A tension regulating device for yarn production
By designing a tension adjustment device including substrate, vertical plate, lifting frame, bracket, tension adjustment roller, connecting plate and guide roller, the problems of low tension adjustment efficiency and difficult to ensure stability in traditional yarn production are solved, and the stability and reliability of tension adjustment are achieved. It is suitable for a variety of yarn production scenarios and improves production efficiency and quality.
Patent Information
- Application Number
- CN202510137403.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-07
- Publication Date
- 2025-04-04
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In traditional yarn production, tension adjustment relies on manual adjustment, which is inefficient and difficult to ensure the stability and uniformity of tension. The existing automation devices are complex in structure, high in cost, and are not suitable for all types of yarn production scenarios.
A tension adjustment device including a substrate, a vertical plate, a lifting frame, a bracket, a tension adjustment roller, a connecting plate and a guide roller is designed. The tension adjustment roller connected to the bracket through the bearing and the bracket is rotated flexibly and stably. The lifting frame can be adjusted to a designated position and firmly braking is achieved by clamping the rubber pad by a hand-twisted screw.
It realizes the stability and reliability of tension adjustment, has a simple structure, convenient operation and strong adaptability, and is suitable for a variety of yarn production scenarios, improving the efficiency and quality of yarn production and reducing production costs.
Smart Images

Figure CN119750312A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of yarn production, in particular to a tension regulating device used for yarn production. Background Art
[0002] In the yarn production process, yarn tension control is a crucial link. Too much tension may cause yarn breakage and affect product quality; too little tension may cause yarn relaxation and affect the normal progress of subsequent processes. Traditional tension adjustment methods often rely on manual adjustment, which is not only inefficient, but also difficult to ensure the stability and uniformity of tension.
[0003] In order to solve the above problems, some automatic tension adjustment devices have appeared on the market. However, these devices are often complex in structure, expensive, and not suitable for all types of yarn production scenarios. Therefore, it is particularly important to develop a device with simple structure, convenient operation, moderate cost, and effective yarn tension adjustment. Summary of the invention
[0004] The object of the present invention is to provide a tension regulating device for yarn production to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a tension adjustment device for yarn production, comprising a base plate, two vertical plates are fixed on the top surface of the base plate, the surfaces of the two vertical plates are slidably connected to a lifting frame, a support block is fixed on the top surface of the lifting frame, a tensioning adjustment roller is rotatably connected between the two support blocks, connecting plates are fixed on both sides of the vertical plates, and a guide roller is rotatably connected between the connecting plates on the surfaces of the two vertical plates.
[0006] Preferably, the top surface of the substrate is provided with four mounting grooves, which are respectively distributed at four corners of the top surface of the substrate, and the mounting grooves are "U"-shaped grooves, and bolt holes are provided on the bottom surfaces of the mounting grooves.
[0007] Preferably, a slide groove is provided on the top surface of the vertical plate, the height of the slide groove is smaller than the height of the vertical plate, and the support block is slidably connected in the slide groove.
[0008] Preferably, a mounting opening 1 is provided on the surface of the support block, a bearing 1 is fixed inside the mounting opening 1, and an inner ring of the bearing 1 is sleeved on the end of the tensioning and adjusting roller.
[0009] Preferably, the lifting frame is an annular plate-shaped structure, and both sides of the lifting frame are screwed with hand screws, and the hand screws pass through the side plates of the lifting frame.
[0010] Preferably, side grooves are provided on both sides of the vertical board, the height of the side grooves is equal to the height of the vertical board, and rubber pads are fixed inside the side grooves, the height of the rubber pads is equal to the height of the side grooves.
[0011] Preferably, two notches are provided on the top surface of the vertical plate, a limiting shaft is fixed between two parallel side walls of the notch, and a pulley is sleeved on the shaft body of the limiting shaft.
[0012] Preferably, a second mounting opening is provided on the surface of the connecting plate, a second bearing is fixed inside the second mounting opening, and an inner ring of the second bearing is sleeved on the end of the guide roller.
[0013] Compared with the prior art, the present invention has the following beneficial effects:
[0014] The tension adjustment device for yarn production proposed by the present invention has a tension adjustment roller connected to a support block through a bearing, and can rotate flexibly and stably. When the lifting frame is adjusted to the specified position, the rubber pad can be clamped by re-tightening the hand screw, thereby achieving a firm brake on the lifting frame to prevent it from accidentally falling, thereby ensuring the stability and reliability of the tension adjustment. The device has the advantages of simple structure, convenient operation, stable and reliable tension adjustment, strong adaptability, and easy transfer and transportation. The application of the device will effectively improve the efficiency and quality of yarn production, reduce production costs, and bring significant economic and social benefits to the yarn production industry. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the structure of the present invention;
[0016] Figure 2 It is a top view of the structure of the present invention;
[0017] Figure 3 for Figure 2 Structural cross-section view at AA in the middle;
[0018] Figure 4 for Figure 3 A schematic diagram of the structure enlargement in the middle;
[0019] Figure 5 This is a schematic diagram of the connection structure between the support block and the tensioning roller of the present invention;
[0020] Figure 6 This is a schematic diagram of the connection structure between the lifting frame and the support block of the present invention;
[0021] Figure 7 It is a schematic diagram of the connection structure of the base plate and the vertical plate of the present invention.
[0022] In the figure: base plate 1, mounting groove 2, vertical plate 3, slide groove 4, lifting frame 5, support block 6, mounting opening 1 7, bearing 1 9, tensioning adjustment roller 10, side groove 11, rubber pad 12, hand screw 13, missing groove 14, limit shaft 15, pulley 16, connecting plate 17, mounting opening 2 18, bearing 2 19, guide roller 20. DETAILED DESCRIPTION
[0023] In order to make the purpose and technical solution of the present invention clearly and completely described, and the advantages more clearly understood, the embodiments of the present invention are further described in detail with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are part of the embodiments of the present invention, rather than all of the embodiments, and are only used to explain the embodiments of the present invention, and are not used to limit the embodiments of the present invention. All other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0024] See also Figure 1-Figure 7 The present invention provides a technical solution: a tension adjustment device for yarn production, comprising a base plate 1, a mounting groove 2 is provided on the top surface of the base plate 1, four mounting grooves 2 are provided, and the four mounting grooves 2 are respectively distributed at the four corners of the top surface of the base plate 1, the mounting groove 2 is a "U"-shaped groove, and a bolt hole is provided on the bottom surface of the mounting groove 2. Two vertical plates 3 are fixed on the top surface of the base plate 1, and the surfaces of the two vertical plates 3 are slidably connected with a lifting frame 5. A support block 6 is fixed on the top surface of the lifting frame 5, and a tension adjustment roller 10 is rotatably connected between the two support blocks 6. A slide groove 4 is provided on the top surface of the vertical plate 3, and a sliding groove 4 is provided on the top surface of the vertical plate 3. The height of the groove 4 is less than the height of the vertical plate 3, and the support block 6 is slidably connected in the slide groove 4. A mounting opening 7 is provided on the surface of the support block 6, and a bearing 9 is fixed inside the mounting opening 7. The inner ring of the bearing 9 is sleeved on the end of the tensioning and adjusting roller 10; the lifting frame 5 is an annular plate structure, and hand screws 13 are screwed on both sides of the lifting frame 5. The hand screws 13 pass through the side plates of the lifting frame 5, and side grooves 11 are provided on both sides of the vertical plate 3. The height of the side grooves 11 is equal to the height of the vertical plate 3, and a rubber pad 12 is fixed inside the side grooves 11. The height of the rubber pad 12 is equal to the height of the side grooves 11.
[0025] The height of the tensioning roller 10 is adjusted as needed. The tensioning roller 10 is used to hold the yarn being transported upward, that is, the tensioning roller 10 is lifted to tension the yarn, and the tensioning roller 10 is dropped to relax the yarn. When adjusting the height of the tensioning roller 10, first loosen the hand screw 13, then pull the lifting frame 5 to slide along the vertical plate 3, and after the tensioning roller 10 reaches the specified position, tighten the hand screw 13 to clamp the rubber pad 12 to brake the lifting frame 5 and prevent the lifting frame 5 and the support block 6 from falling.
[0026] Two notches 14 are provided on the top surface of the vertical plate 3, and a limit shaft 15 is fixed between two parallel side walls of the notch 14, and a pulley 16 is sleeved on the shaft body of the limit shaft 15; the pulley 16 is added to the top of the vertical plate 3 so that when the equipment needs to be transferred after use, the equipment is inverted, and the pulley 16 contacts the ground at this time, which is convenient for pushing the equipment to slide.
[0027] Connecting plates 17 are fixed on both sides of the vertical plate 3, and a guide roller 20 is rotatably connected between the connecting plates 17 on the surfaces of the two vertical plates 3. A mounting opening 18 is provided on the surface of the connecting plate 17, and a bearing 19 is fixed inside the mounting opening 18. The inner ring of the bearing 19 is sleeved on the end of the guide roller 20; after the yarn passes around the bottom of one guide roller 20, the yarn is passed around the top of the tensioning adjustment roller 10, and then the yarn is passed around the bottom of the other yarn. The two guide rollers 20 conduct the yarn, and the tensioning adjustment roller 10 is used to tension the yarn.
[0028] The use process of the tension adjustment device for yarn production is as follows:
[0029] First, pass the yarn around the bottom of one of the guide rollers 20. The guide roller 20 rotates stably through the connecting plate 17 and the bearing 2 19, providing a smooth conduction path for the yarn. Then, pass the yarn around the top of the tensioning roller 10. At this time, the position of the tensioning roller 10 should be preset according to the initial tension requirement of the yarn. Finally, pass the yarn around the bottom of the other guide roller 20 to complete the preliminary installation of the yarn. Observe the tension of the yarn during the production process. If the tension needs to be adjusted, first loosen the hand screw 13 to release the clamping of the lifting frame 5. As needed, manually pull up and down the lifting frame 5 along the slide 4 of the vertical plate 3. The movement of the lifting frame 5 will drive the support block 6 and the tensioning roller 10 to move synchronously. When the tensioning roller 10 reaches the required height, re-tighten the hand screw 13 so that it clamps the rubber pad 12 in the side groove 11. The rubber pad 12 provides friction to prevent the lifting frame 5 and the tensioning roller 10 from falling accidentally. Repeatedly check the tension of the yarn to ensure that it meets the production requirements. When the equipment needs to be moved, first ensure that the equipment is powered off and in a safe state. Turn the equipment upside down so that the pulley 16 touches the ground. The pulley 16 is fixed in the notch 14 of the vertical plate 3 through the limit shaft 15, which facilitates the sliding of the equipment. Slowly push the equipment to the designated position, pay attention to keep it stable, and avoid damage caused by collision.
[0030] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A tension adjustment device for yarn production, comprising a base plate (1), characterized in that: Two vertical plates (3) are fixed on the top surface of the base plate (1), the surfaces of the two vertical plates (3) are slidably connected to a lifting frame (5), a support block (6) is fixed on the top surface of the lifting frame (5), a tensioning adjustment roller (10) is rotatably connected between the two support blocks (6), connecting plates (17) are fixed on both sides of the vertical plates (3), and a guide roller (20) is rotatably connected between the connecting plates (17) on the surfaces of the two vertical plates (3).
2. A tension adjustment device for yarn production according to claim 1, characterized in that: The top surface of the base plate (1) is provided with a mounting groove (2), and there are four mounting grooves (2). The four mounting grooves (2) are respectively distributed at four corners of the top surface of the base plate (1), and the mounting grooves (2) are "U"-shaped grooves. Bolt holes are provided on the bottom surfaces of the mounting grooves (2).
3. A tension adjustment device for yarn production according to claim 1, characterized in that: A slide groove (4) is provided on the top surface of the vertical plate (3), the height of the slide groove (4) is less than the height of the vertical plate (3), and the support block (6) is slidably connected in the slide groove (4).
4. A tension adjustment device for yarn production according to claim 1, characterized in that: The surface of the support block (6) is provided with a mounting opening (7), a bearing (9) is fixed inside the mounting opening (7), and the inner ring of the bearing (9) is sleeved on the end of the tensioning and adjusting roller (10).
5. A tension adjustment device for yarn production according to claim 1, characterized in that: The lifting frame (5) is an annular plate-shaped structure, and both sides of the lifting frame (5) are screwed with hand screws (13), and the hand screws (13) pass through the side plates of the lifting frame (5).
6. A tension adjustment device for yarn production according to claim 1, characterized in that: Side grooves (11) are provided on both sides of the vertical plate (3), the height of the side grooves (11) is equal to the height of the vertical plate (3), and rubber pads (12) are fixed inside the side grooves (11), and the height of the rubber pads (12) is equal to the height of the side grooves (11).
7. A tension regulating device for yarn production according to claim 1, characterized in that: The top surface of the vertical plate (3) is provided with two notches (14), a limiting shaft (15) is fixed between two parallel side walls of the notch (14), and a pulley (16) is sleeved on the shaft body of the limiting shaft (15).
8. A tension adjustment device for yarn production according to claim 1, characterized in that: The surface of the connecting plate (17) is provided with a second mounting opening (18), inside of which a second bearing (19) is fixed, and the inner ring of the second bearing (19) is sleeved on the end of the guide roller (20).