A slitting and sizing combined machine and sizing process

Abstract

The invention discloses a slitting and whole pulping combined machine and a sizing process, and the technical scheme thereof mainly comprises: a support plate, a crushing box is fixedly connected to the top of the support plate, a feed shell is connected and fixed to the top of the crushing box, a discharge shell is fixedly connected to the bottom of the support plate, a discharge pipe is connected and fixed to the bottom of the discharge shell, and the top of the discharge shell is connected to the bottom of the crushing box; a crushing mechanism, the crushing mechanism is arranged inside the crushing box; a material shifting mechanism, the material shifting mechanism is used to transport the whole pulp slurry into the crushing box, and the material shifting mechanism is arranged inside the feed shell; a transport mechanism, the transport mechanism is arranged below the discharge pipe; a slurry adjusting component, the slurry adjusting component is arranged on one side of the crushing box; the slitting and whole pulping combined machine drives the crushing mechanism, the slurry adjusting component and the material shifting mechanism to operate simultaneously through a servo motor, thereby greatly improving the utilization rate of the servo motor, reducing the use of electrical components, saving electric energy and use costs, and achieving the purpose of energy saving and environmental protection.

Description

Technical Field

[0001] The invention relates to the field of textiles, and in particular to a slitting and sizing combined machine and a sizing process. Background Art

[0002] The slitting warping machine is a type of sizing machine. The sizing machine is a pre-weaving preparation equipment in the textile industry, which can meet the complex sizing process requirements of yarn-dyed and white fabrics such as wool, cotton, linen, and blended fabrics. The sizing machine includes a slurry feeding mechanism: used to feed the slurry into the inlet of the sizing machine. Usually, a pump or other conveying equipment is used to feed the slurry into the feed pipeline of the machine to ensure the continuous supply of slurry.

[0003] The existing Chinese patent with publication number CN118668407A discloses a slitting warping and sizing machine and a working method, including a slitting warping mechanism and a sizing mechanism, and also a fluff processing mechanism, wherein the fluff processing mechanism is used to remove fluff on the surface of the yarn, and the fluff processing mechanism is arranged between the slitting warping mechanism and the sizing mechanism, and the opening and closing states of the two air outlet pipes are switched by setting a switch plate, so as to disassemble and clean the filter bag full of fluff, and after the switch plate is deflected and one of the air outlet pipes is blocked, the pressure plate moves to align with the air outlet pipe and then reciprocates.

[0004] The above patent has some advantages, but it also has defects, such as: it does not have a slurry adjustment component, and cannot fully crush the slurry and adjust the components, which can be improved. Summary of the invention

[0005] In view of the problems mentioned in the background technology, the purpose of the present invention is to provide a slitting and sizing combined machine and a sizing process to solve the problems mentioned in the background technology.

[0006] The above technical objectives of the present invention are achieved through the following technical solutions: A slitting and finishing pulping combined machine, comprising: A support plate, the top of the support plate is fixedly connected to a crushing box, the top of the crushing box is connected and fixed with a feed shell, the bottom of the support plate is fixedly connected to a discharge shell, the bottom of the discharge shell is connected and fixed with a discharge pipe, and the top of the discharge shell is connected to the bottom of the crushing box; A crushing mechanism, the crushing mechanism is arranged inside the crushing box; A material-dispensing mechanism, which is used to convey the whole slurry into the crushing box, and is arranged inside the feed shell; A transport mechanism, wherein the transport mechanism is arranged below the discharge pipe; A slurry adjustment component, the slurry adjustment component is arranged on one side of the crushing box; A power mechanism is used to provide operating power for the crushing mechanism, the material shifting mechanism and the slurry adjustment component.

[0007] The present invention provides a combined slitting and whole-pulping machine, which can fully crush and adjust the composition of the slurry. Through the setting of the slurry adjustment component, the composition of the processed whole-pulping slurry can be effectively adjusted to make the whole-pulping slurry more delicate and uniform. The present slitting and whole-pulping machine, with the setting of the material shifting mechanism, can quickly shift the whole-pulping slurry into the crushing box to avoid blockage, thereby preventing the slurry raw material from being blocked and improving the crushing efficiency of the present invention. The present slitting and whole-pulping machine, with a servo motor, simultaneously drives the crushing mechanism, the slurry adjustment component and the material shifting mechanism to operate, thereby greatly improving the utilization rate of the servo motor, reducing the use of electrical components, saving electricity and use costs, and achieving the purpose of energy saving and environmental protection.

[0008] Preferably, the crushing mechanism includes two crushing rollers rotatably connected to the inside of the crushing box for crushing the slurry, the ends of the rotating shafts of the two crushing rollers are respectively fixedly connected with first gears, the outer wall of the crushing box is rotatably connected with two second gears, and the two first gears and the two second gears are meshed with each other in sequence.

[0009] By adopting the above technical solution, the crushing mechanism is used to crush the whole pulp slurry, and the two crushing rollers can move towards each other by transmitting the two second gears.

[0010] Preferably, the power mechanism comprises a servo motor mounted and fixed on the top of the support plate, a motor shaft of the servo motor and an end of a rotating shaft of one of the crushing rollers are respectively fixedly connected with a first pulley, and the two first pulleys are connected via a first belt transmission.

[0011] By adopting the above technical solution, the crushing roller can be driven to rotate and the whole slurry can be crushed.

[0012] Preferably, the material shifting mechanism includes a rotating rod rotatably connected to the inside of the feed shell, a plurality of shifting rods are evenly fixed on the outer circumference of the rotating rod, one end of the rotating rod passes through the shell of the feed shell and is fixedly connected to the second pulley, one end of one of the first gears is fixedly connected to the third pulley, and the second pulley and the third pulley are connected by a second belt drive.

[0013] By adopting the above technical solution, the whole slurry can be quickly and conveniently transferred into the crushing box, thereby improving the crushing efficiency.

[0014] Preferably, the slurry adjustment assembly includes a liquid storage tank fixedly connected to the top of the support plate, a water pump is installed and fixed on the top of the support plate, a water inlet pipe of the water pump is connected and fixed to the liquid storage tank, a water outlet pipe of the water pump passes through the support plate and is connected and fixed to a rectangular shell, and a plurality of nozzles for spraying slurry are installed at the bottom of the rectangular shell.

[0015] By adopting the above technical solution, the composition of the whole slurry after crushing can be easily adjusted.

[0016] Preferably, the end of the output shaft of the water pump is fixedly connected to a fourth pulley, the end of one of the crushing roller rotating shafts is fixedly connected to a fifth pulley, the fourth pulley and the fifth pulley are connected via a third belt transmission, the top of the support plate is fixedly connected to a stabilizing plate, and the output shaft of the water pump is rotatably connected to the stabilizing plate.

[0017] By adopting the above technical solution, the stabilizing plate can improve the rotation stability of the water pump output shaft, make the water pump run more smoothly, and extend the service life of the water pump.

[0018] Preferably, a connecting pipe is fixedly connected to the top of the liquid storage tank, and a drug injection hopper for injecting slurry components is fixedly connected to the top of the connecting pipe.

[0019] By adopting the above technical solution, the connecting pipe and the injection hopper can facilitate the injection of slurry components and improve the injection efficiency.

[0020] Preferably, one side of the liquid storage tank is connected and fixed with a drain pipe for discharging slurry into the slitting and slurry processing machine body, and a valve for controlling the discharge is installed on the drain pipe.

[0021] By adopting the above technical solution, the drain pipe is used to discharge excess waste liquid in the liquid storage tank, and can also be used to discharge cleaning liquid when cleaning the inside of the liquid storage tank. The valve can control the discharge time and the flow rate during discharge.

[0022] Preferably, the transport mechanism includes a conveyor belt arranged below the discharge pipe, the top of the rectangular shell is fixedly connected to two connecting blocks, the top of the connecting block is fixedly connected to the bottom of the support plate, and the bottom of the support plate is fixedly connected to a plurality of supporting legs.

[0023] By adopting the above technical solution, the conveyor belt can conveniently transport the whole slurry after crushing, the connecting block plays a role of fixing the rectangular shell, and the supporting legs play a role of supporting the supporting plate.

[0024] Preferably, a placement plate for placing the slurry raw material is fixedly connected to the port of the discharge shell, and baffles for preventing the slurry raw material from falling are fixedly connected to both sides of the top of the placement plate.

[0025] By adopting the above technical solution, the placement plate can improve the input efficiency of the whole slurry, and the baffle can also prevent the whole slurry from falling when it is input.

[0026] In summary, the present invention mainly has the following beneficial effects: The present invention provides a combined slitting and whole-pulping machine, which can fully crush and adjust the composition of the slurry. Through the setting of the slurry adjustment component, the composition of the processed whole-pulping slurry can be effectively adjusted to make the whole-pulping slurry more delicate and uniform. The present slitting and whole-pulping machine, with the setting of the material shifting mechanism, can quickly shift the whole-pulping slurry into the crushing box to avoid blockage, thereby preventing the slurry raw material from being blocked and improving the crushing efficiency of the present invention. The present slitting and whole-pulping machine, with a servo motor, simultaneously drives the crushing mechanism, the slurry adjustment component and the material shifting mechanism to operate, thereby greatly improving the utilization rate of the servo motor, reducing the use of electrical components, saving electricity and use costs, and achieving the purpose of energy saving and environmental protection. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 It is one of the structural schematic diagrams of the present invention; Figure 2 This is the second structural schematic diagram of the present invention; Figure 3 It is the third structural schematic diagram of the present invention; Figure 4 It is a structural cross-sectional view of the present invention; Figure 5 It is one of the partial structural schematic diagrams of the present invention; Figure 6 This is the second schematic diagram of the partial structure of the present invention; Figure 7 It is the third local structure schematic diagram of the present invention.

[0028] 1. Support plate; 2. Crushing box; 3. Feed shell; 4. Discharge shell; 5. Discharge pipe; 6. Crushing mechanism; 7. Material shifting mechanism; 8. Transport mechanism; 9. Slurry adjustment assembly; 10. Power mechanism; 11. Crushing roller; 12. First gear; 13. Second gear; 14. Servo motor; 15. First pulley; 16. First belt; 17. Rotating rod; 18. Push rod; 19. Second pulley; 20. Third pulley; 21. Second belt; 22. Liquid storage tank; 23. Water pump; 24. Rectangular shell; 25. Spray head; 26. Fourth pulley; 27. Fifth pulley; 28. Third belt; 29. ​​Stabilizing plate; 30. Connecting pipe; 31. Injection hopper; 32. Discharge pipe; 33. Valve; 34. Conveyor belt; 35. Connecting block; 36. Support leg; 37. Placement plate; 38. Baffle. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention. Example

[0030] refer to Figure 1-Figure 7 A slitting and whole pulping machine comprises: a support plate 1, a crushing box 2 is fixedly connected to the top of the support plate 1, a feed shell 3 is fixedly connected to the top of the crushing box 2, a discharge shell 4 is fixedly connected to the bottom of the support plate 1, a discharge pipe 5 is fixedly connected to the bottom of the discharge shell 4, and the top of the discharge shell 4 is connected to the bottom of the crushing box 2; a crushing mechanism 6, the crushing mechanism 6 is arranged inside the crushing box 2; a material-discharging mechanism 7, the material-discharging mechanism 7 is used to transport the whole pulp slurry into the crushing box 2, and the material-discharging mechanism 7 is arranged inside the feed shell 3; a transportation mechanism 8, the transportation mechanism 8 is arranged below the discharge pipe 5; a slurry adjustment component 9, the slurry adjustment component 9 is arranged on one side of the crushing box 2; a power mechanism 10, the power mechanism 10 is used to provide operating power for the crushing mechanism 6, the material-discharging mechanism 7 and the slurry adjustment component 9.

[0031] refer to Figure 5 The crushing mechanism 6 includes two crushing rollers 11 rotatably connected to the inside of the crushing box 2 for crushing the slurry, the ends of the rotating shafts of the two crushing rollers 11 are respectively fixedly connected with first gears 12, and the outer wall of the crushing box 2 is rotatably connected with two second gears 13, and the two first gears 12 and the two second gears 13 are meshed with each other in sequence; the crushing mechanism 6 is used to crush the whole slurry, and the two second gears 13 are used for transmission, so that the two crushing rollers 11 can move toward each other.

[0032] refer to Figure 3 The power mechanism 10 includes a servo motor 14 installed and fixed on the top of the support plate 1. The motor shaft of the servo motor 14 and the end of the rotating shaft of one of the crushing rollers 11 are respectively fixedly connected with a first pulley 15. The two first pulleys 15 are connected through a first belt 16 for transmission; the whole pulp is crushed.

[0033] refer to Figure 7 The material-shifting mechanism 7 includes a rotating rod 17 rotatably connected to the inside of the feed shell 3, and a plurality of shifting rods 18 are evenly fixed on the outer circumference of the rotating rod 17. One end of the rotating rod 17 passes through the shell of the feed shell 3 and is fixedly connected to a second pulley 19, and an end of one of the first gears 12 is fixedly connected to a third pulley 20, and the second pulley 19 and the third pulley 20 are connected through a second belt 21 for transmission. The whole slurry can be quickly shifted into the crushing box 2 to improve the crushing efficiency.

[0034] refer to Figure 1 The slurry adjustment component 9 includes a liquid storage tank 22 fixedly connected to the top of the support plate 1, a water pump 23 is fixedly installed on the top of the support plate 1, a water inlet pipe of the water pump 23 is connected and fixed to the liquid storage tank 22, a water outlet pipe of the water pump 23 passes through the support plate 1 and is connected and fixed to a rectangular shell 24, and a plurality of nozzles 25 for spraying slurry are installed at the bottom of the rectangular shell 24; the composition of the whole slurry after crushing can be conveniently adjusted.

[0035] refer to Figure 7 A fourth pulley 26 is fixedly connected to the end of the output shaft of the water pump 23, a fifth pulley 27 is fixedly connected to the end of the rotating shaft of one of the crushing rollers 11, the fourth pulley 26 and the fifth pulley 27 are connected through a third belt 28, a stabilizing plate 29 is fixedly connected to the top of the support plate 1, and the output shaft of the water pump 23 is rotatably connected to the stabilizing plate 29; the stabilizing plate 29 can improve the rotation stability of the output shaft of the water pump 23, make the water pump 23 run more smoothly, and extend the service life of the water pump 23.

[0036] refer to Figure 4 A connecting pipe 30 is fixedly connected to the top of the liquid storage tank 22, and a drug injection hopper 31 for injecting slurry components is fixedly connected to the top of the connecting pipe 30; the connecting pipe 30 and the drug injection hopper 31 can facilitate the injection of slurry components and improve the injection efficiency.

[0037] refer to Figure 3 A discharge pipe 32 for discharging slurry into the slitting and slurrying machine body is fixedly connected to one side of the liquid storage tank 22, and a valve 33 for controlling the discharge is installed on the discharge pipe 32; the discharge pipe 32 is used to discharge excess waste liquid in the liquid storage tank 22, and can also be used to discharge cleaning liquid when cleaning the inside of the liquid storage tank 22. The valve 33 can control the discharge time and the flow rate during the discharge.

[0038] refer to Figure 2 The transport mechanism 8 includes a conveyor belt 34 arranged below the discharge pipe 5. Two connecting blocks 35 are fixedly connected to the top of the rectangular shell 24. The top of the connecting block 35 is fixedly connected to the bottom of the support plate 1. The bottom of the support plate 1 is fixedly connected to a plurality of supporting legs 36. The conveyor belt 34 facilitates the transportation of the whole slurry after crushing. The connecting blocks 35 play the role of fixing the rectangular shell 24, and the supporting legs 36 play the role of supporting the support plate 1.

[0039] refer to Figure 1 A placement plate 37 for placing slurry raw materials is fixedly connected to the port of the discharge shell 4, and baffles 38 for preventing the slurry raw materials from falling are fixedly connected to both sides of the top of the placement plate 37; the placement plate 37 can improve the input efficiency of the whole slurry, and the baffle 38 can also prevent the whole slurry from falling during input.

[0040] This embodiment also discloses a sizing process for the slitting and sizing combined machine, in which the slurry produced by the slitting and sizing combined machine is input into the main body of the slitting and sizing combined machine for sizing.

[0041] refer to Figure 1-Figure 7 , the use principle and advantages of the present invention: When the present slitting and sizing combined machine and sizing process are used, the servo motor 14 is first started to drive the first pulley 15 and the first belt 16 to rotate, thereby driving one of the crushing rollers 11 and one of the first gears 12 to rotate, thereby driving the two second gears 13 and the other first gear 12 to rotate, and finally driving the two crushing rollers 11 to move toward each other. At this time, the slurry is transported to the crushing box 2 through the feed shell 3. When the slurry passes through the inside of the feed shell 3, one of the first gears 12 rotates to drive the second pulley 19, the second belt 21 and the third pulley 20 to rotate, thereby driving the rotating rod 17 and the dial The rod 18 rotates rapidly to push the whole pulp into the crushing box 2 for processing. The processed whole pulp passes through the discharge shell 4 and the discharge pipe 5 and falls onto the conveyor belt 34 for transmission. When it is transmitted to the bottom of the rectangular shell 24, the rotating shaft of one of the crushing rollers 11 drives the fourth pulley 26, the third belt 28 and the fifth pulley 27 to rotate, thereby driving the output shaft of the water pump 23 to rotate, so that the water pump 23 works to extract the disinfectant inside the liquid storage tank 22. The disinfectant passes through the water pump 23 and the rectangular shell 24 in turn, and is finally evenly sprayed on the surface of the processed textile scraps through a plurality of nozzles 25 to fully disinfect them. The present slitting and whole pulping combined machine can fully crush and adjust the composition of the slurry. Through the setting of the slurry adjustment component 9, the composition of the processed whole pulp slurry can be effectively adjusted to make the whole pulp slurry more delicate and uniform. The present slitting and whole pulping combined machine, the setting of the material transfer mechanism 7 can quickly transfer the whole pulp slurry into the crushing box 2 to avoid blockage, thereby preventing. Although the embodiments of the present invention have been shown and described, it can be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the attached claims and their equivalents.

Claims

1. A slitting and finishing pulping machine, characterized in that: include: A support plate (1), the top of the support plate (1) is fixedly connected to a crushing box (2), the top of the crushing box (2) is connected and fixed with a feed shell (3), the bottom of the support plate (1) is fixedly connected to a discharge shell (4), the bottom of the discharge shell (4) is connected and fixed with a discharge pipe (5), and the top of the discharge shell (4) is connected to the bottom of the crushing box (2); A crushing mechanism (6), wherein the crushing mechanism (6) is arranged inside the crushing box (2); A material-dispensing mechanism (7), the material-dispensing mechanism (7) being used to convey the whole slurry into the interior of the pulverizing box (2), the material-dispensing mechanism (7) being arranged inside the feed shell (3); A transport mechanism (8), wherein the transport mechanism (8) is arranged below the discharge pipe (5); A slurry adjustment component (9), wherein the slurry adjustment component (9) is arranged on one side of the crushing box (2); A power mechanism (10), wherein the power mechanism (10) is used to provide operating power for the crushing mechanism (6), the material shifting mechanism (7) and the slurry adjustment component (9).

2. A slitting and sizing combined machine according to claim 1, characterized in that: The crushing mechanism (6) comprises two crushing rollers (11) rotatably connected to the inside of the crushing box (2) for crushing the slurry, the ends of the rotating shafts of the two crushing rollers (11) are respectively fixedly connected to first gears (12), the outer wall of the crushing box (2) is rotatably connected to two second gears (13), and the two first gears (12) and the two second gears (13) are meshed with each other in sequence.

3. A slitting and sizing combined machine according to claim 2, characterized in that: The power mechanism (10) comprises a servo motor (14) mounted and fixed on the top of the support plate (1), the motor shaft of the servo motor (14) and the end of the rotating shaft of one of the crushing rollers (11) are respectively fixedly connected with a first pulley (15), and the two first pulleys (15) are connected in transmission via a first belt (16).

4. A slitting and sizing combined machine according to claim 2, characterized in that: The material shifting mechanism (7) comprises a rotating rod (17) rotatably connected to the inside of the feed shell (3), a plurality of shifting rods (18) are evenly fixed on the outer circumference of the rotating rod (17), one end of the rotating rod (17) passes through the shell of the feed shell (3) and is fixedly connected to a second pulley (19), one end of one of the first gears (12) is fixedly connected to a third pulley (20), and the second pulley (19) and the third pulley (20) are connected to each other through a second belt (21).

5. The slitting and finishing combined machine according to claim 2, characterized in that: The slurry adjustment component (9) comprises a liquid storage tank (22) fixedly connected to the top of the support plate (1); a water pump (23) is fixedly installed on the top of the support plate (1); a water inlet pipe of the water pump (23) is connected and fixed to the liquid storage tank (22); a water outlet pipe of the water pump (23) passes through the support plate (1) and is connected and fixed to a rectangular shell (24); a plurality of nozzles (25) for spraying slurry are installed at the bottom of the rectangular shell (24).

6. The slitting and finishing combined machine according to claim 5, characterized in that: The end of the output shaft of the water pump (23) is fixedly connected to a fourth pulley (26), the end of the rotating shaft of one of the crushing rollers (11) is fixedly connected to a fifth pulley (27), the fourth pulley (26) and the fifth pulley (27) are connected to each other through a third belt (28), the top of the support plate (1) is fixedly connected to a stabilizing plate (29), and the output shaft of the water pump (23) is rotatably connected to the stabilizing plate (29).

7. The slitting and finishing combined machine according to claim 5, characterized in that: A connecting pipe (30) is connected and fixed to the top of the liquid storage tank (22), and a drug injection hopper (31) for injecting slurry components is connected and fixed to the top of the connecting pipe (30).

8. The slitting and finishing combined machine according to claim 5, characterized in that: A liquid discharge pipe (32) for discharging slurry into the slitting and slurrying machine body is connected and fixed to one side of the liquid storage box (22), and a valve (33) for controlling the discharge is installed on the liquid discharge pipe (32).

9. The slitting and finishing combined machine according to claim 5, characterized in that: The transport mechanism (8) comprises a conveyor belt (34) arranged below the discharge pipe (5); two connection blocks (35) are fixedly connected to the top of the rectangular shell (24); the top of the connection block (35) is fixedly connected to the bottom of the support plate (1); the bottom of the support plate (1) is fixedly connected to a plurality of support legs (36); a placement plate (37) for placing slurry raw materials is fixedly connected to the port of the discharge shell (4); baffles (38) for preventing the slurry raw materials from falling are fixedly connected to the two sides of the top of the placement plate (37).

10. A sizing process for a slitting and sizing combined machine, characterized in that: The slurry produced by the slitting and pulping combined machine according to any one of claims 1 to 9 is input into the slitting and pulping combined machine body for sizing.

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