A transmission line insulator safety detection device
By designing a transmission line insulator safety detection equipment including crawler travel, triangular transmission and infrared thermal imager, the problem of inaccurate detection and limited application scope in the prior art is solved, and insulator detection without blind angles and high-precision is achieved.
Patent Information
- Application Number
- CN202411861065.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-17
- Publication Date
- 2025-04-04
AI Technical Summary
The existing high-voltage transmission line insulator safety detection devices have problems such as manual auxiliary positioning, limited scope of application, inaccurate judgment of reflectivity and inaccurate detection of cracks at blind spots.
A transmission line insulator safety detection device including an external frame, a walking mechanism, a current detection mechanism and an appearance scanning mechanism are designed. The equipment moves through a crawler-type traveling structure, combined with a triangular transmission and a gear transmission structure, to achieve no dead angle observation of the insulator mass, and to detect abnormalities on the surface of the insulator using infrared thermal imagers.
The quality of insulators is realized without dead angles, the detection accuracy and safety are improved, and it is suitable for insulator detection of different diameters, ensuring the comprehensiveness and accuracy of insulator detection.
Smart Images

Figure CN119757909A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of transmission line insulators, and in particular to a transmission line insulator safety detection device. Background Art
[0002] Insulators are a type of insulator that connects high-voltage transmission line poles (towers) to transmission lines. They are not only required to have strong mechanical properties, but also to have good insulation performance. Since the insulators of transmission lines are under the action of operating voltage for a long time, coupled with the erosion of the open-air environment, the insulation performance of the insulators may deteriorate, resulting in poor insulators, so it is necessary to regularly test the resistance of the insulators; In the prior art: Patent No. CN202111360385.9 discloses a high-voltage transmission line insulator safety detection device, including a top seat, the top seat is movably connected to the insulated wire, a shell is movably mounted on the bottom of the top seat, and an insulating core is fixedly mounted on the inner wall of the shell, a mounting seat is fixedly mounted on the bottom end of the shell, and one end of the mounting seat is movably connected to the insulating core; There are some problems in the actual operation of the above-mentioned high-voltage transmission line insulator safety detection device. For example, manual auxiliary positioning is required to measure the spacing between each porcelain group, the mold sleeve size is fixed, and the scope of application is limited. Judging the condition of the insulator only by reflectivity still has the problem of inadequate detection, and the crack detection in the blind spot is not very accurate. For this reason, we propose a transmission line insulator safety detection device. Summary of the invention
[0003] The technical problem to be solved by the present invention is to overcome the existing defects and provide a transmission line insulator safety detection device to achieve no-dead-angle observation of the quality of the insulator body, which can effectively solve the problems in the background technology.
[0004] To achieve the above-mentioned object, the present invention provides the following technical solutions: a transmission line insulator safety detection device, comprising an external frame, a walking mechanism, a current detection mechanism and an appearance scanning mechanism; External frame: Insulating porcelain sleeve is placed inside; Walking mechanism: It is arranged on the outer surface of the external frame; Current detection mechanism: it is arranged on the right side of the external frame; Appearance scanning mechanism: It includes a scanning mounting frame, a first mounting rod, a first gear, a second mounting rod, a second gear and a scanning mounting gear ring. The scanning mounting frame is fixedly connected to the inner upper side of the external frame. The upper side between the front and rear inner walls of the scanning mounting frame is rotatably connected with the first gear through the first mounting rod. The front and rear inner walls of the scanning mounting frame are symmetrically rotatably connected with the second gear through the second mounting rod. A scanning mounting gear ring is provided inside the scanning mounting frame. The first gear and the two second gears are all meshed and connected with a scanning mounting gear ring to achieve blind-angle observation of the quality of the insulator body.
[0005] Furthermore, an electrical installation board is fixedly connected to the upper side of the inner arc surface of the external frame, a battery is provided on the left side of the lower surface of the electrical installation board, a wireless transceiver is provided on the right side of the lower surface of the electrical installation board, and a single-chip microcomputer is provided on the rear side of the lower surface of the electrical installation board. The charging port of the battery is connected to an external power supply, the input end of the single-chip microcomputer is electrically connected to the output end of the battery, and the wireless transceiver is bidirectionally electrically connected to the single-chip microcomputer to control the normal operation of various electrical appliances of the device.
[0006] Furthermore, the appearance scanning mechanism also includes a friction limit rod, a transmission drive synchronous groove wheel and a driving motor. The rear side of the outer arc surface of the second mounting rod on the left and the front side of the outer arc surface of the second mounting rod on the right are respectively fixed with a transmission drive synchronous groove wheel, and the outer arc surface of the first mounting rod is also symmetrically fixed with a transmission drive synchronous groove wheel front and back. The transmission drive synchronous groove wheel on the upper front side is connected to the transmission drive synchronous groove wheel on the left side through a synchronous belt transmission, and the transmission drive synchronous groove wheel on the upper rear side is also connected to the transmission drive synchronous groove wheel on the right side through a synchronous belt transmission. Evenly distributed friction limit rods are fixedly connected between the front and rear inner walls of the scanning mounting frame, and the outer arc surfaces of the friction limit rods are respectively slidably connected to the outer surfaces of the synchronous belts on the same side. A driving motor is fixedly connected to the upper side of the front side surface of the external frame, and the output shaft of the driving motor is fixedly connected to the front end of the first mounting rod. The input end of the driving motor is electrically connected to the output end of the single-chip microcomputer to provide power for multi-angle observation of insulators.
[0007] Furthermore, an avoidance gap is opened on the lower side of the scanning and mounting gear ring, and an infrared thermal imager is fixedly connected to the upper side of the inner arc surface of the scanning and mounting gear ring. The infrared thermal imager is bidirectionally electrically connected to the single-chip microcomputer to realize the function of observing the insulator at close range.
[0008] Furthermore, the inner wall of the scanning mounting frame is fixedly connected with evenly distributed limit buckles, and the inner side surfaces of the three limit buckles are all slidably connected to the inner arc surface of a scanning mounting gear ring to limit the position of the scanning mounting gear ring.
[0009] Furthermore, evenly distributed sets of lighting lamps are fixedly connected to the inner wall of the scanning mounting frame, and the input ends of the four sets of lighting lamps are respectively electrically connected to the output ends of the single-chip microcomputer to achieve the lighting function.
[0010] Furthermore, the walking mechanism comprises a walking angle adjustment plate, a pin shaft, a track mounting frame, a walking drive track wheel, a rubber walking track, an abutment limit plate, a counterweight mounting rotating rod, a counterweight frame and a walking motor, the walking angle adjustment plate is respectively fixedly connected to the front side and rear side of the external frame, the lower ends of the two walking angle adjustment plates are respectively hinged with the track mounting frames through pin shafts, the insides of the two track mounting frames are respectively rotatably connected with evenly distributed walking drive track wheels, and every two walking drive track wheels located in the same track mounting frame are respectively connected through a rubber walking track transmission, the right sides of the two track mounting frames are respectively fixedly connected with the walking motors, the output shafts of the two walking motors are respectively fixedly connected with the left ends of the walking drive track wheels at the same position, the lower side of the front side and the lower side of the rear side of the external frame are respectively fixedly connected with the abutment limit plates, the front and rear inner walls of the external frame are symmetrically rotatably connected with the counterweight frame through the counterweight mounting rotating rod, the input ends of the two walking motors are respectively electrically connected to the output ends of the single-chip microcomputer, so as to realize the function of the equipment walking on the insulator.
[0011] Furthermore, the current detection mechanism includes a measuring and mounting rotating rod, a rounded plate, a contact rod, a telescopic rod mounting seat, a swivel seat, an electric telescopic rod and a current detector. The measuring and mounting rotating rod is rotatably connected to the right side between the front and rear inner walls of the external frame. A rounded plate is movably sleeved in the middle of the outer arc surface of the measuring and mounting rotating rod. The lower end of the rounded plate is fixedly connected to the contact rod. The upper side of the inner arc surface of the external frame is fixedly connected to the telescopic rod mounting seat. The lower end of the telescopic rod mounting seat is fixedly connected to the swivel seat. The internal rotation of the swivel seat is connected to the electric telescopic rod. The telescopic end of the electric telescopic rod is hinged to the middle part of the measuring and mounting rotating rod. The lower end of the electrical mounting plate is fixedly connected to the current detector. The output end of the contact rod is electrically connected to the input end of the sensing contact head of the current detector. The input end of the electric telescopic rod is electrically connected to the output end of the single-chip microcomputer. The current detector is electrically connected to the single-chip microcomputer in both directions to realize the function of measuring current.
[0012] Furthermore, a hook is provided at the upper end of the external frame to realize the function of hoisting the drone.
[0013] Compared with the prior art, the beneficial effects of the present invention are: the power transmission line insulator safety detection device has the following advantages: 1. The equipment is driven to move on the surface of the insulator by means of a crawler-type traveling structure. At the same time, the traveling direction can be adaptively adjusted according to the arrangement direction of the insulator, which has high safety and also ensures the subsequent precise positioning and detection of each porcelain skirt of the insulator.
[0014] 2. Through the triangular transmission mode, the contact rod is driven to flexibly contact the porcelain body of the insulator, with good driving effect. During the safety detection of transmission line insulators, the position of the contact rod can be adjusted according to the diameter of the insulator porcelain body to adapt to the safety detection of insulators of different diameters.
[0015] 3. Use the gear transmission structure and the detection equipment to observe the whole body of the insulator at close range, so as to obtain the status of the insulator itself. The transmission part structure is stable, and during the safety inspection of the transmission line insulator, the quality of the insulator body can be observed without blind spots. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the structure of the present invention; Figure 2 It is a structural schematic diagram of the current detection mechanism of the present invention; Figure 3 It is a structural schematic diagram of the walking angle adjustment plate and the appearance scanning mechanism of the present invention; Figure 4 It is a schematic diagram of the planar structure of the appearance scanning mechanism of the present invention; Figure 5 It is a schematic diagram of the structure of the limit buckle and the scanning installation gear ring of the present invention.
[0017] In the figure: 1 external frame, 2 walking mechanism, 21 walking angle adjustment plate, 22 pin shaft, 23 track mounting frame, 24 walking drive track wheel, 25 rubber walking track, 26 abutting limit plate, 27 counterweight mounting rotating rod, 28 counterweight frame, 29 walking motor, 3 insulating porcelain sleeve, 4 electrical mounting plate, 5 current detection mechanism, 51 measuring mounting rotating rod, 52 fillet plate, 53 contact rod, 54 telescopic rod mounting seat, 55 rotating seat, 56 electric telescopic rod, 57 current detector, 6 battery, 7 wireless transceiver, 8 appearance scanning mechanism, 81 scanning mounting frame, 82 first mounting rod, 83 first gear, 84 second mounting rod, 85 second gear, 86 scanning mounting gear ring, 87 friction limit rod, 88 transmission drive synchronous groove wheel, 89 driving motor, 9 set of lights, 10 hook, 11 infrared thermal imager, 12 limit buckle. DETAILED DESCRIPTION
[0018] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0019] See also Figure 1-4, this embodiment provides a technical solution: a power transmission line insulator safety detection device, comprising an external frame 1, a walking mechanism 2, a current detection mechanism 5 and an appearance scanning mechanism 8, a hook 10 is provided at the upper end of the external frame 1, when the safety detection device needs to be used, the device can be lifted by an external lifting drone and the hook 10, and then the internal and external drones are controlled to move the device to the upper side of the insulating porcelain sleeve 3 of the high-voltage line; External frame 1: an insulating porcelain sleeve 3 is placed inside the external frame 1, an electrical installation board 4 is fixedly connected to the upper side of the inner arc surface of the external frame 1, a battery 6 is arranged on the left side of the lower surface of the electrical installation board 4, a wireless transceiver 7 is arranged on the right side of the lower surface of the electrical installation board 4, a single-chip microcomputer is arranged on the rear side of the lower surface of the electrical installation board 4, the charging port of the battery 6 is externally connected to an external power source, the input end of the single-chip microcomputer is electrically connected to the output end of the battery 6, and the wireless transceiver 7 is bidirectionally electrically connected to the single-chip microcomputer; Walking mechanism 2: It is arranged on the outer surface of the external frame 1. The walking mechanism 2 includes a walking angle adjustment plate 21, a pin 22, a track mounting frame 23, a walking drive track wheel 24, a rubber walking track 25, abutting limit plate 26, a counterweight mounting rotating rod 27, a counterweight frame 28 and a walking motor 29. The walking angle adjustment plate 21 is respectively fixedly connected to the front side and the rear side of the external frame 1. The lower ends of the two walking angle adjustment plates 21 are respectively hinged with the track mounting frames 23 through the pins 22. The insides of the two track mounting frames 23 are respectively rotatably connected. There are evenly distributed walking driving crawler wheels 24, and every two walking driving crawler wheels 24 located in the same crawler mounting frame 23 are respectively connected by a rubber walking crawler 25. The right sides of the two crawler mounting frames 23 are respectively fixedly connected with walking motors 29, and the output shafts of the two walking motors 29 are respectively fixedly connected to the left ends of the walking driving crawler wheels 24 at the same position. The lower side of the front side and the lower side of the rear side of the external frame 1 are respectively fixedly connected with abutment limit plates 26, and a counterweight is installed between the front and rear inner walls of the external frame 1. The rotating rod 27 is installed by a counterweight The left and right symmetrical rotation is connected with a counterweight frame 28, and the input ends of the two walking motors 29 are electrically connected to the output ends of the single-chip microcomputer respectively. Then, with the two counterweight frames 28 as references, the equipment is placed on the outer surface of the insulating porcelain sleeve 3. At this time, the outer surfaces of the two rubber walking tracks 25 contact the insulating porcelain sleeve 3. At this time, the external remote control can be regulated to send out an electrical signal, which is then received by the wireless transceiver 7. The wireless transceiver 7 controls the single-chip microcomputer to realize remote control of the operation of the equipment. At this time, the external remote control can be regulated to control the two walking motors 29 to run simultaneously. The output shafts of the four travel motors 29 rotate forward and reverse at the same time, and then the four travel drive track wheels 24 are driven to rotate forward and reverse at the same time through the rubber travel track 25. The rubber travel track 25 contacts the insulating porcelain sleeve 3 in real time, and can drive the equipment to move on the insulating porcelain sleeve 3. When the insulator is long and the insulator itself has an arc, the track mounting frame 23 will adaptively adjust the angle with the central axis of the pin shaft 22. When the horizontal angle is restored, the track mounting frame 23 contacts the outer surface of the abutment limit plate 26 to restore the horizontal travel angle. Current detection mechanism 5: It is arranged on the right side of the external frame 1. The current detection mechanism 5 includes a measuring and mounting rotating rod 51, a rounded plate 52, a contact rod 53, a telescopic rod mounting seat 54, a rotating seat 55, an electric telescopic rod 56 and a current detector 57. The contact rod 53 and the current detector 57 are matched. The contact rod 53 is the measuring end of the current detector 57. The measuring and mounting rotating rod 51 is rotatably connected to the right side between the front and rear inner walls of the external frame 1. The middle part of the outer arc surface of the measuring and mounting rotating rod 51 is movably sleeved with a rounded plate 52. The lower end of the rounded plate 52 is fixedly connected to the contact rod 53. The upper side of the inner arc surface of the external frame 1 is fixedly connected to the telescopic rod mounting seat 54. The lower end of the telescopic rod mounting seat 54 is fixedly connected to the rotating seat 55. The internal rotation of the rotating seat 55 is connected to the electric telescopic rod 56. The telescopic end of the electric telescopic rod 56 is hinged to the middle part of the measuring and mounting rotating rod 51. The lower end of the electrical installation plate 4 is fixedly connected to the current detector 57. The output end of the contact rod 53 is connected to the current detector The input end of the sensing contact head 57 is electrically connected, the input end of the electric telescopic rod 56 is electrically connected to the output end of the single-chip microcomputer, and the current detector 57 is bidirectionally electrically connected to the single-chip microcomputer. At this time, the single-chip microcomputer can be regulated, the sleeve light 9 is turned on, and the infrared thermal imager 11 is also turned on. The infrared thermal imager 11 returns the image information to the single-chip microcomputer in real time in the form of an electrical signal, and then the single-chip microcomputer converts the information and sends it out by the wireless transceiver 7, so as to realize the function of the operator locating the position of the equipment in real time. At this time, after the equipment is moved to the upper side of the porcelain skirt of the insulating porcelain sleeve 3, the operation of the external remote control electric telescopic rod 56 can be regulated, and the telescopic end of the electric telescopic rod 56 shrinks, thereby driving the contact rod 53 to rotate around the central axis of the measuring and installing rotating rod 51 until the contact rod 53 contacts the two sides of the porcelain skirt. At this time, if there is current on both sides of the porcelain skirt, it will be conducted by the contact rod 53. At this time, the current detector 57 can capture this current information and report the information in real time, and at the same time, it indicates that the insulating porcelain sleeve 3 has a safety hazard; Appearance scanning mechanism 8: It includes a scanning mounting frame 81, a first mounting rod 82, a first gear 83, a second mounting rod 84, a second gear 85 and a scanning mounting gear ring 86. The scanning mounting frame 81 is fixedly connected to the upper side of the interior of the external frame 1. The upper side between the front and rear inner walls of the scanning mounting frame 81 is rotatably connected with the first gear 83 through the first mounting rod 82. The front and rear inner walls of the scanning mounting frame 81 are symmetrically rotatably connected with the second gear 85 through the second mounting rod 84. The interior of the scanning mounting frame 81 is provided with a scanning mounting gear ring 86. The first gear 83 and the two second gears 85 are meshed and connected with one scanning mounting gear ring 86. The appearance scanning mechanism 8 also includes a friction limit rod 87, a transmission drive synchronous groove wheel 88 and a drive motor 89. The rear side of the outer arc surface of the second mounting rod 84 on the left and the front side of the outer arc surface of the second mounting rod 84 on the right are respectively fixedly sleeved with a transmission drive synchronous groove wheel 88, and the outer arc surface of the first mounting rod 82 is also symmetrically fixedly sleeved with a transmission drive synchronous groove wheel 88, the transmission drive synchronous groove wheel 88 on the upper front side is connected with the transmission drive synchronous groove wheel 88 on the left side through a synchronous belt transmission, and the transmission drive synchronous groove wheel 88 on the upper rear side is also connected with the transmission drive synchronous groove wheel 88 on the right side through a synchronous belt transmission, and the front and rear inner walls of the scanning mounting frame 81 are fixedly connected with uniformly distributed friction limit rods 87, and the outer arc surfaces of the friction limit rods 87 are respectively slidably connected to the outer surface of the synchronous belt located on the same side, and the upper side of the front side surface of the external frame 1 is fixedly connected with a driving motor 89 The output shaft of the driving motor 89 is fixedly connected to the front end of the first mounting rod 82, the input end of the driving motor 89 is electrically connected to the output end of the single-chip microcomputer, an avoidance gap is opened on the lower side of the scanning mounting gear ring 86, and an infrared thermal imager 11 is fixedly connected to the upper side of the inner arc surface of the scanning mounting gear ring 86. The infrared thermal imager 11 is bidirectionally electrically connected to the single-chip microcomputer, and the inner wall of the scanning mounting frame 81 is fixedly connected with uniformly distributed limit buckles 12. The inner sides of the three limit buckles 12 are all slidably connected to the inner arc surface of a scanning mounting gear ring 86. The inner wall of the scanning mounting frame 81 is fixedly connected with uniformly distributed set lights 9, and the input ends of the four set lights 9 are respectively electrically connected to the output ends of the single-chip microcomputer. During this period, the external remote control can be controlled to drive the motor 89 to operate, and the driving motor 8 9 rotates clockwise for a specified number of times, and then drives the first gear 83 to rotate clockwise for a specified number of times through the first mounting rod 82, and then drives the scanning mounting gear ring 86 to rotate counterclockwise by 120 degrees. During this period, the infrared thermal imager 11 remains in the non-activated thermal imaging mode, and first detects the appearance of the insulating porcelain sleeve 3. When the insulating porcelain sleeve 3 has obvious cracks, it means that the insulating porcelain sleeve 3 has a safety hazard and needs to be replaced. After the scanning mounting gear ring 86 rotates counterclockwise by 120 degrees, the external remote control can be controlled, and the drive motor 89 runs in the reverse direction, and the scanning mounting gear ring 86 rotates back clockwise. During this period, the infrared thermal imager 11 turns on the thermal imaging mode to detect whether the upper and lower sides of the insulating porcelain sleeve 3 are abnormally heated. In this process,The maximum rotation angle of the scanning and mounting gear ring 86 does not exceed 120 degrees to prevent the first gear 83 from losing the meshing relationship with the scanning and mounting gear ring 86. If it does, it means that there is a safety hazard in the insulator and it needs to be replaced. Then, each porcelain skirt of the insulating porcelain sleeve 3 can be detected in turn through the above method to complete the insulator safety detection operation.
[0020] The working principle of a power transmission line insulator safety detection device provided by the present invention is as follows: when the safety detection device is needed, the device can be lifted by an external lifting drone and a hook 10, and then the internal and external drones are controlled to move the device to the upper side of the insulating porcelain sleeve 3 of the high-voltage line, and then the two counterweight frames 28 are used as references to place the device on the outer surface of the insulating porcelain sleeve 3. At this time, the outer surfaces of the two rubber walking tracks 25 contact the insulating porcelain sleeve 3. At this time, the external remote control can be adjusted to send out an electrical signal, which is then received by the wireless transceiver 7. The wireless transceiver 7 controls the single-chip microcomputer to realize remote control of the operation of the device. At this time, the external remote control can be adjusted to control the two walking motors 29 to run simultaneously, and the output shafts of the two walking motors 29 are simultaneously moved. The rubber crawler 25 drives the four driving crawler wheels 24 to rotate forward and reverse at the same time. The rubber crawler 25 contacts the insulating porcelain sleeve 3 in real time, which can drive the equipment to move on the insulating porcelain sleeve 3. When the insulator is long and the insulator itself has an arc, the crawler mounting frame 23 will adaptively adjust the angle with the central axis of the pin shaft 22. When the horizontal angle is restored, the crawler mounting frame 23 contacts the outer surface of the abutment limit plate 26 to restore the horizontal travel angle. At this time, the single-chip microcomputer can be regulated, the set light 9 is turned on, and the infrared thermal imager 11 is also turned on. The infrared thermal imager 11 returns the image information to the single-chip microcomputer in real time in the form of electrical signals, and then the single-chip microcomputer converts the information and sends it out by the wireless transceiver 7 to realize the operation. The function of real-time positioning of the equipment by personnel. At this time, after moving the equipment to the upper side of the porcelain skirt of the insulating porcelain sleeve 3, the external remote control electric telescopic rod 56 can be adjusted to operate, and the telescopic end of the electric telescopic rod 56 will shrink, thereby driving the contact rod 53 to rotate around the central axis of the measuring and installing rotating rod 51 until the contact rod 53 contacts the two sides of the porcelain skirt. At this time, if there is current on both sides of the porcelain skirt, it will be conducted by the contact rod 53. At this time, the current detector 57 can capture this current information and report the information in real time. At the same time, it indicates that there is a safety hazard in the insulating porcelain sleeve 3. During this period, the external remote control can be adjusted to drive the motor 89 to operate, and the output shaft of the drive motor 89 will rotate clockwise for a specified number of circles, thereby driving the first gear 83 to rotate clockwise through the first mounting rod 82. The needle rotates a specified number of circles, thereby driving the scanning and installing gear ring 86 to rotate counterclockwise by 120 degrees. During this period, the infrared thermal imager 11 remains in the non-activated thermal imaging mode. The appearance of the insulating porcelain sleeve 3 is first detected. When the insulating porcelain sleeve 3 has obvious cracks, it indicates that the insulating porcelain sleeve 3 has a safety hazard and needs to be replaced. After the scanning and installing gear ring 86 rotates counterclockwise by 120 degrees, the external remote control can be adjusted to drive the motor 89 to run in the reverse direction, and the scanning and installing gear ring 86 rotates back clockwise. During this period, the infrared thermal imager 11 turns on the thermal imaging mode to detect whether there is abnormal heating on the upper and lower sides of the insulating porcelain sleeve 3. If so, it indicates that the insulator has a safety hazard and needs to be replaced. Then, each porcelain skirt of the insulating porcelain sleeve 3 can be detected in turn in the above manner.Complete the insulator safety inspection.
[0021] It is worth noting that the specific model of the single chip microcomputer disclosed in the above embodiment is STM32, and the travel motor 29, the battery 6, the electric telescopic rod 56, the current detector 57, the wireless transceiver 7, the drive motor 89, the infrared thermal imager 11 and the set light 9 can be freely configured according to the actual application scenario. The travel motor 29 is recommended to use the brushless DC reducer of the Z2BLD25-220GNL-30S / 2GN30LCZ2BL model, the battery 6 is recommended to use a conventional lithium-ion battery, the electric telescopic rod 56 is recommended to use the AM model servo-type electric push rod, the current detector 57 is recommended to use the ULJYZ-40 insulator distributed voltage tester, the wireless transceiver 7 is recommended to use the NRF905 model wireless transceiver module, the drive motor 89 is recommended to use the 80SFM series servo motor, the infrared thermal imager 11 is recommended to use, and the set light 9 is recommended to use a conventional searchlight. The single chip microcomputer controls the travel motor 29, the electric telescopic rod 56, the current detector 57, the wireless transceiver 7, the drive motor 89, the infrared thermal imager 11 and the set light 9 to work, all of which adopt the methods commonly used in the prior art.
[0022] The above descriptions are merely embodiments of the present invention and are not intended to limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the present invention specification and drawings, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. A transmission line insulator safety detection device, characterized in that: It comprises an external frame (1), a walking mechanism (2), a current detection mechanism (5) and an appearance scanning mechanism (8); External frame (1): an insulating porcelain sleeve (3) is placed inside; Walking mechanism (2): it is arranged on the outer surface of the external frame (1); Current detection mechanism (5): arranged on the right side of the external frame (1); The appearance scanning mechanism (8) comprises a scanning mounting frame (81), a first mounting rod (82), a first gear (83), a second mounting rod (84), a second gear (85) and a scanning mounting gear ring (86), wherein the scanning mounting frame (81) is fixedly connected to the upper side of the interior of the external frame (1), the upper side between the front and rear inner walls of the scanning mounting frame (81) is rotatably connected to the first gear (83) via the first mounting rod (82), the front and rear inner walls of the scanning mounting frame (81) are rotatably connected to the second gear (85) via the second mounting rod (84), the interior of the scanning mounting frame (81) is provided with a scanning mounting gear ring (86), and the first gear (83) and the two second gears (85) are meshedly connected to one scanning mounting gear ring (86).
2. A power transmission line insulator safety detection device according to claim 1, characterized in that: An electrical installation board (4) is fixedly connected to the upper side of the inner arc surface of the external frame (1); a storage battery (6) is provided on the left side of the lower surface of the electrical installation board (4); a wireless transceiver (7) is provided on the right side of the lower surface of the electrical installation board (4); a single-chip computer is provided on the rear side of the lower surface of the electrical installation board (4); a charging port of the storage battery (6) is externally connected to an external power source; an input end of the single-chip computer is electrically connected to an output end of the storage battery (6); and the wireless transceiver (7) is bidirectionally electrically connected to the single-chip computer.
3. A power transmission line insulator safety detection device according to claim 2, characterized in that: The appearance scanning mechanism (8) further comprises a friction limit rod (87), a transmission drive synchronous groove wheel (88) and a driving motor (89); the rear side of the outer arc surface of the second mounting rod (84) on the left side and the front side of the outer arc surface of the second mounting rod (84) on the right side are respectively fixedly sleeved with transmission drive synchronous groove wheels (88); the outer arc surface of the first mounting rod (82) is also symmetrically fixedly sleeved with transmission drive synchronous groove wheels (88); the transmission drive synchronous groove wheel (88) on the upper front side is connected to the transmission drive synchronous groove wheel (88) on the left side via a synchronous belt transmission; the transmission drive synchronous groove wheel (88) on the upper rear side is connected to the transmission drive synchronous groove wheel (88) on the left side via a synchronous belt transmission; The driving synchronous groove wheel (88) is also connected to the transmission driving synchronous groove wheel (88) on the right side through a synchronous belt transmission. Uniformly distributed friction limit rods (87) are fixedly connected between the front and rear inner walls of the scanning mounting frame (81). The outer arc surfaces of the friction limit rods (87) are respectively slidably connected to the outer surfaces of the synchronous belts located on the same side. A driving motor (89) is fixedly connected to the upper side of the front side surface of the external frame (1). The output shaft of the driving motor (89) is fixedly connected to the front end of the first mounting rod (82). The input end of the driving motor (89) is electrically connected to the output end of the single-chip microcomputer.
4. A power transmission line insulator safety detection device according to claim 2, characterized in that: An avoidance notch is provided on the lower side of the scanning installation gear ring (86); an infrared thermal imager (11) is fixedly connected to the upper side of the inner arc surface of the scanning installation gear ring (86); and the infrared thermal imager (11) is bidirectionally electrically connected to the single-chip microcomputer.
5. The power transmission line insulator safety detection device according to claim 1, characterized in that: The inner wall of the scanning mounting frame (81) is fixedly connected with evenly distributed limiting buckles (12), and the inner side surfaces of the three limiting buckles (12) are all slidably connected to the inner arc surface of a scanning mounting gear ring (86).
6. A power transmission line insulator safety detection device according to claim 2, characterized in that: The inner wall of the scanning mounting frame (81) is fixedly connected with evenly distributed set lights (9), and the input ends of the four set lights (9) are respectively electrically connected to the output ends of the single-chip computer.
7. A power transmission line insulator safety detection device according to claim 2, characterized in that: The walking mechanism (2) comprises a walking angle adjustment plate (21), a pin shaft (22), a crawler mounting frame (23), a walking driving crawler wheel (24), a rubber walking crawler (25), an abutting limit plate (26), a counterweight mounting rotating rod (27), a counterweight frame (28) and a walking motor (29), wherein the walking angle adjustment plate (21) is respectively fixedly connected to the front side and the rear side of the external frame (1), the lower ends of the two walking angle adjustment plates (21) are respectively hingedly connected to the crawler mounting frames (23) through the pin shafts (22), and the insides of the two crawler mounting frames (23) are respectively rotatably connected to the evenly distributed walking driving crawler wheels (24), and each two crawler mounting frames (23) are located at the same The travel drive track wheels (24) in the track mounting frame (23) are respectively connected by a rubber travel track (25), the right sides of the two track mounting frames (23) are respectively fixedly connected with travel motors (29), the output shafts of the two travel motors (29) are respectively fixedly connected with the left ends of the travel drive track wheels (24) at the same position, the lower sides of the front side and the lower sides of the rear side of the external frame (1) are respectively fixedly connected with abutment limit plates (26), the front and rear inner walls of the external frame (1) are symmetrically rotatably connected with a counterweight frame (28) through a counterweight mounting rotating rod (27), and the input ends of the two travel motors (29) are respectively electrically connected with the output ends of the single-chip microcomputer.
8. A power transmission line insulator safety detection device according to claim 2, characterized in that: The current detection mechanism (5) comprises a measuring and mounting rotating rod (51), a rounded corner plate (52), a contact rod (53), a telescopic rod mounting seat (54), a rotating seat (55), an electric telescopic rod (56) and a current detector (57); the measuring and mounting rotating rod (51) is rotatably connected to the right side between the front and rear inner walls of the external frame (1); a rounded corner plate (52) is movably sleeved in the middle of the outer arc surface of the measuring and mounting rotating rod (51); the lower end of the rounded corner plate (52) is fixedly connected to the contact rod (53); the upper side of the inner arc surface of the external frame (1) is fixedly connected to the telescopic rod mounting seat (54), the lower end of the telescopic rod mounting seat (54) is fixedly connected to a rotating seat (55), the interior of the rotating seat (55) is rotatably connected to an electric telescopic rod (56), the telescopic end of the electric telescopic rod (56) is hinged to the middle of the measuring mounting rotating rod (51), the lower end of the electrical mounting plate (4) is fixedly connected to a current detector (57), the output end of the contact rod (53) is electrically connected to the input end of the sensing contact head of the current detector (57), the input end of the electric telescopic rod (56) is electrically connected to the output end of the single-chip microcomputer, and the current detector (57) is bidirectionally electrically connected to the single-chip microcomputer.
9. The power transmission line insulator safety detection device according to claim 1, characterized in that: A hook (10) is provided at the upper end of the external frame (1).
Citation Information
Patent Citations
A safety detection device for insulators of high voltage transmission lines
CN114035002B
Cited By
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