A battery box capable of quick battery replacement

By introducing a quick-installation maintenance mechanism and a lifting power supply mechanism into the battery box, the problem of difficult battery replacement in traditional battery boxes is solved, realizing safe and rapid battery replacement and protection.

CN119764709BActive Publication Date: 2025-12-16SHANGRAO MINGZHI NEW ENERGY AUTO PARTS CO LTD
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Patent Information

Application Number
CN202411767195.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-12-04
Publication Date
2025-12-16
Estimated Expiration
2044-12-04

AI Technical Summary

Technical Problem

Traditional battery box structures make it difficult to quickly replace individual cells, and can easily damage surrounding cells in the event of a malfunction or expansion.

Method used

A battery enclosure comprising a quick-installation maintenance mechanism, a load-bearing component, a stabilizing sliding component, and a protective component is designed. By setting multiple protective components and a quick-installation maintenance mechanism outside the individual batteries, and utilizing a lifting power supply mechanism and a bidirectional transmission component, the battery can be quickly replaced and protected.

Benefits of technology

It enables rapid battery swapping and safe replacement of faulty batteries, avoiding damage between batteries and improving the safety and efficiency of battery pack use.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application relates to the technical field of battery boxes, in particular to a battery box capable of quickly replacing batteries, which comprises multiple single storage batteries uniformly distributed, a protection assembly arranged outside the multiple single storage batteries, a quick-mounting and overhauling mechanism arranged on the protection assembly, a bearing assembly arranged on the quick-mounting and overhauling mechanism, and multiple sets of stability-increasing and sliding assemblies arranged outside the protection assembly; the bearing assembly is used for providing bottom protection for the multiple single storage batteries uniformly distributed; the quick-mounting and overhauling mechanism comprises a first base and a second base. By arranging the integrated battery shell and arranging the multiple independent lifting storage assemblies at the bottom end of the battery shell, when the multiple single storage batteries are placed on the multiple sets of storage assemblies in the battery shell cavity, the uniformly distributed single storage batteries can provide a quick battery replacement and reassembly material returning system before assembly and during subsequent overhauling, so that the multiple single storage batteries can be quickly replaced and reassembled in the narrow gap box.
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Description

Technical Field

[0001] This invention relates to the field of battery box technology, specifically to a battery box with quick battery swapping capability. Background Technology

[0002] A battery box is a group of batteries consisting of several individual batteries, a box body, a battery management system, and related installation structures (equipment). The battery box body, as a component that provides housing and protection for several batteries, is mainly composed of a bottom frame, a side frame, and a top frame.

[0003] Traditionally, a matrix battery pack consisting of several evenly distributed batteries is placed behind a box formed by a bottom frame, side frame, and top frame. Due to the small gaps inside the box, it is difficult to quickly replace and reinstall the evenly distributed individual batteries. Furthermore, as the battery box is used for a long time, if individual individual batteries develop problems such as swelling due to accidents and require maintenance, the aforementioned single battery box structure will also hinder the rapid replacement of faulty individual batteries.

[0004] Therefore, a battery housing capable of rapid battery swapping was designed to solve the above problems. Summary of the Invention

[0005] The present invention aims to solve one of the technical problems existing in the prior art or related technologies.

[0006] Therefore, the technical solution adopted in this invention is as follows:

[0007] A battery enclosure for quick battery swapping includes multiple evenly distributed individual batteries, a protective assembly surrounding the individual batteries, a quick-connect maintenance mechanism mounted on the protective assembly, a support assembly mounted on the quick-connect maintenance mechanism, and multiple sets of stabilizing sliding assemblies surrounding the protective assembly. The support assembly provides bottom protection for the multiple evenly distributed individual batteries. The quick-connect maintenance mechanism includes a first base and a second base, and multiple third bases positioned between the first and second bases. Each of the first, second, and multiple third bases contains a storage assembly for holding individual batteries. Two lifting assemblies are mounted on each storage assembly, and a lifting power supply mechanism and a bidirectional transmission assembly for bidirectional power supply to the lifting power supply mechanism are located directly below the storage assembly. The multiple sets of stabilizing sliding assemblies provide stable lifting protection for the multiple storage assemblies. The protective assembly provides storage protection for the multiple evenly distributed individual batteries.

[0008] In a preferred embodiment, the present invention may be further configured such that: the lifting assembly includes a first foot, a second foot, a third foot, and a fourth foot, and a plurality of overlapping and pre-installed first beams, second beams, and connecting rods are provided between the first foot, the second foot, the third foot, and the fourth foot;

[0009] The storage assembly includes a heat sink, the heat sink has an exhaust slot inside, four columns are installed at the bottom of the heat sink, a sliding sleeve is installed at one end of the heat sink, and a screw sleeve is installed at the other end of the heat sink.

[0010] The unified platform formed by the docking of multiple heat sinks is used to support multiple evenly distributed individual batteries.

[0011] In a preferred embodiment, the present invention can be further configured such that: the lifting power supply mechanism includes a vertical shaft and two clamps, wherein the clamps are provided with a first bearing and an auxiliary screw installed in the two first bearings;

[0012] The vertical shaft consists of a vertical shaft rod and two sub-gears, one of which is driven by the threaded section of the auxiliary screw, while the other sub-gear is connected to a chain.

[0013] The auxiliary screw has cross-shaped insertion holes at both ends;

[0014] The bidirectional transmission assembly includes a sliding truss, two second bearings are provided inside the sliding truss, two second double-headed rollers are provided inside the two second bearings, a first double-headed roller is movably installed inside the sliding truss, and a track is drivenly connected to the second double-headed roller and the first double-headed roller.

[0015] In a preferred embodiment, the present invention can be further configured such that the sliding truss is generally L-shaped.

[0016] The second double-headed roller consists of a main drive roller and a main auxiliary roller;

[0017] The first double-headed roller consists of a secondary drive roller and a secondary auxiliary roller, and both ends of the main drive roller and the secondary drive roller are provided with cross-shaped shafts.

[0018] In a preferred embodiment, the present invention can be further configured such that: the supporting component includes a base plate disposed at the bottom of a first base, a second base and a plurality of third bases, the top of the base plate having a rectangular groove, and a plurality of clamping plates disposed within the rectangular groove;

[0019] A linkage shaft is movably installed in two adjacent clamping plates, and each end of the linkage shaft has a insertion hole.

[0020] Through holes are provided at the center of both ends of the base plate.

[0021] In a preferred embodiment, the present invention can be further configured such that the stabilizing sliding component includes a first cover and a second cover, and both the first cover and the second cover are made of aluminum alloy material;

[0022] A lead screw is movably installed inside the first cover, and a driven gear is mounted on the lead screw;

[0023] A positioning rod is movably installed inside the second cover;

[0024] A main spring is provided on the outside of the lead screw, a secondary spring is provided on the outside of the positioning rod, and the screw sleeve is movably installed on the threaded section of the lead screw.

[0025] In a preferred embodiment, the present invention may be further configured such that the protective assembly includes a battery housing mounted on top of a first base, a second base, and a plurality of third bases;

[0026] The battery casing has a left wing cover at one end and a right wing cover at the other end.

[0027] Both the left and right wing covers have pre-installed holes at their bottom ends, and a motor is installed in the pre-installed hole inside the left wing cover. A drive shaft is installed on the transmission shaft inside the motor.

[0028] In a preferred embodiment, the present invention can be further configured such that heat exchange slots are provided on both the left and right wing covers.

[0029] In a preferred embodiment, the present invention may be further configured such that: the heat sink is made of stainless steel and the top of the heat sink is provided with an anti-slip rubber layer;

[0030] The top surface of the heat sink is located directly below the bottom port of the battery casing.

[0031] In a preferred embodiment, the present invention may be further configured such that: the first base, the second base, and the plurality of third bases are all made of stainless steel sheet, and the bottom of the inner side of the first base and the second base are provided with main transverse grooves, while the bottom of the two sides of the plurality of third bases are provided with symmetrically distributed secondary transverse grooves.

[0032] By adopting the above technical solution, the beneficial effects achieved by the present invention are as follows:

[0033] 1. This invention provides a fully assembled battery casing with independently liftable multi-storage components at the bottom. When multiple individual batteries are placed on these multiple storage components along the inner cavity of the battery casing, the evenly distributed individual batteries can be quickly swapped and reinstalled before assembly and during subsequent maintenance. This improves the ability to quickly swap and reinstall several individual batteries in narrow, confined spaces.

[0034] 2. This invention establishes a vacuum cavity of a certain height between the base and the heat sink plate supporting the individual batteries. Considering that several batteries are evenly distributed and prone to static electricity during use, the vacuum cavity can provide a constant temperature chamber for the matrix battery pack while simultaneously setting up static electricity elimination circuits at the bottom of the battery pack. This effectively reduces the problem of static electricity generation in the battery pack during actual use, thereby improving the cooling speed of the individual batteries.

[0035] 3. This invention sets up multiple sets of lifting power supply mechanisms at equal intervals within multiple bases, and sets up bidirectional transmission components evenly distributed in the gaps between the multiple lifting power supply mechanisms. When a single battery in the matrix battery pack has problems such as expansion or failure and needs to be replaced, the bidirectional transmission components are adjusted to control one or more sets of lifting power supply mechanisms, thereby ensuring that the removed single battery will not damage the surrounding intact batteries, and at the same time avoiding external damage to the battery caused by external clamping. Attached Figure Description

[0036] Figure 1 This is a schematic diagram illustrating the use of the present invention;

[0037] Figure 2 This is a schematic diagram of the dispersion of the present invention;

[0038] Figure 3 This is a schematic diagram of the protective component of the present invention;

[0039] Figure 4 This is an enlarged schematic diagram of the left wing cover of the present invention;

[0040] Figure 5 This is a schematic diagram of the stabilizing sliding component of the present invention;

[0041] Figure 6 This is a partially enlarged schematic diagram of the first protective cover of the present invention;

[0042] Figure 7 This is a schematic diagram of the carrier component of the present invention;

[0043] Figure 8 For the present invention Figure 7 Enlarged view of point A in the middle;

[0044] Figure 9 This is a schematic diagram of the quick-installation maintenance mechanism of the present invention;

[0045] Figure 10 This is a schematic diagram of the lifting assembly and the storage assembly of the present invention;

[0046] Figure 11 This is a schematic diagram of the lifting and power supply mechanism of the present invention;

[0047] Figure 12 For the present invention Figure 11Enlarged diagram of point B in the middle.

[0048] Figure label:

[0049] 100. Load-bearing component; 110. Base plate; 120. Clamping plate; 130. Linkage shaft; 140. Insertion hole;

[0050] 200. Quick-assembly maintenance mechanism; 210. First base; 220. Second base; 230. Third base; 240. Lifting power supply mechanism; 241. Vertical shaft; 242. Chain; 243. Chuck; 244. First bearing; 245. Auxiliary screw; 250. Bidirectional transmission assembly; 251. Sliding truss; 252. Second bearing; 253. Second double-headed shaft roller; 254. First double-headed shaft roller; 255. Track; 260. Lifting assembly; 261. First foot; 262. Second foot; 263. Third foot; 264. Fourth foot; 265. First beam; 266. Second beam; 267. Connecting rod; 270. Storage assembly; 271. Heat sink; 272. Sliding sleeve; 273. Screw sleeve; 274. Column;

[0051] 300. Stabilizing sliding assembly; 310. First protective cover; 320. Second protective cover; 330. Lead screw; 340. Driven gear; 350. Positioning rod; 360. Main spring; 370. Secondary spring;

[0052] 400. Protective components; 410. Battery casing; 420. Left wing cover; 430. Right wing cover; 440. Motor; 450. Drive shaft;

[0053] 500, single-cell storage battery. Detailed Implementation

[0054] To make the objectives, technical solutions, and advantages of this invention clearer, the invention will be further described in detail below with reference to specific embodiments and accompanying drawings. It should be noted that, unless otherwise specified, the embodiments and features described herein can be combined with each other.

[0055] It should be understood that these descriptions are merely exemplary and are not intended to limit the scope of the invention.

[0056] The following describes, with reference to the accompanying drawings, some embodiments of the present invention, providing a battery housing capable of rapid battery swapping.

[0057] Example 1:

[0058] Combination Figures 1-12As shown, the present invention provides a battery box with quick battery swapping capability, comprising multiple evenly distributed individual batteries 500, a protective component 400 disposed outside the multiple individual batteries 500, a quick-installation maintenance mechanism 200 disposed on the protective component 400, a support component 100 disposed on the quick-installation maintenance mechanism 200, and multiple sets of stabilizing sliding components 300 disposed outside the protective component 400. The support component 100 is used to provide bottom protection for the multiple evenly distributed individual batteries 500, the quick-installation maintenance mechanism 200 is used to provide temperature control protection and eliminate static electricity for the multiple individual batteries 500, the multiple sets of stabilizing sliding components 300 are used to provide stable lifting protection for the multiple sets of storage components 270, and the protective component 400 is used to provide storage protection for the multiple evenly distributed individual batteries 500.

[0059] The support assembly 100 includes a base plate 110 disposed at the bottom of a first base 210, a second base 220 and a plurality of third bases 230. A rectangular groove is provided on the top of the base plate 110, and a plurality of clamping plates 120 are disposed in the rectangular groove.

[0060] A linkage shaft 130 is movably installed in the two adjacent clamping plates 120, and both ends of the linkage shaft 130 are provided with insertion holes.

[0061] Through holes are provided at the middle of both ends of the base plate 110;

[0062] The quick-installation maintenance mechanism 200 includes a first base 210 and a second base 220, and a plurality of third bases 230 disposed between the first base 210 and the second base 220. Each of the first base 210, the second base 220 and the plurality of third bases 230 is provided with a storage component 270 for holding a single battery cell 500. Two sets of lifting components 260 are provided on the storage component 270. A lifting power supply mechanism 240 and a bidirectional transmission component 250 for bidirectionally supplying power to the lifting power supply mechanism 240 are provided directly below the storage component 270.

[0063] The stabilizing sliding assembly 300 includes a first cover 310 and a second cover 320, both of which are made of aluminum alloy.

[0064] A lead screw 330 is movably installed inside the first cover 310, and a driven gear 340 is installed on the lead screw 330;

[0065] The second cover 320 has a positioning rod 350 movably installed inside;

[0066] A main spring 360 is provided on the outside of the lead screw 330, a secondary spring 370 is provided on the outside of the positioning rod 350, and a screw sleeve 273 is movably installed on the threaded section of the lead screw 330.

[0067] The protective assembly 400 includes a battery casing 410 mounted on top of a first base 210, a second base 220, and a plurality of third bases 230;

[0068] A left wing cover 420 is provided at one end of the battery casing 410, and a right wing cover 430 is provided at the other end of the battery casing 410.

[0069] Both the left wing cover 420 and the right wing cover 430 have pre-installed holes at their bottom ends. A motor 440 is installed in the pre-installed hole inside the left wing cover 420, and a drive shaft 450 is installed on the transmission shaft inside the motor 440.

[0070] Since the battery boxes currently in use are mainly made of welded or pre-stretched sheet metal, they can only provide simple storage and protection for a number of individual batteries. When several batteries are evenly distributed inside the battery box, they will be obstructed when individual batteries need to be reinstalled or replaced. At the same time, the batteries inside these battery boxes need to be removed using external clamps. If the clamping force applied by the external clamps is too large, it will damage the battery body.

[0071] The battery box is equipped with a first base 210, a second base 220 and multiple third bases 230, and multiple sets of storage components 270 are evenly distributed in the first base 210, the second base 220 and the multiple third bases 230. Two sets of lifting components 260 are provided on each set of storage components 270. When multiple individual batteries 500 are placed along the inner cavity of the battery casing 410, the multiple individual batteries 500 can be accommodated and supported by multiple evenly distributed heat dissipation plates 271. At this time, the multiple individual batteries 500 placed can be effectively temperature controlled and static electricity eliminated during actual use.

[0072] If an individual battery cell 500 malfunctions, swells, or leaks during use, starting the motor 440 will cause the rotating drive shaft 450 to drive multiple linkage shafts 130 and multiple first double-headed rollers 254. Based on the position of the individual faulty battery cell 500, one of the sliding trusses 251 will be adjusted. The second double-headed roller 253, after being moved laterally, will drive the auxiliary screw 245 directly below the faulty battery cell 500. After the vertical shaft 241 is linked, the chain 242 will drive the driven gear 340. At this time, the lead screw 330 will help push the heat sink 271 to rise as a whole, and the faulty battery cell 500 placed on the heat sink 271 can be quickly removed without damaging the surrounding intact batteries.

[0073] Example 2:

[0074] Combination Figure 3 and Figure 10As shown, based on Embodiment 1, the lifting assembly 260 includes a first foot 261, a second foot 262, a third foot 263, and a fourth foot 264, and multiple first beams 265, second beams 266, and connecting rods 267 are stacked and pre-installed between the first foot 261, the second foot 262, the third foot 263, and the fourth foot 264.

[0075] Preferably, the number of the first beam 265 and the second beam 266 is set according to the height of the inner cavity of the battery casing 410, and both the first beam 265 and the second beam 266 are made of stainless steel, and the surfaces of the first beam 265 and the second beam 266 are coated with an insulating paint layer.

[0076] Preferably, two first feet 261 and two second feet 262 are installed on the bottom surface of the inner side of the first base 210, the second base 220 and the plurality of third bases 230.

[0077] The storage assembly 270 includes a heat sink 271, with an exhaust slot inside the heat sink 271. Four pillars 274 are installed at the bottom of the heat sink 271. A sliding sleeve 272 is installed at one end of the heat sink 271, and a screw sleeve 273 is installed at the other end of the heat sink 271.

[0078] The unified platform formed by connecting multiple heat sinks 271 is used to support multiple evenly distributed individual batteries 500.

[0079] Preferably, two third feet 263 are installed at the bottom of one end of the heat sink 271, and two fourth feet 264 are installed at the bottom of the other end of the heat sink 271. The two third feet 263 are located directly above the two first feet 261, and the two fourth feet 264 are located directly above the two second feet 262.

[0080] Heat exchange slots are provided on both the left wing cover 420 and the right wing cover 430.

[0081] Preferably, motors can be installed inside both the left wing cover 420 and the right wing cover 430 to meet the speed requirements for the stable lifting and lowering of the heat sink 271. At the same time, the external left wing cover 420 and right wing cover 430 can further strengthen the solidity between the battery casing 410 and the base plate 110.

[0082] The heat sink 271 is made of stainless steel and has an anti-slip rubber layer on its top.

[0083] The top surface of the heat sink 271 is located directly below the bottom port of the battery casing 410.

[0084] Preferably, the surface of the battery casing 410 is coated with an insulating varnish layer, and the two sides of the battery casing 410 are provided with evenly distributed vertical grooves. The thickness of the battery casing 410 needs to be determined according to the strength of providing impact protection for the single battery 500.

[0085] Example 3:

[0086] Combination Figure 11 and Figure 12 As shown, based on Embodiment 1, the lifting power supply mechanism 240 includes a vertical shaft 241 and two clamps 243. The clamps 243 are provided with a first bearing 244 and an auxiliary screw 245 installed in the two first bearings 244.

[0087] Preferably, the linkage structure of the auxiliary screw 245 and the vertical shaft 241 is not unique, and both the auxiliary screw 245 and the vertical shaft 241 are coated with anti-rust oil.

[0088] The vertical shaft 241 consists of a vertical shaft rod and two sub-gears, one of which is driven by the threaded section of the auxiliary screw 245, while the other sub-gear is connected to the chain 242.

[0089] The two ends of the auxiliary screw 245 are provided with cross-shaped insertion holes.

[0090] Preferably, the dimensions of the two sub-gears need to be selected according to the required speed change conditions, wherein the transmission housing of the two sub-gears on the 245 threaded section of the auxiliary screw is set according to the actual installation conditions.

[0091] The bidirectional transmission assembly 250 includes a sliding truss 251, two second bearings 252 are provided in the sliding truss 251, a second double-headed roller 253 is provided in the two second bearings 252, a first double-headed roller 254 is movably installed in the sliding truss 251, and a track 255 is drivenly connected to the second double-headed roller 253 and the first double-headed roller 254.

[0092] Preferably, a rectangular lever is provided at the outer end of the sliding truss 251, and the material of the sliding truss 251 can be thickened plastic or silicone material to avoid current interference during the movement of the sliding truss 251. Bolts can be provided in the lever of the sliding truss 251 that extends into the quick-installation maintenance mechanism 200 to fix the lever after it has been moved.

[0093] The sliding truss 251 has an overall L-shaped structure;

[0094] The second double-headed roller 253 consists of a main drive roller and a main auxiliary roller;

[0095] The first double-headed roller 254 consists of a secondary drive roller and a secondary auxiliary roller, and both ends of the main drive roller and the secondary drive roller are provided with cross-shaped shafts.

[0096] Preferably, the length of the cross-shaped shaft on the main drive roller is half that of the cross-shaped shaft on the auxiliary drive roller, and the main drive roller is located in the middle of the gap between the two auxiliary screws 245 in the initial state.

[0097] Example 4:

[0098] Combination Figure 9 As shown, in the above embodiment, the first base 210, the second base 220 and the plurality of third bases 230 are all made of stainless steel sheet, and the bottom of the inner side of the first base 210 and the second base 220 are provided with main transverse grooves, while the bottom of the two sides of the plurality of third bases 230 are provided with symmetrically distributed secondary transverse grooves.

[0099] Preferably, the assembly structure of the first base 210, the second base 220 and the multiple third bases 230 is only for demonstrating their specific structure. The first base 210, the second base 220 and the multiple third bases 230 are pre-pressed into a U-shaped structure by a stretching device and then punched.

[0100] The hollow cavity shell formed by multiple heat dissipation plates 271, multiple sets of columns 274, and the aforementioned first base 210, second base 220, and multiple third bases 230 is used to arrange cables for eliminating static electricity, and its interior can be further filled with moisture-proof medium.

[0101] Preferably, the housing of the device is only one type of unidirectional matrix battery. Depending on the different irregularly shaped battery boxes, the device housing is further arranged in an array inside the irregularly shaped battery box.

[0102] Working principle and usage process of the present invention: At present, the battery box is an important protective component of the battery system and plays an irreplaceable role in protecting the battery. The battery box used in traditional matrix battery packs is mainly welded together from the bottom frame, the side frame and the top frame. However, the battery box with this structure can only provide storage protection for the matrix battery pack. After the batteries are evenly distributed in this type of battery box, the single battery is difficult to put in and take out.

[0103] Therefore, for a matrix battery pack, a battery casing 410 is provided outside the evenly distributed individual batteries 500, and a first base 210 and a second base 220 are provided at the bottom of the battery casing 410, and a plurality of third bases 230 are evenly distributed between the first base 210 and the second base 220. At this time, the first base 210, the second base 220 and the plurality of third bases 230 can form a U-shaped frame. At the same time, multiple sets of storage components 270 are provided inside the first base 210, the second base 220 and the plurality of third bases 230. The lifting of an independent set of storage components 270 is provided by two sets of lifting components 260 to provide a stable support platform. At this time, the multiple sets of storage components 270 provided at the bottom of the battery casing 410 can provide a flat pressure plate for multiple batteries.

[0104] When multiple individual batteries 500 are evenly distributed in the inner cavity of the battery casing 410 and supported by multiple heat dissipation plates 271, each individual battery 500 can be accommodated by its own independent heat dissipation plate 271.

[0105] During battery pack assembly, if an individual battery cell 500 needs to be repositioned or removed due to assembly sequence errors, human error, or other factors, the motor 440 can be activated. The internal transmission of the motor 440 will then drive the drive shaft 450. This will unify the drive mechanism formed by multiple linkage shafts 130 and multiple first double-headed rollers 254. The user then needs to control the sliding truss 251 near the battery cell 500 that needs to be reinstalled or removed. When the sliding truss 251 moves towards the battery cell 500 to be replaced... As 00 approaches, the first double-headed roller 254, which moves laterally along the sliding truss 251, will engage with the auxiliary screw 245 directly below the aforementioned single battery 500. At this time, the rotation of the auxiliary screw 245 will drive the vertical shaft 241, which in turn will drive the chain 242. The other end of the chain 242 will drive the driven gear 340. The vertically rotating lead screw 330 will then push the screw sleeve 273 upward. At this time, a horizontally placed heat sink 271 will push the aforementioned single battery 500 that needs to be reinstalled upward.

[0106] When the battery pack is being maintained and repaired, sampling inspections can be conducted based on the specific condition of each individual battery cell 500. Following the above method, a platform for rapid battery swapping can be provided for the evenly distributed individual battery cells 500, greatly reducing the risk of damage between individual battery cells 500.

[0107] Although embodiments of the invention have been shown and described, those skilled in the art will understand that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the claims and their equivalents.

Claims

1. A battery casing capable of rapid battery swapping, comprising a plurality of evenly distributed individual batteries (500), characterized in that, It also includes a protective assembly (400) disposed outside multiple individual batteries (500), a quick-installation maintenance mechanism (200) disposed on the protective assembly (400), a load-bearing assembly (100) disposed on the quick-installation maintenance mechanism (200), and multiple sets of stabilizing sliding assemblies (300) disposed outside the protective assembly (400). The support assembly (100) is used to provide bottom protection for multiple evenly distributed individual batteries (500); The quick-installation maintenance mechanism (200) includes a first base (210) and a second base (220), and a plurality of third bases (230) disposed between the first base (210) and the second base (220). Each of the first base (210), the second base (220) and the plurality of third bases (230) is provided with a storage assembly (270) for holding a single battery cell (500). Two sets of lifting assemblies (260) are provided on the storage assembly (270). A lifting power supply mechanism (240) and a bidirectional transmission assembly (250) for bidirectional power supply to the lifting power supply mechanism (240) are provided directly below the storage assembly (270). Multiple sets of the aforementioned stabilizing sliding components (300) are used to provide stable lifting protection for multiple sets of storage components (270); The protective assembly (400) is used to provide storage protection for multiple evenly distributed individual batteries (500); The lifting power supply mechanism (240) includes a vertical shaft (241) and two clamps (243). The clamps (243) are provided with a first bearing (244) and an auxiliary screw (245) installed in the two first bearings (244). The vertical shaft (241) consists of a vertical shaft rod and two sub-gears, one of which is driven by the threaded section of the auxiliary screw (245), while the other sub-gear is connected to a chain (242). The auxiliary screw (245) has cross-shaped insertion holes at both ends; The bidirectional transmission assembly (250) includes a sliding truss (251), two second bearings (252) are provided inside the sliding truss (251), two second double-headed rollers (253) are provided inside the two second bearings (252), a first double-headed roller (254) is movably installed inside the sliding truss (251), and a track (255) is drivenly connected to the second double-headed roller (253) and the first double-headed roller (254). The sliding truss (251) has an overall L-shaped structure; The second double-headed roller (253) consists of a main drive roller and a main auxiliary roller; The first double-headed roller (254) consists of a secondary drive roller and a secondary auxiliary roller, and both ends of the main drive roller and the secondary drive roller are provided with cross-shaped shafts.

2. The battery case with rapid battery swapping capability according to claim 1, characterized in that, The lifting assembly (260) includes a first foot (261), a second foot (262), a third foot (263) and a fourth foot (264), and multiple first beams (265), second beams (266) and connecting rods (267) are stacked and pre-installed between the first foot (261), the second foot (262), the third foot (263) and the fourth foot (264); The storage assembly (270) includes a heat sink (271), the heat sink (271) has an exhaust slot inside, four columns (274) are installed at the bottom of the heat sink (271), a sliding sleeve (272) is installed at one end of the heat sink (271), and a screw sleeve (273) is installed at the other end of the heat sink (271). The unified platform formed by the docking of multiple heat sinks (271) is used to support multiple evenly distributed individual batteries (500).

3. The battery case with rapid battery swapping capability according to claim 1, characterized in that, The supporting component (100) includes a base plate (110) disposed at the bottom of a first base (210), a second base (220) and a plurality of third bases (230). A rectangular groove is provided on the top of the base plate (110), and a plurality of clamping plates (120) are disposed in the rectangular groove. A linkage shaft (130) is movably installed in two adjacent clamping plates (120), and both ends of the linkage shaft (130) are provided with insertion holes; Through holes are provided at the middle of both ends of the base plate (110).

4. The battery case with rapid battery swapping capability according to claim 2, characterized in that, The stabilizing sliding assembly (300) includes a first cover (310) and a second cover (320), and both the first cover (310) and the second cover (320) are made of aluminum alloy. A lead screw (330) is movably installed inside the first cover (310), and a driven gear (340) is installed on the lead screw (330). The second cover (320) has a positioning rod (350) movably installed inside; The lead screw (330) is provided with a main spring (360) on its outside, the positioning rod (350) is provided with a secondary spring (370) on its outside, and the screw sleeve (273) is movably installed on the threaded section of the lead screw (330).

5. A battery case with rapid battery swapping according to claim 1, characterized in that, The protective assembly (400) includes a battery casing (410) mounted on top of a first base (210), a second base (220), and a plurality of third bases (230). The battery casing (410) is provided with a left wing cover (420) at one end and a right wing cover (430) at the other end. The bottom ends of the left wing cover (420) and the right wing cover (430) are provided with pre-installed holes, and a motor (440) is installed in the pre-installed hole in the left wing cover (420). A drive shaft (450) is installed on the transmission shaft inside the motor (440).

6. A battery housing capable of rapid battery swapping according to claim 5, characterized in that, Both the left wing cover (420) and the right wing cover (430) are provided with heat exchange slots.

7. A battery case with rapid battery swapping according to claim 2, characterized in that, The heat sink (271) is made of stainless steel and has an anti-slip rubber layer on top. The top surface of the heat sink (271) is located directly below the bottom port of the battery casing (410).

8. A battery case with rapid battery swapping according to claim 1, characterized in that, The first base (210), the second base (220) and the multiple third bases (230) are all made of stainless steel sheet, and the bottom of the inner side of the first base (210) and the second base (220) are provided with main transverse grooves, and the bottom of the two sides of the multiple third bases (230) are provided with symmetrically distributed secondary transverse grooves.

Citation Information

Patent Citations

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