A kind of electric wire double-wire twisting equipment and process
By designing double-wire twisting equipment and adopting components such as a driving translation mechanism and a lifting and transfer reversing device, fully automatic twisting and point-taping of double wires are achieved, solving the problems of low production efficiency and poor quality consistency in the existing technology, and improving processing efficiency and flexible application of equipment.
Patent Information
- Application Number
- CN202510099855.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-22
- Publication Date
- 2025-09-26
- Estimated Expiration
- 2045-01-22
AI Technical Summary
In the existing technology, the processing of twisted pair wires requires multiple turnovers and manual interpolation, resulting in low production efficiency and poor quality consistency, which cannot meet production requirements.
A double-wire twisting device is designed, which includes a driving translation mechanism, a lifting and handover reversing device, a wire pulling and conveying mechanism, a rotating twisting mechanism and a tape point wrapping mechanism. It can realize the fully automatic twisting and tape point wrapping of double wires and can be flexibly processed on a fully automatic offline crimping and insertion machine.
It realizes the fully automatic twisting of double wires, shortens the wire turnover time, improves production efficiency, and can realize flexible fully automatic processing of single wires and twisted pair wires on existing equipment.
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Figure CN119763933B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a wire processing device, in particular to a wire double-wire twisting device and process. Background Art
[0002] In the automotive wiring harness industry, the processing of wiring harnesses involves major processes such as wire feeding, zero cutting, stripping, threading rain plugs, crimping terminals and plugging connectors. Wiring harnesses are generally divided into single wires and twisted pairs. Twisted pair wires are generally composed of two wires twisted together at a certain pitch. They have a certain anti-interference effect and can also improve the flexibility of the wires, thereby reducing the risk of wire breakage. At the same time, the cable structure with double twisted wires can improve the wear resistance and corrosion resistance of the wires and extend the service life of the wires.
[0003] In the prior art, the processing of finished wire harnesses containing single and twisted pairs can only be done by first completing the main processes of fully automatic wire feeding, zero cutting, stripping, plugging, crimping terminals and plugging connectors for the single wire on a fully automatic offline crimping and insertion machine to form a single semi-finished wire harness, and then completing the main processes of fully automatic wire feeding, zero cutting, stripping, plugging, crimping terminals, twisting and tape wrapping for the twisted pair on a fully automatic offline twisting machine to form a semi-finished wire harness for the twisted pair, and then circulate to the finished wire harness insertion area, where the semi-finished twisted pair harness is manually inserted into the single semi-finished wire harness to form a finished wire harness. The turnover time is long, the production efficiency is low, the quality consistency is low, and it cannot meet the production requirements. In view of this, it is necessary to provide a wire double-wire twisting device mounted on the fully automatic offline crimping and insertion machine to overcome the above-mentioned defects, thereby realizing flexible and fully automated processing of single and twisted pairs. Summary of the Invention
[0004] The technical problem to be solved by the present invention is to provide a pair of wire twisting equipment and process that can realize fully automatic twisting of double wires, shorten the wire turnover time, and improve production efficiency, in response to the shortcomings of the existing technology, so as to make up for the defect that the fully automatic offline crimping and insertion machine can only produce single wires, and realize flexible fully automated processing of single wires and twisted pairs.
[0005] In order to solve the above technical problems, the present invention adopts the following technical solutions.
[0006] A double-wire twisting device for electric wires, comprising a driving translation mechanism, a lifting and handover reversing device, a left-pull wire conveying mechanism, a right-pull wire conveying mechanism, a left-wire storage mechanism, a right-wire storage mechanism, a left-rotating twisting mechanism, a right-rotating twisting mechanism, a left adhesive tape point-wrapping mechanism, and a right adhesive tape point-wrapping mechanism, wherein: the driving translation mechanism is used to drive the left-pull wire conveying mechanism, the right-pull wire conveying mechanism, the left-rotating twisting mechanism, and the right-rotating twisting mechanism to move left and right, respectively, and the left adhesive tape point-wrapping mechanism and the right adhesive tape point-wrapping mechanism are used to drive the left-pull wire conveying mechanism, the right-pull wire conveying mechanism, the left-rotating twisting mechanism, and the right-rotating twisting mechanism to move left and right, respectively. The point winding mechanism moves synchronously with the left-rotating stranding mechanism and the right-rotating stranding mechanism respectively; the lifting and handover reversing device is used to receive the wires B1 and B2 delivered by the upward clamping wire conveying device from the handover position a, drive the wires B1 and B2 to move to the handover position b, drive the left ends of the wires B1 and B2 to move to align with the left wire pulling conveying mechanism, drive the right ends of the wires B1 and B2 to move to align with the right wire pulling conveying mechanism, and The left wire pulling conveying mechanism is used to clamp the left ends of the wires B1 and B2 and convey them to the left wire storage mechanism, to receive the left ends of the twisted wires from the left rotating twisting mechanism and convey them to the lifting and handover reversing device, and to clamp the left ends of the wires B1 and B2 from the left wire storage mechanism and convey them to the left rotating twisting mechanism; the right wire pulling conveying mechanism is used to clamp the right ends of the wires B1 and B2 and convey them to the right wire storage mechanism, to receive the left ends of the twisted wires from the right rotating twisting mechanism. The right end of the twisted pair of wires is transported to the lifting and transfer reversing device, and the right ends of the wires B1 and B2 are clamped from the right wire storage mechanism and transported to the right rotating twisting mechanism; the left rotating twisting mechanism and the right rotating twisting mechanism are used to clamp the left and right ends of the wires B1 and B2 respectively, and synchronously perform rotational motion to twist the wires B1 and B2 into a twisted pair of wires; the left tape point wrapping mechanism and the right tape point wrapping mechanism are used to tape the left and right ends of the twisted pair of wires respectively.
[0007] Preferably, the driving translation mechanism includes a first linear motion module, and the left wire conveying mechanism and the right wire conveying mechanism are respectively arranged at the two moving ends of the first linear motion module. The first linear motion module is used to drive the left wire conveying mechanism and the right wire conveying mechanism to approach or move away synchronously.
[0008] Preferably, the driving translation mechanism includes a second linear motion module parallel to the first linear motion module, the left-rotating twisting mechanism and the right-rotating twisting mechanism are respectively arranged at the two moving ends of the second linear motion module, and the second linear motion module is used to drive the left-rotating twisting mechanism and the right-rotating twisting mechanism to approach or move away synchronously.
[0009] Preferably, the two moving ends of the second linear motion module are respectively provided with a left translation carrier and a right translation carrier, the left rotating twisting mechanism and the left tape point winding mechanism are both arranged on the left translation carrier, and the right rotating twisting mechanism and the right tape point winding mechanism are both arranged on the right translation carrier.
[0010] Preferably, the left wire storage mechanism and the right wire storage mechanism are both fixed on the frame of the driving translation mechanism.
[0011] Preferably, the lifting and transfer reversing device is arranged below the driving translation mechanism.
[0012] A process for twisting two wires of electric wires is implemented based on the above-mentioned equipment. The process comprises the following steps: Step S1, the lifting transfer reversing device receives the wires B1 and B2 conveyed by the upward clamping conveying device from the transfer position a; Step S2, the lifting transfer reversing device drives the wires B1 and B2 to move to the transfer position b; Step S3, the lifting transfer reversing device drives the left ends of the wires B1 and B2 to move to align with the left wire pulling conveying mechanism, and drives the right ends of the wires B1 and B2 to move to the transfer position b. Move to align with the right wire pulling conveying mechanism; step S4, the left wire pulling conveying mechanism clamps the left ends of the wires B1 and B2, and the right wire pulling conveying mechanism clamps the right ends of the wires B1 and B2; step S5, the left wire pulling conveying mechanism and the right wire pulling conveying mechanism move synchronously, conveying the left ends of the wires B1 and B2 to the left wire storage mechanism, and conveying the right ends of the wires B1 and B2 to the right wire storage mechanism; step S6, the left wire pulling conveying mechanism receives the wires twisted in the previous process from the left rotating wire twisting mechanism The left end of the twisted pair is completed, and the right wire pulling conveying mechanism receives the right end of the twisted pair completed in the previous process from the right rotating twisting mechanism; step S7, the lifting and handover reversing device receives the twisted pair completed in the previous process from the left wire pulling conveying mechanism and the right wire pulling conveying mechanism, and drives the twisted pair to move to the handover position a, so that the upward clamping conveying device can receive the twisted pair; step S8, the left wire pulling conveying mechanism clamps the left ends of the wires B1 and B2 from the left wire storage mechanism and conveys them to the left rotating twisting mechanism, The right wire pulling and conveying mechanism clamps the right ends of the wire B1 and the wire B2 from the right wire storage mechanism and conveys them to the right rotating twisting mechanism; in step S9, the left rotating twisting mechanism and the right rotating twisting mechanism respectively clamp the left and right ends of the wire B1 and the wire B2, and the left rotating twisting mechanism and the right rotating twisting mechanism synchronously perform rotational motion to twist the wire B1 and the wire B2 into a twisted pair; in step S10, the left tape point wrapping mechanism and the right tape point wrapping mechanism respectively wrap tape around the left and right ends of the twisted pair.
[0013] Preferably, in step S4, after the left wire conveying mechanism and the right wire conveying mechanism respectively clamp the left and right ends of the wire B1 and the wire B2, the lifting and handover reversing device moves upward and waits for execution of step S7; when step S6 is completed, the lifting and handover reversing device moves downward to the handover position b, and then executes step S7.
[0014] Preferably, in step S3, the lifting and transfer reversing device drives the left ends of the wires B1 and B2 to rotate at a preset angle and then align with the left wire conveying mechanism, and at the same time drives the right ends of the wires B1 and B2 to rotate at a preset angle and then align with the right wire conveying mechanism.
[0015] Preferably, in step S9, according to the length of the wire B1 and the wire B2, the left-rotating twisting mechanism clamps the left ends of the wire B1 and the wire B2 and moves to the left initial twisting position, and the right-rotating twisting mechanism clamps the right ends of the wire B1 and the wire B2 and moves to the right initial twisting position, after which the left-rotating twisting mechanism and the right-rotating twisting mechanism synchronously perform rotational motion.
[0016] The double-wire twisting device disclosed in the present invention has the following advantages over the prior art: the present invention realizes a fully automatic twisting process of double wires through the cooperation of a driving translation mechanism, a lifting and handover reversing device, a left wire pulling conveying mechanism, a right wire pulling conveying mechanism, a left wire storage mechanism, a right wire storage mechanism, a left rotating twisting mechanism, a right rotating twisting mechanism, a left adhesive tape point wrapping mechanism and a right adhesive tape point wrapping mechanism, and has a point wrapping adhesive tape function, so that the present invention not only shortens the wire turnover time and effectively improves production efficiency, but can also be mounted on an existing fully automatic offline crimping and insertion machine to realize flexible and fully automatic processing of single wires and twisted pairs. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a three-dimensional diagram of the equipment for twisting two wires of electric wires;
[0018] Figure 2 It is a structural diagram of the left wire pulling and conveying mechanism, the left wire storing mechanism, the left rotating wire twisting mechanism and the left tape dot wrapping mechanism;
[0019] Figure 3 It is a structural diagram of the left-rotating twisting mechanism and the left-tape point-wrapping mechanism;
[0020] Figure 4 This is a structural diagram of the lifting and transfer reversing device;
[0021] Figure 5 Structure for clamping the reversing mechanism Figure 1 ;
[0022] Figure 6 Structure for clamping the reversing mechanism Figure 2 ;
[0023] Figure 7 This is an exploded view of the clamping reversing mechanism;
[0024] Figure 8 A structural diagram of the first wire clamping assembly and the second wire clamping assembly;
[0025] Figure 9 1 is a structural diagram of the third wire clamping assembly and the fourth wire clamping assembly;
[0026] Figure 10 This is a three-dimensional diagram of the left-pull wire conveying mechanism;
[0027] Figure 11 This is an exploded view of the left-pull wire transport mechanism;
[0028] Figure 12 The three-dimensional structure of the left storage line mechanism Figure 1 ;
[0029] Figure 13 The three-dimensional structure of the left storage line mechanism Figure 2 ;
[0030] Figure 14 This is an exploded view of the left deposit line mechanism;
[0031] Figure 15 This is the process flow chart for twisting two wires together. DETAILED DESCRIPTION
[0032] The present invention will be described in more detail below with reference to the accompanying drawings and embodiments.
[0033] The present invention discloses a double-wire twisting device for electric wires, which is combined with Figures 1 to 14 As shown, it includes a driving translation mechanism 1, a lifting and handover reversing device 2, a left wire pulling conveying mechanism 3, a right wire pulling conveying mechanism 4, a left wire storing mechanism 5, a right wire storing mechanism 6, a left rotating wire twisting mechanism 7, a right rotating wire twisting mechanism 8, a left tape point wrapping mechanism 9 and a right tape point wrapping mechanism 10, wherein:
[0034] The driving translation mechanism 1 is used to drive the left wire pulling conveying mechanism 3, the right wire pulling conveying mechanism 4, the left rotating wire twisting mechanism 7 and the right rotating wire twisting mechanism 8 to move left and right, respectively, and the left tape point wrapping mechanism 9 and the right tape point wrapping mechanism 10 move synchronously with the left rotating wire twisting mechanism 7 and the right rotating wire twisting mechanism 8 respectively;
[0035] The lifting and handover reversing device 2 is used to receive the wires B1 and B2 conveyed by the upward clamping wire conveying device from the handover position a, drive the wires B1 and B2 to move to the handover position b, drive the left ends of the wires B1 and B2 to move to align with the left wire pulling conveying mechanism 3, drive the right ends of the wires B1 and B2 to move to align with the right wire pulling conveying mechanism 4, and receive the twisted pair wires from the left wire pulling conveying mechanism 3 and the right wire pulling conveying mechanism 4;
[0036] The left-hand wire-pulling conveying mechanism 3 is used to clamp the left ends of the wires B1 and B2 and convey them to the left-hand wire-storing mechanism 5, receive the left ends of the twisted pair from the left-hand twisting mechanism 7 and convey them to the lifting and handover reversing device 2, and clamp the left ends of the wires B1 and B2 from the left-hand wire-storing mechanism 5 and convey them to the left-hand twisting mechanism 7;
[0037] The right wire pulling and conveying mechanism 4 is used to clamp the right ends of the wires B1 and B2 and convey them to the right wire storage mechanism 6, receive the right ends of the twisted pair wires from the right rotating wire stranding mechanism 8 and convey them to the lifting and handover reversing device 2, and clamp the right ends of the wires B1 and B2 from the right wire storage mechanism 6 and convey them to the right rotating wire stranding mechanism 8;
[0038] The left-rotating twisting mechanism 7 and the right-rotating twisting mechanism 8 are used to clamp the left and right ends of the wire B1 and the wire B2 respectively, and synchronously perform a rotational motion to twist the wire B1 and the wire B2 into a twisted pair;
[0039] The left adhesive tape point wrapping mechanism 9 and the right adhesive tape point wrapping mechanism 10 are used to respectively wrap adhesive tape on the left and right ends of the twisted pair.
[0040] During the execution of the above-mentioned device, the lifting transfer reversing device 2 first receives the wires B1 and B2 conveyed by the upward clamping conveying device from the transfer position a, and then the lifting transfer reversing device 2 drives the wires B1 and B2 to move to the transfer position b. When the lifting transfer reversing device 2 moves, it drives the left ends of the wires B1 and B2 to move to align with the left wire pulling conveying mechanism 3, and drives the right ends of the wires B1 and B2 to move to align with the right wire pulling conveying mechanism 4. Then, the left wire pulling conveying mechanism 3 clamps the wires B1 and B2. The left end of the wire B2, the right wire pulling conveying mechanism 4 clamps the right end of the wire B1 and the wire B2, and then controls the left wire pulling conveying mechanism 3 and the right wire pulling conveying mechanism 4 to move synchronously, and conveys the left end of the wire B1 and the wire B2 to the left wire storage mechanism 5, and conveys the right end of the wire B1 and the wire B2 to the right wire storage mechanism 6. After the wire storage is completed, the left wire pulling conveying mechanism 3 receives the left end of the twisted pair (A1 & A2) twisted in the previous process from the left rotating twisting mechanism 7, and the right wire pulling conveying mechanism 4 receives the left end of the twisted pair (A1 & A2) twisted in the previous process from the right rotating twisting mechanism 8 receives the right end of the twisted pair (A1 & A2) twisted in the previous process, controls the lifting and handover reversing device 2 to receive the twisted pair from the left wire conveying mechanism 3 and the right wire conveying mechanism 4, and drives the twisted pair to move to the handover position a, so that the upward clamping wire conveying device can receive the twisted pair. For the wires B1 and B2 transported in the current process, the left wire conveying mechanism 3 clamps the left ends of the wires B1 and B2 from the left wire storage mechanism 5 and transports them to the left rotating twisting mechanism 7, and the right wire conveying mechanism 8 receives the right end of the twisted pair from the left wire storage mechanism 5 and transports them to the left rotating twisting mechanism 7. The feeding mechanism 4 clamps the right ends of the wires B1 and B2 from the right wire storage mechanism 6 and transports them to the right rotating twisting mechanism 8, and then the left rotating twisting mechanism 7 and the right rotating twisting mechanism 8 clamp the left and right ends of the wires B1 and B2 respectively, and the left rotating twisting mechanism 7 and the right rotating twisting mechanism 8 synchronously perform rotational motion to twist the wires B1 and B2 into a twisted pair, and then perform end winding, and use the left tape point winding mechanism 9 and the right tape point winding mechanism 10 to respectively wrap tape on the left and right ends of the twisted pair. Compared with the existing technology, the present invention realizes the fully automatic twisting process of double electric wires by driving the translation mechanism 1, the lifting and handover reversing device 2, the left wire pulling conveying mechanism 3, the right wire pulling conveying mechanism 4, the left wire storage mechanism 5, the right wire storage mechanism 6, the left rotating wire twisting mechanism 7, the right rotating wire twisting mechanism 8, the left adhesive tape point wrapping mechanism 9 and the right adhesive tape point wrapping mechanism 10, and has the function of point wrapping adhesive tape. The present invention not only shortens the wire turnover time and effectively improves production efficiency, but also can be carried on the existing fully automatic offline crimping and insertion machine to realize flexible and fully automatic processing of single and twisted pair wires.
[0041] In order to realize the separate drive control of the rotating wire twisting mechanism and the wire pulling and conveying mechanism, in this embodiment, refer to Figure 1The driving translation mechanism 1 includes a first linear motion module 100, and the left wire conveying mechanism 3 and the right wire conveying mechanism 4 are respectively arranged at the two moving ends of the first linear motion module 100. The first linear motion module 100 is used to drive the left wire conveying mechanism 3 and the right wire conveying mechanism 4 to approach or move away synchronously.
[0042] Furthermore, the driving translation mechanism 1 includes a second linear motion module 101 parallel to the first linear motion module 100, and the left-rotating twisting mechanism 7 and the right-rotating twisting mechanism 8 are respectively arranged at the two moving ends of the second linear motion module 101, and the second linear motion module 101 is used to drive the left-rotating twisting mechanism 7 and the right-rotating twisting mechanism 8 to approach or move away synchronously.
[0043] In this embodiment, the left tape point wrapping mechanism 9 and the right tape point wrapping mechanism 10 respectively move synchronously with the left rotating stranding mechanism 7 and the right rotating stranding mechanism 8. To achieve the above synchronous movement relationship, please refer to Figure 1 and Figure 2 The two moving ends of the second linear motion module 101 are respectively provided with a left translation carrier 102 and a right translation carrier 103. The left rotating wire twisting mechanism 7 and the left tape point winding mechanism 9 are both arranged on the left translation carrier 102, and the right rotating wire twisting mechanism 8 and the right tape point winding mechanism 10 are both arranged on the right translation carrier 103.
[0044] As a preferred embodiment, the left wire storage mechanism 5 and the right wire storage mechanism 6 are both fixed on the frame of the driving translation mechanism 1. The lifting and transfer reversing device 2 is arranged below the driving translation mechanism 1.
[0045] Based on the above equipment, the present invention also proposes a wire double-wire twisting process, see Figure 1 、 Figure 2 、 Figure 3 and Figure 15 The process is implemented based on the above-mentioned equipment and includes the following steps:
[0046] Step S1, the lifting transfer reversing device 2 receives the wires B1 and B2 conveyed by the upward clamping and conveying device from the transfer position a;
[0047] Step S2, the lifting and handover reversing device 2 drives the wires B1 and B2 to move to the handover position b;
[0048] Step S3, the lifting and handover reversing device 2 drives the left ends of the wires B1 and B2 to move to align with the left wire-pulling conveying mechanism 3, and drives the right ends of the wires B1 and B2 to move to align with the right wire-pulling conveying mechanism 4;
[0049] Step S4, the left wire conveying mechanism 3 clamps the left ends of the wires B1 and B2, and the right wire conveying mechanism 4 clamps the right ends of the wires B1 and B2;
[0050] Step S5: The left wire conveying mechanism 3 and the right wire conveying mechanism 4 move synchronously to convey the left ends of the wires B1 and B2 to the left wire storage mechanism 5, and convey the right ends of the wires B1 and B2 to the right wire storage mechanism 6;
[0051] In step S6, the left-hand wire conveying mechanism 3 receives the left end of the twisted pair (A1 & A2) twisted in the previous process from the left-hand rotating twisting mechanism 7, and the right-hand wire conveying mechanism 4 receives the right end of the twisted pair (A1 & A2) twisted in the previous process from the right-hand rotating twisting mechanism 8;
[0052] In step S7, the lifting and handover reversing device 2 receives the twisted pair wires twisted in the previous process from the left wire conveying mechanism 3 and the right wire conveying mechanism 4, and drives the twisted pair wires to the handover position a for the upward clamping and conveying device to receive the twisted pair wires;
[0053] In step S8, the left wire-pulling conveying mechanism 3 clamps the left ends of the wires B1 and B2 from the left wire-storing mechanism 5 and conveys them to the left-rotating wire-twisting mechanism 7, and the right wire-pulling conveying mechanism 4 clamps the right ends of the wires B1 and B2 from the right wire-storing mechanism 6 and conveys them to the right-rotating wire-twisting mechanism 8.
[0054] Step S9: The left-hand twisting mechanism 7 and the right-hand twisting mechanism 8 respectively clamp the left and right ends of the wire B1 and the wire B2, and the left-hand twisting mechanism 7 and the right-hand twisting mechanism 8 synchronously rotate to twist the wires B1 and B2 into a twisted pair.
[0055] Step S10: the left tape point wrapping mechanism 9 and the right tape point wrapping mechanism 10 respectively wrap tape around the left and right ends of the twisted pair.
[0056] In step S4 of the above process, after the left wire conveying mechanism 3 and the right wire conveying mechanism 4 respectively clamp the left and right ends of the wire B1 and the wire B2, the lifting and handover reversing device 2 moves upward and waits for step S7 to be executed;
[0057] When step S6 is completed, the lifting and handover reversing device 2 moves downward to the handover position b, and then step S7 is executed.
[0058] Regarding the preferred reversing action of the lifting and transfer reversing device 2, in step S3 of this embodiment, the lifting and transfer reversing device 2 drives the left ends of the wires B1 and B2 to rotate at a preset angle and then align with the left wire conveying mechanism 3, and at the same time drives the right ends of the wires B1 and B2 to rotate at a preset angle and then align with the right wire conveying mechanism 4.
[0059] Regarding the specific twisting action, in step S9 of this embodiment, according to the length of the wire B1 and the wire B2, the left-rotating twisting mechanism 7 clamps the left ends of the wire B1 and the wire B2 and moves to the left initial twisting position, and the right-rotating twisting mechanism 8 clamps the right ends of the wire B1 and the wire B2 and moves to the right initial twisting position, after which the left-rotating twisting mechanism 7 and the right-rotating twisting mechanism 8 synchronously perform rotational motion.
[0060] In a preferred embodiment of the present invention, Figures 4 to 9 As shown, the lifting and transfer reversing device 2 includes a lifting and translational motion component 20, the moving end of which is provided with a reversing support plate 21, on which are provided a left rotating arm 22, a right rotating arm 23, a left reversing drive component 24, and a right reversing drive component 25. The first end of the left rotating arm 22 and the first end of the right rotating arm 23 are respectively rotatably connected to the reversing support plate 21, the second end of the left rotating arm 22 is provided with a first clamping component 220 and a second clamping component 221, and the second end of the right rotating arm 23 is provided with a third clamping component 230 and a fourth clamping component 231. The left reversing drive component 24 is used to drive the left rotating arm 22 to rotate by a preset angle, and the right reversing drive component 25 is used to drive the right rotating arm 23 to rotate by a preset angle, so that the second end of the left rotating arm 22 and the second end of the right rotating arm 23 are moved closer to or away from each other. Among them, the reversing support plate 21 and the various components and members thereon constitute a clamping and reversing mechanism.
[0061] In the above structure, the lifting and translation motion component 20 is used to drive the reversing support plate 21 to rise, fall or move forward and backward. When the device transfers the wires from the upward wire clamping and conveying device, the first wire clamping component 220 and the third wire clamping component 230 transfer the clamping wire B1 to rise and avoid the position, and then the second wire clamping component 221 and the fourth wire clamping component 231 transfer the clamping wire B2. Afterwards, under the driving action of the left reversing drive component 24 and the right reversing drive component 25, the left rotating arm 22 and the right rotating arm 23 simultaneously rotate in opposite directions, thereby driving the left ends of the wires B1 and B2 to move to align with the left wire pulling conveying mechanism, and driving the right ends of the wires B1 and B2 to move to align with the right wire pulling conveying mechanism. Based on the above principle, the present invention realizes the mutual conversion between U-shaped wire clamping and coaxial wire clamping, which can effectively improve the wire handling efficiency.
[0062] As a preferred embodiment, the first wire clamping assembly 220 is vertically slidably connected to the left rotating arm 22, and the left rotating arm 22 is provided with a left lifting cylinder assembly 222 for driving the first wire clamping assembly 220 to move up and down. Furthermore, the third wire clamping assembly 230 is vertically slidably connected to the right rotating arm 23, and the right rotating arm 23 is provided with a right lifting cylinder assembly 232 for driving the third wire clamping assembly 230 to move up and down.
[0063] In actual application, when the lifting and handover reversing device hands over the wires from the upward wire clamping and conveying device, the first wire clamping assembly 220 and the third wire clamping assembly 230 clamp the wire B1 and then rise to avoid the position, and then the second wire clamping assembly 221 and the fourth wire clamping assembly 231 clamp the wire B2, thereby avoiding the entanglement of the two wires.
[0064] In order to achieve good rotational movement of the left rotating arm 22 and the right rotating arm 23, in this embodiment, the reversing support plate 21 is provided with a left bearing seat 210 and a right bearing seat 211 that are symmetrical on the left and right sides. The first end of the left rotating arm 22 is rotatably connected to the left bearing seat 210 through the left bearing 212, and the first end of the right rotating arm 23 is rotatably connected to the right bearing seat 211 through the right bearing 213.
[0065] When the lifting and transfer reversing device receives the wires B1 and B2, the left rotating arm 22 and the right rotating arm 23 are preferably in a state of being close to each other. In this regard, in this embodiment, the reversing support plate 21 is provided with a left accommodating opening 214 and a right accommodating opening 215 that are symmetrical on both sides. The left rotating arm 22, the first wire clamping assembly 220, the second wire clamping assembly 221 and the left lifting cylinder assembly 222 are located in the left accommodating opening 214, and the right rotating arm 23, the third wire clamping assembly 230, the fourth wire clamping assembly 231 and the right lifting cylinder assembly 232 are located in the right accommodating opening 215.
[0066] As a preferred embodiment, the left reversing drive assembly 24 drives the left rotating arm 22 to rotate at an angle of 90°, and the right reversing drive assembly 25 drives the right rotating arm 23 to rotate at an angle of 90°. However, in actual application, the rotation angles of the left rotating arm 22 and the right rotating arm 23 are not limited to right angles.
[0067] In this embodiment, a linkage mechanism consisting of a cylinder, a pendulum block, a connecting rod, and a universal joint is preferably used to drive the rotation of the rotating arm. Specifically, the left reversing drive assembly 24 includes a left reversing drive cylinder 240 and a left reversing pendulum block 241. The left reversing pendulum block 241 is transmission-connected between the telescopic rod of the left reversing drive cylinder 240 and the left rotating arm 22. Similarly, the right reversing drive assembly 25 includes a right reversing drive cylinder 250 and a right reversing pendulum block 251. The right reversing pendulum block 251 is transmission-connected between the telescopic rod of the right reversing drive cylinder 250 and the right rotating arm 23.
[0068] In this embodiment, the lifting and translational motion assembly 20 can be driven by a linear module. Specifically, the lifting and translational motion assembly 20 includes a linear lifting module 200. The moving end of the linear lifting module 200 is provided with a bearing plate 201. The bearing plate 201 is slidably connected to a slide rail assembly 202. The reversing support plate 21 is fixed to the end of the slide rail assembly 202. The bearing plate 201 is provided with a motor drive assembly 203 for driving the slide rail assembly 202 to move in translation. Furthermore, the motor drive assembly 203 and the slide rail assembly 202 are connected by a belt assembly 204.
[0069] In another preferred embodiment of the present invention, a translational wire pulling and storing device is included, combined with Figures 10 to 14As shown, the translational wire pulling and storing device includes a driving translation mechanism 1, a left wire pulling conveying mechanism 3, a right wire pulling conveying mechanism 4 having the same structure as the left wire pulling conveying mechanism 3, a left wire storing mechanism 5 corresponding to the left wire pulling conveying mechanism 3, and a right wire storing mechanism 6 corresponding to the right wire pulling conveying mechanism 4. The left wire storing mechanism 5 has the same structure as the right wire storing mechanism 6. The left wire pulling conveying mechanism 3 and the right wire pulling conveying mechanism 4 are respectively arranged at the translation movement end of the driving translation mechanism 1. The left wire storing mechanism The structure 5 and the right wire storage mechanism 6 are both fixed on the frame of the driving translation mechanism 1, and the left wire conveying mechanism 3 includes a left wire conveying support 30, and the left wire conveying support 30 is provided with a left wire conveying slider 31 and a left wire conveying drive motor assembly 32, and the side of the left wire conveying slider 31 is provided with an upper slider 33, a lower slider 34 and a wire clamping drive cylinder 35, the upper slider 33 is fixedly connected to the upper clamping jaw 330, and the lower slider 34 is fixedly connected to the lower clamping jaw 340, and the upper clamping jaw 330 is fixedly connected to the lower clamping jaw 340. The lower clamping jaw 340 is aligned up and down, and the clamping line driving cylinder 35 is used to drive the upper slider 33 and the lower slider 34 to move up and down relative to each other, thereby driving the upper clamping jaw 330 and the lower clamping jaw 340 to perform the clamping action. The left wire storage mechanism 5 includes a left wire storage fixing plate 50, and a left wire storage moving mechanism 51 is provided on the left wire storage fixing plate 50. The moving end of the left wire storage moving mechanism 51 is provided with a left wire storage driving cylinder 52, and the two moving ends of the left wire storage driving cylinder 52 are respectively provided with a first clamping The first clamping head 520 and the second clamping head 521 are provided with a first wire storage jaw 522 and a second wire storage jaw 523, and the second clamping head 521 is provided with a third wire storage jaw 524 and a fourth wire storage jaw 525. The first clamping head 520 and the second clamping head 521 are arranged alternately. A first clamping opening 526 is formed between the first wire storage jaw 522 and the third wire storage jaw 524, and a second clamping opening 527 is formed between the second wire storage jaw 523 and the fourth wire storage jaw 525.
[0070] The left-pull wire conveying drive motor assembly 32 is used to drive the left-pull wire conveying slider 31 to move forward and backward, thereby conveying the left ends of the wires B1 and B2 clamped between the upper clamping jaw 330 and the lower clamping jaw 340 to a preset wire storage position;
[0071] The left wire storage movement mechanism 51 is used to drive the left wire storage driving cylinder 52 to move until the left ends of the wire B1 and the wire B2 are placed in the first clamping opening 526 and the second clamping opening 527 respectively, and then the left wire storage driving cylinder 52 is used to drive the first clamp 520 and the second clamp 521 to move relative to each other, thereby clamping the left ends of the wires B1 and B2.
[0072] In the above device, the wire B1 and the wire B2 are clamped between the upper clamping jaw 330 and the lower clamping jaw 340 at the same time. When the driving translation mechanism 1 drives the left wire pulling conveying mechanism 3 to move left and right, and then the left wire pulling conveying driving motor assembly 32 moves, it drives the left wire pulling conveying slider 31 to move back and forth. This process can convey the left ends of the wires B1 and B2 clamped between the upper clamping jaw 330 and the lower clamping jaw 340 to the preset wire storage position. When storing the wires, the left wire storage movement mechanism 51 drives the left wire storage driving cylinder 52 to move, so that the left ends of the wires B1 and B2 are placed in the first clamping jaw 526 and the second clamping jaw 527 respectively. Then the left wire storage driving cylinder 52 drives the first clamping head 520 and the second clamping head 521 to move relative to each other, clamping the left ends of the wires B1 and B2 by performing the clamping action; the same applies to the right ends. This completes the functions of pulling and storing wires in a horizontal manner, front to back, left to right, and can effectively improve the efficiency of wire handling.
[0073] Preferably, the upper clamping jaw 330 and the lower clamping jaw 340 are L-shaped jaws extending in the same direction. The L-shaped extension provides a wide clamping area between the upper and lower clamping jaws. When the left ends of the wires B1 and B2 are simultaneously placed between the upper and lower clamping jaws 330 and 340, the left ends of the wires B1 and B2 are simultaneously clamped by the upper and lower clamping jaws 330 and 340.
[0074] In order to improve the reliability of wire clamping, in this embodiment, the lower end surface of the upper clamping jaw 330 is provided with an upper anti-slip pad 331, and the upper end surface of the lower clamping jaw 340 is provided with a lower anti-slip pad 341. The upper anti-slip pad 331 and the lower anti-slip pad 341 are aligned vertically.
[0075] Regarding the preferred transmission method between the driving translation mechanism 1 and the left-pull wire conveying support 30, in this embodiment, the left-pull wire conveying support 30 is fixedly connected to a first vertical plate 36, and the upper end of the first vertical plate 36 is provided with a follower component 37, and the follower component 37 is transmission-connected to the translation motion end of the driving translation mechanism 1.
[0076] Regarding the preferred structure of the left wire storage movement mechanism 51, in this embodiment, the left wire storage movement mechanism 51 includes a wire storage lifting slider 510 that slidably cooperates with the left wire storage fixing plate 50. The left wire storage fixing plate 50 is provided with a wire storage lifting drive cylinder 511 for driving the wire storage lifting slider 510 to move up and down. The wire storage lifting slider 510 is slidably connected to a wire storage translation slider 512. The wire storage lifting slider 510 is provided with a wire storage translation cylinder 513 for driving the wire storage translation slider 512 to move in translation. The left wire storage drive cylinder 52 is fixed to the wire storage translation slider 512. In the above structure, it is preferred to adopt a multiple cylinder linkage method to enable the left wire storage movement mechanism to achieve reliable lifting and translational movement.
[0077] In this embodiment, the right wire conveying mechanism 4 has the same structure as the left wire conveying mechanism 3, and the right wire storage mechanism 6 has the same structure as the left wire storage mechanism 5, so the specific structures of the right wire conveying mechanism 4 and the right wire storage mechanism 6 are not described in detail.
[0078] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements or improvements made within the technical scope of the present invention should be included in the scope of protection of the present invention.
Claims
1. A pair-twisting device for electric wires, characterized in that: The invention comprises a driving translation mechanism (1), a lifting and handover reversing device (2), a left wire pulling conveying mechanism (3), a right wire pulling conveying mechanism (4), a left wire storage mechanism (5), a right wire storage mechanism (6), a left rotating wire twisting mechanism (7), a right rotating wire twisting mechanism (8), a left adhesive tape point wrapping mechanism (9) and a right adhesive tape point wrapping mechanism (10), wherein: The driving translation mechanism (1) is used to respectively drive the left-hand wire pulling conveying mechanism (3), the right-hand wire pulling conveying mechanism (4), the left-hand rotating wire twisting mechanism (7) and the right-hand rotating wire twisting mechanism (8) to move in a left-right translational manner, and the left-hand adhesive tape point-wrapping mechanism (9) and the right-hand adhesive tape point-wrapping mechanism (10) respectively move synchronously with the left-hand rotating wire twisting mechanism (7) and the right-hand rotating wire twisting mechanism (8); The lifting and handover reversing device (2) is used to receive the wires B1 and B2 conveyed by the upward clamping wire conveying device from the handover position a, drive the wires B1 and B2 to move to the handover position b, drive the left ends of the wires B1 and B2 to move to align with the left wire pulling conveying mechanism (3), drive the right ends of the wires B1 and B2 to move to align with the right wire pulling conveying mechanism (4), and receive the twisted pair wires from the left wire pulling conveying mechanism (3) and the right wire pulling conveying mechanism (4); The left-pulling wire conveying mechanism (3) is used to clamp the left ends of the wires B1 and B2 and convey them to the left wire storage mechanism (5), to receive the left ends of the twisted pair from the left-rotating twisting mechanism (7) and convey them to the lifting and handover reversing device (2), and to clamp the left ends of the wires B1 and B2 from the left wire storage mechanism (5) and convey them to the left-rotating twisting mechanism (7); The right wire pulling and conveying mechanism (4) is used to clamp the right ends of the wires B1 and B2 and convey them to the right wire storage mechanism (6), to receive the right ends of the twisted pair wires from the right rotating wire twisting mechanism (8) and convey them to the lifting and handover reversing device (2), and to clamp the right ends of the wires B1 and B2 from the right wire storage mechanism (6) and convey them to the right rotating wire twisting mechanism (8); The left-rotating twisting mechanism (7) and the right-rotating twisting mechanism (8) are used to respectively clamp the left and right ends of the wire B1 and the wire B2, and synchronously perform a rotational motion to twist the wire B1 and the wire B2 into a twisted pair; The left adhesive tape point wrapping mechanism (9) and the right adhesive tape point wrapping mechanism (10) are used to respectively wrap adhesive tape on the left and right ends of the twisted pair.
2. The electric wire twinning device according to claim 1, characterized in that: The driving translation mechanism (1) includes a first linear motion module (100), the left-pull wire conveying mechanism (3) and the right-pull wire conveying mechanism (4) are respectively arranged at the two moving ends of the first linear motion module (100), and the first linear motion module (100) is used to drive the left-pull wire conveying mechanism (3) and the right-pull wire conveying mechanism (4) to move closer or farther away synchronously.
3. The electric wire twinning device according to claim 2, characterized in that: The driving translation mechanism (1) comprises a second linear motion module (101) parallel to the first linear motion module (100); the left-rotating twisting mechanism (7) and the right-rotating twisting mechanism (8) are respectively arranged at two moving ends of the second linear motion module (101); and the second linear motion module (101) is used to drive the left-rotating twisting mechanism (7) and the right-rotating twisting mechanism (8) to move synchronously toward or away from each other.
4. The electric wire twinning device according to claim 3, characterized in that: The two moving ends of the second linear motion module (101) are respectively provided with a left translation carrier (102) and a right translation carrier (103); the left rotating wire twisting mechanism (7) and the left adhesive tape point-winding mechanism (9) are both provided on the left translation carrier (102); and the right rotating wire twisting mechanism (8) and the right adhesive tape point-winding mechanism (10) are both provided on the right translation carrier (103).
5. The electric wire twinning device according to claim 1, characterized in that: The left wire storage mechanism (5) and the right wire storage mechanism (6) are both fixed on the frame of the driving translation mechanism (1).
6. The electric wire pair twisting device according to claim 1, characterized in that: The lifting and transfer reversing device (2) is arranged below the driving translation mechanism (1).
7. A process for twisting two wires of electric wires, characterized in that: The process is implemented based on the device according to claim 1, and the process includes the following steps: Step S1, the lifting transfer reversing device (2) receives the wires B1 and B2 conveyed by the upward clamping and conveying device from the transfer position a; Step S2, the lifting and handover reversing device (2) drives the wires B1 and B2 to move to the handover position b; Step S3, the lifting and handover reversing device (2) drives the left ends of the wires B1 and B2 to move to align with the left wire pulling conveying mechanism (3), and drives the right ends of the wires B1 and B2 to move to align with the right wire pulling conveying mechanism (4); Step S4, the left wire conveying mechanism (3) clamps the left ends of the wires B1 and B2, and the right wire conveying mechanism (4) clamps the right ends of the wires B1 and B2; Step S5, the left wire conveying mechanism (3) and the right wire conveying mechanism (4) move synchronously to convey the left ends of the wires B1 and B2 to the left wire storage mechanism (5), and convey the right ends of the wires B1 and B2 to the right wire storage mechanism (6); Step S6, the left-hand wire conveying mechanism (3) receives the left end of the twisted pair completed in the previous process from the left-rotating twisting mechanism (7), and the right-hand wire conveying mechanism (4) receives the right end of the twisted pair completed in the previous process from the right-rotating twisting mechanism (8); In step S7, the lifting and handover reversing device (2) receives the twisted pair completed in the previous process from the left wire conveying mechanism (3) and the right wire conveying mechanism (4), and drives the twisted pair to move to the handover position a for the upward clamping wire conveying device to receive the twisted pair; Step S8, the left wire pulling conveying mechanism (3) clamps the left ends of the wires B1 and B2 from the left wire storage mechanism (5) and conveys them to the left rotating wire twisting mechanism (7), and the right wire pulling conveying mechanism (4) clamps the right ends of the wires B1 and B2 from the right wire storage mechanism (6) and conveys them to the right rotating wire twisting mechanism (8); Step S9, the left-rotating twisting mechanism (7) and the right-rotating twisting mechanism (8) respectively clamp the left and right ends of the wire B1 and the wire B2, and the left-rotating twisting mechanism (7) and the right-rotating twisting mechanism (8) synchronously perform rotational motion to twist the wire B1 and the wire B2 into a twisted pair; Step S10, the left adhesive tape point wrapping mechanism (9) and the right adhesive tape point wrapping mechanism (10) respectively wrap adhesive tape around the left and right ends of the twisted pair.
8. The wire twinning process according to claim 7, wherein: In the step S4, after the left wire conveying mechanism (3) and the right wire conveying mechanism (4) respectively clamp the left and right ends of the wire B1 and the wire B2, the lifting and handover reversing device (2) moves upward and waits for the execution of the step S7; When step S6 is completed, the lifting transfer reversing device (2) moves downward to the transfer position b, and then step S7 is executed.
9. The wire twinning process according to claim 7, wherein: In step S3, the lifting and handover reversing device (2) drives the left ends of the wires B1 and B2 to rotate at a preset angle and then align with the left wire conveying mechanism (3), and at the same time drives the right ends of the wires B1 and B2 to rotate at a preset angle and then align with the right wire conveying mechanism (4).
10. The wire twinning process according to claim 7, wherein: In step S9, according to the lengths of the wires B1 and B2, the left-rotating twisting mechanism (7) clamps the left ends of the wires B1 and B2 and moves to the left initial twisting position, and the right-rotating twisting mechanism (8) clamps the right ends of the wires B1 and B2 and moves to the right initial twisting position, after which the left-rotating twisting mechanism (7) and the right-rotating twisting mechanism (8) synchronously perform rotational motion.
Citation Information
Patent Citations
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