A matrix muffler capable of increasing the flow area

Abstract

The application relates to the technical field of mufflers, and particularly discloses a matrix type muffler capable of increasing airflow area, which comprises a frame, a filtering assembly, a dust removal assembly, a driving assembly, a muffling assembly and a guiding assembly are arranged in the frame, the filtering assembly comprises symmetrically arranged coarse filter screens and fine filter screens, mounting seats are symmetrically and slidably connected in the frame, and the coarse filter screens and the fine filter screens are fixedly connected between the two mounting seats; the coarse filter screens and the fine filter screens are sequentially arranged in the frame, the large-area airflow is accurately guided through the guiding assembly, the airflow accurately passes through the muffler body, the driving assembly cooperatively drives a cleaning mechanism, the surfaces of the coarse filter screens and the fine filter screens are cleaned, impurities are prevented from being blocked and accumulated to affect the filtering effect, part of the impurities is prevented from entering the muffler body to affect the muffling effect, the filtering effect of the coarse filter screens and the fine filter screens is ensured, the muffling effect is improved, and environmental pollution is reduced.

Description

Technical Field

[0001] The present invention relates to the technical field of mufflers, and in particular to a matrix muffler capable of increasing airflow area. Background Art

[0002] In an industrial environment, low-frequency machine roars and high-frequency airflow whistles may coexist. Matrix silencers combine channels and chambers of different sizes and shapes, and use the principles of sound wave reflection, interference, and absorption to comprehensively reduce noise of multiple frequencies, thereby reducing the impact of noise on the environment. They are often installed at the inlet and outlet of cooling towers.

[0003] During the operation stage, the gas is often mixed with solid impurities. When flowing with the airflow, some impurities remain and accumulate inside the muffler, destroying its acoustic structure and airflow channel, seriously weakening the sound insulation effect, and the airflow passing through the uneven surface of the impurities will produce abnormal flow such as turbulence, causing additional noise and polluting the surrounding environment; another part of the impurities are discharged from the muffler with the airflow into the atmosphere and diffused, polluting the air, reducing air quality, and affecting the surrounding ecological balance and human health.

[0004] Therefore, it is necessary to provide a matrix muffler that can increase the airflow area to solve the above problems. Summary of the Invention

[0005] The main purpose of the present invention is to provide a matrix muffler that can increase the airflow area, which can effectively solve the problems in the background technology.

[0006] To achieve the above object, the technical solution adopted by the present invention is:

[0007] A matrix muffler capable of increasing airflow area comprises a frame, wherein a filter assembly, a dust removal assembly, a drive assembly, a muffler assembly, and a guide assembly are arranged inside the frame, wherein the filter assembly comprises a symmetrically arranged coarse filter and a fine filter, wherein mounting seats are symmetrically and slidably connected inside the frame, wherein the coarse filter and the fine filter are both fixedly connected between two mounting seats, wherein the dust removal assembly comprises a support seat symmetrically and fixedly connected to an outer wall of the frame, wherein a guide sleeve is fixedly connected inside the frame, and a cleaning mechanism is arranged between the two support seats;

[0008] The cleaning mechanism includes a cleaning block, and the number of the cleaning blocks is provided with four. A movable seat and a slider are slidably connected inside the support seat. The side of the movable seat close to the slider is evenly fixedly connected to the limit rod. The slider is slidably connected to the outside of the limit rod. The side of the movable seat away from the slider is symmetrically fixedly connected with two groups of four fixed blocks, and the cleaning blocks are all fixedly connected to the fixed blocks;

[0009] The driving assembly includes a transmission belt that is connected to the support seat, the interior of the support seat is connected to a driving shaft that rotates uniformly, and one end of the driving shaft located in the transmission belt is fixedly connected to a driving wheel;

[0010] A fixing rod is fixedly connected to the interior of the transmission belt, and the fixing rod is rotatably connected to the slider.

[0011] As a further improvement of the above scheme, the silencer assembly includes a mounting sleeve fixedly connected to the frame, a connecting seat is evenly fixedly connected inside the mounting sleeve, a silencer body is fixedly and slidably connected inside the connecting seat, the mounting sleeve is fixedly connected to the support frame inside, a fixing seat is fixedly connected to the side of the silencer body close to the support frame, and the fixing seat is slidably connected to the inner side of the support frame.

[0012] As a further improvement of the above solution, the guide assembly includes a mounting frame fixedly connected to the frame, the interior of the mounting frame is evenly fixedly connected to a guide seat, and the interior of the guide seat is fixedly connected to a fixing sleeve.

[0013] As a further improvement of the above scheme, the drive assembly also includes a mounting shaft rotatably connected to the frame and the inside of the fixed sleeve, one end of the mounting shaft located in the fixed sleeve is fixedly connected to the impeller, both ends of the mounting shaft are fixedly connected to end gear plates, the outer side of the drive shaft is fixedly connected to a spur gear, and the end gear plates and the spur gear are engaged with each other.

[0014] As a further improvement of the above solution, a sealing seat is fixedly connected to the top of the fixed sleeve, and a sealing cavity adapted to the impeller is formed at the bottom of the sealing seat.

[0015] As a further improvement of the above solution, a fixing plate is fixedly connected to the interior of the frame, and the mounting seat is slidably connected between the fixing plate and the frame.

[0016] As a further improvement of the above scheme, a vibration mechanism is provided inside the movable seat, and the vibration mechanism includes a rack symmetrically fixedly connected to the fixed plate, and a connecting block is symmetrically fixedly connected to the side of the mounting seat close to the movable seat. The internal rotation of the cleaning mechanism is connected to a cylindrical gear and a cam, and the cylindrical gear and the rack are engaged with each other, and the cylindrical gear and the cam are fixedly connected.

[0017] Compared with the prior art, the present invention has the following beneficial effects:

[0018] 1. Install the coarse filter and the fine filter in sequence inside the frame, and use the guide component to accurately guide the large-area airflow so that the airflow passes through the muffler body accurately. Cooperate with the drive component to drive the cleaning mechanism to clean the surface of the coarse filter and the fine filter to prevent impurities from clogging and accumulating and affecting the filtering effect, and prevent some impurities from entering the muffler body and affecting the silencing effect, thereby ensuring the filtration effect of the coarse filter and the fine filter, improving the silencing effect, and reducing environmental pollution.

[0019] 2. The cleaning mechanism cooperates with the vibration mechanism. When the cleaning block moves, it drives the cylindrical gear to roll on the surface of the connecting block, and then drives the cam to repeatedly knock the connecting block to make the connecting block vibrate. The vibration acts on the coarse filter and the fine filter through the mounting seat to achieve vibration cleaning and further enhance the cleaning effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0021] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0022] Figure 2 It is a structural schematic diagram of the dust removal component of the present invention;

[0023] Figure 3 This is a schematic diagram of the internal structure of the support base of the present invention;

[0024] Figure 4 For the present invention Figure 3 Schematic diagram of the structure at A in the middle;

[0025] Figure 5 Schematic diagram of the internal structure of the framework of the present invention;

[0026] Figure 6 This is a schematic cross-sectional view of the mounting sleeve of the present invention;

[0027] Figure 7 It is a structural schematic diagram of the guide assembly of the present invention;

[0028] Figure 8 This is a schematic cross-sectional view of the mounting frame of the present invention;

[0029] Figure 9 It is a structural schematic diagram of the cleaning block of the present invention;

[0030] Figure 10 It is a structural schematic diagram of the cleaning mechanism of the present invention;

[0031] Figure 11 This is a schematic diagram of the internal structure of the support base of the present invention;

[0032] Figure 12 It is a structural schematic diagram of the vibration mechanism of the present invention.

[0033] In the figure: 1. frame; 2. filter assembly; 21. coarse filter; 22. fine filter; 23. mounting seat; 24. fixing plate; 3. dust removal assembly; 31. support seat; 32. guide sleeve; 33. cleaning mechanism; 331. cleaning block; 332. fixing block; 333. movable seat; 334. slider; 335. limit rod; 336. fixing rod; 34. vibration mechanism; 341. rack; 342. connecting block; 343. Cylindrical gear; 344, cam; 4, drive assembly; 41, drive shaft; 42, end gear plate; 43, spur gear; 44, transmission belt; 45, drive wheel; 46, mounting shaft; 47, impeller; 5, silencer assembly; 51, mounting sleeve; 52, connecting seat; 53, silencer body; 54, support frame; 55, fixing seat; 6, guide assembly; 61, mounting frame; 62, guide seat; 63, fixing sleeve; 64, sealing seat. DETAILED DESCRIPTION

[0034] The following will provide a clear and complete description of the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making any creative efforts shall fall within the scope of protection of the present invention.

[0035] See also Figures 1 to 12 As shown, the present invention provides an embodiment: a matrix muffler capable of increasing the airflow area, comprising a frame 1, wherein a filter assembly 2, a dust removal assembly 3, a drive assembly 4, a muffler assembly 5, and a guide assembly 6 are provided inside the frame 1, the filter assembly 2 comprising a symmetrically arranged coarse filter 21 and a fine filter 22, the frame 1 having mounting seats 23 symmetrically slidably connected thereto, the coarse filter 21 and the fine filter 22 being fixedly connected between the two mounting seats 23, the dust removal assembly 3 comprising support seats 31 symmetrically fixedly connected to the outer wall of the frame 1, the frame 1 having a guide sleeve 32 fixedly connected thereto, and a cleaning mechanism 33 being provided between the two support seats 31;

[0036] The cleaning mechanism 33 includes four cleaning blocks 331. A movable seat 333 and a slider 334 are slidably connected inside the support seat 31. The movable seat 333 is evenly fixedly connected to a limit rod 335 on one side close to the slider 334. The slider 334 is slidably connected to the outer side of the limit rod 335. Two groups of four fixed blocks 332 are symmetrically fixedly connected to the side of the movable seat 333 away from the slider 334. The cleaning blocks 331 are all fixedly connected to the fixed blocks 332.

[0037] The driving assembly 4 includes a transmission belt 44 that is connected to the support base 31. The support base 31 is evenly connected to the driving shaft 41. One end of the driving shaft 41 located in the transmission belt 44 is fixedly connected to the driving wheel 45.

[0038] A fixed rod 336 is fixedly connected to the interior of the transmission belt 44, and the fixed rod 336 is rotatably connected to the slider 334;

[0039] A fixing plate 24 is fixedly connected to the interior of the frame 1 , and the mounting seat 23 is slidably connected between the fixing plate 24 and the frame 1 .

[0040] In practical application, the embodiment of the present invention is as follows: Figure 1 、 Figure 3 and Figure 5 As shown, the airflow first enters the frame 1, and when passing through the filter assembly 2, the coarse filter 21 and the fine filter 22 perform preliminary filtration on large particles and some small particles in the airflow;

[0041] like Figure 2 、 Figure 3 、 Figure 4 、 Figure 5 、 Figure 9 and Figure 10 As shown, the filtered large-area airflow is guided by the guide assembly 6, so that the airflow passes through the muffler body 53 accurately. During this process, the guide assembly 6 cooperates with the drive assembly 4 to realize the driving of the drive shaft 41 in the drive assembly 4. The rotating drive shaft 41 drives the transmission belt 44 to rotate inside the support seat 31 through the drive wheel 45. The rotating transmission belt 44 drives the slider 334 through the fixed rod 336, so that the slider 334 slides on the outside of multiple limit rods 335 and drives the cleaning mechanism 33 to move up and down synchronously. The movement of the cleaning mechanism 33 can drive the cleaning block 331 to move through the fixed block 332 to realize the cleaning of the surface of the coarse filter 21 and the fine filter 22, thereby avoiding impurities clogging and affecting the filtering effect, further reducing the probability of impurities entering the silencer assembly 5, improving the protection of the components in the silencer assembly 5, and further improving the silencer effect and environmental protection.

[0042] like Figure 6As shown, the silencer assembly 5 includes a mounting sleeve 51 fixedly connected to the frame 1, a connecting seat 52 is evenly fixedly connected inside the mounting sleeve 51, a muffler body 53 is fixedly and slidably connected inside the connecting seat 52, a support frame 54 is fixedly connected inside the mounting sleeve 51, a fixing seat 55 is fixedly connected to the side of the muffler body 53 close to the support frame 54, and the fixing seat 55 is slidably connected to the inner side of the support frame 54.

[0043] When the embodiment of the present invention is actually used, the airflow after filtration and preliminary cleaning enters the silencer assembly 5. The mounting sleeve 51 carries the silencer body 53, and the connecting seat 52 inside it provides a stable mounting position for the silencer body 53. The fixed sliding connection of the silencer body 53 in the connecting seat 52 ensures working stability and buffers external forces. The fixed seat 55 of the silencer body 53 is slidably connected to the support frame 54 to enhance its stability in the mounting sleeve 51. When the airflow passes through, the matrix-arranged silencer body 53 uses its own structure and acoustic materials to reduce noise, increase the contact area and time between the airflow and the silencer structure, improve the silencer effect, reduce the silencer resistance, and enable the silencer assembly 5 to work stably and efficiently in a complex airflow environment to meet the noise control requirements.

[0044] like Figure 7 and Figure 8 As shown, the guide assembly 6 includes a mounting frame 61 fixedly connected to the frame 1 , a guide seat 62 is evenly fixedly connected inside the mounting frame 61 , and a fixing sleeve 63 is fixedly connected inside the guide seat 62 .

[0045] When the embodiment of the present invention is actually used, after the airflow enters the guide assembly 6, the installation frame 61 provides a stable installation base for the guide seat 62. The guide seats 62 evenly distributed in the installation frame 61 guide the airflow, so that the airflow flows in the designed direction. The fixing sleeve 63 is fixed inside the guide seat 62, which can further optimize the flow state of the airflow, reduce the turbulence of the airflow during the guiding process, ensure that the airflow can flow accurately and smoothly to the silencer assembly 5, and ensure that the silencer process is carried out smoothly and efficiently.

[0046] like Figure 4 、 Figure 7 and Figure 8 As shown, the drive assembly 4 also includes a mounting shaft 46 rotatably connected to the frame 1 and the inside of the fixed sleeve 63. One end of the mounting shaft 46 located in the fixed sleeve 63 is fixedly connected to the impeller 47. Both ends of the mounting shaft 46 are fixedly connected to the end gear plate 42. The outer side of the drive shaft 41 is fixedly connected to the spur gear 43, and the end gear plate 42 and the spur gear 43 are engaged with each other.

[0047] In actual application of the embodiment of the present invention, when air flows through, the airflow acts on the impeller 47, causing the mounting shaft 46 to rotate. The end toothed discs 42 at both ends of the mounting shaft 46 rotate accordingly. Since the end toothed discs 42 engage with the spur gears 43 on the drive shaft 41, the drive shaft 41 is driven to rotate. The rotation of the drive shaft 41 further drives the transmission belt 44 to move. The transmission belt 44, through its connection with the slider 334, drives the cleaning block 331 to clean the filter screen, realizing the function of using the energy of the airflow itself to drive the cleaning mechanism 33, ensuring the continuous and effective operation of the filter assembly 2, and maintaining the entire muffler body 53 in a good operating state.

[0048] like Figure 8 As shown, the top of the fixed sleeve 63 is fixedly connected to a sealing seat 64 , and the bottom of the sealing seat 64 is provided with a sealing cavity adapted to the impeller 47 .

[0049] When the embodiment of the present invention is actually used, the sealing cavity opened at the bottom of the sealing seat 64 and adapted to the impeller 47 can effectively reduce the leakage of the airflow when passing through the impeller 47, ensuring that the airflow energy is used as much as possible to drive the impeller 47 to rotate. At the same time, the adaptive design of the sealing cavity and the impeller 47 can make the airflow environment around the impeller 47 more stable, reduce the impact of airflow leakage or turbulence on the rotation efficiency of the impeller 47, and thus ensure the stable operation of the drive assembly 4, and provide reliable power for the normal operation of related components such as the cleaning mechanism 33.

[0050] like Figure 11 and Figure 12 As shown, a vibration mechanism 34 is provided inside the movable seat 333, and the vibration mechanism 34 includes a rack 341 symmetrically fixedly connected to the fixed plate 24, and a connecting block 342 is symmetrically fixedly connected to one side of the mounting seat 23 close to the movable seat 333. The internal rotation of the cleaning mechanism 33 is connected to a cylindrical gear 343 and a cam 344, and the cylindrical gear 343 and the rack 341 are engaged with each other, and the cylindrical gear 343 and the cam 344 are fixedly connected.

[0051] In actual use of the embodiment of the present invention, when the cleaning mechanism 33 cleans the coarse filter 21 and the fine filter 22, the cylindrical gear 343 meshes with the rack 341. As the movable seat 333 moves, the cylindrical gear 343 rolls on the rack 341, thereby rotating the cam 344 fixed to it. Furthermore, the connecting block 342 on one side of the mounting seat 23 cooperates with the cam 344. The rotation of the cam 344 repeatedly strikes the connecting block 342, causing it to vibrate. This vibration is transmitted to the coarse filter 21 and the fine filter 22 through the mounting seat 23, causing the filters to generate additional vibration, further enhancing the cleaning effect of impurities on the filters and preventing impurities from firmly adhering to the filter surfaces and affecting filtration efficiency.

[0052] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of additional identical elements in the process, method, article, or device comprising the element.

[0053] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. A matrix muffler capable of increasing airflow area, comprising a frame (1), characterized in that: The frame (1) is provided with a filter assembly (2), a dust removal assembly (3), a drive assembly (4), a muffler assembly (5) and a guide assembly (6), the filter assembly (2) includes a coarse filter (21) and a fine filter (22) that are symmetrically arranged, the frame (1) is symmetrically slidably connected to a mounting seat (23), the coarse filter (21) and the fine filter (22) are both fixedly connected between the two mounting seats (23), the dust removal assembly (3) includes a support seat (31) that is symmetrically fixedly connected to the outer wall of the frame (1), the frame (1) is fixedly connected to a guide sleeve (32), and a cleaning mechanism (33) is provided between the two support seats (31); The cleaning mechanism (33) includes a cleaning block (331), and the number of the cleaning blocks (331) is four. The support seat (31) is internally slidably connected to a movable seat (333) and a slider (334). The movable seat (333) is evenly fixedly connected to a limiting rod (335) on a side close to the slider (334). The slider (334) is slidably connected to the outside of the limiting rod (335). The movable seat (333) is symmetrically fixedly connected to a side away from the slider (334) with two groups of four fixed blocks (332). The cleaning blocks (331) are all fixedly connected to the fixed blocks (332). The driving assembly (4) includes a transmission belt (44) that is transmission-connected to the support seat (31); the interior of the support seat (31) is uniformly rotationally connected to a driving shaft (41); one end of the driving shaft (41) located in the transmission belt (44) is fixedly connected to a driving wheel (45); A fixing rod (336) is fixedly connected to the interior of the transmission belt (44), and the fixing rod (336) is rotatably connected to the slider (334); A fixing plate (24) is fixedly connected to the interior of the frame (1), and the mounting seat (23) is slidably connected between the fixing plate (24) and the frame (1); A vibration mechanism (34) is provided inside the movable seat (333), and the vibration mechanism (34) includes a rack (341) symmetrically fixedly connected to the fixed plate (24); a connecting block (342) is symmetrically fixedly connected to one side of the mounting seat (23) close to the movable seat (333); a cylindrical gear (343) and a cam (344) are rotatably connected inside the cleaning mechanism (33); the cylindrical gear (343) and the rack (341) are meshed with each other, and the cylindrical gear (343) and the cam (344) are fixedly connected.

2. A matrix muffler capable of increasing airflow area according to claim 1, characterized in that: The muffler assembly (5) comprises a mounting sleeve (51) fixedly connected to the frame (1); a connecting seat (52) is uniformly fixedly connected to the mounting sleeve (51); a muffler body (53) is fixedly and slidably connected to the interior of the connecting seat (52); a support frame (54) is fixedly connected to the interior of the mounting sleeve (51); a fixing seat (55) is fixedly connected to the side of the muffler body (53) close to the support frame (54); and the fixing seat (55) is slidably connected to the inner side of the support frame (54).

3. The matrix muffler capable of increasing airflow area according to claim 2, characterized in that: The guide assembly (6) includes a mounting frame (61) fixedly connected to the frame (1), a guide seat (62) is evenly fixedly connected inside the mounting frame (61), and a fixing sleeve (63) is fixedly connected inside the guide seat (62).

4. The matrix muffler capable of increasing airflow area according to claim 2, characterized in that: The drive assembly (4) further comprises a mounting shaft (46) rotatably connected to the frame (1) and the interior of the fixed sleeve (63); one end of the mounting shaft (46) located within the fixed sleeve (63) is fixedly connected to an impeller (47); both ends of the mounting shaft (46) are fixedly connected to end toothed discs (42); the outer side of the drive shaft (41) is fixedly connected to a spur gear (43); the end toothed disc (42) and the spur gear (43) are meshed with each other.

5. The matrix muffler capable of increasing airflow area according to claim 3, characterized in that: The top of the fixed sleeve (63) is fixedly connected to a sealing seat (64), and the bottom of the sealing seat (64) is provided with a sealing cavity adapted to the impeller (47).

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