Motor assembly and assembly process

By designing the height and area adjustment mechanism in the motor total assembly, the problem that the existing motor total assembly is unable to adapt to the assembly of motors of different sizes is solved, and higher applicability and assembly efficiency are achieved.

CN119765836APending Publication Date: 2025-04-04CONSTAR MICROMOTOR CO LTD
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Patent Information

Application Number
CN202510172340.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-17
Publication Date
2025-04-04

AI Technical Summary

Technical Problem

The existing motor assembly cannot be used to assemble motors of different sizes, resulting in a decrease in its applicability.

Method used

A total motor assembly machine including a height adjustment mechanism and an area adjustment mechanism is designed. The height adjustment mechanism realizes height adjustment of the assembly platform by pushing the cooperation between the hydraulic rod and the stabilizing rod, and the area adjustment mechanism realizes area expansion of the assembly platform through the cooperation between the extension plate and the rotating screw.

Benefits of technology

The stable assembly of motors of different sizes is achieved, and the applicability and assembly efficiency of the total motor assembly machine are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of motor assembly machines, and discloses a motor assembly machine and an assembly process, comprising a lower base plate, a height adjustment mechanism is arranged above the lower base plate, an area adjustment mechanism is arranged above the lower base plate, a lifting mechanism is arranged below the area adjustment mechanism, the height adjustment mechanism comprises an assembly platform, and the upper surface of the lower base plate is fixedly connected to two fixed tables, and the upper surface of each fixed table is fixedly connected to a pushing hydraulic rod. The motor assembly machine and the assembly process, by providing the cooperation of the height adjustment mechanism and the lifting mechanism, use the power provided by the pushing hydraulic rod to drive the assembly platform to move up and down, use the motor assembly machine to assemble motor equipment, facilitate manual delivery of the motor body to be assembled to the pushing plate on the placement table, so as to facilitate the delivery of the motor body to be assembled, play the role of using the motor assembly machine to assemble motors of different sizes, and improve the applicability of the motor assembly machine.
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Description

Technical Field

[0001] The present application relates to the field of motor assembly, and in particular to a motor assembly and assembly process. Background Art

[0002] The electric motor, commonly known as the motor, refers to an electromagnetic device that realizes the conversion or transmission of electrical energy according to the law of electromagnetic induction. The electric motor includes parts such as the casing, rotor, oil baffle and back cover. During production, the above-mentioned parts need to be combined together. At this time, the motor assembly equipment is needed to assemble the motor.

[0003] According to announcement number CN113134815A, a generator assembly platform is disclosed, which includes a platform body provided with a stator placement space, a buffer pad arranged on the inner side of the stator placement space of the platform body, a supporting pad device arranged on the upper surface of the platform body, support rods arranged on the upper surface of the platform body at both sides of the stator placement space, and a working plate arranged on the platform body.

[0004] The adoption of the above technical solution can save labor and effort in assembling the generator, improve assembly efficiency and reduce the possibility of damage to the internal components of the generator. However, in the above technical solution, the height and platform area of ​​the motor assembly are fixed. A large motor assembly can only assemble a motor of a certain large size, while a small motor assembly can only assemble a motor of a certain small size. The height and platform area of ​​the motor assembly cannot be adjusted, so the motor assembly cannot be used to assemble motors of different sizes, thereby reducing the applicability of the motor assembly, and further affecting the use of the motor assembly for motor assembly. Summary of the invention

[0005] The purpose of the present invention is to provide a motor assembly machine and assembly process to solve the problems raised in the above background technology.

[0006] In order to solve the above technical problems, the present invention provides the following technical solutions: a motor assembly, comprising: A lower bottom plate, wherein a height adjustment mechanism is disposed above the lower bottom plate, and a lifting mechanism is disposed below the height adjustment mechanism; The lifting mechanism comprises a placing table, a wedge block is fixedly connected to the front of the placing table, the bottom surface of the wedge block is fixedly connected to the upper surface of the lower bottom plate, a fixing groove is arranged inside the placing table, a telescopic hydraulic rod is fixedly connected to the inner bottom wall of the fixing groove, and a push plate is fixedly connected to the telescopic end of the telescopic hydraulic rod; The height adjustment mechanism includes an assembly platform, the upper surface of the lower base plate is fixedly connected to a fixed platform, the upper surface of the fixed platform is fixedly connected to a pushing hydraulic rod, the telescopic ends of the pushing hydraulic rod are fixedly connected to the bottom surface of the assembly platform, the upper surface of the lower base plate is fixedly connected to a first stabilizing cylinder, the bottom surface of the assembly platform is fixedly connected to a first stabilizing rod, and the first stabilizing rod is slidably connected to the inside of the first stabilizing cylinder.

[0007] Furthermore, an area adjustment mechanism is provided above the lower base plate, and the area adjustment mechanism includes extension plates arranged at equal distances, and the outer surface of the general assembly platform is provided with expansion slide grooves arranged at equal distances, and each of the extension plates is slidably connected to the inside of the expansion slide groove, and the outer surface of the general assembly platform is fixedly connected with mounting rings arranged at equal distances, and a plurality of mounting rings are fixedly connected with mounting frames on one side away from each other, and a rotating motor is fixedly connected to the inner wall of each mounting frame, and a rotating screw is fixedly connected to the output end of each rotating motor, and a threaded through hole is provided on one side away from each other of the extension plates, and each rotating screw is threadedly connected to the inside of the threaded through hole.

[0008] Furthermore, upper climbing ladders are movably hinged on both sides of the assembly platform, and a lower climbing ladder is sleeved on the outer surface of each upper climbing ladder, and the bottom surface of each lower climbing ladder is in contact with the upper surface of the lower base plate.

[0009] Furthermore, the upper surface of the final assembly platform is fixedly connected with support rods arranged at equal distances, and the top ends of several of the support rods are commonly fixedly connected with mounting handrails.

[0010] Furthermore, the outer surface of each support rod is fixedly connected to a stabilizing ring, and the bottom surface of each stabilizing ring is fixedly connected to the upper surface of the assembly platform.

[0011] Furthermore, two groups of second stabilizing cylinders are fixedly connected to the upper surface of the lower base plate, and two groups of second stabilizing rods are fixedly connected to the bottom surface of the final assembly platform, and each group of the second stabilizing rods is slidably connected to the interior of the second stabilizing cylinders.

[0012] Furthermore, the inner wall of each mounting ring is fixedly connected with a stabilizing bearing, and the inner ring of each stabilizing bearing is fixedly connected to the outer surface of the rotating screw.

[0013] Furthermore, a stabilizing ring is fixedly connected to the outer surface of the telescopic hydraulic rod, and the bottom surface of the stabilizing ring is fixedly connected to the inner bottom wall of the fixing groove.

[0014] Furthermore, two groups of support tubes are slidably connected inside the push plate, and auxiliary support columns are slidably connected inside each group of support tubes, and the top end of each group of auxiliary support columns is fixedly connected to the bottom surface of the extension plate.

[0015] Furthermore, the bottom surface of the placement table is fixedly connected to the upper surface of the lower base plate, the upper surface of the placement table is provided with a clamping groove, the inner bottom wall of the clamping groove is provided with a fixing groove, and the pushing plate is clamped inside the clamping groove.

[0016] Furthermore, each group of the auxiliary support columns has a reinforcement ring fixedly connected to its outer surface, the upper surface of each group of the reinforcement rings is fixedly connected to the bottom surface of the extension plate, each group of the support tubes has a threaded tube fixedly connected to its outer surface, each group of the threaded tubes has a tightening bolt threadedly connected to its interior, and the ends of the two groups of tightening bolts that are close to each other penetrate the threaded tube and the support tube in turn and contact the outside of the auxiliary support columns.

[0017] The present application also discloses an assembly process, which is applied to any of the above-mentioned motor assembly machines, including: S1: Connect the hydraulic rod to the power supply, install the hydraulic rod under the assembly platform through the height adjustment mechanism and the fixed platform, control the hydraulic rod to drive the platform to move up and down, and slide the first stabilizing rod in the first stabilizing cylinder to limit the position; S2: Connect the rotating motor to the power supply, expand the area of ​​the assembly platform through the area adjustment mechanism and the extension plate in the unfolding slide, install the rotating motor on the outer surface of the platform, control the motor to drive the rotating screw, and match the extension plate with the screw through the threaded through hole; S3: Connect the telescopic hydraulic rod to the power supply, transport the motor body to the push plate through the lifting mechanism and the wedge block on the placement table, and control the telescopic hydraulic rod in the fixed groove to drive the push plate to transport the motor body upward.

[0018] Compared with the prior art, this application has the following beneficial effects: The present invention is provided with a height adjustment mechanism and a lifting mechanism, so that the pushing hydraulic rod can be installed under the final assembly platform through the fixed platform fixed on the lower base plate, and the power provided by the pushing hydraulic rod can be used to drive the final assembly platform to move up and down, and the first stabilizing rod can be used to slide inside the first stabilizing cylinder to limit the up and down movement of the final assembly platform, thereby improving the height adjustment stability of the final assembly platform, so that the motor final assembly machine can be used to assemble motor equipment stably, and then the placement table and wedge block arranged on the lower base plate and directly below the final assembly platform can be used to facilitate manual transportation of the motor body to be assembled to the pushing plate on the placement table through the wedge block, and the telescopic hydraulic rod is fixed in the fixed groove of the placement table, and the power provided by the telescopic hydraulic rod can be used to drive the pushing plate to facilitate the upward transportation of the motor body to be assembled, so that it is convenient for manual labor to stand on the final assembly platform to assemble and process the motor body to be assembled, so that the motor final assembly machine can be used to assemble motors of different sizes, thereby improving the applicability of the motor final assembly machine. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0020] The structures, proportions, sizes, etc. illustrated in the drawings of this specification are only used to match the contents disclosed in the specification so as to facilitate understanding and reading by persons familiar with this technology. They are not used to limit the conditions under which this application can be implemented, and therefore have no substantive technical significance. Any structural modification, change in proportion or adjustment of size, without affecting the effects and purposes that can be achieved by this application, should still fall within the scope of the technical contents disclosed in this application.

[0021] Figure 1 A schematic diagram of the three-dimensional structure of the assembly platform of the motor assembly machine of the present invention; Figure 2 It is a rear perspective structural schematic diagram of the upper climbing ladder of the motor assembly machine of the present invention; Figure 3 It is a three-dimensional structural schematic diagram of a placement table for the motor assembly machine of the present invention; Figure 4 It is a bottom-up three-dimensional structural schematic diagram of the assembly platform of the motor assembly machine of the present invention; Figure 5 It is a three-dimensional structural schematic diagram of the rotating screw of the motor assembly of the present invention; Figure 6 It is a three-dimensional structural schematic diagram of the support cylinder of the motor assembly machine of the present invention; Figure 7 It is a bottom view structural schematic diagram of the telescopic hydraulic rod of the motor assembly of the present invention; Figure 8 It is a schematic diagram of the steps of the final assembly process of the motor final assembly machine of the present invention.

[0022] Illustration Description: Among them: 1. Lower base plate; 2. Height adjustment mechanism; 201. Fixed platform; 202. Push hydraulic rod; 203. Assembly platform; 204. First stabilizing cylinder; 205. First stabilizing rod; 3. Area adjustment mechanism; 301. Expanding slide; 302. Extension plate; 303. Mounting ring; 304. Mounting frame; 305. Rotating motor; 306. Rotating screw; 307. Threaded through hole; 4. Lifting mechanism; 401. Place Platform; 402, wedge block; 403, fixing groove; 404, clamping groove; 405, telescopic hydraulic rod; 406, pushing plate; 5, upper climbing ladder; 6, lower climbing ladder; 7, support rod; 8, installation handrail; 9, stabilizing ring; 10, second stabilizing cylinder; 11, second stabilizing rod; 12, stabilizing bearing; 13, support cylinder; 14, auxiliary support column; 15, reinforcement ring; 16, stabilizing ring; 17, threaded cylinder; 18, tightening bolts. DETAILED DESCRIPTION

[0023] In order to make the purpose, features, and advantages of the invention of this application more obvious and easy to understand, the technical solutions in the embodiments of this application will be clearly and completely described below in conjunction with the drawings in the embodiments of this application. Obviously, the embodiments described below are only part of the embodiments of this application, not all of them. Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.

[0024] In the description of the present application, it should be understood that the terms "upper", "lower", "top", "bottom", "inside", "outside", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present application. It should be noted that when a component is considered to be "connected" to another component, it may be directly connected to the other component or there may be a centrally arranged component at the same time.

[0025] The technical solution of the present application is further explained below with reference to the accompanying drawings and through specific implementation methods.

[0026] See also Figure 1-7, including a lower base plate 1, a height adjustment mechanism 2 is arranged above the lower base plate 1, an area adjustment mechanism 3 is arranged above the lower base plate 1, and a lifting mechanism 4 is arranged below the area adjustment mechanism 3. The height adjustment mechanism 2 includes an assembly platform 203. The upper surface of the lower base plate 1 is fixedly connected to two fixed platforms 201, and the upper surface of each fixed platform 201 is fixedly connected to a pushing hydraulic rod 202. The telescopic end of each pushing hydraulic rod 202 is fixedly connected to the bottom surface of the assembly platform 203. The upper surface of the lower base plate 1 is fixedly connected to two groups of first stabilizing cylinders 204, and the bottom surface of the assembly platform 203 is fixedly connected to two groups of first stabilizing rods 20 5. Each group of first stabilizing rods 205 is slidably connected to the inside of the first stabilizing cylinder 204. By setting the height adjustment mechanism 2, the hydraulic rod 202 can be installed below the final assembly platform 203 through the fixed platform 201 fixed on the lower base plate 1. The final assembly platform 203 is driven to move up and down by the power provided by the hydraulic rod 202. The first stabilizing rod 205 slides inside the first stabilizing cylinder 204 to limit the up and down movement of the final assembly platform 203, thereby improving the height adjustment stability of the final assembly platform 203, and playing the role of being able to stably use the motor final assembly machine to assemble motor equipment.

[0027] The upper climbing ladders 5 are movably hinged on both sides of the final assembly platform 203, and the outer surface of each upper climbing ladder 5 is sleeved with a lower climbing ladder 6, and the bottom surface of each lower climbing ladder 6 is in contact with the upper surface of the lower base plate 1. The upper climbing ladder 5 and the lower climbing ladder 6 are used to form a climbing ladder with adjustable height, thereby facilitating workers to climb onto the final assembly platform 203.

[0028] The upper surface of the final assembly platform 203 is fixedly connected with support rods 7 arranged at equal distances, and the top ends of several support rods 7 are fixedly connected with mounting handrails 8. A plurality of support rods 7 and mounting handrails 8 form a guardrail on the final assembly platform 203, thereby improving the safety of the motor assembly machine.

[0029] The outer surface of each support rod 7 is fixedly connected with a stabilizing ring 9, and the bottom surface of each stabilizing ring 9 is fixedly connected to the upper surface of the final assembly platform 203. The stabilizing ring 9 is fixed at the connection between the support rod 7 and the final assembly platform 203, thereby further improving the safety of the motor assembly machine.

[0030] Two groups of second stabilizing cylinders 10 are fixedly connected to the upper surface of the lower base plate 1, and two groups of second stabilizing rods 11 are fixedly connected to the bottom surface of the final assembly platform 203. Each group of second stabilizing rods 11 is slidably connected to the inside of the second stabilizing cylinder 10. By sliding the second stabilizing rods 11 inside the second stabilizing cylinder 10, the first stabilizing rods 205 can be assisted to slide inside the first stabilizing cylinder 204, thereby further improving the height adjustment stability of the final assembly platform 203.

[0031] In a specific scenario embodiment, when in use, the pushing hydraulic rod 202 is first connected to the power supply. When the motor assembly machine is needed to assemble motors of different sizes, the pushing hydraulic rod 202 is first installed below the assembly platform 203 through the fixed platform 201 fixed on the lower base plate 1, and the assembly platform 203 is driven up and down by the power provided by the pushing hydraulic rod 202. The first stabilizing rod 205 is slid inside the first stabilizing cylinder 204 to limit the up and down movement of the assembly platform 203, thereby improving the assembly platform 203. In order to improve the height adjustment stability, the second stabilizing rod 11 slides inside the second stabilizing cylinder 10 to assist the first stabilizing rod 205 to slide inside the first stabilizing cylinder 204, so as to further improve the height adjustment stability of the final assembly platform 203. After adjusting the height of the motor final assembly machine, the upper climbing ladder 5 and the lower climbing ladder 6 are used to form a climbing ladder with adjustable height, so as to facilitate workers to climb onto the final assembly platform 203, and a plurality of support rods 7 and installation handrails 8 are used to form a guardrail on the final assembly platform 203, so as to improve the safety of the motor final assembly machine.

[0032] In one embodiment, see Figure 1-7The area adjustment mechanism 3 includes extension plates 302 arranged at equal distances, and the outer surface of the final assembly platform 203 is provided with expansion slots 301 arranged at equal distances, and each extension plate 302 is slidably connected to the inside of the expansion slot 301. The outer surface of the final assembly platform 203 is fixedly connected with mounting rings 303 arranged at equal distances, and a side of a plurality of mounting rings 303 away from each other is fixedly connected with a mounting frame 304, and the inner wall of each mounting frame 304 is fixedly connected with a rotating motor 305, and the output end of each rotating motor 305 is fixedly connected with a rotating screw 306, and a side of a plurality of extension plates 302 away from each other is provided with a threaded through hole 307, and each rotating screw 306 is threadedly connected to the inside of the threaded through hole 307. By setting the area adjustment mechanism 3, the extension plate 302 sliding in the expansion slot 301 provided on the outer surface of the final assembly platform 203 can be used to extend the final assembly platform 203 to a certain area. , and by using the mounting ring 303 and the mounting frame 304, the four rotating motors 305 can be installed on the outer surface of the final assembly platform 203. By controlling the power supply of the rotating motor 305, the rotating motor 305 can be used to drive the rotating screw 306 to rotate. Since the threaded through hole 307 is provided on the surface of the extension plate 302, the extension plate 302 can be used to slide in the expansion slide groove 301 through the cooperation of the rotating screw 306 and the threaded through hole 307, and the rotation of the extension plate 302 can be restricted. Only the rotating screw 306 can be rotated to make the extension plate 302 slide in the expansion slide groove 301, thereby facilitating the adjustment of the expansion area of ​​the final assembly platform 203, and then facilitating the manual assembly of the motor body to be assembled on the final assembly platform 203 and the extended extension plate 302, so that the motor final assembly machine can be used to assemble motors of different sizes, thereby further improving the applicability of the motor final assembly machine.

[0033] The inner wall of each mounting ring 303 is fixedly connected with a stabilizing bearing 12, and the inner ring of each stabilizing bearing 12 is fixedly connected to the outer surface of the rotating screw 306. The stabilizing bearing 12 can improve the rotation stability of the rotating screw 306, so that the extension plate 302 can slide stably in the unfolding slide groove 301.

[0034] In a specific scenario embodiment, when in use, the rotating motor 305 is first connected to the power supply. When the motor assembly machine is needed to assemble motors of different sizes, the extension plate 302 sliding in the expansion slot 301 provided on the outer surface of the assembly platform 203 is first used to extend the assembly platform 203 to a certain area, and the four rotating motors 305 can be installed on the outer surface of the assembly platform 203 by using the mounting ring 303 and the mounting frame 304. By controlling the power supply of the rotating motor 305, the rotating motor 305 can be used to drive the rotating screw 306 to rotate, and by stabilizing the bearing 12, the rotating screw 306 can be improved. 06 has rotational stability, so that the extension plate 302 can stably slide in the unfolding slot 301, and since the threaded through hole 307 is provided on the surface of the extension plate 302, the extension plate 302 can be slid in the unfolding slot 301 by rotating the screw rod 306 and cooperating with the threaded through hole 307, and the rotation of the extension plate 302 can be restricted, and the extension plate 302 can only slide in the unfolding slot 301 by rotating the rotating screw rod 306, so as to facilitate the adjustment of the unfolding area of ​​the final assembly platform 203, and further facilitate the manual assembly of the motor body to be assembled on the final assembly platform 203 and the extended extension plate 302.

[0035] In one embodiment, see Figure 1-7 The lifting mechanism 4 includes a placing table 401, the bottom surface of the placing table 401 is fixedly connected to the upper surface of the lower bottom plate 1, a clamping groove 404 is provided on the upper surface of the placing table 401, a fixing groove 403 is provided on the inner bottom wall of the clamping groove 404, a wedge block 402 is fixedly connected to the front of the placing table 401, the bottom surface of the wedge block 402 is fixedly connected to the upper surface of the lower bottom plate 1, a telescopic hydraulic rod 405 is fixedly connected to the inner bottom wall of the fixing groove 403, and a push plate 406 is fixedly connected to the telescopic end of the telescopic hydraulic rod 405, and the push plate 406 is clamped in the inside of the clamping groove 404. By setting the lifting mechanism 4, using the device set on the lower bottom plate 1 and directly below the general assembly platform 203 The placement table 401 and the wedge block 402 can facilitate manual transportation of the motor body to be assembled to the push plate 406 on the placement table 401 through the wedge block 402, and the telescopic hydraulic rod 405 is fixed in the fixed groove 403 opened on the placement table 401, and the power provided by the telescopic hydraulic rod 405 can be used to drive the push plate 406 in the clamping groove 404 to facilitate the upward transportation of the motor body to be assembled, so that it is convenient for manual labor to stand on the assembly platform 203 to assemble and process the motor body to be assembled, so that the motor assembly machine can be used to assemble motors of different sizes, thereby further improving the applicability of the motor assembly machine.

[0036] The outer surface of the telescopic hydraulic rod 405 is fixedly connected with a stabilizing ring 16, and the bottom surface of the stabilizing ring 16 is fixedly connected to the inner bottom wall of the fixing groove 403. The stabilizing ring 16 is fixed at the connection between the telescopic hydraulic rod 405 and the inner bottom wall of the fixing groove 403, thereby improving the fixing stability of the telescopic hydraulic rod 405.

[0037] The push plate 406 is internally slidably connected with two groups of support cylinders 13, and each group of support cylinders 13 is internally slidably connected with an auxiliary support column 14, the top of each group of auxiliary support columns 14 is fixedly connected to the bottom surface of the extension plate 302, and the outer surface of each group of auxiliary support columns 14 is fixedly connected with a reinforcement ring 15, and the upper surface of each group of reinforcement rings 15 is fixedly connected to the bottom surface of the extension plate 302. By utilizing the cooperation of the support cylinders 13 and the auxiliary support columns 14, the push plate 406 can be connected to the extension plate 302, and the reinforcement rings 15 can be used to improve the stability of the connection between the auxiliary support columns 14 and the bottom surface of the extension plate 302.

[0038] The outer surface of each group of support tubes 13 is fixedly connected to a threaded tube 17, and the interior of each group of threaded tubes 17 is threadedly connected to a tightening bolt 18. The ends of the two groups of tightening bolts 18 that are close to each other penetrate the threaded tube 17 and the support tube 13 in turn and contact the outside of the auxiliary support column 14. By manually twisting the tightening bolts 18 in the threaded tube 17, the auxiliary support column 14 sliding in the support tube 13 can be positioned, so that a support structure can be easily formed between the support tube 13 and the auxiliary support column 14 to limit the motor body on the push plate 406.

[0039] In a specific scenario embodiment, when in use, the telescopic hydraulic rod 405 is first connected to the power supply. When the motor assembly machine is needed to assemble motors of different sizes, the placement table 401 and the wedge block 402 arranged on the lower base plate 1 and directly below the assembly platform 203 are first used, so that the motor body to be assembled can be conveniently transported to the push plate 406 on the placement table 401 through the wedge block 402, and the telescopic hydraulic rod 405 is fixed in the fixing groove 403 opened on the placement table 401, and the power provided by the telescopic hydraulic rod 405 can be used to drive the push plate 406 in the clamping groove 404, so as to facilitate the upward transportation of the motor body to be assembled, and the support cylinder is used. The cooperation between 13 and the auxiliary support column 14 can connect the push plate 406 and the extension plate 302 together, and the reinforcement ring 15 is used to improve the stability of the bottom connection between the auxiliary support column 14 and the extension plate 302, and the auxiliary support column 14 sliding in the support cylinder 13 can be positioned by manually twisting the tightening bolt 18 in the threaded cylinder 17, so that a support structure can be formed between the support cylinder 13 and the auxiliary support column 14 to limit the motor body on the push plate 406, so that it is convenient for humans to stand on the assembly platform 203 to assemble and process the motor body to be assembled, and then the motor assembler can be used to assemble motors of different sizes.

[0040] refer to Figure 8 The present application provides an assembly process, which is applied to any of the above-mentioned motor assembly machines, and is characterized in that it specifically includes the following steps: S1: Connecting the hydraulic rod (202) to a power source, installing the hydraulic rod below the assembly platform (203) through the height adjustment mechanism (2) and the fixed platform (201), controlling the hydraulic rod to drive the platform to move up and down, and sliding the first stabilizing rod (205) within the first stabilizing cylinder (204) to limit the position; S2: Connect the rotating motor (305) to the power supply, expand the area of ​​the assembly platform (203) through the area adjustment mechanism (3) and the extension plate (302) in the expansion slide (301), install the rotating motor (305) on the outer surface of the platform, control the motor to drive the rotating screw (306), and match the extension plate (302) with the screw through the threaded through hole (307); S3: Connect the telescopic hydraulic rod (405) to the power source, transport the motor body to the push plate (406) through the lifting mechanism (4) and the wedge block (402) on the placement table (401), and control the telescopic hydraulic rod (405) in the fixed groove (403) to drive the push plate (406) to transport the motor body upward.

[0041] In step S1, the pushing hydraulic rod 202 is connected to the power supply. When the motor assembler needs to be used to assemble motors of different sizes, the height adjustment mechanism 2 is first set up, so that the pushing hydraulic rod 202 can be installed under the assembly platform 203 through the fixed platform 201 fixed on the lower base plate 1. The power provided by the pushing hydraulic rod 202 is used to drive the assembly platform 203 to move up and down, and the first stabilizing rod 205 is used to slide inside the first stabilizing cylinder 204 to limit the up and down movement of the assembly platform 203, thereby improving the height adjustment stability of the assembly platform 203.

[0042] In step S2, the rotating motor 305 is connected to the power supply. When the motor assembly machine is used to assemble motors of different sizes, the area adjustment mechanism 3 is first provided. The extension plate 302 sliding in the expansion slot 301 provided on the outer surface of the assembly platform 203 can be used to extend the assembly platform 203 to a certain area. The mounting ring 303 and the mounting frame 304 can be used to mount the four rotating motors 305 on the outer surface of the assembly platform 203. The rotating motor 305 can be driven by controlling the power supply of the rotating motor 305. The screw rod 306 is rotated, and since the threaded through hole 307 is provided on the surface of the extension plate 302, the extension plate 302 can be slid in the expansion slot 301 by cooperating with the screw rod 306 and the threaded through hole 307, and the rotation of the extension plate 302 can be restricted, and the extension plate 302 can only slide in the expansion slot 301 by rotating the screw rod 306, thereby facilitating the adjustment of the expansion area of ​​the final assembly platform 203, and further facilitating the manual assembly of the motor body to be assembled by standing on the final assembly platform 203 and the extended extension plate 302.

[0043] In step S3, when in use, first connect the telescopic hydraulic rod 405 to the power supply. When the motor assembler needs to be used to assemble motors of different sizes, first set up the lifting mechanism 4, and use the placement table 401 and wedge block 402 set on the lower base plate 1 and directly below the assembly platform 203. It is convenient for humans to transport the motor body to be assembled to the push plate 406 on the placement table 401 through the wedge block 402, and fix the telescopic hydraulic rod 405 in the fixed groove 403 opened on the placement table 401. The power provided by the telescopic hydraulic rod 405 can be used to drive the push plate 406 in the clamping groove 404 to facilitate the upward transportation of the motor body to be assembled, so that it is convenient for humans to stand on the assembly platform 203 to assemble and process the motor body to be assembled.

[0044] In the above embodiment, when in use, the pushing hydraulic rod 202 is first connected to the power supply. When the motor assembly machine is needed to assemble motors of different sizes, the pushing hydraulic rod 202 is first installed below the assembly platform 203 through the fixing table 201 fixed on the lower base plate 1. The assembly platform 203 is driven up and down by the power provided by the pushing hydraulic rod 202. The first stabilizing rod 205 is slid inside the first stabilizing cylinder 204 to limit the up and down movement of the assembly platform 203, thereby improving the height adjustment stability of the assembly platform 203. The second stabilizing rod 11 is slid inside the second stabilizing cylinder 10 to assist the first stabilizing rod 205 in sliding inside the first stabilizing cylinder 204, thereby further The height adjustment stability of the final assembly platform 203 is improved in the next step. After adjusting the height of the motor assembly machine, the upper climbing ladder 5 and the lower climbing ladder 6 are used to form a climbing ladder with adjustable height, so as to facilitate workers to climb onto the final assembly platform 203, and a plurality of support rods 7 and installation handrails 8 are used to form a guardrail on the final assembly platform 203, so as to improve the safety of the motor assembly machine. When in use, the rotating motor 305 is first connected to the power supply. When the motor assembly machine needs to be used to assemble motors of different sizes, the extension plate 302 sliding in the expansion slot 301 provided on the outer surface of the final assembly platform 203 is first used, so that the final assembly platform 203 can be extended to a certain area, and the installation ring 303 and the installation frame 30 are used. 4, four rotating motors 305 can be installed on the outer surface of the final assembly platform 203, and by controlling the power supply of the rotating motor 305, the rotating motor 305 can be used to drive the rotating screw 306 to rotate, and by stabilizing the bearing 12, the rotation stability of the rotating screw 306 can be improved, so that the extension plate 302 can stably slide in the expansion chute 301, and because the threaded through hole 307 is provided on the surface of the extension plate 302, the extension plate 302 can be used to slide in the expansion chute 301 through the cooperation of the rotating screw 306 and the threaded through hole 307, and the rotation of the extension plate 302 can be restricted, and the extension plate 302 can only slide in the expansion chute 301 by rotating the rotating screw 306, so as to facilitate the adjustment of the final assembly platform 203. 03, so that it is convenient for workers to stand on the assembly platform 203 and the extended extension plate 302 to assemble the motor body to be assembled. When in use, first connect the telescopic hydraulic rod 405 to the power supply. When it is necessary to use the motor assembly machine to assemble motors of different sizes, first use the placement table 401 and the wedge block 402 arranged on the lower bottom plate 1 and directly below the assembly platform 203. It is convenient for workers to transport the motor body to be assembled to the push plate 406 on the placement table 401 through the wedge block 402, and fix the telescopic hydraulic rod 405 in the fixing groove 403 opened on the placement table 401. The power provided by the telescopic hydraulic rod 405 can be used to drive the push plate 406 in the clamping groove 404.To facilitate the upward transportation of the motor body to be assembled, the support cylinder 13 and the auxiliary support column 14 are used to connect the push plate 406 with the extension plate 302, and the reinforcement ring 15 is used to improve the bottom surface connection stability of the auxiliary support column 14 and the extension plate 302, and the auxiliary support column 14 sliding in the support cylinder 13 can be positioned by manually twisting the tightening bolt 18 in the threaded cylinder 17, so that a support structure can be formed between the support cylinder 13 and the auxiliary support column 14 to limit the motor body on the push plate 406, so that it is convenient for humans to stand on the assembly platform 203 to assemble the motor body to be assembled, and then the motor assembly machine can be used to assemble motors of different sizes.

[0045] As described above, the above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit them. Although the present application has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present application.

Claims

1. The motor assembly is characterized by: include: A lower base plate (1), wherein a height adjustment mechanism (2) is arranged above the lower base plate (1), and a lifting mechanism (4) is arranged below the height adjustment mechanism (2); The lifting mechanism (4) comprises a placing platform (401), the front surface of the placing platform (401) is fixedly connected to a wedge block (402), the bottom surface of the wedge block (402) is fixedly connected to the upper surface of the lower bottom plate (1), a fixing groove (403) is provided inside the placing platform (401), the inner bottom wall of the fixing groove (403) is fixedly connected to a telescopic hydraulic rod (405), and the telescopic end of the telescopic hydraulic rod (405) is fixedly connected to a pushing plate (406); The height adjustment mechanism (2) comprises an assembly platform (203), the upper surface of the lower base plate (1) is fixedly connected to a fixed platform (201), the upper surface of the fixed platform (201) is fixedly connected to a push hydraulic rod (202), the telescopic ends of the push hydraulic rod (202) are fixedly connected to the bottom surface of the assembly platform (203), the upper surface of the lower base plate (1) is fixedly connected to a first stabilizing cylinder (204), the bottom surface of the assembly platform (203) is fixedly connected to a first stabilizing rod (205), and the first stabilizing rod (205) is slidably connected to the inside of the first stabilizing cylinder (204).

2. The motor assembly according to claim 1, characterized in that: An area adjustment mechanism (3) is arranged above the lower base plate (1), the area adjustment mechanism (3) comprising extension plates (302) arranged at equal distances, an outer surface of the assembly platform (203) is provided with expansion chutes (301) arranged at equal distances, each of the extension plates (302) is slidably connected to the inside of the expansion chutes (301), an outer surface of the assembly platform (203) is fixedly connected with mounting rings (303) arranged at equal distances, a plurality of mounting rings (303) are fixedly connected to a mounting frame (304) on one side away from each other, a rotating motor (305) is fixedly connected to the inner wall of the mounting frame (304), an output end of the rotating motor (305) is fixedly connected to a rotating screw (306), a plurality of extension plates (302) are provided with threaded through holes (307) on one side away from each other, and the rotating screw (306) is threadedly connected to the inside of the threaded through holes (307).

3. The motor assembly according to claim 1, characterized in that: Both side surfaces of the final assembly platform (203) are movably hinged with upper climbing ladders (5), the outer surface of the upper climbing ladder (5) is sleeved with a lower climbing ladder (6), and the bottom surface of the lower climbing ladder (6) is in contact with the upper surface of the lower base plate (1).

4. The motor assembly according to claim 1, characterized in that: The upper surface of the assembly platform (203) is fixedly connected to support rods (7) arranged at equal distances, and the top ends of a plurality of the support rods (7) are fixedly connected to a mounting handrail (8); A stabilizing ring (9) is fixedly connected to the outer surface of the support rod (7), and the bottom surface of the stabilizing ring (9) is fixedly connected to the upper surface of the assembly platform (203).

5. The motor assembly according to claim 1, characterized in that: The upper surface of the lower base plate (1) is fixedly connected to a second stabilizing cylinder (10), the bottom surface of the final assembly platform (203) is fixedly connected to a second stabilizing rod (11), and the second stabilizing rod (11) is slidably connected to the interior of the second stabilizing cylinder (10).

6. The motor assembly according to claim 2, characterized in that: A stabilizing bearing (12) is fixedly connected to the inner wall of the mounting ring (303), and an inner ring of the stabilizing bearing (12) is fixedly connected to the outer surface of the rotating screw (306).

7. The motor assembly according to claim 1, characterized in that: The bottom surface of the placement platform (401) is fixedly connected to the upper surface of the lower base plate (1); a snap-fit ​​groove (404) is provided on the upper surface of the placement platform (401); a fixing groove (403) is provided on the inner bottom wall of the snap-fit ​​groove (404); and the push plate (406) is snap-fitted inside the snap-fit ​​groove (404).

8. The motor assembly according to claim 7, characterized in that: The outer surface of the telescopic hydraulic rod (405) is fixedly connected to a stabilizing ring (16), and the bottom surface of the stabilizing ring (16) is fixedly connected to the inner bottom wall of the fixing groove (403); Two groups of support cylinders (13) are slidably connected inside the push plate (406), and auxiliary support columns (14) are slidably connected inside each group of support cylinders (13), and the top end of each group of auxiliary support columns (14) is fixedly connected to the bottom surface of the extension plate (302).

9. The motor assembly according to claim 8, characterized in that: The outer surface of the auxiliary support column (14) is fixedly connected to a reinforcement ring (15), the upper surface of the reinforcement ring (15) is fixedly connected to the bottom surface of the extension plate (302), the outer surface of the support tube (13) is fixedly connected to a threaded tube (17), the internal thread of the threaded tube (17) is connected to a tightening bolt (18), and the ends of the two groups of tightening bolts (18) that are close to each other are respectively inserted through the threaded tube (17) and the support tube (13) and are in contact with the outside of the auxiliary support column (14).

10. An assembly process, applied to the motor assembly machine according to any one of claims 1 to 9, characterized in that: The specific steps include: S1: Connecting the hydraulic rod (202) to a power source, installing the hydraulic rod below the assembly platform (203) through the height adjustment mechanism (2) and the fixed platform (201), controlling the hydraulic rod to drive the platform to move up and down, and sliding the first stabilizing rod (205) within the first stabilizing cylinder (204) to limit the position; S2: Connect the rotating motor (305) to the power supply, expand the area of ​​the assembly platform (203) through the area adjustment mechanism (3) and the extension plate (302) in the expansion slide (301), install the rotating motor (305) on the outer surface of the platform, control the motor to drive the rotating screw (306), and match the extension plate (302) with the screw through the threaded through hole (307); S3: Connect the telescopic hydraulic rod (405) to the power source, transport the motor body to the push plate (406) through the lifting mechanism (4) and the wedge block (402) on the placement table (401), and control the telescopic hydraulic rod (405) in the fixed groove (403) to drive the push plate (406) to transport the motor body upward.

Citation Information

Patent Citations

  • Final assembly platform for generator

    CN113134815A