] The fifth step is that when the amount of money to be distributed is large, the limiting door panel 409 closes the outlet of the money bundle conveyor line 403. After the money bundles are stacked in a row, the limiting door panel 409 opens, and the money bundles are conveyed to the protective cover 501 by the money bundle conveyor line 403. The chain 502 is driven to operate and the money bundles are pushed into the sorting table 504 through the push plate 503. The front and rear linear guides 506 and the upper and lower linear guides 507 are operated to allow the sorting suction cup mechanism 508 to correspond to the money bundles in the sorting table 504. Then the sorting suction cup mechanism 508 absorbs the money bundles, and through the operation of the front and rear linear guides 506 and the upper and lower linear guides 507, the money bundles are neatly stacked into the payment box 900.

[0050] The sixth step is that after the packing is completed, the cash box transfer station 800 transfers the payment box 900 to the review position. At the review position, the RFID device automatically reads the label information on the cash box and displays this information on the display screen 700, including the cash box number, order number, assembled banknote denomination and quantity, etc. The staff will verify the assembly quantity in the cash box one by one according to the order information displayed on the display screen 700, and manually load other required materials such as precious metals and certificates into the cash box if any; manually complete the review and lock the box according to the bank's rules if necessary. If no review is required, the box will be automatically locked and the smart cash box will continue to circulate. The traditional cash box still needs to be manually locked to ensure that the cash box will not be illegally opened during the subsequent circulation process and will be transferred to the next process. After the locking is completed, the cash box will continue to circulate to the next process, such as logistics transportation or internal processing of the bank.

[0051] The embodiments of the present invention have been described in detail above with reference to the accompanying drawings, but the present invention is not limited thereto. Various changes can be made within the scope of knowledge possessed by those skilled in the art without departing from the spirit of the present invention.

Claims

1. An automatic packaging equipment, characterized in that: The invention comprises an equipment rack set up on the ground, wherein a money box transfer platform (800) is provided at the front side of the equipment rack, a money box (900) is placed and circulated on the money box transfer platform (800), an upper box position and a lower box position are provided on both sides of the money box transfer platform (800), an opening position and a money matching position are provided between the upper box position and the lower box position of the money box transfer platform (800), an opening mechanism (600) is provided at the opening position, the money box (900) is placed from the upper box position to the money box transfer platform (800), is opened by the opening mechanism (600) during the process of circulating on the money box transfer platform (800), is matched and packed at the money matching position, and is unloaded from the lower box position, and a review position is also provided at the lower box position to review the information of the money box (900) and lock the box; The equipment frame is provided with a buffer mechanism (300) for storing money bundles. Six groups of buffer areas are grouped in the buffer mechanism (300), and the six groups of buffer areas correspond to six banknote denominations respectively. A money bundle storage area is provided on one side of the equipment frame. A feeding mechanism (100) is provided in the money bundle storage area. Money bundles are fed into the money bundle storage area through the feeding mechanism (100). A truss robot (200) for transporting money bundles is provided on the peripheral side of the equipment frame. A reading module is provided on the truss robot (200) for reading the information code on the bundle label so as to transport the money bundle to the buffer area of ​​the corresponding denomination. A payment conveying mechanism (400) is provided on the buffer mechanism (300). The payment conveying mechanism (400) is used to transport the money bundle to the payment position. The payment position is also provided with a sorting mechanism (500) for sorting the money bundles in the case of high-value payment. The cache mechanism (300) includes an upper cache table (301) and a lower cache table (302), the upper cache table (301) and the lower cache table (302) are connected to the equipment frame in an upper and lower distribution, the upper cache table (301) is shortened by two feeding positions to the left corresponding to the money bundle storage area, so as to make room for the truss robot (200) to operate the lower cache table (302), the upper cache table (301) and the lower cache table (302) are connected to a plurality of diverter plates (303) at equal intervals on the table top, the positions between the diverter plates (303) are cache flow channels, and the plurality of diverter plates (303) form fifteen cache flow channels on the upper cache table (301) and the lower cache table (302), wherein each group of five cache flow channels corresponds to one banknote denomination, and the ends of the cache flow channels are installed with laser sensors for sensing whether a money bundle has slipped; The money distribution conveying mechanism (400) includes a conveying chain (401), the number of the conveying chain (401) is thirty and they are respectively set in thirty cache flow channels, and five groups of motors and transmission rollers are respectively installed on both sides of the upper cache platform (301) and the lower cache platform (302), and the transmission rollers are located on the lower sides of the upper cache platform (301) and the lower cache platform (302). The transmission rollers are connected to gears that mesh with the conveying chain (401), and the motor drives the transmission rollers to rotate so that the gears drive the conveying chain (401), so that the conveying chain (401) runs in the cache flow channel, and the five groups of motors and transmission rollers are respectively connected to the conveying chains (401) in a plurality of cache flow channels, and the peripheral side of the conveying chain (401) is connected to a conveying paddle (402) for moving the money bundle, and a money bundle conveying line (403) is provided on the left side of the equipment frame, and the outlet of the money bundle conveying line (403) corresponds to the money distribution mechanism. The money box transfer platform (800) is positioned at a position where the money bundle is unpacked, and the box opening of the unpacked money box transfer platform (800) is lower than the exit of the money bundle conveying line (403). The left sides of the upper buffer platform (301) and the lower buffer platform (302) are both connected with a slideway (404). The lower position of the slideway (404) corresponds to the money bundle conveying line (403). The conveying chain (401) is also set on the slideway (404). A plurality of baffles (407) for neatly conveying the conveyed money bundles are provided on the conveying surface of the money bundle conveying line (403). The top side of the baffle (407) is connected with a turning platform (406). The slideway (404) is connected with a guide plate 1 (405) for guiding the money bundles into the turning platform (406). The front side of the lower buffer platform (302) is connected with a guide plate 2 (408) for straightening and guiding the money bundles conveyed from the right side. The exit of the conveying surface of the money bundle conveying line (403) is also provided with an electrically controlled limit door plate (409).

2. The automatic packaging equipment according to claim 1, characterized in that: The feeding mechanism (100) comprises a cart (101) on which a plurality of trays (102) are stacked. Money bundles are neatly stacked in the trays (102). A plurality of guide plates (103) are arranged at equal intervals on the ground of the money bundle storage area. The guide plates (103) are also provided with displacement sensors for detecting the cart (101).

3. The automatic packaging equipment according to claim 2, characterized in that: The truss robot (200) comprises a column (201), the column (201) being fixedly connected to the ground around the equipment rack, the tops of the columns (201) on the front and rear sides being respectively installed with X-axis guide rails (202), each X-axis guide rail (202) having two groups of moving parts, two Y-axis guide rails (203) being provided on the X-axis guide rail (202), the Y-axis guide rails (203) being installed on the front and rear corresponding moving parts on the two X-axis guide rails (202), one group of moving parts being provided on the Y-axis guide rail (203), the moving parts on the Y-axis guide rail (203) being installed with Z-axis guide rails (204), the bottom side of the moving end of the right Z-axis guide rail (204) being installed with an upright suction cup mechanism (205), and the bottom side of the moving end of the left Z-axis guide rail (204) being installed with a porous suction cup mechanism (206).

4. The automatic packaging equipment according to claim 3, characterized in that: The arranging mechanism (500) includes a protective cover (501), which is connected to the exit of the money bundle conveying line (403). A toggle chain (502) is provided in the protective cover (501), and the toggle chain (502) is driven by a driving component of a motor, a transmission rod and a gear provided in the protective cover (501). The outer side of the toggle chain (502) is connected to a plurality of push plates (503). The right side of the protective cover (501) is provided with an opening, and the opening is connected to the arranging table (504). The ground of the opening side of the protective cover (501) is connected to a guide frame (505). The top side of the guide frame (505) is installed with front and rear linear guides (506). The movable ends of the front and rear linear guides (506) are connected to upper and lower linear guides (507). The movable ends of the upper and lower linear guides (507) are connected to an arranging suction cup mechanism (508).

5. The automatic packaging equipment according to claim 3 is characterized in that: The box opening mechanism (600) includes a lock (601), a lock plate (602), a paddle assembly (603) and a flip assembly (606). The lock (601) and the lock plate (602) are both arranged on the transfer box (900). The paddle assembly (603) is arranged on the rear side of the box transmission platform (800). The paddle assembly (603) includes a paddle frame, a paddle rod and a rod frame. The paddle frame is connected to a cylinder and is pushed by the cylinder to approach the bottom of the lock (601) and the lock plate (602). The rod frame and the paddle frame are rotatably connected, and the paddle frame is connected to a rotating cylinder that drives the rod frame to rotate. The paddle rod is connected to the rotating cylinder. The rotating cylinder rotates to drive the rod frame to rotate, and then the paddle rod toggles the lock plate ( 602) is disengaged from the lock (601), the flip assembly (606) is connected to the front side of the money box transmission platform (800) and corresponds to the paddle assembly (603), the flip assembly (606) includes a cover opening suction cup (604) and a push rod cylinder (605), the push rod cylinder (605) is connected to the money box transmission platform (800) through a cylinder frame, the driving end of the push rod cylinder (605) is connected to a frame plate, a suction cup frame is rotatably mounted on the frame plate, and another rotating cylinder for driving the suction cup frame to rotate is also mounted on the frame plate, and a cover opening suction cup (604) is installed at the end of the suction cup frame, and the cover of the payment box (900) is adsorbed by the cover opening suction cup (604), and then the cover opening suction cup (604) is driven by another rotating cylinder to rotate to open the cover.

6. The automatic packaging equipment according to claim 1, characterized in that: The outer cover of the equipment is provided with a shell (1000), and an electrically controlled feeding port door and a cash box entrance and exit door are provided on the shell (1000), and a display screen (700) is also provided on the shell (1000).

Citation Information

Patent Citations

  • Automatic money matching system of intelligent vault

    CN114249058A

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    CN115829470A