A method for preparing a positive electrode material for a lithium battery

By using a mixture of supercritical carbon dioxide medium and metal oxide precursors in the preparation process of lithium battery positive electrode materials, stable lithium metal oxide is formed, which solves the problem of poor structural stability of the positive electrode material, achieves uniform dispersion of the material and improves battery performance.

CN119764350BActive Publication Date: 2025-10-03HEFEI GUOXUAN HIGH TECH POWER ENERGY
View PDF 2 Cites 0 Cited by

Patent Information

Application Number
CN202510132545.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-02-06
Publication Date
2025-10-03
Estimated Expiration
2045-02-06

AI Technical Summary

Technical Problem

The structural stability of existing lithium battery positive electrode materials is poor and it is difficult to meet higher usage requirements.

Method used

Supercritical carbon dioxide is used as the reaction medium. Metal oxide precursors are added and mixed with the positive electrode raw materials during the slurrying process to form stable lithium metal oxides. By controlling the mixing ratio, temperature and time, the ratio of binder to liquid solvent is optimized to form a uniform glue and premixed materials. The high diffusivity and low surface tension of supercritical carbon dioxide are used to promote uniform dispersion.

Benefits of technology

It improves the cycle stability and structural integrity of lithium battery positive electrode materials, enhances the uniformity and consistency of electrode materials, avoids agglomeration and side reactions in traditional wet processes, and improves the stability and reliability of battery performance.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119764350B_ABST
    Figure CN119764350B_ABST
Patent Text Reader

Abstract

The present invention discloses a method for preparing a lithium battery positive electrode material in the field of lithium battery processing technology, comprising: mixing a binder with a liquid solvent to form a glue; mixing a lithium source material, a metal oxide precursor, and a conductive agent to form a premixed material; extracting carbon dioxide for compression and condensation to form supercritical carbon dioxide; mixing the glue and the premixed material, and then introducing the supercritical carbon dioxide and thoroughly mixing to form a mixed slurry; after the mixed slurry is mixed, releasing the carbon dioxide in the mixing container until the pressure in the mixing container returns to atmospheric pressure. The present invention enables the metal oxide precursor to react with the positive electrode raw material in supercritical carbon dioxide to form a stable lithium metal oxide with a layered structure, which can provide a stable lithium ion insertion / deinsertion channel, thereby improving the cycle stability and structural integrity of the material, and further improving the structural stability of the positive electrode material after preparation.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present invention belongs to the technical field of lithium battery processing, and more specifically, relates to a method for preparing a lithium battery positive electrode material. Background Art

[0002] Lithium battery positive electrode slurry is prepared by dissolving a binder in a solvent to form a glue solution, which is then mechanically mixed with the positive electrode raw materials and conductive agent in a slurry mixing tank. To achieve a good viscosity, the amount of glue needs to be controlled; to achieve good dispersion, the slurry needs to be thoroughly stirred in the slurry mixing tank. This dispersion can be improved by adding excess glue or extending the stirring time in the tank. However, adding excess glue will affect the slurry viscosity and increase the baking pressure in the back-end coating oven. Extending the stirring time in the tank will also affect the production line's production efficiency.

[0003] Supercritical carbon dioxide is a supercritical fluid that is converted when gaseous carbon dioxide is at a critical temperature of 31.26°C or higher and a critical pressure of 7.29 MPa. The density of supercritical carbon dioxide is close to that of liquid, the viscosity is close to that of gas, and the diffusion coefficient is 100 times that of liquid, so it has an amazing solubility.

[0004] However, the structural stability of traditional electrode materials after preparation is poor and it is difficult to meet higher usage requirements. Summary of the Invention

[0005] The purpose of the present invention is to address the above shortcomings and provide a method for preparing a lithium battery positive electrode material. By forming a stable lithium metal oxide, the problem of poor structural stability of existing positive electrode materials is solved, the cycle stability and structural integrity of the material are improved, and the structural stability of the positive electrode material after preparation is improved.

[0006] To achieve the above object, the present invention is implemented through the following technical solutions:

[0007] The present invention discloses a method for preparing a lithium battery positive electrode material, comprising:

[0008] Mixing the binder with the liquid solvent to form a glue solution;

[0009] Mixing a lithium source material, a metal oxide precursor, and a conductive agent to form a premixed material;

[0010] Extract carbon dioxide, compress it, and condense it to form supercritical carbon dioxide;

[0011] The glue and premixed materials are mixed, and then the supercritical carbon dioxide is introduced and fully mixed to prepare a mixed slurry;

[0012] After the above mixed slurries are mixed, the carbon dioxide in the mixing container is released until the pressure in the mixing container returns to atmospheric pressure, thereby obtaining the desired positive electrode material.

[0013] In the above scheme, by adding a metal oxide precursor and mixing it with the positive electrode raw material (lithium source) during the slurrying process, the metal oxide precursor can react with the positive electrode raw material (lithium source) in supercritical carbon dioxide to form stable lithium metal oxides. These lithium metal oxides have a layered structure and can provide stable lithium ion insertion / deinsertion channels, thereby improving the cycle stability and structural integrity of the material, thereby improving the structural stability of the positive electrode material after preparation.

[0014] Furthermore, the mass ratio of the binder to the liquid solvent is 1:(1-5), the mixing temperature is 20°C-60°C, and the mixing time is 30 min-120 min.

[0015] In the above scheme, the mixing ratio of the binder and the liquid solvent directly affects the rheological properties and coating properties of the glue. A too low mixing ratio will lead to insufficient binder content, affecting the mechanical strength and bonding properties of the electrode material; while a too high mixing ratio will cause the glue to have excessive viscosity, making it difficult to coat evenly. The optimization of the mixing temperature and time can ensure the full dissolution of the binder and uniform mixing with other electrode materials to form a stable glue. By precisely controlling the mixing ratio, temperature and time, the uniformity and stability of the glue can be further improved, ensuring the uniformity and consistency of the electrode material.

[0016] Furthermore, the binder is a PVDF (polyvinylidene fluoride) solution with a concentration of 5% to 15%; and the liquid solvent is an NMP solution with a concentration of 85% to 95%.

[0017] In the above scheme, the binder uses PVDF solution and the liquid solvent uses NMP solution. These two materials have good adhesion and solubility, which can effectively improve the uniformity and stability of the slurry. PVDF (polyvinylidene fluoride) is a commonly used lithium battery positive electrode binder with excellent chemical stability, mechanical strength and adhesion properties. It can form a uniform network structure in the electrode material, thereby improving the mechanical strength and electrochemical performance of the electrode. NMP (N-methylpyrrolidone) is an efficient organic solvent that can effectively dissolve PVDF and evenly mix it with other electrode materials (such as active substances and conductive agents) to form a stable slurry. By optimizing the ratio of PVDF and NMP, the rheological properties and coating properties of the slurry can be further improved, ensuring the uniformity and consistency of the electrode material.

[0018] The concentration range of PVDF and NMP can ensure good solubility and dispersibility of the binder and solvent, while avoiding excessive slurry viscosity caused by too high concentration; specifically, too low PVDF concentration will lead to insufficient binder content, affecting the mechanical strength and bonding properties of the electrode material; while too high PVDF concentration will lead to excessive slurry viscosity, making it difficult to coat evenly. Optimizing the NMP concentration can ensure sufficient dissolution of PVDF and uniform mixing with other electrode materials to form a stable slurry. By precisely controlling the concentrations of PVDF and NMP, the rheological properties and coating properties of the slurry can be further improved, ensuring the uniformity and consistency of the electrode material.

[0019] Furthermore, the adhesive is mixed with the liquid solvent to form the glue solution, specifically by adding the adhesive into the adhesive tank and the liquid solvent into the solvent tank, and the adhesive and the liquid solvent are respectively sent into the glue making tank for preliminary mixing to form the glue solution.

[0020] Using different tanks to store different raw materials makes it easier to observe the state of the raw materials and accurately measure them, thus controlling the reaction to proceed smoothly, reducing work errors and improving the yield rate.

[0021] Furthermore, the lithium source material, the metal oxide precursor and the conductive agent are mixed in a mass ratio of 1: (0.1-0.5): (0.05-0.2), the mixing temperature is 20° C.-60° C., and the mixing time is 30 min-120 min.

[0022] This condition can ensure the uniformity and electrochemical properties of the premixed materials. Specifically, the mixing ratio of lithium source materials, metal oxide precursors and conductive agents directly affects the electrochemical properties and process performance of the electrode materials. Too low a mixing ratio will lead to insufficient conductive agent content, affecting the conductive properties of the electrode materials; while too high a mixing ratio will lead to excessive conductive agent content, affecting the specific capacity of the electrode materials. Optimization of mixing temperature and time can ensure uniform mixing of materials and form a stable mixed material.

[0023] Furthermore, the lithium source material includes LiOH or Li2CO3; the metal oxide precursor is CoO, NiO or MnO; and the conductive agent is a carbon black conductive agent, a graphite conductive agent or a carbon nanotube.

[0024] The above-mentioned lithium source materials and metal oxide precursors can form lithium metal oxides with high specific capacity and good conductivity during the reaction process. For example, LiCoO2 has a high specific capacity (about 140mAh / g) and excellent cycle performance, LiNiO2 has a higher specific capacity (about 180-200mAh / g), but needs to be doped with other elements (such as Co and Mn) to improve stability. LiMnO2 is low-cost and environmentally friendly, but has a low specific capacity (about 100-120mAh / g). These lithium metal oxides have a layered structure and can provide stable lithium ion insertion / deinsertion channels, thereby improving the cycle stability and structural integrity of the material. In addition, CoO, NiO and MnO have high specific capacity and good conductivity, which can significantly improve the energy density and power density of lithium batteries. Carbon black conductive agents can choose acetylene black or conductive carbon black. Their advantages are: good conductivity, can effectively improve the overall electronic conductivity of the positive electrode material, small particle size, large specific surface area, good dispersibility, and can be evenly distributed in the positive electrode material; graphite conductive agents can choose natural graphite or expanded graphite, their advantages are: good conductivity, moderate price, easy processing, and suitable for large-scale industrialization; the advantages of carbon nanotubes are: excellent conductivity and mechanical properties, can form a three-dimensional conductive network, and a low addition amount (usually <1%) can significantly improve the conductive properties of the material.

[0025] Furthermore, the metal oxide precursor has a particle size of 0.1 μm to 10 μm and a specific surface area of ​​10 m² / g to 100 m² / g.

[0026] The particle size and specific surface area range of the metal oxide precursor can ensure the high specific capacity and good electrochemical properties of the material. Specifically, smaller particle size and higher specific surface area can increase the active sites of the material and increase the insertion / deinsertion rate of lithium ions, thereby improving the rate performance of the material. In addition, smaller particle size can shorten the diffusion path of lithium ions and improve the electrochemical properties of the material. However, too small a particle size may cause agglomeration of the material, affecting the uniformity and coating performance of the slurry. Therefore, by optimizing the particle size and specific surface area of ​​the metal oxide precursor, the electrochemical properties and process performance of the positive electrode material can be further improved.

[0027] Furthermore, the mixing of the lithium source material, the metal oxide precursor and the conductive agent to form a premixed material includes: adding the lithium source material and the metal oxide precursor to the positive electrode raw material tank, adding the conductive agent to the conductive agent material tank, and respectively sending the lithium source material, the metal oxide precursor and the conductive agent into the material premixing tank for mixing to form the premixed material.

[0028] The lithium source material is first mixed with the metal oxide precursor and then with the conductive agent, which is beneficial for first forming a layered lithium metal oxide and avoiding other adverse reactions caused by direct mixing.

[0029] Furthermore, the extraction of carbon dioxide for compression and condensation to form supercritical carbon dioxide includes: extracting carbon dioxide from a carbon dioxide storage tank through a compressor and compressing it, and the gas in the compression process passes through a condenser to form supercritical carbon dioxide, which is stored in a carbon dioxide tank.

[0030] In the above scheme, the carbon dioxide storage tank is used to store low-pressure carbon dioxide fresh gas. The tank body should be able to meet the relevant requirements of gas pressure vessels, and at the same time observe the changes in the gas volume in the tank; the compressor is used to increase the gas pressure, at least pressurize the gaseous carbon dioxide to the pressure required for the supercritical state; the condenser is set at the rear end of the compressor, used to control the temperature above the critical temperature of supercritical carbon dioxide, while also considering the temperature required for slurry production; the supercritical carbon dioxide tank always maintains the conditions required for supercritical carbon dioxide, and is used to cache supercritical carbon dioxide to ensure that carbon dioxide is always in a supercritical state.

[0031] Furthermore, the pressure of the supercritical carbon dioxide is controlled at 7 MPa to 40 MPa, and the gas temperature is controlled at 30° C. to 80° C.

[0032] This condition can ensure that the carbon dioxide is in a supercritical state, with high diffusivity and low surface tension, which helps to uniformly disperse the material. Specifically, the high diffusivity of supercritical carbon dioxide can promote the uniform mixing of metal oxide precursors and lithium sources at the molecular level, thereby avoiding the agglomeration phenomenon common in traditional wet processes. In addition, the low surface tension of supercritical carbon dioxide can reduce the interfacial energy of the material, promote the self-assembly of nanostructures, and form lithium metal oxides with high specific surface area and abundant active sites. By precisely controlling the pressure and temperature of carbon dioxide, the morphology and structure of the material can be further optimized, thereby improving its electrochemical performance.

[0033] Furthermore, the mass ratio of the glue to the premixed material is 1:(1~3), and the amount of supercritical carbon dioxide added is 5%~20% of the total weight of the mixed slurry; wherein the total weight of the mixed slurry includes the weight of the supercritical carbon dioxide.

[0034] This condition can ensure the uniformity of the slurry and the effective use of supercritical carbon dioxide. Specifically, the mixing ratio of the glue and the premixed material directly affects the rheological properties and coating properties of the slurry. A too low mixing ratio will result in excessive slurry viscosity, making it difficult to coat evenly; while a too high mixing ratio will result in too low slurry viscosity, affecting the mechanical strength of the electrode material. The addition of supercritical carbon dioxide can further optimize the dispersion and uniformity of the slurry, ensuring uniform mixing of the materials.

[0035] Furthermore, the glue, premixed materials and supercritical carbon dioxide are placed in a slurry mixing tank for mixing, and after the mixing is completed, the slurry exhaust valve is opened to exhaust.

[0036] In the above scheme, the gaseous high-pressure carbon dioxide in the mixing tank is depressurized and discharged. During this process, the supercritical carbon dioxide in the slurry precipitates out of the slurry in the form of cavitations. The cavitations burst to generate mechanical energy, which further mixes the slurry and improves the dispersion and uniformity of the slurry.

[0037] Furthermore, the exhaust time is 10 to 30 minutes, and the temperature in the mixing tank is controlled at 20° C. to 40° C. during the exhaust process.

[0038] This condition can ensure the complete removal of carbon dioxide while avoiding the impact of excessive temperature on material properties. Specifically, the optimization of exhaust time can ensure the complete removal of carbon dioxide and avoid the impact of residual carbon dioxide on material properties; the control of exhaust temperature can avoid material decomposition or performance degradation caused by excessive temperature. The supercritical state is destroyed during exhaust, and the control of 20℃~40℃ is to stabilize the slurry properties.

[0039] Compared with the prior art, the present invention has the following beneficial effects:

[0040] The present invention adds a metal oxide precursor to the positive electrode material during the slurrying process and mixes them together. The metal oxide precursor can react with the positive electrode raw material (lithium source) in supercritical carbon dioxide to form a stable lithium metal oxide. These lithium metal oxides have a layered structure and can provide stable lithium ion insertion / deinsertion channels, thereby improving the cycle stability and structural integrity of the material, thereby improving the structural stability of the positive electrode material after preparation.

[0041] The superior solubility and diffusivity of supercritical carbon dioxide can promote uniform mixing of metal oxide precursors and lithium sources at the molecular level. By adjusting reaction conditions (such as temperature, pressure, concentration, and reaction time), lithium metal oxides can be induced to form specific nanostructures (such as nanoparticles, nanowires, or nanosheets). These nanostructures have high specific surface areas and abundant active sites, which can significantly improve the electrochemical performance of the materials. Supercritical carbon dioxide as a reaction medium can achieve uniform dispersion and reaction of metal oxide precursors and lithium sources, thereby avoiding the agglomeration and unevenness common in traditional wet processes. This uniformity can improve the consistency of the material and ensure the stability and reliability of battery performance.

[0042] The inert environment of supercritical carbon dioxide can reduce the occurrence of side reactions and avoid the formation of impurities. For example, in traditional wet processes, organic solvents (such as NMP) may react with metal oxide precursors, resulting in a decrease in material performance. Supercritical carbon dioxide, as an inert medium, can effectively avoid this problem. BRIEF DESCRIPTION OF THE DRAWINGS

[0043] Figure 1A process flow chart of a method for preparing a positive electrode material for a lithium battery provided in an embodiment of the present invention;

[0044] Figure 2 Schematic diagram of the overall structure of the lithium battery positive electrode material preparation system described in the embodiment;

[0045] Figure 3 Schematic diagram of the structure of the liquid slurry premixing system described in the embodiment;

[0046] Figure 4 Schematic diagram of the structure of the solid slurry premixing system described in the embodiment;

[0047] Figure 5 Schematic diagram of the structure of the supercritical carbon dioxide supply and recycling system described in the embodiment;

[0048] Figure 6 It is a structural schematic diagram of the slurry mixing system described in the embodiment.

[0049] In the figure: 1. Adhesive tank; 101. Adhesive valve; 2. Solvent tank; 201. Solvent valve; 3. Glue making tank; 301. Glue making valve; 4. Glue liquid tank; 401. Glue liquid valve; 5. Slurry mixing tank; 501. Slurry mixing exhaust valve 1; 502. Slurry mixing exhaust valve 2; 6. Conductive agent material tank; 601. Conductive agent material valve; 7. Positive electrode raw material tank; 701. Positive electrode material valve; 8. Supercritical carbon dioxide tank; 801. Supercritical carbon dioxide valve; 9. Material premixing tank; 9. Material premixing valve; 10. Expansion valve; 11. Evaporator; 12. Slurry recovery pipe; 13. Carbon dioxide recovery tank; 1301. Carbon dioxide recovery outlet valve; 1302. Carbon dioxide recovery inlet one-way valve; 14. Carbon dioxide storage tank; 1401. Carbon dioxide storage valve; 15. Compressor; 16. Condenser; 17. Vacuum pump. DETAILED DESCRIPTION

[0050] The preferred embodiments of the present invention will be described in more detail below with reference to the accompanying drawings and specific examples.

[0051] Example 1

[0052] This embodiment provides a method for preparing a positive electrode material for a lithium battery. Figure 1 Shown, including:

[0053] Liquid slurry premixing process: mixing the binder with the liquid solvent to form a glue solution;

[0054] Solid slurry premixing process: mixing lithium source material, metal oxide precursor and conductive agent to form a premixed material;

[0055] Preparation of supercritical carbon dioxide: extract carbon dioxide, compress it, and condense it to form supercritical carbon dioxide;

[0056] Slurry mixing process: mixing the above-mentioned glue and premixed materials, and then introducing the above-mentioned supercritical carbon dioxide to fully mix to obtain a mixed slurry;

[0057] Exhaust process: After the above-mentioned mixed slurry is mixed, the carbon dioxide in the mixing container is released until the pressure in the mixing container returns to atmospheric pressure to obtain the required positive electrode material.

[0058] Specifically, the preparation method comprises the following steps:

[0059] Liquid slurry premixing process: add 1 kg of 5% PVDF solution to the inside of the binder tank 1, add 1 kg of 85% NMP solution to the inside of the solvent tank 2, and then send the PVDF solution and NMP solution into the glue tank 3 for preliminary mixing to form glue solution; the mixing temperature is 20°C and the mixing time is 120 minutes;

[0060] Solid slurry premixing process: add 1 kg of LiOH and 0.1 kg of CoO powder to the positive electrode raw material tank 7, add 0.05 kg of conductive carbon black to the conductive agent material tank 6, and send LiOH, CoO and the conductive agent into the material premixing tank 9 for mixing to form a premixed material; the mixing temperature is 20°C and the mixing time is 120 minutes; the particle size of the CoO powder is 0.1 μm to 10 μm, and the specific surface area is 10 m² / g to 100 m² / g;

[0061] Preparation of supercritical carbon dioxide: Compressor 15 extracts carbon dioxide from carbon dioxide storage tank 14 and compresses it. The gas during the compression process passes through condenser 16 to form supercritical carbon dioxide, which is stored in the carbon dioxide tank. The pressure of the supercritical carbon dioxide is 7 MPa and the air temperature is 30°C.

[0062] Slurry mixing process: first, 1 kg of glue and 1 kg of premixed material are fed into the slurry mixing tank 5 for mixing, and then 0.12 kg of supercritical carbon dioxide is fed into the slurry mixing tank 5 for thorough mixing to obtain a mixed slurry;

[0063] Exhaust process: After the mixing is completed, open the slurry exhaust valve 501 to release the carbon dioxide inside the slurry tank 5. The exhaust time is 10 minutes and the temperature is 20°C; until the pressure in the slurry tank 5 returns to atmospheric pressure, the required positive electrode material is obtained.

[0064] Example 2

[0065] This embodiment provides a method for preparing a positive electrode material for a lithium battery, which specifically includes the following steps:

[0066] Liquid slurry premixing process: add 1 kg of 10% PVDF solution into the binder tank 1 and 3 kg of 90% NMP solution into the solvent tank 2. Then, send the PVDF solution and NMP solution into the glue tank 3 for preliminary mixing to form glue solution; the mixing temperature is 40°C and the mixing time is 60 minutes;

[0067] Solid slurry premixing process: 2 kg of LiOH and 0.6 kg of MnO powder are added to the positive electrode raw material tank 7, and 0.2 kg of carbon nanotubes are added to the conductive agent material tank 6. LiOH, MnO and the conductive agent are respectively sent to the material premixing tank 9 for mixing to form a premixed material; the mixing temperature is 40°C and the mixing time is 60 minutes; the particle size of the MnO powder is 0.1 μm to 10 μm, and the specific surface area is 10 m² / g to 100 m² / g;

[0068] Preparation of supercritical carbon dioxide: The compressor 15 extracts carbon dioxide from the carbon dioxide storage tank 14 and compresses it. The gas during the compression process passes through the condenser 16 to form supercritical carbon dioxide, which is stored in the carbon dioxide tank. The supercritical carbon dioxide has a pressure of 20 MPa and a gas temperature of 50°C.

[0069] Slurry mixing process: first, 1 kg of glue and 2 kg of premixed materials are fed into the slurry mixing tank 5 for mixing, and then 0.35 kg of supercritical carbon dioxide is fed into the slurry mixing tank 5 for thorough mixing to obtain a mixed slurry;

[0070] Exhaust process: After mixing is completed, open the slurry exhaust valve 501 to release the carbon dioxide inside the slurry tank 5. The exhaust time is 20 minutes and the temperature is 30°C; until the pressure in the slurry tank 5 returns to atmospheric pressure, the required positive electrode material is obtained.

[0071] Example 3

[0072] This embodiment provides a method for preparing a positive electrode material for a lithium battery, which specifically includes the following steps:

[0073] Liquid slurry premixing process: add 1 kg of 15% PVDF solution into the binder tank 1 and 5 kg of 95% NMP solution into the solvent tank 2, then send the PVDF solution and NMP solution into the glue tank 3 for preliminary mixing to form glue solution; the mixing temperature is 60°C and the mixing time is 30 minutes;

[0074] Solid slurry premixing process: 3 kg of Li2CO3 and 1.5 kg of NiO powder are added to the positive electrode raw material tank 7, and 0.6 kg of natural graphite is added to the conductive agent material tank 6. Li2CO3, NiO and the conductive agent are respectively sent to the material premixing tank 9 for mixing to form a premixed material; the mixing temperature is 60°C and the mixing time is 30 minutes; the particle size of the NiO powder is 0.1 μm to 10 μm, and the specific surface area is 10 m² / g to 100 m² / g;

[0075] Preparation of supercritical carbon dioxide: The compressor 15 extracts carbon dioxide from the carbon dioxide storage tank 14 and compresses it. The gas during the compression process passes through the condenser 16 to form supercritical carbon dioxide, which is stored in the carbon dioxide tank. The supercritical carbon dioxide has a pressure of 40 MPa and a gas temperature of 80°C.

[0076] Slurry mixing process: first, 1 kg of glue and 3 kg of premixed materials are fed into the slurry mixing tank 5 for mixing, and then 1 kg of supercritical carbon dioxide is fed into the slurry mixing tank 5 for thorough mixing to obtain a mixed slurry;

[0077] Exhaust process: After mixing is completed, open the slurry exhaust valve 501 to release the carbon dioxide inside the slurry tank 5. The exhaust time is 30 minutes and the temperature is 40°C; until the pressure in the slurry tank 5 returns to atmospheric pressure, the required positive electrode material is obtained.

[0078] Example 4

[0079] This embodiment provides a lithium battery positive electrode material preparation system for implementing the preparation method described in Example 1, Example 2 or Example 3, such as Figure 2 As shown, it includes a binder tank 1, a solvent tank 2, a glue making tank 3, a glue liquid tank 4, a slurry mixing tank 5, a conductive agent material tank 6, a positive electrode raw material tank 7, a supercritical carbon dioxide tank 8, a material premixing tank 9, an expansion valve 10, an evaporator 11, a slurry recovery pipe 12, a carbon dioxide recovery tank 13, a carbon dioxide storage tank 14, a compressor 15, a condenser 16, a vacuum pump 17 and connecting pipes and control valves between various components.

[0080] like Figures 2 to 6 As shown, during the preparation process, the operation process of the preparation system is as follows:

[0081] like Figure 3 As shown, in the liquid slurry premixing system, the binder tank 1 stores the binder PVDF, and the solvent tank 2 stores the liquid solvent NMP. When mixing the slurry, the binder valve 101 and the solvent valve 201 are opened, and the PVDF and NMP enter the glue tank 3 in proportion, and are preliminarily mixed in the glue tank 3 to form a glue liquid; after the mixing is completed, the glue valve 301 is opened, and the glue liquid enters the glue liquid tank 4 for temporary storage, and the glue liquid tank 4 is stirred at a low speed to prevent sedimentation.

[0082] like Figure 4 As shown, in the solid slurry premixing system, the conductive agent material tank 6 stores solid powder conductive agent, and the positive electrode raw material tank 7 stores lithium source solid powder and metal oxide precursor powder. When the solid slurry is premixed, the conductive agent material valve 601 and the positive electrode material valve 701 are opened, and the conductive agent and lithium iron phosphate powder enter the material premixing tank 9 in proportion, and then the conductive agent material valve 601 and the positive electrode material valve 701 are closed.

[0083] like Figure 5 As shown, in the supercritical carbon dioxide supply and reuse system, the carbon dioxide recovery outlet valve 1301 is closed, the carbon dioxide storage valve 1401 is opened, and the compressor 15 starts working to extract the low-pressure carbon dioxide in the carbon dioxide storage tank 14 for compression. The heat generated by the gas during the compression process controls the gas temperature through the condenser 16 to form supercritical carbon dioxide, which is temporarily stored in the supercritical carbon dioxide tank 8. The tank body material of the supercritical carbon dioxide tank 8 is selected from materials that do not participate in the reaction. The tank body adopts a double-layer insulation tank body. The tank body should be able to withstand a pressure of at least 7.29 MPa, and the tank body is equipped with a temperature control system to control the temperature inside the tank at a constant temperature.

[0084] like Figure 6 As shown, in the slurry mixing system, when slurry mixing starts, the slurry mixing exhaust valve 1 501 and the slurry mixing exhaust valve 2 502 are closed, and the glue valve 401 and the material premixing valve 9 are opened to preliminarily mix the materials in the slurry mixing tank 5. After the materials are added, the corresponding valves are closed;

[0085] Open the supercritical carbon dioxide valve 801 to allow supercritical carbon dioxide to enter the slurry mixing tank 5. The compressor 15 continuously replenishes carbon dioxide to maintain the tank pressure. The slurry mixing tank 5 starts the temperature control system to maintain the temperature inside the slurry mixing tank 5 so that the carbon dioxide in the tank is always kept in a supercritical state. The supercritical carbon dioxide and the slurry are fully mixed in the entire slurry mixing tank 5. The tank body material of the slurry mixing tank 5 is selected from wear-resistant materials that do not participate in the reaction. The tank body should be able to withstand a positive pressure of at least 7.29MPa and a negative pressure of 0.05MPa. The tank body adopts a double-layer insulation tank body with a temperature control system to control the increase and decrease of the temperature in the slurry mixing tank 5. The tank body should include a pressure detection and temperature detection system for monitoring the pressure and temperature in the tank. The tank body stirring system adopts magnetic coupling connection to ensure the airtightness of the tank body. All inlets and outlets of the tank body are connected with sealing flanges to ensure the airtightness of the tank body. The pipes and valves directly connected to the tank body should all be high-pressure pipes and high-pressure valves.

[0086] After a certain period of stirring, the compressor 15 is turned off, the temperature in the slurry mixing tank 5 is lowered, the critical condition is destroyed, the carbon dioxide is converted from the supercritical state to the gaseous state, the mixed slurry falls back to the bottom, and the carbon dioxide is precipitated from the slurry in the form of gas cavitations, and bursts during the precipitation process. The mechanical energy of the cavitation burst further stirs the slurry to make the mixing more uniform.

[0087] Open the slurry mixing exhaust valve 501 to release the carbon dioxide in the tank, and the pressure in the slurry mixing tank 5 is restored to atmospheric pressure. Then close the slurry mixing exhaust valve 501, open the slurry mixing exhaust valve 2 502, and start the vacuum pump 17 to fully release the gas in the slurry until the slurry mixing step is completed.

[0088] It should be noted that during the entire slurry mixing process, the stirring paddle in the slurry mixing tank 5 is always rotating to prevent the slurry from stratifying. The stirring paddle in the slurry mixing tank 5 is driven by a motor using magnetic coupling to ensure the airtightness of the slurry mixing tank 5.

[0089] The carbon dioxide entering the evaporator 11 will carry a portion of the slurry, and will be discharged from the slurry recovery pipe 12 when it is cooled at the bottom of the evaporator 11. An expansion valve 10 is also provided between the evaporator 11 and the slurry mixing tank 5, and a carbon dioxide recovery inlet check valve 1302 is provided between the evaporator 11 and the carbon dioxide recovery tank 13;

[0090] The air inlet of the carbon dioxide recovery tank 13 is provided with a gas one-way valve to prevent the gas in the tank from flowing back. The collected atmospheric pressure carbon dioxide first enters the compressor 15 for compression, and the insufficient amount is supplemented by low-pressure carbon dioxide.

[0091] While various embodiments of the present invention have been described above, the foregoing description is intended to be illustrative and non-exhaustive, and is not intended to be limiting of the disclosed embodiments. Numerous modifications and variations will be apparent to those skilled in the art without departing from the scope and technical principles of the described embodiments, and such modifications and variations should be considered within the scope of the present invention.

Claims

1. A method for preparing a positive electrode material for a lithium battery, characterized in that: include: Mixing the binder with the liquid solvent to form a glue solution; Mixing a lithium source material, a metal oxide precursor, and a conductive agent to form a premixed material; Extracting carbon dioxide, compressing it, and condensing it to form supercritical carbon dioxide; the pressure of the supercritical carbon dioxide is controlled at 20 MPa to 40 MPa, and the gas temperature is controlled at 50°C to 80°C; The glue and premixed materials are mixed, and then the supercritical carbon dioxide is introduced and fully mixed to prepare a mixed slurry; After the above mixed slurries are mixed, the carbon dioxide in the mixing container is released, and the temperature in the mixing container is controlled at 20° C. to 40° C. until the pressure in the mixing container returns to atmospheric pressure to obtain the desired positive electrode material.

2. The method for preparing a positive electrode material for a lithium battery according to claim 1, wherein: The mass ratio of the binder to the liquid solvent is 1:(1-5), the mixing temperature is 20°C-60°C, and the mixing time is 30min-120min.

3. The method for preparing a positive electrode material for a lithium battery according to claim 2, wherein: The binder is a PVDF solution with a concentration of 5% to 15%; the liquid solvent is an NMP solution with a concentration of 85% to 95%.

4. The method for preparing a positive electrode material for a lithium battery according to claim 1, wherein The adhesive is mixed with a liquid solvent to form a glue solution, specifically: Add adhesive to the adhesive tank and add liquid solvent to the solvent tank. The adhesive and liquid solvent are respectively sent into the glue making tank for preliminary mixing to form glue liquid.

5. The method for preparing a positive electrode material for a lithium battery according to claim 1, wherein The lithium source material, the metal oxide precursor and the conductive agent are mixed in a mass ratio of 1: (0.1-0.5): (0.05-0.2), a mixing temperature of 20° C.-60° C., and a mixing time of 30 min-120 min.

6. The method for preparing a positive electrode material for a lithium battery according to claim 5, wherein: The lithium source material includes LiOH or Li2CO3; the metal oxide precursor is CoO, NiO or MnO; and the conductive agent is a carbon black conductive agent, a graphite conductive agent or a carbon nanotube.

7. The method for preparing a positive electrode material for a lithium battery according to claim 6, wherein: The metal oxide precursor has a particle size of 0.1 μm to 10 μm and a specific surface area of ​​10 m² / g to 100 m² / g.

8. The method for preparing a positive electrode material for a lithium battery according to claim 1, wherein: The process of mixing the lithium source material, the metal oxide precursor and the conductive agent to form a premixed material comprises: Lithium source material and metal oxide precursor are added to the positive electrode raw material tank, and conductive agent is added to the conductive agent material tank. The lithium source material, metal oxide precursor and conductive agent are respectively sent to the material premixing tank for mixing to form premixed material.

9. The method for preparing a lithium battery positive electrode material according to claim 1, wherein: The extraction of carbon dioxide, compression, and condensation to form supercritical carbon dioxide comprises: The carbon dioxide in the carbon dioxide storage tank is extracted by a compressor and compressed. The gas in the compression process passes through a condenser to form supercritical carbon dioxide, which is stored in a carbon dioxide tank.

10. The method for preparing a positive electrode material for a lithium battery according to claim 1, wherein: The mass ratio of the glue solution to the premixed material is 1:(1-3), and the amount of supercritical carbon dioxide added is 5%-20% of the total weight of the mixed slurry.

11. The method for preparing a positive electrode material for a lithium battery according to claim 1, wherein: The glue, premixed materials and supercritical carbon dioxide are placed in a slurry mixing tank for mixing, and after the mixing is completed, the slurry exhaust valve is opened to exhaust.

12. The method for preparing a positive electrode material for a lithium battery according to claim 11, wherein: The exhaust time is 10 to 30 minutes.

Citation Information

Patent Citations

  • Lithium battery positive electrode material and preparation method thereof

    CN111446438A

  • Method for preparing lithium battery electrode by using supercritical current collector and electrode

    CN112103475A