High-manganese low-magnesium aluminum alloy blank and hot rolling and vibration aging process thereof
Through the hot rolling and vibration aging process of high manganese and low magnesium aluminum alloy billets, the problem of high internal stress after hot rolling of aluminum alloy billets is solved, and the double improvement of strength and plasticity is achieved, energy saving and treatment costs are reduced.
Patent Information
- Application Number
- CN202510018014.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-06
- Publication Date
- 2025-04-04
AI Technical Summary
The existing aluminum alloy billets have high internal stress after hot rolling, resulting in a long annealing heat treatment cycle and large energy consumption, and a decrease in strength after annealing treatment.
High-manganese and low-magnesium aluminum alloy blanks are used and processed through hot rolling and vibration aging processes. The specific steps include heating to 550°C, rolling in two stages, and eliminating internal stress through a vibrating bed within 12 hours. The vibration time is ≥30 minutes and the vibration frequency is ≥75Hz.
Under the conditions of ensuring the strength of the aluminum alloy blank, its plasticity is significantly improved, its internal stress is low, corrosion resistance is good, and energy is saved, avoiding the long-term and high cost of annealing treatment.
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Abstract
Description
Technical Field
[0001] The invention belongs to the field of nonferrous metal materials and relates to a high-manganese and low-magnesium aluminum alloy billet and a hot rolling and vibration aging process thereof. Background Art
[0002] As we all know, aluminum-plastic panels are made of multiple layers of materials. The upper and lower layers are high-quality aluminum alloy strips, and the middle layer is a non-toxic low-density polyethylene core board. It is a composite material processed on special aluminum-plastic panel production equipment. Aluminum-plastic panels are composed of metals and non-metals with completely different properties. They not only retain the main characteristics of aluminum alloys and polyethylene plastics, but also overcome the shortcomings of the original component materials, thereby obtaining excellent comprehensive characteristics; specifically, they include decorative properties, weather resistance, corrosion resistance, fire resistance, moisture resistance, sound insulation, heat insulation, and earthquake resistance; they are light in weight, easy to process and shape, and easy to carry and install. Since the early 1990s, aluminum-plastic panels have been widely used in various construction projects, such as counters, furniture, elevators, billboards, factories, etc.
[0003] In fact, the aluminum-plastic panel cleverly utilizes the mechanical principles of I-beams to give it unique mechanical properties. In addition, the upper and lower layers of aluminum strips are under a certain tension during the production process. After forming and cooling, the difference in shrinkage between the aluminum strip and the polyethylene core board causes the material to produce greater internal stress and stiffness.
[0004] Aluminum-plastic plate metal strip is made of aluminum alloy billets with high strength and plasticity. Due to the large internal stress in hot rolling, annealing heat treatment is often used to eliminate it. It is well known that although annealing heat treatment obtains higher plasticity, its strength decreases. Since the annealing treatment cycle is long and consumes a lot of energy. In order to solve this technical problem, vibration aging treatment is used after hot rolling. Under the condition of ensuring the strength of the aluminum alloy billet, the plasticity is significantly improved. Compared with annealing treatment, vibration aging only takes more than 30 minutes to complete the stress elimination treatment, which can save more than 90% of energy and save the huge investment in building a large annealing furnace.
[0005] This patent discloses a high-manganese and low-magnesium aluminum alloy billet and its hot rolling and vibration aging process, and mainly prepares aluminum alloy billets with good ductility through hot rolling and vibration aging process technology. Summary of the invention
[0006] In view of this, the present invention provides a high-manganese and low-magnesium aluminum alloy billet and a hot rolling and vibration aging process thereof.
[0007] The invention provides a high-manganese and low-magnesium aluminum alloy billet, the chemical composition and mass percentage of which are: Mn>1.5%, Mg≤0.2%, Si≤1.7%, Fe≤0.7%, Ni≤0.5%, Sn≤1.0%, and the balance is Al and inevitable impurities.
[0008] The present invention also provides a high-manganese and low-magnesium aluminum alloy billet with simple process steps and hot rolling and vibration aging process thereof, comprising the following steps:
[0009] (1) Heating: placing an aluminum alloy ingot having a chemical composition of Mn>1.5%, Mg≤0.2%, Si≤1.7%, Fe≤0.7%, Ni≤0.5%, Sn≤1.0%, and the balance being Al and unavoidable impurities into a heating furnace and heating it to 550° C., and keeping it warm for 2 min / mm;
[0010] (2) Hot rolling: After being taken out of the furnace, hot rolling is started, which is divided into two stages. The first stage has a rolling reduction ratio of ≥20%. When the rolling reduction ratio is less than half of the thickness, the rolling reduction ratio is adjusted to ≤10% and the second stage rolling is continued. The billet is prepared by shearing and trimming.
[0011] (3) Vibration: The rolled billet is passed through a vibrating bed within 12 hours to eliminate the rolling internal stress. The vibration time is ≥30 min and the vibration frequency is ≥75 Hz.
[0012] The aluminum alloy blank provided by the invention has a tensile strength of more than 180 MPa, an elongation of more than 10%, and a strength-ductility product of ≥2 GPa·%. The blank rolled by the method has excellent comprehensive performance, low internal stress, and good corrosion resistance, and can be used by downstream customers without annealing treatment. DETAILED DESCRIPTION
[0013] The present invention will be further described below with reference to the embodiments.
[0014] Example 1
[0015] A high manganese and low magnesium aluminum alloy billet and a hot rolling and vibration aging process thereof, comprising the following steps:
[0016] (1) Heating: placing an aluminum alloy ingot having a chemical composition of Mn 1.6%, Mg 0.17%, Si 0.9%, Fe 0.31%, Ni 0.17%, Sn 0.3%, and the balance Al and unavoidable impurities in a heating furnace, heating it to 550° C., and keeping it warm for 2 min / mm;
[0017] (2) Hot rolling: After being taken out of the furnace, hot rolling is started. The rolling is divided into two stages. The rolling reduction ratios of each pass in the first stage are 20%, 20%, and 22% respectively. When the rolling reduction ratios are less than half of the thickness, the rolling reduction ratios of each pass are adjusted to 9%, 8%, 7%, and 6% respectively. The second stage rolling is continued. The final rolling temperature is 460°C. The billet is prepared by shearing and trimming.
[0018] (3) Vibration: The rolled billet is passed through a vibrating bed within 12 hours to eliminate rolling internal stress. The vibration time is 39 minutes and the vibration frequency is 79 Hz.
[0019] The rolling reduction per rolling pass is shown in Table 1, and the billet mechanical properties test results are shown in Table 3.
[0020] Table 1
[0021]
[0022] Example 2
[0023] A high manganese and low magnesium aluminum alloy billet and a hot rolling and vibration aging process thereof, comprising the following steps:
[0024] (1) Heating: placing an aluminum alloy ingot having a chemical composition of Mn 1.61%, Mg 0.18%, Si 0.8%, Fe 0.3%, Ni 0.18%, Sn 0.3%, and the balance Al and unavoidable impurities in a heating furnace, heating it to 550° C., and keeping it warm for 2 min / mm;
[0025] (2) Hot rolling: After being taken out of the furnace, hot rolling is started, which is divided into two stages. The first stage rolling reduction ratio is 20%, 21%, and 21% respectively. When the rolling reduction ratio is less than half of the thickness, the rolling reduction ratio of each pass is adjusted to 9%, 8%, 8%, and 7% in sequence. The second stage rolling is continued. The final rolling temperature is 479°C. The billet is prepared by shearing and trimming.
[0026] (3) Vibration: The rolled billet is passed through a vibrating bed within 12 hours to eliminate the rolling internal stress. The vibration time is 37 minutes and the vibration frequency is 76 Hz.
[0027] The rolling reduction per rolling pass is shown in Table 2, and the billet mechanical properties test results are shown in Table 3.
[0028] Table 2
[0029]
[0030] Table 3
[0031]
Claims
1. A high manganese and low magnesium aluminum alloy billet, characterized in that: The chemical composition and mass percentage of the blank are: Mn>1.5%, Mg≤0.2%, Si≤1.7%, Fe≤0.7%, Ni≤0.5%, Sn≤1.0%, and the balance is Al and unavoidable impurities.
2. A hot rolling process for a high manganese and low magnesium aluminum alloy billet as claimed in claim 1, characterized in that: The aluminum alloy ingot is heated to 550°C and kept warm for a period of time, then kept warm for 2 min / mm, taken out of the furnace and hot rolled. The rolling is divided into two stages, wherein the first stage has a rolling reduction rate of ≥20% per pass, and when the rolling is less than half of the thickness, the rolling reduction rate per pass is adjusted to ≤10% and the second stage rolling is continued. The final rolling temperature is ≥400°C, and the billet is prepared by shearing and trimming.
3. A vibration aging process for a high manganese and low magnesium aluminum alloy billet as claimed in claim 1, characterized in that: Within 12 hours, the rolled billet is passed through a vibrating bed to eliminate the rolling internal stress, the vibration time is ≥30min, and the vibration frequency is ≥75Hz.