A belt forming machine for cake-shaped food

By designing a belt forming machine, the combination of conveying parts, guiding parts and forming parts, combined with the mechanical devices of electric cylinders and compressed air cylinders, the problem of inconvenience in molding after food forming is solved and production efficiency is improved.

CN119769535AInactive Publication Date: 2025-04-08SHANDONG PENGXIANG MASCH TECH CO LTD
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Patent Information

Application Number
CN202510063197.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-15
Publication Date
2025-04-08
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

In the prior art, the mold release after the food is formed is not convenient enough, resulting in low production efficiency.

Method used

A belt forming machine is designed, including conveying parts, guiding parts and forming parts. The conveying components are operated to drive the molded components to operate around the guide components, and mechanical devices such as electric cylinders and compressed air cylinders are used to achieve efficient molding and mold release of food.

Benefits of technology

It has achieved improvement in food molding efficiency, making food molding more convenient, and is suitable for the production of various food types.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the field of food processing technology, specifically to a belt-type forming machine for cake-shaped food, a belt-type forming machine for cake-shaped food, comprising a frame and a forming part, a conveying part is fixedly provided inside the frame, a guiding part is fixedly provided inside the frame, the guiding part is located on the top of the conveying part, and the guiding part is used for conveying the forming part, a plurality of forming parts distributed at equal distances are arranged on the top of the conveying part, the forming part is used for forming food, the conveying part comprises a conveying shaft rotatably installed at both ends inside the frame, the outer walls of the two conveying shafts are fixedly installed with conveying rollers, there are two conveying rollers, and a conveyor belt is sleeved between the two conveying rollers. The conveying part drives the forming part to rotate around the guiding part through operation, and two left and right raw material buckets and compaction measures are provided at the same time, which can be used for feeding and pressing a variety of food materials, and the food forming efficiency is high.
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Description

Technical Field

[0001] The invention relates to the technical field of food processing, in particular to a belt-type forming machine for cake-shaped food. Background Art

[0002] According to the Chinese patent application publication number: CN104114051A, a system, method and formula for preparing round-shaped baked foods are disclosed. The formula contains high-melting point fat and granulated sugar in a weight ratio of about 1:1 to form round biscuit sheets with minimal flattening during baking. The biscuit dough passes between relative rollers or pressing plates to form a mesh to prepare a biscuit assembly. The mesh can then be baked, rehydrated, divided and trimmed to form independent round biscuit sheets. After the above-mentioned baked food forming device is used, the invention finds that after the food is formed, the outer wall of the food is tightly attached to the inner wall of the cavity of the pressing plate, resulting in inconvenient demolding of the formed food. Summary of the invention

[0003] Therefore, the present invention provides a kind of cake-shaped food belt forming machine, to solve the above-mentioned problem.

[0004] The present invention provides the following technical solution: a belt-type forming machine for pancake-shaped food, comprising a frame and a forming component, wherein a conveying component is fixedly arranged inside the frame;

[0005] A guide component is fixedly provided inside the frame, the guide component is located on the top of the conveying component, and the guide component is used for conveying the formed component;

[0006] A forming component, wherein a plurality of forming components distributed at equal distances are arranged on the top of the conveying component, and the forming components are used for forming food.

[0007] As a preferred solution of the present invention, the conveying component includes a conveying shaft rotatably mounted at both ends of the frame, the outer walls of the two conveying shafts are fixedly mounted with conveying rollers, there are two conveying rollers, and a conveyor belt is sleeved between the two conveying rollers, a power motor is fixedly mounted inside the frame, a driving pulley is fixedly mounted on the output shaft of the power motor, a driven pulley is fixedly mounted on the end of one of the conveying shafts, and a power belt is commonly sleeved between the driving pulley and the driven pulley.

[0008] As a preferred solution of the present invention, the guide component includes four guide shafts, and the four guide shafts are distributed in two layers, and each layer has two guide shafts on the left and right sides. Two guide sprockets distributed front and back are fixedly mounted on the outer walls of the guide shafts, and a guide chain is commonly wound around the periphery of the four guide sprockets located on the same side of the front and rear. The number of the guide chains is two, and the two guide chains are distributed front and back.

[0009] As a preferred solution of the present invention, the molding component includes a molding mold, which is fixedly installed between guide chains distributed front and back, and one side of the molding mold is penetrated by a plurality of molding circular cavities distributed front and back, a compression circular sleeve is slidably installed inside the compression circular sleeve, a top flap is fixedly installed on the top of the outer wall of the compression circular sleeve, a reset spring is fixedly installed between the bottom of the top flap and the top of the molding mold, and the reset spring is located on the periphery of the compression circular sleeve.

[0010] As a preferred solution of the present invention, two left-right distributed raw material buckets are fixedly installed inside the frame, the raw material buckets are located inside the two front and rear guide chains, a plurality of front-rear distributed feeding pipes are fixedly installed on the bottom of the raw material buckets, the positions of the feeding pipes are matched with the positions of the forming circular cavities, two left-right distributed fixed cross beams are fixedly installed inside the frame, the fixed cross beams and the raw material buckets are alternately distributed in sequence, an electric cylinder is fixedly installed on the bottom of the fixed cross beam, a connecting guide bar is fixedly installed on the bottom of the output rod of the electric cylinder, a plurality of front-rear distributed pressure plates are fixedly installed on the bottom of the connecting guide bar, and the positions of the plurality of pressure plates correspond one-to-one to the positions of the plurality of forming circular cavities.

[0011] As a preferred solution of the present invention, an electromagnetic material valve is fixedly installed at the bottom of the feeding pipe, a controller is fixedly installed on the top of the frame, and the output end of the controller is electrically connected to the electromagnetic material valve.

[0012] As a preferred solution of the present invention, an annular air groove is provided on one side of the molding mold close to the top flap, and the annular air groove is located on the periphery of the molding circular cavity. A compressed air cylinder is slidably installed inside the annular air groove, and the top of the compressed air cylinder is fixedly connected to the bottom of the top flap. A blowing cavity is provided inside the compressed air cylinder, and the blowing cavity passes through the bottom of the compressed air cylinder and the inner wall of the compressed air cylinder. A blowing hole is penetrated through the upper part of the inner wall of the compression circular sleeve, and the position of the blowing hole corresponds to the position of the blowing cavity. An elastic air bag is fixedly installed on the inner wall of the compression circular sleeve, and the elastic air bag is located on the periphery of the opening of the blowing hole.

[0013] As a preferred solution of the present invention, an annular piston is slidably installed inside the annular air groove, and a plurality of top springs distributed at equal angles are fixedly installed between the bottom of the annular piston and the bottom wall of the annular air groove. A pressure relief air duct is penetrated through the inner wall of the annular air groove on the side away from the compression sleeve, and the pressure relief air duct is located at the bottom of the annular piston.

[0014] As a preferred solution of the present invention, the diameter of the pressure plate is larger than the inner diameter of the compression sleeve.

[0015] As a preferred solution of the present invention, the top of the conveyor belt fits with the bottom of the forming mold located on the top of the conveyor belt.

[0016] Compared with the prior art, the present invention has the following beneficial effects:

[0017] 1. In the present invention, the conveying component drives the forming component to rotate around the guiding component, and two left and right raw material buckets and compaction measures are provided, which can be used for feeding and pressing a variety of food materials, and the food forming efficiency is high.

[0018] 2. In the present invention, the output rod of the electric cylinder drives the connecting guide bar to move downward, pushing the front and rear multiple pressure plates downward, and the multiple pressure plates move downward and abut against the tops of the multiple top flip plates located at the bottom thereof, thereby pressing the top flip plates downward. The downward pressing movement of the top flip plates drives the compressed air cylinder to move downward along the inner wall of the annular air groove, compressing the air inside the annular air groove. After the compressed air inside the annular air groove enters the inside of the blowing cavity through the bottom of the blowing cavity, and is compressed from the top of the blowing cavity to the inside of the area between the inner wall of the compressed air cylinder and the outer wall of the compression sleeve, the compressed air is then blown out. The air is transported to the inside of the elastic airbag through the hole, so that the deflated elastic airbag is gradually hollowed out, and the outer wall of the formed food is squeezed to shrink the outer wall of the food toward the middle by an appropriate amount. When the bottom of the compressed air cylinder moves downward and contacts the top of the annular piston, as the compressed air cylinder continues to move downward, the annular piston is pushed downward, causing multiple top springs to be compressed. When the annular piston moves to the bottom position of the pressure relief air channel, the pressure relief air channel is connected with the inside of the blowing cavity through the annular air groove. At this time, the hollow elastic airbag shrinks under the action of the rebound force, returns to the deflated state and is separated from the outer wall of the food, which is convenient for subsequent demolding. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the structure of the present invention;

[0020] Figure 2 For the present invention Figure 1 Schematic diagram of the local component structure;

[0021] Figure 3 For the present invention Figure 2 A schematic diagram of the enlarged structure of part A;

[0022] Figure 4 It is a schematic diagram of the structure of the guide component and the forming component in the present invention;

[0023] Figure 5 It is a detailed structural schematic diagram of the molding component in the present invention;

[0024] Figure 6 It is a schematic diagram of the cross-sectional structure of the molding component in the present invention;

[0025] Figure 7 For the present invention Figure 6 A schematic diagram of the enlarged structure of part B;

[0026] Figure 8 For the present invention Figure 6 Schematic diagram of the enlarged structure of part C.

[0027] In the figure: 1, frame; 2, conveying components; 201, conveying shaft; 202, conveying roller; 203, conveying belt; 204, power motor; 205, driving pulley; 206, driven pulley; 207, power belt; 3, guide components; 301, guide shaft; 302, guide sprocket; 303, guide chain; 4, molding components; 401, molding mold; 402, molding round cavity; 403, compression sleeve; 404, Top flap; 405, return spring; 406, elastic air bag; 407, blowing hole; 408, compressed air cylinder; 409, blowing cavity; 4010, annular air groove; 4011, pressure relief air channel; 4012, annular piston; 4013, top spring; 5, raw material bucket; 501, feeding pipe; 502, electromagnetic material valve; 6, fixed crossbeam; 601, electric cylinder; 602, connecting guide strip; 603, pressure plate; 7, controller. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0029] See also Figure 1 - Figure 8 The technical solution provided by the present invention specifically includes the following embodiments:

[0030] Embodiment 1, a belt-type forming machine for pancake-shaped food, comprising a frame 1 and a forming component 4, wherein a conveying component 2 is fixedly provided inside the frame 1, a guiding component 3 is fixedly provided inside the frame 1, the guiding component 3 is located on the top of the conveying component 2, and the guiding component 3 is used for conveying the forming component 4, a plurality of forming components 4 distributed at equal distances are provided on the top of the conveying component 2, and the forming component 4 is used for forming food;

[0031] The conveying component 2 includes a conveying shaft 201 rotatably mounted at both ends of the frame 1, and the outer walls of the two conveying shafts 201 are fixedly mounted with conveying rollers 202, there are two conveying rollers 202, and a conveying belt 203 is sleeved between the two conveying rollers 202, a power motor 204 is fixedly mounted inside the frame 1, and a driving pulley 205 is fixedly mounted on the output shaft of the power motor 204, and a driven pulley 206 is fixedly mounted on the end of one of the conveying shafts 201, and a power belt 207 is sleeved between the driving pulley 205 and the driven pulley 206;

[0032] The guide component 3 includes four guide shafts 301, which are distributed in two layers, one above the other, and each layer has two guide shafts 301 on the left and right. Two guide sprockets 302 distributed front and back are fixedly mounted on the outer wall of each guide shaft 301, wherein the outer peripheries of the four guide sprockets 302 located on the same side of the front and rear are commonly connected with guide chains 303, and the number of guide chains 303 is two, and the two guide chains 303 are distributed front and back.

[0033] The molding component 4 includes a molding die 401, which is fixedly installed between the guide chains 303 distributed front and back. One side of the molding die 401 is penetrated with a plurality of molding circular cavities 402 distributed front and back. A compression circular sleeve 403 is slidably installed inside the compression circular sleeve 403, a top flap 404 is fixedly installed on the top of the outer wall of the compression circular sleeve 403, a reset spring 405 is fixedly installed between the bottom of the top flap 404 and the top of the molding die 401, and the reset spring 405 is located on the periphery of the compression circular sleeve 403.

[0034] Two left-right distributed raw material buckets 5 are fixedly installed inside the frame 1. The raw material buckets 5 are located inside the two front and rear guide chains 303. A plurality of front-back distributed feeding tubes 501 are fixedly installed at the bottom of the raw material bucket 5. The positions of the feeding tubes 501 are adapted to the positions of the forming circular cavities 402. Two left-right distributed fixed beams 6 are fixedly installed inside the frame 1. The fixed beams 6 and the raw material buckets 5 are alternately distributed in sequence. An electric cylinder 601 is fixedly installed at the bottom of the fixed beam 6. A connecting guide bar 602 is fixedly installed at the bottom of the output rod of the electric cylinder 601. A plurality of front-back distributed pressure plates 603 are fixedly installed at the bottom of the connecting guide bar 602. The positions of the plurality of pressure plates 603 correspond to the positions of the plurality of forming circular cavities 402 one by one. Electromagnetic material valves 502 are fixedly installed at the bottom of the feeding tubes 501. A controller 7 is fixedly installed at the top of the frame 1. The output end of the controller 7 is electrically connected to the electromagnetic material valve 502.

[0035] Specifically, the output shaft of the power motor 204 drives the active pulley 205 to rotate, and further drives the driven pulley 206 and a conveying shaft 201 and a conveying roller 202 connected to the driven pulley 206 to rotate together under the transmission action of the power belt 207. Further, under the joint action of the other conveying shaft 201 and the conveying roller 202 on the conveying belt 203, the conveying belt 203 is caused to run rightward along the left and right conveying rollers 202. Since the top of the conveying belt 203 abuts against the surface of the forming mold 401 located at the upper end thereof, the static friction between the conveying belt 203 and the forming mold 401 drives the forming mold 401 in contact with the top of the conveying belt 203 to move rightward together, and Under the rotational support of the guide chains 303, the guide sprockets 302 and the guide shaft 301, the front and rear guide chains 303 rotate around the four guide sprockets 302, and drive the remaining multiple forming molds 401 to rotate together through the connection with the front and rear guide chains 303. During the rotation, the forming mold 401 will drive the compression sleeve 403 to move together. When the compression sleeve 403 moves to the bottom of a raw material hopper 5 located on the left, the power motor 204 is turned off, and the multiple electromagnetic material valves 502 at the bottom of the left end raw material hopper 5 are opened. The food raw materials located inside the raw material hopper 5 fall into the interior of the multiple compression sleeves 403 and the forming circular cavity directly below it through the front and rear multiple feeding tubes 501. The interior of the forming circular cavity 402 is supported by the top of the conveyor belt 203, and the food raw materials filled in the forming circular cavity 402 will not fall down. When the interior of the forming circular cavity 402 and the interior of the compression circular sleeve 403 are filled with food raw materials, the electromagnetic material valve 502 is closed to block the continued feeding of the raw material bucket 5, and the power motor 204 is started to make the conveyor belt 203 continue to run to the right, further causing the forming mold 401 filled with food raw materials and the compression circular sleeve 403 to move to the right together, until they move to the bottom of a fixed crossbeam 6 at the left end, and then the power motor 204 is closed again, the conveyor belt 203 stops moving, and then the electric cylinder 601 is started, so that the output rod of the electric cylinder 601 drives the connecting guide bar 602 to move downward The plurality of pressure plates 603 at the front and rear are pushed downward, and the plurality of pressure plates 603 move downward and abut against the tops of the plurality of top flip plates 404 at the bottom thereof, thereby pressing the top flip plates 404 downward. The downward pressing movement of the top flip plates 404 drives the compression sleeve 403 and the elastic airbag 406 fixed inside the compression sleeve 403 to move downward together. As the compression sleeve 403 moves downward, it slides into the interior of the forming circular cavity 402, causing the space formed by the compression sleeve 403 and the forming circular cavity 402 to shrink continuously, thereby squeezing the food raw materials inside the compression sleeve 403 and the forming circular cavity 402 to give them a preliminary shape. Subsequently, the electric cylinder 601 is started to move its output rod upward to lift the connecting strip 602 together with the pressure plate 603 upward.Then, the power motor 204 is started again to make the conveyor belt 203 continue to rotate, and the food that has been preliminarily formed in the previous step is conveyed to the bottom of a raw material hopper 5 located at the right end. When the preliminarily formed food and the forming mold 401 are moved to the bottom of the raw material hopper 5 located on the right, the power motor 204 is closed again, and the electromagnetic material valves 502 located at the bottom of the right raw material hopper 5 are opened to allow the second raw material inside the raw material hopper 5 to fall into the compression sleeve 403 at the bottom thereof through the feeding tube 501, that is, the top of the preliminarily formed food. When the compression sleeve 403 is filled with the second raw material, the electromagnetic material valve 502 is immediately closed, and the power motor 204 is started to fill the second raw material. After the second raw material forming mold 401 moves to the bottom of the fixed crossbeam 6 located on the right, the power motor 204 is turned off and the electric cylinder 601 is started. The output rod of the electric cylinder 601 moves downward, pushing the connecting strip 602 and the pressure plate 603 downward, squeezing the top flip plate 404 and the compression sleeve 403 downward, so that the second raw material and the food blank formed in the previous step are squeezed together. Then the electric cylinder 601 is started, so that its output rod moves upward to lift the connecting strip 602 and the pressure plate 603 upward, and the downward pressure on the top flip plate 404 is released. The resilience of the return spring 405 pushes the top flip plate 404, the compression sleeve 403 and the elastic airbag 406 upward.

[0036] In the second embodiment, a side of the molding die 401 close to the top flap 404 is provided with an annular air groove 4010, the annular air groove 4010 is located at the periphery of the molding circular cavity 402, a compressed air cylinder 408 is slidably installed inside the annular air groove 4010, the top of the compressed air cylinder 408 is fixedly connected to the bottom of the top flap 404, a blowing cavity 409 is provided inside the compressed air cylinder 408, the blowing cavity 409 penetrates the bottom of the compressed air cylinder 408 and the inner wall of the compressed air cylinder 408, a blowing hole 407 is penetrated through the upper part of the inner wall of the compression sleeve 403, the position of the blowing hole 407 corresponds to the position of the blowing cavity 409, an elastic air bag 406 is fixedly installed on the inner wall of the compression sleeve 403, and the elastic air bag 406 is located at the periphery of the opening of the blowing hole 407;

[0037] An annular piston 4012 is slidably installed inside the annular air groove 4010, and a plurality of top springs 4013 distributed at equal angles are fixedly installed between the bottom of the annular piston 4012 and the bottom wall of the annular air groove 4010. A pressure relief air passage 4011 is penetrated through the inner wall of the annular air groove 4010 away from the compression sleeve 403, and the pressure relief air passage 4011 is located at the bottom of the annular piston 4012;

[0038] Specifically, the output rod of the electric cylinder 601 drives the connecting guide bar 602 to move downward, pushing the front and rear multiple pressure plates 603 downward, and the multiple pressure plates 603 move downward and abut against the tops of the multiple top flip plates 404 located at the bottom thereof, thereby pressing the top flip plates 404 downward. The downward pressing movement of the top flip plates 404 drives the compressed air cylinder 408 to move downward along the inner wall of the annular air groove 4010, compressing the air inside the annular air groove 4010. The compressed air inside the annular air groove 4010 enters the blowing chamber through the bottom of the blowing chamber 409. After the food is inside the cavity 409, it is compressed from the top of the blowing cavity 409 to the area between the inner wall of the compressed air cylinder 408 and the outer wall of the compression sleeve 403, and then transported to the inside of the elastic air bag 406 through the blowing hole 407, so that the deflated elastic air bag 406 is gradually hollowed out, and the outer wall of the formed food is squeezed to shrink the outer wall of the food toward the middle by an appropriate amount. When the bottom of the compressed air cylinder 408 moves downward and contacts the top of the annular piston 4012, as the compressed air cylinder 408 continues to move downward, the annular piston 4012 is pushed downward, resulting in multiple The top spring 4013 is compressed, and when the annular piston 4012 moves to the bottom position of the pressure relief airway 4011, the pressure relief airway 4011 is connected to the inside of the blowing cavity 409 through the annular gas groove 4010. At this time, the hollow elastic airbag 406 shrinks under the action of the rebound force and returns to the empty state, and the air inside the elastic airbag 406 is discharged into the area between the outer wall of the compression sleeve 403 and the inner wall of the compression cylinder 408 through the blowing hole 407 under the action of the rebound force of the elastic airbag 406, and then discharged into the annular gas groove 401 through the blowing cavity 409. 0, and then discharged outwardly through the pressure relief air channel 4011, and then the electric cylinder 601 is started to move its output rod upward to lift the connecting guide bar 602 and the pressure plate 603 upward, so as to release the downward pressure on the top flip plate 404, and the resilience of the return spring 405 pushes the top flip plate 404, the compression sleeve 403 and the elastic airbag 406 to move upward. Since the top flip plate 404 is deflated, its inner wall is separated from the outer wall of the food. Therefore, when the elastic airbag 406 moves upward, it will not carry the formed food upward, thereby facilitating the demoulding of the food.

[0039] Embodiment 3: The diameter of the pressure plate 603 is larger than the inner diameter of the compression sleeve 403;

[0040] Specifically, in this embodiment, by directly setting the size of the pressure plate 603 to be larger than the diameter of the compression sleeve 403, it is possible to avoid the pressure plate 603 being directly inserted into the interior of the compression sleeve 403, thereby ensuring that the pressure plate 603 can be pressed on the top of the top flap 404 to push the top flap 404 together with the compression sleeve 403 downward.

[0041] In the fourth embodiment, the top of the conveyor belt 203 is fitted with the bottom of the molding die 401 located on the top thereof;

[0042] Specifically, in this embodiment, since the top of the conveyor belt 203 is in contact with the bottom of the molding die 401 located on the top thereof, due to the static friction between the two, when the conveyor belt 203 is running, it can drive the molding die 401 in contact therewith to move together, so that the entire guide component 3 and the molding component 4 can be operated.

[0043] In the present scheme, a belt-type forming machine for pancake-shaped food is operated by starting a power motor 204, and the output shaft of the power motor 204 drives the driving pulley 205 to rotate, and further drives the driven pulley 206 and a conveying shaft 201 and a conveying roller 202 connected to the driven pulley 206 to rotate together under the transmission action of the power belt 207, and further, under the joint action of another conveying shaft 201 and a conveying roller 202 on the conveying belt 203, the conveying belt 203 is caused to run rightward along the left and right conveying rollers 202, and because the top of the conveying belt 203 abuts against the surface of the forming mold 401 located at the upper end thereof, the static friction between the conveying belt 203 and the forming mold 401 drives the conveying belt 203 to rotate. The molding dies 401 in contact with each other at the top move rightward together, and under the rotation support of the front and rear two guide chains 303, multiple guide sprockets 302, and the guide shaft 301 on the guide chain 303, the front and rear two guide chains 303 rotate around the four guide sprockets 302, and drive the remaining multiple molding dies 401 to rotate together through the connection with the front and rear two guide chains 303. During the rotation, the molding dies 401 will drive the compression sleeve 403 to move together. When the compression sleeve 403 moves to the bottom of a raw material hopper 5 located on the left, the power motor 204 is turned off, and the multiple electromagnetic material valves 502 at the bottom of the left end raw material hopper 5 are opened. The food raw materials located in the raw material hopper 5 pass through the front and rear multiple feeding valves. The material tube 501 falls into the interior of the multiple compression sleeves 403 and the molding circular cavity 402 directly below it, and under the supporting effect of the top of the conveyor belt 203, the food raw materials filled in the molding circular cavity 402 will not fall off. When the interior of the molding circular cavity 402 and the compression sleeve 403 are filled with food raw materials, the electromagnetic material valves 502 are closed to block the continued discharge of the raw material hopper 5, and the power motor 204 is started to make the conveyor belt 203 continue to run to the right, further causing the molding mold 401 and the compression sleeve 403 filled with food raw materials to move to the right together, until they move to the bottom of a fixed beam 6 at the left end, and then the power motor 204 is closed again, and the conveyor belt 203 stops moving. Then the electric cylinder 601 is started, so that the output rod of the electric cylinder 601 drives the connecting guide bar 602 to move downward, pushing the front and rear multiple pressure plates 603 downward, and the multiple pressure plates 603 move downward and abut against the tops of the multiple top flip plates 404 located at the bottom thereof, thereby pressing the top flip plates 404 downward. The downward pressing movement of the top flip plates 404 drives the compression sleeve 403 and the elastic airbag 406 fixed inside the compression sleeve 403 to move downward together. As the compression sleeve 403 moves downward, it will slide into the inside of the forming circular cavity 402, causing the space formed by the compression sleeve 403 and the forming circular cavity 402 to shrink continuously, thereby squeezing the food raw materials located inside the compression sleeve 403 and the forming circular cavity 402 to make them initially formed;

[0044] At the same time, when the top flap 404 moves downward, the return spring 405 is compressed, and the top flap 404 also drives the compressed air cylinder 408 to move downward along the inner wall of the annular air groove 4010, compressing the air inside the annular air groove 4010. The compressed air inside the annular air groove 4010 enters the interior of the blowing cavity 409 through the bottom of the blowing cavity 409, and is compressed from the top of the blowing cavity 409 to the area between the inner wall of the compressed air cylinder 408 and the outer wall of the compression sleeve 403, and then is transported to the interior of the elastic air bag 406 through the blowing hole 407, so that the deflated elastic air bag 406 gradually bulges, squeezes the outer wall of the formed food, and causes the outer wall of the food to shrink toward the middle by an appropriate amount. When the bottom of the compressed air cylinder 408 After moving downward and contacting the top of the annular piston 4012, as the compressed air cylinder 408 continues to move downward, the annular piston 4012 is pushed downward, causing multiple top springs 4013 to be compressed. When the annular piston 4012 moves to the bottom position of the pressure relief air channel 4011, the pressure relief air channel 4011 is connected to the inside of the blowing cavity 409 through the annular air groove 4010. At this time, the hollow elastic airbag 406 shrinks under the action of the rebound force and returns to the empty state, and the air inside the elastic airbag 406 is discharged into the area between the outer wall of the compression sleeve 403 and the inner wall of the compressed air cylinder 408 through the blowing hole 407 under the action of the rebound force of the elastic airbag 406, and then discharged into the area inside the annular air groove 4010 through the blowing cavity 409. The air is discharged outwards through the pressure relief air channel 4011, and then the electric cylinder 601 is started to move its output rod upward to lift the connecting guide bar 602 and the pressure plate 603 upwards, thereby releasing the downward pressure on the top flap 404. The resilience of the return spring 405 pushes the top flap 404, the compression sleeve 403 and the elastic air bag 406 to move upwards. Since the top flap 404 is deflated, its inner wall is separated from the outer wall of the food. Therefore, when the elastic air bag 406 moves upward, it will not carry the formed food upwards, thereby facilitating the demoulding of the food. Then the power motor 204 is started again to make the conveyor belt 203 continue to rotate, and the food that has been preliminarily formed in the previous step is conveyed to the bottom of a raw material hopper 5 located at the right end. When the preliminarily formed food and After the forming mold 401 moves to the bottom of the raw material hopper 5 located on the right, the power motor 204 is closed again, and the electromagnetic material valves 502 located at the bottom of the right raw material hopper 5 are opened, so that the second raw material inside the raw material hopper 5 falls into the compression sleeve 403 at the bottom thereof through the feeding tube 501, that is, at the top of the preliminarily formed food. When the compression sleeve 403 is filled with the second raw material, the electromagnetic material valve 502 is immediately closed, and the power motor 204 is started. After the forming mold 401 filled with the second raw material is moved to the bottom of the fixed crossbeam 6 located on the right, the power motor 204 is closed, and the electric cylinder 601 is started. The output rod of the electric cylinder 601 moves downward, pushing the guide bar 602 and the pressure plate 603 to move downward.The top flip plate 404 and the compression sleeve 403 are pressed downwards to squeeze the second raw material together with the food blank formed in the previous step, and then the electric cylinder 601 is started to move its output rod upward to lift the connecting guide bar 602 and the pressure plate 603 upwards, and the downward pressure on the top flip plate 404 is released. The rebound force of the return spring 405 pushes the top flip plate 404, the compression sleeve 403 and the elastic airbag 406 to move upwards.

[0045] While the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that many changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the invention.

Claims

1. A belt-type forming machine for pancake-shaped food, characterized in that: It comprises a frame (1) and a forming component (4), wherein a conveying component (2) is fixedly arranged inside the frame (1); A guide component (3), the frame (1) is fixedly provided with a guide component (3), the guide component (3) is located on the top of the conveying component (2), and the guide component (3) is used for conveying the forming component (4); A forming component (4), wherein a plurality of forming components (4) distributed at equal distances are arranged on the top of the conveying component (2), and the forming components (4) are used for forming food.

2. A belt forming machine for pancake-shaped food according to claim 1, characterized in that: The conveying component (2) comprises a conveying shaft (201) rotatably mounted at both ends of the frame (1); the outer walls of the two conveying shafts (201) are fixedly mounted with conveying rollers (202); there are two conveying rollers (202), and a conveying belt (203) is sleeved between the two conveying rollers (202); a power motor (204) is fixedly mounted inside the frame (1); a driving pulley (205) is fixedly mounted on the output shaft of the power motor (204); a driven pulley (206) is fixedly mounted on the end of one of the conveying shafts (201); and a power belt (207) is sleeved between the driving pulley (205) and the driven pulley (206).

3. A belt-type forming machine for pancake-shaped food according to claim 2, characterized in that: The guide component (3) comprises four guide shafts (301), the four guide shafts (301) are distributed in two layers, and each layer has two guide shafts (301) on the left and right. The outer wall of each guide shaft (301) is fixedly mounted with two guide sprockets (302) distributed front and back. The outer peripheries of the four guide sprockets (302) located on the same side of the front and rear are commonly connected with a guide chain (303). The number of the guide chains (303) is two, and the two guide chains (303) are distributed front and back.

4. A belt-type forming machine for pancake-shaped food according to claim 3, characterized in that: The molding component (4) comprises a molding die (401), wherein the molding die (401) is fixedly installed between guide chains (303) distributed front and back, and one side surface of the molding die (401) is penetrated by a plurality of molding circular cavities (402) distributed front and back, and a compression circular sleeve (403) is slidably installed inside the compression circular sleeve (403), and a top flap (404) is fixedly installed on the top of the outer wall of the compression circular sleeve (403), and a return spring (405) is fixedly installed between the bottom of the top flap (404) and the top of the molding die (401), and the return spring (405) is located on the periphery of the compression circular sleeve (403).

5. A belt forming machine for pancake-shaped food according to claim 4, characterized in that: Two left-right distributed raw material hoppers (5) are fixedly installed inside the frame (1), and the raw material hoppers (5) are located inside the two front and rear guide chains (303). A plurality of front-back distributed feeding pipes (501) are fixedly installed at the bottom of the raw material hopper (5), and the positions of the feeding pipes (501) are matched with the positions of the forming circular cavities (402). Two left-right distributed fixed crossbeams (6) are fixedly installed inside the frame (1), and the fixed crossbeams (6) and the raw material hoppers (5) are alternately arranged in sequence. An electric cylinder (601) is fixedly installed at the bottom of the fixed crossbeam (6), and a connecting guide bar (602) is fixedly installed at the bottom of the output rod of the electric cylinder (601), and a plurality of front-back distributed pressure plates (603) are fixedly installed at the bottom of the connecting guide bar (602), and the positions of the plurality of pressure plates (603) correspond one-to-one to the positions of the plurality of forming circular cavities (402).

6. A belt-type forming machine for pancake-shaped food according to claim 5, characterized in that: An electromagnetic material valve (502) is fixedly installed at the bottom of the feeding pipe (501), and a controller (7) is fixedly installed at the top of the frame (1), and the output end of the controller (7) is electrically connected to the electromagnetic material valve (502).

7. A belt-type forming machine for pancake-shaped food according to claim 6, characterized in that: An annular air groove (4010) is provided on one side of the molding die (401) close to the top flap (404), and the annular air groove (4010) is located at the periphery of the molding circular cavity (402). A compressed air cylinder (408) is slidably installed inside the annular air groove (4010), and the top of the compressed air cylinder (408) is fixedly connected to the bottom of the top flap (404), and an air blowing cavity (409) is provided inside the compressed air cylinder (408). The blowing cavity (409) passes through the bottom of the compressed air cylinder (408) and the inner wall of the compressed air cylinder (408), and a blowing hole (407) is opened through the upper part of the inner wall of the compression sleeve (403). The position of the blowing hole (407) corresponds to the position of the blowing cavity (409). An elastic air bag (406) is fixedly installed on the inner wall of the compression sleeve (403), and the elastic air bag (406) is located outside the opening of the blowing hole (407).

8. A belt-type forming machine for pancake-shaped food according to claim 7, characterized in that: An annular piston (4012) is slidably installed inside the annular air groove (4010), and a plurality of top springs (4013) distributed at equal angles are fixedly installed between the bottom of the annular piston (4012) and the bottom wall of the annular air groove (4010). A pressure relief air duct (4011) is penetrated through the inner wall of the annular air groove (4010) away from the compression sleeve (403), and the pressure relief air duct (4011) is located at the bottom of the annular piston (4012).

9. A belt-type forming machine for pancake-shaped food according to claim 8, characterized in that: The diameter of the pressure plate (603) is greater than the inner diameter of the compression sleeve (403).

10. A belt-type forming machine for pancake-shaped food according to claim 9, characterized in that: The top of the conveyor belt (203) fits with the bottom of the forming mold (401) located on the top of the conveyor belt (203).

Citation Information

Patent Citations

  • Shaped baked goods

    CN104114051A