Environment-friendly tunnel dust removal device for coal mining

By designing an environmentally friendly tunnel dust removal device for coal mining, using rotary spray dust reduction and synchronous rotary dust collection technology, the problems of limited dust reduction and high operating costs of traditional dust removal methods are solved, and efficient, energy-saving and environmentally friendly dust removal effects are achieved.

CN119754838AInactive Publication Date: 2025-04-04HUNAN INSTITUTE OF ENGINEERING
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Patent Information

Application Number
CN202510274021.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-10
Publication Date
2025-04-04
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

Traditional tunnel dust removal methods have problems such as limited dust reduction effect, high water resource consumption, high operating costs and high noise, which are difficult to meet the needs of modern coal mining.

Method used

An environmentally friendly tunnel dust removal device is designed, including a mobile base, a rotary spray dust reduction assembly and a dust collection assembly, which effectively absorbs and collects dust through rotary spray dust reduction and synchronous rotary dust collection.

Benefits of technology

It achieves efficient dust reduction, wide coverage, adapts to different working conditions, is energy-saving and environmentally friendly, is easy to install and maintain, has low noise operation, and has a high degree of automation, which significantly improves the safety and efficiency of the coal mining environment.

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Abstract

The environment-friendly tunnel dust removal device comprises a movable base, a dust falling assembly and a dust collecting assembly, the dust falling assembly is arranged on the movable base, the dust falling assembly is used for spraying, falling dust and adsorbing dust, and the dust collecting assembly is arranged on the movable base. The dust falling assembly comprises an outer cover shell, a positioning mechanism, a water passing pipe, a transmission mechanism, a switching mechanism, a filtering mechanism and a spraying mechanism, the outer cover shell is arranged on the movable base, the positioning mechanism is arranged on the outer cover shell, one end of the water passing pipe is arranged in the movable base, the transmission mechanism is arranged on the outer cover shell, the switching mechanism is detachably arranged on the positioning mechanism, and the filtering mechanism is arranged on the switching mechanism. The filtering mechanism is detachably arranged on the switching mechanism, the spraying mechanism is detachably arranged on the switching mechanism, and the dust collecting assembly is arranged on the outer cover shell. Therefore, the device is easy to disassemble, assemble and maintain, dust is collected through rotary spraying dust fall and synchronous rotary dust collection, the dust is effectively adsorbed, and the environment in a coal mine is better optimized.
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Description

Technical Field

[0001] The invention relates to the technical field of mine dust removal, and in particular to an environmentally friendly tunnel dust removal device used in coal mining. Background Art

[0002] In the process of coal mining, the dust problem in the tunnel has always been an important problem that plagues the industry. Dust not only seriously pollutes the working environment, but also poses a great threat to the health of miners. Long-term exposure to high-concentration dust environments makes miners susceptible to occupational diseases such as pneumoconiosis and respiratory diseases, and may even cause safety accidents such as dust explosions. Therefore, effectively controlling the dust concentration in the tunnel is not only necessary to protect the health and safety of miners, but also an important part of improving coal mining efficiency.

[0003] Traditional methods of dust removal in tunnels mainly include water spraying, ventilation and mechanical filtration. However, these methods have many limitations in practical applications: Water spraying for dust suppression: Water spraying for dust suppression is to suppress the spread of dust by spraying water mist into the tunnel. Although this method is simple and easy to implement, its dust suppression effect is limited, especially when the dust concentration is high or the tunnel space is large, the water mist is difficult to cover the entire area. In addition, water spraying for dust suppression consumes a lot of water resources and easily makes the tunnel slippery, increasing safety hazards. At the same time, water and dust may form mud after mixing, causing secondary pollution and increasing the difficulty of cleaning.

[0004] Ventilation and dust removal: Ventilation and dust removal is to use fans to discharge dusty air out of the tunnel to reduce dust concentration. Although this method can improve air quality to a certain extent, its effect is limited by the power of the fan and the ventilation conditions of the tunnel. In poorly ventilated tunnels, dust easily accumulates and is difficult to completely remove. In addition, ventilation and dust removal consumes a lot of electricity, has high operating costs, and the noise generated by the fan operation will also have a negative impact on the working environment.

[0005] Mechanical filtration: Mechanical filtration is to trap dust particles in the air through filtering equipment to achieve the purpose of dust removal. Although this method can effectively remove dust, traditional filtering equipment is usually complex in structure and inconvenient to install and maintain. The filter components are easily clogged and need to be replaced frequently, which increases the operating cost. In addition, mechanical filtering equipment has high energy consumption, and the filtering efficiency will drop significantly when dealing with high concentrations of dust.

[0006] With increasingly stringent environmental regulations and mining companies' emphasis on safe production, traditional dust removal methods can no longer meet the needs of modern coal mining. Summary of the invention

[0007] The present invention aims to solve one of the technical problems in the related art at least to a certain extent.

[0008] To this end, the purpose of the present invention is to propose an environmentally friendly tunnel dust removal device for coal mining, which is easy to disassemble and maintain, and then collects dust through rotary spray dust reduction and synchronous rotary dust collection, effectively adsorbs dust and better optimizes the environment in the coal mine.

[0009] To achieve the above-mentioned purpose, the present invention proposes an environmentally friendly tunnel dust removal device for coal mining, comprising a mobile base, a dust reduction component and a dust collecting component, wherein the dust reduction component is arranged on the mobile base, and the dust reduction component is used for spraying dust reduction and adsorbing dust; the dust reduction component comprises an outer cover shell, a positioning mechanism, a water pipe, a transmission mechanism, a switching mechanism, a filtering mechanism and a spraying mechanism, wherein the outer cover shell is arranged on the mobile base; the positioning mechanism is arranged on the outer cover shell; one end of the water pipe is arranged in the mobile base; the transmission mechanism is arranged on the outer cover shell; the switching mechanism is detachably arranged on the positioning mechanism, and the switching mechanism is connected to the transmission mechanism; the filtering mechanism is detachably arranged on the switching mechanism; the spraying mechanism is detachably arranged on the switching mechanism; the dust collecting component is arranged on the outer cover shell, and the dust collecting component is used for collecting dust adsorbed by the dust reduction component.

[0010] In addition, the environmentally friendly tunnel dust removal device for coal mining proposed in the application may also have the following additional technical features: Specifically, the positioning mechanism includes a base, a positioning tube and a transition component, wherein the base is arranged on the mobile base; the positioning tube is arranged on the base; the transition component is arranged on the positioning tube, and the transition mechanism is detachably arranged on the transition component.

[0011] Specifically, the adapter mechanism includes a connecting pipe rack, an annular cover, a vent pipe, a follower, a snap-fit ​​base, a sealing gasket and a positioning shaft rod, wherein the snap-fit ​​base is arranged at one end of the connecting pipe rack; the positioning shaft rods are multiple groups, and the multiple groups of positioning shaft rods are plugged into the adapter component; the sealing gasket is arranged on the snap-fit ​​base; the annular cover is arranged on the connecting pipe rack; the vent pipes are multiple groups, and the multiple groups of vent pipes are arranged in an annular array on the annular cover; the follower is arranged on the connecting pipe rack, and the follower is connected to the transmission mechanism.

[0012] Specifically, the transmission mechanism includes a fixed seat, a driving component and a transmission member, wherein the fixed seat is arranged on the outer cover shell; the driving component is arranged on the fixed seat; the transmission member is arranged at the output end of the driving component, and the transmission member and the driven member are meshed and connected.

[0013] Specifically, the filtering mechanism includes an external through pipe, an internal fastening plate and a filter element, wherein the external through pipe is detachably arranged on the ventilation pipe; the internal fastening plate is detachably arranged on the external through pipe; the filter element is arranged in the internal fastening plate, and the filter element includes a first filter component, a second filter component and a third filter component, wherein the first filter component, the second filter component and the third filter component are arranged in the internal fastening plate in sequence from bottom to top.

[0014] Specifically, the spray mechanism includes an extension pipe, a holder, a positioning card plate, a connecting pipe, a branch pipe and a spray pipe, wherein the extension pipe is arranged in the connecting pipe rack, and the extension pipe is connected to the other end of the water pipe; the holder is rotatably arranged on the extension pipe; the positioning card plates are multiple groups, and multiple groups of the positioning card plates are arranged in a circular array on the holder, and the positioning card plates are engaged in the connecting pipe rack; the connecting pipe is detachably arranged on the extension pipe; the branch pipes are multiple groups, and multiple groups of the branch pipes are arranged in a circular array on the connecting pipe; the spray pipes are multiple groups, and multiple groups of the spray pipes are correspondingly arranged on the branch pipes.

[0015] Specifically, the dust collecting assembly includes a dust collecting shell, a fan, an abutment mechanism, a baffle, a dust blocking mechanism and a dust collecting component, wherein the dust collecting shell is arranged on the outer cover shell; the fan is arranged on the dust collecting shell; the abutment mechanism is arranged inside the dust collecting shell; the baffle is arranged inside the dust collecting shell; one end of the dust blocking mechanism is arranged on the bottom wall of the baffle; and the dust collecting component is movably arranged inside the dust collecting shell.

[0016] Specifically, the abutment mechanism includes a second driving component, an internal fixed frame, a conveyor belt, a push rod, a buffer and a gear mechanism, wherein the second driving component is arranged on the dust collecting shell, and the output end of the second driving component is connected to the rotating shaft, and the rotating shaft is rotatably arranged in the dust collecting shell; the internal fixed frame is arranged in the dust collecting shell; the conveyor belt is arranged on the rotating shaft; the push rods are multiple groups, and the multiple groups of push rods are respectively arranged on the conveyor belt; the gear mechanism is arranged on the internal fixed frame; the buffer members are multiple groups, and the multiple groups of buffer members are respectively movably arranged on the gear mechanism, and the buffer members and the push rods are abutted and connected; the buffer members include a buffer rod, an internal fixed base plate and a buffer component, wherein the internal fixed base plate is arranged on the gear mechanism; the buffer rod is movably arranged on the internal fixed base plate; the buffer component is sleeved on the buffer rod, and the two ends of the buffer component are respectively connected to the internal fixed base plate and the buffer rod.

[0017] Specifically, the shift mechanism includes an outer ring bracket, an inner fixed column and an inner ring bracket, wherein the outer ring bracket is arranged on the inner fixed bracket; the inner fixed column is arranged at the center of the outer ring bracket; and the inner ring bracket is respectively connected to the outer ring bracket and the inner fixed column.

[0018] Specifically, the dust-blocking mechanism includes a base layer, a shake-off layer and a dust-blocking layer, wherein one end of the base layer is arranged on the bottom wall of the baffle; the shake-off layer is arranged on the base layer; one end of the dust-blocking layer is connected to the base layer and arranged on the bottom wall of the baffle; the shake-off layer includes a non-woven fabric layer, a shake-off point and a protrusion, wherein the non-woven fabric layer is arranged on the base layer; the shake-off points are divided into multiple groups, and the multiple groups of the shake-off points are distributed on the non-woven fabric layer; the protrusions are divided into multiple groups, and the multiple groups of the protrusions are arranged on the corresponding shake-off points.

[0019] Compared with the prior art, the environmentally friendly tunnel dust removal device used in coal mining in this application has the following advantages: High-efficiency dust reduction: It can significantly reduce the dust concentration in the tunnel in a short time, has a wide coverage area, and can adapt to different working conditions.

[0020] Energy saving and environmental protection: while ensuring the dust removal effect, minimize energy consumption and water waste to avoid secondary pollution.

[0021] Easy to install and maintain: The equipment has a simple structure and modular design, which is easy to install, disassemble and maintain.

[0022] Low noise operation: The noise generated during the operation of the equipment is low and will not cause additional interference to the working environment.

[0023] High degree of automation: It can realize automatic operation, reduce manual intervention, and improve work efficiency and safety.

[0024] Additional aspects and advantages of the present invention will be given in part in the following description and in part will be obvious from the following description, or will be learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the following description of the embodiments in conjunction with the accompanying drawings, in which: Figure 1 It is a schematic diagram of the structure of the present invention; Figure 2 It is a schematic diagram of the structure of the switching mechanism of the present invention; Figure 3 It is a schematic diagram of the structure of the filtering mechanism of the present invention; Figure 4 It is a schematic diagram of the structure of the spray mechanism of the present invention; Figure 5This is a schematic diagram of the connection structure between the card holder and the connecting pipe of the present invention; Figure 6 It is a schematic diagram of the structure of the abutment mechanism of the present invention; Figure 7 This is a schematic diagram of the structure of the buffer member of the present invention; Figure 8 It is a schematic diagram of the structure of the shift mechanism of the present invention; Fig. 9 This is a schematic diagram of the structure of the dust blocking mechanism of the present invention; Fig.10 It is a schematic diagram of the vibration layer structure of the present invention; Fig.11 It is a schematic diagram of the structure of the raised portion of the present invention.

[0026] As shown in the figure: 10, mobile base; 20, dust suppression assembly; 201, outer cover shell; 202, positioning mechanism; 2021, base; 2022, positioning pipe; 2023, adapter component; 203, water pipe; 204, transmission mechanism; 2041, fixed seat; 2042, driving component; 2043, transmission member; 205, adapter mechanism; 2051, connecting pipe rack; 2052, annular cover shell; 20 53, vent pipe; 2054, follower; 2055, snap-fit ​​base; 2056, sealing gasket; 2057, positioning shaft; 206, filter mechanism; 2061, external through pipe; 2062, inner fastening plate; 2063, filter element; 20631, first filter component; 20632, second filter component; 20633, third filter component; 207, spray mechanism; 2071, extension tube; 2 072, card seat; 2073, positioning card plate; 2074, connecting pipe; 2075, branch pipe; 2076, spray pipe; 30, dust collection assembly; 301, dust collection cover; 302, fan; 303, abutment mechanism; 3031, second driving component; 3032, internal fixing frame; 3033, conveyor belt; 3034, top rod; 3035, buffer; 30351, buffer rod; 30352, internal Fixed base plate; 30353, buffer component; 3036, shifting mechanism; 30361, outer ring bracket; 30362, inner fixed column; 30363, inner ring bracket; 304, baffle; 305, dust blocking mechanism; 3051, base layer; 3052, vibration-falling layer; 30521, non-woven fabric layer; 30522, vibration-falling point; 30523, raised portion; 3053, dust blocking layer; 306, dust collecting component. DETAILED DESCRIPTION

[0027] Embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements with the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and are not to be construed as limitations of the present invention. On the contrary, embodiments of the present invention include all changes, modifications and equivalents falling within the scope of the attached spirit and connotation.

[0028] The following describes an environmentally friendly tunnel dust removal device for coal mining according to an embodiment of the present invention in conjunction with the accompanying drawings.

[0029] like Figure 1-11 As shown, the environmentally friendly tunnel dust removal device for coal mining according to the embodiment of the present invention includes a mobile base 10, a dust reduction component 20 and a dust collection component 30.

[0030] The dust reduction component 20 is arranged on the mobile base 10, and the dust reduction component 20 is used for spraying dust reduction and absorbing dust.

[0031] It should be noted that the bottom wall of the mobile base 10 is provided with a universal wheel, and the universal wheel is provided with a brake pad. The mobile base 10 is convenient to move in the mine for coal mining, and the dust in the mine is reduced and adsorbed to complete the dust removal step.

[0032] The dust suppression assembly 20 includes an outer cover shell 201 , a positioning mechanism 202 , a water pipe 203 , a transmission mechanism 204 , a switching mechanism 205 , a filtering mechanism 206 and a spraying mechanism 207 .

[0033] The outer cover shell 201 is disposed on the mobile base 10, the positioning mechanism 202 is disposed on the outer cover shell 201, one end of the water pipe 203 is disposed in the mobile base 10, and the transmission mechanism 204 is disposed on the outer cover shell 201. The switching mechanism 205 is detachably disposed on the positioning mechanism 202, and the switching mechanism 205 is connected to the transmission mechanism 204, the filtering mechanism 206 is detachably disposed on the switching mechanism 205, and the spraying mechanism 207 is detachably disposed on the switching mechanism 205.

[0034] It should be noted that the outer cover shell 201 described in this embodiment is a hollow shell, and the outer cover shell 201 is mounted on the mobile base 10 by screws, and the positioning mechanism 202 is integrally arranged on the top wall of the outer cover shell 201. A water pump is provided in the inner cavity of the mobile base 10, and the output end of the water pump is connected to the water pipe 203. When the water pump is running, the water in the mobile base 10 is pumped through the water pipe 203. The water pipe 203 extends through the outer cover shell 201 into the mobile base 10, and a sealing ring is provided at the connection between the water pipe 203 and the outer cover shell 201, so that dust will not enter the mobile base 10 during dust collection. The adapter mechanism 205 is installed on the positioning mechanism 202, and the assembly of the filtering mechanism 206 and the spraying mechanism 207 is realized through the adapter mechanism 205, thereby realizing on-site assembly without being restricted by the terrain and height in the mine.

[0035] The dust collecting assembly 30 is disposed on the outer cover shell 201 , and is used to collect dust adsorbed by the dust reduction assembly 20 .

[0036] It should be noted that the dust collecting assembly 30 cooperates with the filtering mechanism 206 and the spraying mechanism 207 to adsorb and collect the dust in the mine, so as to facilitate the centralized treatment of the dust.

[0037] In one embodiment of the present invention, Figure 1 As shown, the positioning mechanism 202 includes a base 2021 , a positioning tube 2022 and a transition component 2023 .

[0038] The base 2021 is disposed on the mobile base 10 , the positioning tube 2022 is disposed on the base 2021 , the adapter component 2023 is disposed on the positioning tube 2022 , and the adapter mechanism 205 is detachably disposed on the adapter component 2023 .

[0039] It should be noted that the adapter component 2023 is a bearing seat, which is rotatably disposed on the positioning tube 2022, and a plurality of groups of positioning holes are evenly disposed on the bearing seat.

[0040] In one embodiment of the present invention, Figure 2 As shown, the transfer mechanism 205 includes a connecting pipe frame 2051 , an annular cover 2052 , a vent pipe 2053 , a follower 2054 , a snap-fit ​​base 2055 , a sealing gasket 2056 and a positioning shaft 2057 .

[0041] The engaging base 2055 is arranged at one end of the connecting pipe frame 2051, the positioning shaft rods 2057 are multiple groups, and the multiple groups of positioning shaft rods 2057 are plugged into the adapter component 2023, and the sealing gasket 2056 is arranged on the engaging base 2055. The annular cover 2052 is arranged on the connecting pipe frame 2051, the ventilation pipes 2053 are multiple groups, and the multiple groups of ventilation pipes 2053 are arranged in an annular array on the annular cover 2052, and the follower 2054 is arranged on the connecting pipe frame 2051, and the follower 2054 is connected to the transmission mechanism 204.

[0042] It should be noted that the number of the positioning shafts 2057 is the same as the number of the positioning holes, and the positioning shafts 2057 are inserted into the positioning holes, and the sealing gaskets 2056 are attached to the inner wall of the positioning tube 2022. In this way, the connecting pipe frame 2051 and the positioning tube 2022 are connected, and then the filter mechanism 206 and the ventilation tube 2053 are connected to each other, and the connecting pipe frame 2051 is sleeved on the outside of the water pipe 203 when installed.

[0043] In one embodiment of the present invention, Figure 1 and Figure 2 As shown, the transmission mechanism 204 includes a fixing seat 2041 , a driving component 2042 and a transmission member 2043 .

[0044] The fixing seat 2041 is arranged on the outer cover shell 201 , the driving component 2042 is arranged on the fixing seat 2041 , the transmission component 2043 is arranged at the output end of the driving component 2042 , and the transmission component 2043 and the driven component 2054 are meshed and connected.

[0045] It should be noted that the driving component 2042 is a stepper motor, which is operated by controlling the switch and the power supply. The driving component 2042 drives the rotating shaft to rotate through the reducer, and the rotating shaft drives the transmission member 2043 to rotate. The transmission member 2043 is the main transmission wheel. The transmission member 2043 and the driven member 2054 are meshed and connected, and the driven member 2054 is the auxiliary transmission wheel. The meshing connection between the main transmission wheel and the auxiliary transmission wheel drives the connecting pipe rack 2051 to rotate.

[0046] In one embodiment of the present invention, Figure 3 As shown, the filtering mechanism 206 includes an external through pipe 2061 , an internal fastening plate 2062 and a filtering element 2063 .

[0047] The outer through pipe 2061 is detachably arranged on the ventilation pipe 2053 , the inner fastening plate 2062 is detachably arranged on the outer through pipe 2061 , and the filter element 2063 is arranged in the inner fastening plate 2062 .

[0048] It should be noted that a buckle is provided on the outer wall of the outer tube 2061 and a slot is provided on the inner wall of the vent tube 2053, and the buckle is engaged in the slot to fix the outer tube 2061 in the vent tube 2053. Similarly, by providing matching buckles and slots on the outer wall of the inner fastening plate 2062 and the inner wall of the outer tube 2061, the inner fastening plate 2062 can be assembled and disassembled.

[0049] The filter element 2063 includes a first filter component 20631 , a second filter component 20632 and a third filter component 20633 .

[0050] Among them, the first filter component 20631, the second filter component 20632 and the third filter component 20633 are arranged in sequence from bottom to top in the inner fastening plate 2062.

[0051] It should be noted that the first filter component 20631, the second filter component 20632 and the third filter component 20633 are filter cotton meshes, and the mesh apertures of the first filter component 20631, the second filter component 20632 and the third filter component 20633 increase in size from bottom to top.

[0052] In one embodiment of the present invention, Figure 4 and Figure 5 As shown, the spray mechanism 207 includes an extension pipe 2071 , a holder 2072 , a positioning clamp plate 2073 , a connecting pipe 2074 , a branch pipe 2075 and a spray pipe 2076 .

[0053] The extension tube 2071 is arranged in the connecting tube rack 2051, and the extension tube 2071 is connected to the other end of the water pipe 203. The clamping seat 2072 is rotatably arranged on the extension tube 2071, and the positioning clamping plates 2073 are arranged in a ring array on the clamping seat 2072, and the positioning clamping plates 2073 are engaged in the connecting tube rack 2051. The connecting tube 2074 is detachably arranged on the extension tube 2071, the branch pipes 2075 are arranged in a ring array on the connecting tube 2074, and the spraying pipes 2076 are arranged in a ring array on the branch pipes 2075.

[0054] It should be noted that the extension tube 2071 and the water pipe 203 described in this embodiment are connected in an integrated manner, and are sleeved on the extension tube 2071 when the connecting pipe rack 2051 is installed, and a limit groove matching the positioning clamp 2073 is provided in the inner wall of the connecting pipe rack 2051. The clamping seat 2072 is provided on the extension tube 2071 through a bearing, and the clamping seat 2072 is synchronously driven to rotate when the connecting pipe rack 2051 rotates. The connecting pipe 2074 is threadedly connected to the clamping seat 2072, and the water in the extension tube 2071 is transported to the branch pipe 2075 and the spray pipe 2076. The spray pipe 2076 is provided with an atomizing nozzle, and the water is sprayed out by the atomizing nozzle to achieve the purpose of dust reduction.

[0055] In one embodiment of the present invention, Figure 1 and Figure 6 As shown, the dust collecting assembly 30 includes a dust collecting housing 301 , a fan 302 , an abutment mechanism 303 , a baffle 304 , a dust blocking mechanism 305 and a dust collecting component 306 .

[0056] The dust collecting housing 301 is arranged on the outer housing 201, the fan 302 is arranged on the dust collecting housing 301, and the abutting mechanism 303 is arranged in the dust collecting housing 301. The baffle 304 is arranged in the dust collecting housing 301, and one end of the dust blocking mechanism 305 is arranged on the bottom wall of the baffle 304; the dust collecting component 306 is movably arranged in the dust collecting housing 301.

[0057] It should be noted that one end of the dust collecting housing 301 is connected to the outer housing 201, and the fan 302 is connected to the control switch and the power supply to generate a high negative pressure to suck in the dust. The sucked dust passes through the connection between the baffle 304 and the dust blocking mechanism 305, and the dust blocking mechanism 305 cooperates with the abutting mechanism 303 to shake the dust off, and the shaken dust falls on the dust collecting component 306 for storage.

[0058] In one embodiment of the present invention, Figure 6 As shown, the abutment mechanism 303 includes a second driving component 3031 , an inner fixing frame 3032 , a conveyor belt 3033 , a push rod 3034 , a buffer member 3035 and a shifting mechanism 3036 .

[0059] The second driving component 3031 is arranged on the dust collecting housing 301, and the output end of the second driving component 3031 is connected to the rotating shaft, and the rotating shaft is rotatably arranged in the dust collecting housing 301. The inner fixing frame 3032 is arranged in the dust collecting housing 301, the conveyor belt 3033 is arranged on the rotating shaft, and the push rods 3034 are multiple groups, and the multiple groups of push rods 3034 are respectively arranged on the conveyor belt 3033. The gear mechanism 3036 is arranged on the inner fixing frame 3032, and the buffer members 3035 are multiple groups, and the multiple groups of buffer members 3035 are respectively movably arranged on the gear mechanism 3036, and the buffer members 3035 and the push rods 3034 are abutted and connected.

[0060] It should be noted that the second driving component 3031 described in this embodiment is a driving motor, which is operated by controlling the switch and the power supply. The second driving component 3031 drives the rotating shaft to rotate through the reducer. A driven shaft is provided in the dust collecting cover 301, and the conveyor belt 3033 is sleeved on the rotating shaft and the driven shaft. The operation of the second driving component 3031 drives the push rod 3034 to rotate, and the rotation of the push rod 3034 abuts against the buffer 3035, so that the buffer 3035 gradually falls and abuts against the buffer 3035.

[0061] The buffer member 3035 includes a buffer rod 30351 , an inner fixed base plate 30352 and a buffer component 30353 .

[0062] Among them, the inner fixed substrate 30352 is set on the shifting mechanism 3036, the buffer rod 30351 is movably set on the inner fixed substrate 30352, the buffer component 30353 is sleeved on the buffer rod 30351, and the two ends of the buffer component 30353 are respectively connected to the inner fixed substrate 30352 and the buffer rod 30351.

[0063] It should be noted that the buffer rod 30351 telescopically moves in the inner fixed base plate 30352, and the buffer component 30353 is a buffer spring, which drives the buffer rod 30351 to reset.

[0064] In one embodiment of the present invention, Figure 8 As shown, the shifting mechanism 3036 includes an outer ring bracket 30361 , an inner fixing column 30362 and an inner ring bracket 30363 .

[0065] Among them, the outer ring bracket 30361 is set on the inner fixing bracket 3032, the inner fixing column 30362 is set at the center of the outer ring bracket 30361, and the inner ring bracket 30363 is connected to the outer ring bracket 30361 and the inner fixing column 30362 respectively.

[0066] It should be noted that the outer ring bracket 30361 is arranged in the dust collecting housing 301 through the inner fixing frame 3032, and a gap is left between the outer ring bracket 30361 and the inner ring bracket 30363, and the buffer rod 30351 telescopically moves in the gap.

[0067] In one embodiment of the present invention, Fig. 9 , Fig.10 and Fig.11 As shown, the dust blocking mechanism 305 includes a base layer 3051 , a vibration-falling layer 3052 and a dust blocking layer 3053 .

[0068] One end of the base layer 3051 is arranged on the bottom wall of the baffle 304 , the vibration-falling layer 3052 is arranged on the base layer 3051 , and one end of the dust-blocking layer 3053 is connected to the base layer 3051 and arranged on the bottom wall of the baffle 304 .

[0069] The fall layer 3052 includes a non-woven fabric layer 30521 , fall points 30522 and raised portions 30523 .

[0070] Among them, the non-woven fabric layer 30521 is arranged on the base layer 3051, there are multiple groups of vibration landing points 30522, and the multiple groups of vibration landing points 30522 are distributed on the non-woven fabric layer 30521, and there are multiple groups of protrusions 30523, and the multiple groups of protrusions 30523 are arranged on the corresponding vibration landing points 30522.

[0071] It should be noted that the vibration-falling point 30522 is disc-shaped, and the raised portion 30523 is spherical. When the non-woven fabric layer 30521 and the dust barrier layer 3053 are sucked up and fall due to negative pressure, the non-woven fabric layer 30521 adheres to the outer ring bracket 30361, and the dust barrier layer 3053 at the bottom vibrates and repeatedly contacts the vibration-falling layer 3052, so that the raised portion 30523 contacts the dust barrier layer 3053, and the dust adsorbed on the dust barrier layer 3053 falls and is collected on the dust collecting component 306.

[0072] Furthermore, in order to prevent the collected dust from being sucked away by the fan 302 again, the dust collecting component 306 is a collecting plate that moves in the dust collecting cover 301, and a baffle plate is provided on the collecting plate, and a limiting baffle is provided in the dust collecting cover 301 to cooperate with the baffle plate, so that the dust is collected behind the baffle plate and is no longer sucked by the fan 302.

[0073] Specifically, the steps of the environmentally friendly tunnel dust removal for coal mining are as follows: the mobile base 10 moves in the tunnel, and after moving to the position where dust reduction and dust removal is required, the mobile base 10 is fixed. Then, the adapter mechanism 205 is installed on the positioning mechanism 202, and the filter mechanism 206 is installed on the adapter mechanism 205, and the spray mechanism 207 is movably plugged into the extension pipe 2071 connected to the water pipe 203, and the spray mechanism 207 is engaged in the adapter mechanism 205.

[0074] The assembly steps are as follows: first, the connecting pipe frame 2051 is installed on the adapter component 2023, the adapter component 2023 is installed on the base 2021 through a bearing, and a positioning hole is provided on the adapter component 2023, the positioning shaft 2057 is inserted into the corresponding positioning hole, and the sealing gasket 2056 is inserted into the positioning tube 2022, and the assembly of the connecting pipe frame 2051 and the base 2021 is completed. Then, the filter mechanism 206 is installed on the ventilation pipe 2053, first, the inner fastening plate 2062 with the filter element 2063 is installed on the outer through pipe 2061, and then the outer through pipe 2061 is correspondingly inserted into the ventilation pipe 2053, and the assembly of the filter mechanism 206 and the ventilation pipe 2053 is completed. Finally, the spray mechanism 207 is installed on the extension tube 2071. First, when installing the adapter mechanism 205, the connecting pipe frame 2051 is sleeved on the outside of the extension tube 2071, and the connecting pipe 2074 is threadedly connected to the clamping seat 2072. At the same time, the clamping seat 2072 is set on the extension tube 2071 through a bearing. Then the connecting pipe 2074 with the spray pipe 2076 is installed on the extension tube 2071.

[0075] The steps of dust reduction and dust removal are: operate the driving component 2042, the driving component 2042 drives the transmission component 2043 to rotate through the reducer, the transmission component 2043 and the driven component 2054 are meshed and connected to drive the connecting pipe rack 2051 to rotate, and when the connecting pipe rack 2051 rotates, the positioning card plate 2073 on the card seat 2072 is engaged with the inner wall of the connecting pipe rack 2051 and rotates with it, so that the connecting pipe 2074 rotates. At this time, the water pump is operated to transport water to the connecting pipe 2074 and the branch pipe 2075 through the water pipe 203, and finally sprayed out through the atomizing nozzle installed on the spray pipe 2076, and the atomizing nozzle rotates to spray, and the atomization range is larger to enhance the dust reduction effect. During the dust reduction process, the fan 302 is operated synchronously, and the negative pressure generated by the operation of the fan 302 sucks the dust into the filter mechanism 206.

[0076] The steps of filtering and collecting dust are as follows: dust is sucked into the external pipe 2061, and the dust is first filtered by the third filter component 20633, the second filter component 20632 and the first filter component 20631, and then enters the dust collecting housing 301, and the dust is intercepted and sucked by the baffle 304. During the suction process, the fan 302 sucks the dust blocking mechanism 305 to rise, and the dust blocking mechanism 305 is intercepted by the gear mechanism 3036, and the dust is adsorbed on the dust blocking mechanism 305. At this time, the second driving component 3031 is synchronously operated, and the second driving component 3031 drives the conveyor belt 3033 to rotate when it is running, and the conveyor belt 3033 drives the top rod 3034 to move when it rotates, and the top rod 3034 abuts against the buffer 3035 when it moves, so that the buffer rod 30351 moves downward, and the buffer rod 30351 pushes the dust blocking mechanism 305 downward. The raised portion 30523 on the shaking-off point 30522 abuts against the dust blocking layer 3053 , shaking off the dust on the dust blocking layer 3053 . The shaken-off dust falls down and falls into the dust collecting component 306 , where the dust is collected and stored.

[0077] In summary, the environmentally friendly tunnel dust removal device for coal mining according to the embodiment of the present invention is easy to disassemble, assemble and maintain, and then collects dust through rotary spray dust reduction and synchronous rotary dust collection, effectively adsorbs dust and better optimizes the environment in the coal mine.

[0078] Although the embodiments of the present invention have been shown and described above, it is to be understood that the above embodiments are exemplary and are not to be construed as limitations of the present invention. A person skilled in the art may change, modify, replace and deform the above embodiments within the scope of the present invention.

Claims

1. An environmentally friendly tunnel dust removal device for coal mining, characterized in that: It comprises a mobile base (10), a dust reduction component (20) and a dust collection component (30), wherein: The dust reduction component (20) is arranged on the mobile base (10), and the dust reduction component (20) is used for spraying dust reduction and absorbing dust; The dust reduction assembly (20) comprises an outer cover shell (201), a positioning mechanism (202), a water pipe (203), a transmission mechanism (204), a switching mechanism (205), a filtering mechanism (206) and a spraying mechanism (207), wherein: The outer cover shell (201) is arranged on the mobile base (10); The positioning mechanism (202) is arranged on the outer cover shell (201); One end of the water pipe (203) is arranged inside the mobile base (10); The transmission mechanism (204) is arranged on the outer housing (201); The switching mechanism (205) is detachably arranged on the positioning mechanism (202), and the switching mechanism (205) is connected to the transmission mechanism (204); The filtering mechanism (206) is detachably arranged on the switching mechanism (205); The spray mechanism (207) is detachably arranged on the switching mechanism (205); The dust collecting component (30) is arranged on the outer cover shell (201), and the dust collecting component (30) is used to collect dust adsorbed by the dust reduction component (20).

2. The environmentally friendly tunnel dust removal device for coal mining according to claim 1 is characterized in that: The positioning mechanism (202) comprises a base (2021), a positioning tube (2022) and a transition component (2023), wherein: The base (2021) is arranged on the mobile base (10); The positioning tube (2022) is arranged on the base (2021); The adapter component (2023) is arranged on the positioning tube (2022), and the adapter mechanism (205) is detachably arranged on the adapter component (2023).

3. The environmentally friendly tunnel dust removal device for coal mining according to claim 2 is characterized in that: The transfer mechanism (205) comprises a connecting pipe frame (2051), an annular cover (2052), a vent pipe (2053), a follower (2054), a snap-fit ​​base (2055), a sealing gasket (2056) and a positioning shaft (2057), wherein: The engaging base (2055) is arranged at one end of the connecting pipe frame (2051); The positioning shaft rods (2057) are multiple groups, and the multiple groups of positioning shaft rods (2057) are plugged into the adapter component (2023); The sealing gasket (2056) is arranged on the engaging base (2055); The annular cover shell (2052) is arranged on the connecting pipe frame (2051); The ventilation pipes (2053) are multiple groups, and the multiple groups of ventilation pipes (2053) are arranged in an annular array on the annular cover (2052); The driven member (2054) is arranged on the connecting pipe frame (2051), and the driven member (2054) is connected to the transmission mechanism (204).

4. The environmentally friendly tunnel dust removal device for coal mining according to claim 3 is characterized in that: The transmission mechanism (204) comprises a fixing seat (2041), a driving component (2042) and a transmission member (2043), wherein: The fixing seat (2041) is arranged on the outer cover shell (201); The driving component (2042) is arranged on the fixing seat (2041); The transmission member (2043) is arranged at the output end of the driving member (2042), and the transmission member (2043) and the driven member (2054) are meshingly connected.

5. The environmentally friendly tunnel dust removal device for coal mining according to claim 3 is characterized in that: The filtering mechanism (206) comprises an external through pipe (2061), an internal fastening plate (2062) and a filtering element (2063), wherein: The external communication pipe (2061) is detachably arranged on the ventilation pipe (2053); The inner fastening plate (2062) is detachably arranged on the outer through pipe (2061); The filter element (2063) is arranged in the inner fastening plate (2062), and the filter element (2063) comprises a first filter component (20631), a second filter component (20632) and a third filter component (20633), wherein: The first filter component (20631), the second filter component (20632) and the third filter component (20633) are arranged in sequence from bottom to top in the inner fastening plate (2062).

6. The environmentally friendly tunnel dust removal device for coal mining according to claim 3 is characterized in that: The spray mechanism (207) comprises an extension tube (2071), a holder (2072), a positioning clamping plate (2073), a connecting tube (2074), a branch tube (2075) and a spray pipe (2076), wherein: The extension pipe (2071) is arranged in the connecting pipe rack (2051), and the extension pipe (2071) is connected to the other end of the water pipe (203); The holder (2072) is rotatably arranged on the extension tube (2071); The positioning clamping plates (2073) are multiple groups, and the multiple groups of positioning clamping plates (2073) are arranged in a ring array on the clamping seat (2072), and the positioning clamping plates (2073) are clamped in the connecting pipe frame (2051); The connecting pipe (2074) is detachably arranged on the extension pipe (2071); The branch pipes (2075) are multiple groups, and the multiple groups of branch pipes (2075) are arranged in a ring array on the connecting pipe (2074); The spray pipes (2076) are multiple groups, and the multiple groups of spray pipes (2076) are correspondingly arranged on the branch pipes (2075).

7. The environmentally friendly tunnel dust removal device for coal mining according to claim 1 is characterized in that: The dust collecting assembly (30) comprises a dust collecting housing (301), a fan (302), an abutment mechanism (303), a baffle (304), a dust blocking mechanism (305) and a dust collecting component (306), wherein: The dust collecting housing (301) is arranged on the outer housing (201); The fan (302) is arranged on the dust collecting housing (301); The abutment mechanism (303) is arranged in the dust collecting housing (301); The baffle (304) is arranged in the dust collecting housing (301); One end of the dust blocking mechanism (305) is arranged on the bottom wall of the baffle (304); The dust collecting component (306) is movably arranged in the dust collecting housing (301).

8. The environmentally friendly tunnel dust removal device for coal mining according to claim 7 is characterized in that: The abutment mechanism (303) comprises a second driving component (3031), an internal fixing frame (3032), a conveyor belt (3033), a push rod (3034), a buffer component (3035) and a shifting mechanism (3036), wherein: The second driving component (3031) is arranged on the dust collecting housing (301), and the output end of the second driving component (3031) is connected to a rotating shaft, and the rotating shaft is rotatably arranged in the dust collecting housing (301); The inner fixing frame (3032) is arranged inside the dust collecting housing (301); The conveyor belt (3033) is arranged on the rotating shaft; The push rods (3034) are provided in multiple groups, and the multiple groups of push rods (3034) are respectively arranged on the conveyor belt (3033); The shifting mechanism (3036) is arranged on the inner fixing frame (3032); The buffer members (3035) are multiple groups, and the multiple groups of buffer members (3035) are respectively movably arranged on the shifting mechanism (3036), and the buffer members (3035) and the push rod (3034) are abutted and connected; The buffer member (3035) comprises a buffer rod (30351), an inner fixed base plate (30352) and a buffer component (30353), wherein: The inner fixed substrate (30352) is arranged on the shifting mechanism (3036); The buffer rod (30351) is movably arranged on the inner fixed base plate (30352); The buffer component (30353) is sleeved on the buffer rod (30351), and two ends of the buffer component (30353) are respectively connected to the inner fixed base plate (30352) and the buffer rod (30351).

9. The environmentally friendly tunnel dust removal device for coal mining according to claim 8, characterized in that: The shifting mechanism (3036) comprises an outer ring bracket (30361), an inner fixing column (30362) and an inner ring bracket (30363), wherein: The outer ring bracket (30361) is arranged on the inner fixing frame (3032); The inner fixing column (30362) is arranged at the center of the outer ring bracket (30361); The inner ring bracket (30363) is respectively connected to the outer ring bracket (30361) and the inner fixing column (30362).

10. The environmentally friendly tunnel dust removal device for coal mining according to claim 7, characterized in that: The dust blocking mechanism (305) comprises a base layer (3051), a vibration-falling layer (3052) and a dust blocking layer (3053), wherein: One end of the base layer (3051) is arranged on the bottom wall of the baffle (304); The vibration-falling layer (3052) is arranged on the base layer (3051); One end of the dust blocking layer (3053) is connected to the base layer (3051) and is arranged on the bottom wall of the baffle (304); The vibration-drop layer (3052) comprises a non-woven fabric layer (30521), vibration-drop points (30522) and raised portions (30523), wherein: The non-woven fabric layer (30521) is arranged on the base layer (3051); The vibration drop points (30522) are multiple groups, and the multiple groups of vibration drop points (30522) are distributed on the non-woven fabric layer (30521); The protrusions (30523) are multiple groups, and the multiple groups of protrusions (30523) are arranged on the corresponding vibration landing points (30522).

Citation Information

Patent Citations

  • Mobile dust removal and harm reduction device suitable for tunnel construction

    CN108119179A