Garbage crushing and recycling device for road and bridge construction

By designing a garbage crushing and recycling device for road and bridge construction with integrated on-site crushing, transfer and sand making functions, the problem of low efficiency of construction garbage crushing and recycling is solved, efficient and safe on-site crushing and recycling is achieved, and storage site requirements are reduced.

CN119771591AActive Publication Date: 2025-04-08WEINAN HIGHWAY BUREAU +1
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Patent Information

Application Number
CN202510196718.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-21
Publication Date
2025-04-08
Estimated Expiration
2045-02-21

AI Technical Summary

Technical Problem

In the process of road and bridge construction, the crushing and recycling efficiency of construction waste is low, and it requires storage on a large site, and the concrete pavement containing steel bars needs to be detected and cut in advance to avoid the danger caused by steel bars splashing.

Method used

A garbage crushing and recycling device for road bridge construction is designed, including an on-site crushing mechanism and a transfer mechanism, which includes a detection unit, a cutting unit, a breaking unit and a hammering unit, which can crush and sand on the vehicle body, and can be placed on-site through an adjustable feeding mechanism.

Benefits of technology

It improves construction efficiency and safety, realizes on-site crushing and recycling, reduces the storage site needs, and adapts to different types of construction waste disposal through multi-functional crushing units.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a garbage crushing and recycling device for road and bridge construction, and belongs to the technical field of crushing, the device comprises a vehicle body, an in-situ crushing mechanism and a transfer mechanism are arranged at the advancing end of the vehicle body, the feeding end of the transfer mechanism is arranged opposite to the in-situ crushing mechanism, and the discharging end of the transfer mechanism is arranged opposite to a vehicle-mounted crushing mechanism on the vehicle body; the discharging end of the vehicle-mounted crushing mechanism is connected with the sand making machine on the vehicle body, the discharging end of the sand making machine is provided with the adjustable discharging mechanism, in-situ crushing is achieved, sand is conveyed into the vehicle-mounted crushing mechanism to be subjected to secondary crushing, the sand is directly made through the sand making machine on the vehicle body, and the in-situ crushing and recycling functions are achieved; and meanwhile, recycled materials are placed at proper positions on site through the adjustable discharging mechanism, a large site is not needed for storage, meanwhile, the on-site crushing mechanism is provided with a detection unit and a cutting unit and is suitable for crushing treatment of the pavement containing the reinforcing steel bars, and the construction efficiency and safety are improved.
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Description

Technical Field

[0001] The invention relates to the field of crushing technology, and in particular to a garbage crushing and recycling device for road and bridge construction. Background Art

[0002] During the repair and construction of roads and bridges, a lot of construction waste is generated. In order to recycle construction waste, the existing technology generally crushes the construction waste and makes sand for reuse. The existing mobile crushing and sand making equipment integrates crushing and sand making machines. For example, the patent with announcement number CN111871582B discloses a construction waste recycling equipment and process for construction sites, including a pre-crushing part, a water washing part and a graded crushing part. The pre-crushing part includes a processing table. A first feed inlet is provided on one side of the processing table to enter the coarser material after sorting. The first feed inlet is connected to a first bombardment device. The first bombardment device is connected to the first unloading platform, the first unloading platform is connected to the second bombardment device, the second bombardment device is connected to the second unloading platform, the second unloading platform is connected to the conveyor belt, and a second feed port is arranged above one end of the conveyor belt; the washing part includes a water tank, a lifting conveyor belt is arranged in the water tank, a receiving material box is arranged behind the lifting conveyor belt, and the washing part is connected to the graded crushing part; the graded crushing part includes a fine crushing box, a fine crushing device is arranged in the fine crushing box, and the first unloading channel and the second unloading channel are arranged below the fine crushing box, the first unloading channel is connected to the crushing device, and the second unloading channel is connected to the receiving material box. However, the following problems still exist: (1) Hammering equipment is also required to initially crush the damaged road surface, and then the crushed concrete blocks are transported to the feeding port of the crushing device by an excavator or a forklift. The work efficiency is low and the material location is relatively concentrated, requiring a larger area for storage.

[0003] (2) For concrete pavements containing steel bars, it is necessary to detect them in advance and use shears to cut them to avoid the danger of steel bars splashing during the crushing process. Summary of the invention

[0004] The purpose of the present invention is to provide a garbage crushing and recycling device for road and bridge construction to solve the above-mentioned technical problems.

[0005] To achieve the above-mentioned purpose, the present invention provides a garbage crushing and recycling device for road and bridge construction, comprising a vehicle body, an on-site crushing mechanism and a transfer mechanism are arranged at the forward end of the vehicle body, the feeding end of the transfer mechanism is arranged opposite to the on-site crushing mechanism, the discharging end of the transfer mechanism is arranged opposite to the vehicle-mounted crushing mechanism on the vehicle body, the discharging end of the vehicle-mounted crushing mechanism is connected to a sand making machine on the vehicle body, and the discharging end of the sand making machine is provided with an adjustable discharging mechanism; the on-site crushing mechanism comprises a mounting frame, on which a detection unit, a cutting unit, a breaking unit and a hammer unit are sequentially mounted; the detection unit, the cutting unit, the breaking unit and the hammer unit are all electrically connected to a control terminal in the vehicle body; The transfer mechanism, the vehicle-mounted crushing mechanism, the sand making machine and the adjustable discharging mechanism are all electrically connected to the control terminal in the vehicle body.

[0006] Preferably, the detection unit comprises a plurality of transmission gears arranged in parallel on a mounting frame, adjacent transmission gears are meshed, an extension arm is mounted on the transmission gear, a metal detector and an image collector are mounted on the extension arm, one of the transmission gears is connected to a detection drive motor through a gear, and the detection drive motor is mounted on the mounting frame; The image collector, the metal detector and the detection drive motor are all electrically connected to the control terminal.

[0007] Preferably, the cutting unit comprises a pitch-adjusting shaft and a plurality of mounting blocks arranged in parallel on the pitch-adjusting shaft, a slider on the side of the mounting block is arranged in a spiral pitch-adjusting groove provided on the circumferential side of the pitch-adjusting shaft, one end of the pitch-adjusting shaft is connected to a cutting pitch-adjusting drive motor, the cutting pitch-adjusting drive motor is mounted on a mounting frame, the mounting block is slidably arranged on a guide shaft, a cutting lifting hydraulic cylinder is arranged at the bottom of the mounting block, a cutting angle adjustment drive motor is installed at the telescopic end of the cutting lifting hydraulic cylinder, and the output shaft of the cutting angle adjustment drive motor is connected to a cutting machine; The cutting distance adjustment driving motor, the cutting lifting hydraulic cylinder, the cutting angle adjustment driving motor and the cutting machine are all electrically connected to the control terminal.

[0008] Preferably, the breaking unit includes a guide frame, a fixing groove is opened on the inner side of the guide frame, a clamping plate is arranged in the fixing groove, two ends of the clamping plate are arranged in the through hole of the guide frame, wherein one end of the clamping plate is provided with a first wedge block, the first wedge block and the second wedge block are arranged opposite to each other, the second wedge block is connected to a connecting frame, the connecting frame is connected to a tightening rack, the tightening rack is meshed with a tightening gear, the tightening gear is meshed with a position rack, the position rack and the tightening rack are both slidably arranged on the guide frame, a motor screw structure is arranged on one side of the guide frame, a moving seat is arranged on the motor screw structure, an adsorption electromagnet is arranged on the moving seat, the adsorption electromagnet is arranged opposite to a number of breaking lifting hydraulic cylinders arranged in parallel in the guide frame, the fixing plate on the side of the breaking lifting hydraulic cylinder is arranged in the fixing groove, a pneumatic pick is arranged on the telescopic end of the breaking lifting hydraulic cylinder, a breaking angle adjustment drive motor is arranged at one end of the guide frame, and the breaking angle adjustment drive motor is arranged on the mounting frame; The motor screw rod structure, the adsorption electromagnet, the breaking lifting hydraulic cylinder, the pneumatic pick and the breaking angle adjustment driving motor are all electrically connected to the control terminal.

[0009] Preferably, the hammer unit comprises a plurality of hammer lifting hydraulic cylinders arranged in parallel on a mounting frame, the telescopic ends of the hammer lifting hydraulic cylinders are provided with inverted U-shaped mounting plates, and the two ends of the inverted U-shaped mounting plates are respectively connected with a shredding knife and a crushing plate; The hammer lifting hydraulic cylinder is electrically connected to the control terminal.

[0010] Preferably, the transfer mechanism includes a transfer lifting hydraulic cylinder installed on a mounting frame, the telescopic end of the transfer lifting hydraulic cylinder is connected to a bucket, a toggle unit is arranged on the mounting frame above the bucket, the toggle unit includes a toggle drive motor, the output shaft of the toggle drive motor is connected to a toggle gear, toggle racks are meshed on both sides of the toggle gear, a connecting block of the toggle rack passes through a through hole of the mounting frame and is connected to the toggle frame, the toggle frame includes a fixed plate, a passive plate and an active plate, one end of the fixed plate is fixed to the connecting block, one end of the passive plate and the active plate are both rotatably connected to the connecting block, one end of the active plate is connected to the opening and closing drive hydraulic cylinder, a plurality of passive plates are arranged and are connected in sequence by flexible ropes, the passive plate at the head end is connected to the fixed plate by a flexible rope, and the passive plate at the tail end is connected to the active plate by a flexible rope; L-shaped baffle plates are arranged on both sides of the mounting frame, a transfer conveyor is arranged inside the L-shaped baffle plates, and the discharge end of the transfer conveyor is arranged opposite to the vehicle-mounted crushing mechanism; The transfer lifting hydraulic cylinder, the toggle drive motor, the opening and closing drive hydraulic cylinder and the transfer conveyor are all electrically connected to the control terminal.

[0011] Preferably, a telescopic groove is provided at the bottom of the L-shaped baffle plate, a telescopic plate is connected to the telescopic groove through a spring, an arc-shaped baffle plate is connected to the other end of the active plate, and a flexible protective net is detachably connected between the active plate and the fixed plate.

[0012] Preferably, a protective curtain and a spray pipe are provided on the mounting frame, and the spray pipe is connected to a water tank on the vehicle body through a spray pump; Support lifting hydraulic cylinders are arranged on both sides of the middle of the mounting frame, the telescopic ends of the support lifting hydraulic cylinders are connected to support rollers, and the rear end of the mounting frame is hinged to the vehicle body; The support lifting hydraulic cylinder and the spray pump are electrically connected to the control terminal.

[0013] Preferably, the vehicle-mounted crushing mechanism comprises a main crusher, a feeding conveyor is provided at the feeding end of the main crusher, a discharging conveyor is provided at the discharging end of the main crusher, a magnetic separator is provided on the discharging conveyor, and the main crusher is an impact crusher or a jaw crusher; The main crusher, the feed conveyor and the discharge conveyor are all electrically connected to the control terminal.

[0014] Preferably, the adjustable discharging mechanism comprises a discharging angle adjusting turntable, on which a telescopic conveyor is mounted, and both the discharging angle adjusting turntable and the telescopic conveyor are electrically connected to the control terminal.

[0015] Therefore, the present invention adopts the above-mentioned garbage crushing and recycling device for road and bridge construction, which has the following beneficial effects: (1) An on-site crushing mechanism and a transfer mechanism are arranged at the forward end of the vehicle body. The feeding end of the transfer mechanism is arranged opposite to the on-site crushing mechanism, and the discharging end of the transfer mechanism is arranged opposite to the on-board crushing mechanism on the vehicle body. The discharging end of the on-board crushing mechanism is connected to the sand making machine on the vehicle body. The discharging end of the sand making machine is provided with an adjustable discharging mechanism, which realizes on-site crushing and conveying to the on-board crushing mechanism for secondary crushing. Sand is directly made by the sand making machine on the vehicle body, realizing the function of on-site crushing and recycling. At the same time, the recycled materials are placed in a suitable position on-site through the adjustable discharging mechanism, and no large site is required for storage.

[0016] (2) The on-site crushing mechanism is equipped with a detection unit and a cutting unit, which is suitable for crushing road surfaces containing reinforced concrete, thereby improving construction efficiency and safety.

[0017] The technical solution of the present invention is further described in detail below through the accompanying drawings and embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the structure of a garbage crushing and recycling device for road and bridge construction according to the present invention; Figure 2 It is a top view of the on-site crushing mechanism and the transfer mechanism of the present invention; Figure 3 It is a schematic diagram of the three-dimensional structure of the on-site crushing mechanism and the transfer mechanism of the present invention; Figure 4 This is a schematic diagram of the structure of the on-site crushing mechanism of the present invention; Figure 5 This is a schematic diagram of the structure of the adjustable distance shaft of the present invention; Figure 6 It is a schematic diagram of the local structure of the breaking unit of the present invention; Figure 7 This is a schematic structural diagram of one end of the clamping plate of the present invention; Figure 8 It is a schematic diagram of the structure of the toggle frame of the present invention.

[0019] Reference numerals 1. Car body; 2. On-site crushing mechanism; 21. Mounting frame; 211. Protective curtain; 212. Spray pipe; 213. Support lifting hydraulic cylinder; 214. Support roller; 22. Detection unit; 221. Transmission gear; 222. Extension arm; 223. Metal detector; 224. Image collector; 225. Detection drive motor; 23. Cutting unit; 231. Adjustable pitch shaft; 232. Mounting block; 233. Spiral adjustable pitch groove; 234. Cutting Cutting distance adjustment drive motor; 235, guide shaft; 236, cutting lifting hydraulic cylinder; 237, cutting angle adjustment drive motor; 238, cutting machine; 24, breaking unit; 241, guide frame; 242, fixing groove; 243, clamping plate; 244, first wedge block; 245, second wedge block; 246, connecting frame; 247, top rack; 248, top gear; 249, in-position rack; 2410, motor screw rod structure; 2411, moving seat; 2412, adsorption electromagnet; 2413, breaking lifting hydraulic cylinder; 2414, pneumatic pick; 2415, breaking angle adjustment drive motor; 25, hammer unit; 251, hammer lifting hydraulic cylinder; 252, inverted U-shaped mounting plate; 253, shredding tool; 254, crushing plate; 3, transfer mechanism; 31, transfer lifting hydraulic cylinder; 32, bucket; 33, toggle drive motor; 34, toggle gear; 35, toggle rack; 36, toggle rack; 361. Fixed plate; 362. Passive plate; 363. Active plate; 364. Opening and closing driving hydraulic cylinder; 365. Arc baffle plate; 37. L-shaped baffle plate; 371. Telescopic plate; 38. Transfer conveyor; 4. Vehicle-mounted crushing mechanism; 41. Main crusher; 42. Feed conveyor; 43. Discharge conveyor; 44. Magnetic separator; 5. Sand making machine; 6. Adjustable discharge mechanism; 61. Material angle adjustment turntable; 62. Telescopic conveyor; 7. Water tank. DETAILED DESCRIPTION

[0020] In the description of the present invention, it should be noted that the terms "upper", "lower", "inside", "outside", etc. indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, or the positions or positional relationships in which the invented product is usually placed when in use. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In the description of the present invention, it should also be noted that, unless otherwise clearly specified and limited, the terms "setting", "installation", and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be a connection between the two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0021] The embodiments of the present invention are described in detail below in conjunction with the accompanying drawings.

[0022] like Figure 1 As shown, a garbage crushing and recycling device for road and bridge construction includes a vehicle body 1, and an on-site crushing mechanism 2 and a transfer mechanism 3 are arranged at the forward end of the vehicle body 1. The feeding end of the transfer mechanism 3 is arranged opposite to the on-site crushing mechanism 2, and the discharging end of the transfer mechanism 3 is arranged opposite to the vehicle-mounted crushing mechanism 4 on the vehicle body 1. The discharging end of the vehicle-mounted crushing mechanism 4 is connected to a sand making machine 5 on the vehicle body 1, and the discharging end of the sand making machine 5 is provided with an adjustable discharging mechanism 6.

[0023] like Figure 2 - Figure 4 As shown, the in-situ crushing mechanism 2 comprises a mounting frame 21 , on which a detection unit 22 , a cutting unit 23 , a breaking unit 24 and a hammering unit 25 are sequentially mounted.

[0024] The detection unit 22 is used to collect road surface images and internal steel bar positions. The detection unit 22 includes a plurality of transmission gears 221 arranged in parallel on the mounting frame 21. Adjacent transmission gears 221 are meshed with each other. An extension arm 222 is installed on the transmission gear 221. In this embodiment, an extension arm 222 is installed for every other transmission gear 221. The number of extension arms 222 can be increased or decreased according to actual detection density requirements. A metal detector 223 and an image collector 224 are installed on the extension arm 222. One of the transmission gears 221 is connected to a detection drive motor 225 through a gear. The detection drive motor 225 is installed on the mounting frame 21; the image collector 224, the metal detector 223 and the detection drive motor 225 are all electrically connected to the control terminal.

[0025] The detection drive motor 225 is started to make the transmission gear 221 rotate within a set angle range, thereby realizing image acquisition and metal detection of the road surface, which is convenient for subsequent regulation.

[0026] When the metal detector 223 detects the presence of steel bars, the cutting unit 23 is activated to preliminarily cut the road surface and then crush it. The cutting unit 23 includes a spacing shaft 231 and a plurality of mounting blocks 232 arranged in parallel on the spacing shaft 231. The slider on the side of the mounting block 232 is arranged in a spiral spacing groove 233 opened on the circumferential side of the spacing shaft 231. Figure 5As shown, there are two spiral pitch-adjusting grooves 233 on the pitch-adjusting shaft 231 and they are mirror-imaged, one end of the pitch-adjusting shaft 231 is connected to a cutting pitch-adjusting drive motor 234, the cutting pitch-adjusting drive motor 234 is mounted on the mounting frame 21, the mounting block 232 is slidably arranged on the guide shaft 235, a cutting lifting hydraulic cylinder 236 is arranged at the bottom of the mounting block 232, a cutting angle adjustment drive motor 237 is installed at the telescopic end of the cutting lifting hydraulic cylinder 236, and the output shaft of the cutting angle adjustment drive motor 237 is connected to a cutting machine 238; the cutting pitch-adjusting drive motor 234, the cutting lifting hydraulic cylinder 236, the cutting angle adjustment drive motor 237 and the cutting machine 238 are all electrically connected to the control terminal.

[0027] According to the detected position of the steel bars, the cutting distance adjustment drive motor 234 is started, so that the mounting block 232, under the action of the slider and the guide shaft 235 in the spiral distance adjustment groove 233, drives several cutting lifting hydraulic cylinders 236 to move closer or farther at equal intervals. Since the steel bars are generally arranged at equal intervals, the present application adopts an equal-interval adjustment mechanism to adjust each cutting position. After the adjustment is completed, the cutting lifting hydraulic cylinder 236 and the cutting angle adjustment drive motor 237 are started, so that the cutting machine 238 cuts the ground.

[0028] After the cutting is completed, further crushing is required. The crushing unit 24 includes a guide frame 241. Figure 6 As shown, a fixing groove 242 is provided on the inner side of the guide frame 241, and a clamping plate 243 is provided in the fixing groove 242. Both ends of the clamping plate 243 are arranged in the through hole of the guide frame 241, wherein a first wedge block 244 is provided at one end of the clamping plate 243, and the first wedge block 244 is arranged opposite to the second wedge block 245, and the second wedge block 245 is connected to a connecting frame 246, and the connecting frame 246 is connected to a tightening rack 247, and the tightening rack 247 is meshed with a tightening gear 248, and the tightening gear 248 is meshed with a position rack 249, and the position rack 249 and the tightening rack 247 are both slidably arranged on the guide frame 241, and a motor screw structure 2410 is provided on one side of the guide frame 241. A moving seat 2411 is provided, and an adsorption electromagnet 2412 is provided on the moving seat 2411. The adsorption electromagnet 2412 is arranged opposite to a plurality of breaking and lifting hydraulic cylinders 2413 arranged in parallel in the guide frame 241. The fixing plate 361 on the side of the breaking and lifting hydraulic cylinder 2413 is arranged in the fixing groove 242. A pneumatic pick 2414 is provided at the telescopic end of the breaking and lifting hydraulic cylinder 2413. A breaking angle adjustment drive motor 2415 is provided at one end of the guide frame 241. The breaking angle adjustment drive motor 2415 is arranged on the mounting frame 21. The motor screw structure 2410, the adsorption electromagnet 2412, the breaking and lifting hydraulic cylinder 2413, the pneumatic pick 2414 and the breaking angle adjustment drive motor 2415 are all electrically connected to the control terminal.

[0029] Since the positions of ground defects such as cracks, potholes or bulges on the road surface are irregular, the operator adjusts the breaking unit 24 according to the actual road conditions collected. First, the position of the pneumatic pick 2414 is adjusted according to the defect position, and the motor screw structure 2410 is started to make the moving seat 2411 reach the position of the corresponding breaking lifting hydraulic cylinder 2413. After the adsorption electromagnet 2412 is energized, the corresponding breaking lifting hydraulic cylinder 2413 is grasped. After moving to the set position, the adsorption electromagnet 2412 is de-energized to release the breaking lifting hydraulic cylinder 2413. After multiple breaking lifting hydraulic cylinders 2413 have adjusted their positions in turn, the motor screw structure 2410 makes the moving seat 2411 return to the initial position, squeezes the rack 249 into place, and the tightening gear 248 rotates, thereby driving the tightening rack 247 to move toward the inside of the guide frame 241, such as Figure 7 As shown, the first wedge block 244 squeezes the second wedge block 245, so that the clamping plate 243 moves downward, clamping a plurality of breaking lifting hydraulic cylinders 2413, so as to fix the positions of the plurality of breaking lifting hydraulic cylinders 2413. Then the angle is adjusted, and the inclination angle of the pneumatic pick 2414 is determined according to the actual hardness of the road surface and the crack cylinder. When the road surface is intact and relatively hard, the pneumatic pick 2414 uses vertical hammering to provide the maximum impact force and quickly and effectively destroy the material structure. When the road surface material is relatively soft or there are already cracks in the area, the pneumatic pick 2414 uses a 45°-60° inclination angle to hammer, which can reduce the rebound force and transfer the energy more evenly to the inside of the material, which helps to gradually expand the cracks without causing excessive vibration.

[0030] After being broken, the concrete block is large and needs to be further broken by a hammer unit 25. The hammer unit 25 includes a plurality of hammer lifting hydraulic cylinders 251 arranged in parallel on the mounting frame 21. The telescopic end of the hammer lifting hydraulic cylinder 251 is provided with an inverted U-shaped mounting plate 252. The two ends of the inverted U-shaped mounting plate 252 are respectively connected with a cutting tool 253 and a crushing plate 254. The hammer lifting hydraulic cylinder 251 is electrically connected to the control terminal. By hammering and crushing the larger concrete blocks, the existence of large-sized concrete blocks is greatly reduced, which is convenient for subsequent transfer and crushing.

[0031] The transfer mechanism 3 includes a transfer lifting hydraulic cylinder 31 installed on the mounting frame 21, the telescopic end of the transfer lifting hydraulic cylinder 31 is connected to a bucket 32, and a toggle unit is provided on the mounting frame 21 above the bucket 32, and the toggle unit includes a toggle drive motor 33, and the output shaft of the toggle drive motor 33 is connected to a toggle gear 34, and toggle racks 35 are meshed on both sides of the toggle gear 34. The connecting block of the toggle rack 35 passes through the through hole of the mounting frame 21 and is connected to a toggle frame 36, and the toggle frame 36 includes a fixed plate 361, a passive plate 362 and an active plate 363, and the fixed plate 361 One end is fixed on the connection block, one end of the passive plate 362 and the active plate 363 are both rotatably connected to the connection block, one end of the active plate 363 is connected to the opening and closing driving hydraulic cylinder 364, and a plurality of passive plates 362 are provided and connected in sequence through flexible ropes, the passive plate 362 at the head end is connected to the fixed plate 361 through a flexible rope, and the passive plate 362 at the tail end is connected to the active plate 363 through a flexible rope, and the other end of the active plate 363 is connected to an arc baffle 365, and a flexible protective net is detachably connected between the active plate 363 and the fixed plate 361 to facilitate the movement of the crushed material. L-shaped baffle plates 37 are provided on both sides of the mounting frame 21, and a transfer conveyor 38 is provided in the L-shaped baffle plate 37, and the discharging end of the transfer conveyor 38 is arranged opposite to the vehicle-mounted crushing mechanism 4, and the transfer lifting hydraulic cylinder 31, the toggle driving motor 33, the opening and closing driving hydraulic cylinder 364 and the transfer conveyor 38 are all electrically connected to the control terminal.

[0032] A telescopic groove is provided at the bottom of the L-shaped material blocking plate 37, and a telescopic plate 371 is connected to the telescopic groove via a spring, which is suitable for the situation where the road surface is uneven.

[0033] The size of the crushed material is relatively small, and the transfer lifting hydraulic cylinder 31 is extended so that the bucket 32 ​​fits the bottom of the crushed material. The vehicle body 1 stores the material in the bucket during the forward movement. When the two toggle frames 36 are in the middle position of the bucket 32, the opening and closing driving hydraulic cylinder 364 is extended. Figure 8 As shown, the toggle frame 36 is unfolded, and the toggle drive motor 33 is started, so that the two toggle frames 36 move to both sides, and the material in the bucket 32 ​​is transferred to the transfer conveyor 38. The transfer conveyor 38 transports the material to the vehicle-mounted crushing mechanism 4 for secondary crushing. After the opening and closing drive hydraulic cylinder 364 retracts the toggle frame 36 and closes it, the toggle drive motor 33 is started, so that the two toggle frames 36 move to the middle to carry out the next material transfer.

[0034] A protective curtain 211 and a spray pipe 212 are provided on the mounting frame 21. The spray pipe 212 is connected to the water tank 7 on the vehicle body 1 through a spray pump. The spray pump is electrically connected to the control terminal to achieve the function of spraying and dust reduction.

[0035] Support lifting hydraulic cylinders 213 are arranged on both sides of the middle part of the mounting frame 21, and the telescopic ends of the support lifting hydraulic cylinders 213 are connected with support rollers 214. The rear end of the mounting frame 21 is hinged to the vehicle body 1, and the support lifting hydraulic cylinders 213 are electrically connected to the control terminal to play a supporting role. When crushing is not in progress, the support lifting hydraulic cylinders 213 are extended to lift the on-site crushing mechanism 2 and the transfer mechanism 3.

[0036] The vehicle-mounted crushing mechanism 4 includes a main crusher 41. A feed conveyor 42 is provided at the feed end of the main crusher 41. A discharge conveyor 43 is provided at the discharge end of the main crusher 41. A magnetic separator 44 is provided on the discharge conveyor 43 for sorting the crushed steel bars. The main crusher 41 is an impact crusher or a jaw crusher. The present embodiment adopts a jaw crusher. According to the actual requirements of the stone material, an impact crusher with uniform particle size can also be selected. The main crusher 41, the feed conveyor 42 and the discharge conveyor 43 are all electrically connected to the control terminal.

[0037] The adjustable discharging mechanism 6 includes a discharging angle adjustment turntable 61, on which a telescopic conveyor 62 is installed, and both the discharging angle adjustment turntable 61 and the telescopic conveyor 62 are electrically connected to the control terminal. According to the actual construction situation, the broken stones or stone sand are piled up on both sides of the road for easy recycling and no longer occupying a separate storage space.

[0038] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that they can still modify or replace the technical solution of the present invention with equivalents, and these modifications or equivalent replacements cannot cause the modified technical solution to deviate from the spirit and scope of the technical solution of the present invention.

Claims

1. A garbage crushing and recycling device for road and bridge construction, comprising a vehicle body, characterized in that: The forward end of the vehicle body is provided with an on-site crushing mechanism and a transfer mechanism, the feeding end of the transfer mechanism is arranged opposite to the on-site crushing mechanism, the discharging end of the transfer mechanism is arranged opposite to the vehicle-mounted crushing mechanism on the vehicle body, the discharging end of the vehicle-mounted crushing mechanism is connected to the sand making machine on the vehicle body, and the discharging end of the sand making machine is provided with an adjustable discharging mechanism; the on-site crushing mechanism includes a mounting frame, on which a detection unit, a cutting unit, a breaking unit and a hammer unit are sequentially mounted; the detection unit, the cutting unit, the breaking unit and the hammer unit are all electrically connected to the control terminal in the vehicle body; The transfer mechanism, the vehicle-mounted crushing mechanism, the sand making machine and the adjustable discharging mechanism are all electrically connected to the control terminal in the vehicle body.

2. The garbage crushing and recycling device for road and bridge construction according to claim 1 is characterized by: The detection unit includes a plurality of transmission gears arranged in parallel on a mounting frame, adjacent transmission gears are meshed, an extension arm is installed on the transmission gear, a metal detector and an image collector are installed on the extension arm, one of the transmission gears is connected to a detection drive motor through a gear, and the detection drive motor is installed on the mounting frame; The image collector, the metal detector and the detection drive motor are all electrically connected to the control terminal.

3. The garbage crushing and recycling device for road and bridge construction according to claim 2 is characterized by: The cutting unit includes a pitch-adjusting shaft and a plurality of mounting blocks arranged in parallel on the pitch-adjusting shaft, a slider on the side of the mounting block is arranged in a spiral pitch-adjusting groove opened on the circumferential side of the pitch-adjusting shaft, one end of the pitch-adjusting shaft is connected to a cutting pitch-adjusting driving motor, the cutting pitch-adjusting driving motor is installed on a mounting frame, the mounting block is slidably arranged on a guide shaft, a cutting lifting hydraulic cylinder is arranged at the bottom of the mounting block, a cutting angle adjustment driving motor is installed at the telescopic end of the cutting lifting hydraulic cylinder, and the output shaft of the cutting angle adjustment driving motor is connected to a cutting machine; The cutting distance adjustment driving motor, the cutting lifting hydraulic cylinder, the cutting angle adjustment driving motor and the cutting machine are all electrically connected to the control terminal.

4. The garbage crushing and recycling device for road and bridge construction according to claim 3 is characterized by: The breaking unit includes a guide frame, a fixing groove is provided on the inner side of the guide frame, a clamping plate is arranged in the fixing groove, two ends of the clamping plate are arranged in the through hole of the guide frame, wherein a first wedge is provided at one end of the clamping plate, the first wedge is arranged opposite to the second wedge, the second wedge is connected to a connecting frame, the connecting frame is connected to a tightening rack, the tightening rack is meshed with a tightening gear, the tightening gear is meshed with a position rack, the position rack and the tightening rack are both slidably arranged on the guide frame, a motor screw structure is provided on one side of the guide frame, a moving seat is provided on the motor screw structure, an adsorption electromagnet is provided on the moving seat, the adsorption electromagnet is arranged opposite to a number of breaking lifting hydraulic cylinders arranged in parallel in the guide frame, a fixing plate on the side of the breaking lifting hydraulic cylinder is provided in the fixing groove, a pneumatic pick is provided at the telescopic end of the breaking lifting hydraulic cylinder, a breaking angle adjustment drive motor is provided at one end of the guide frame, and the breaking angle adjustment drive motor is provided on the mounting frame; The motor screw rod structure, the adsorption electromagnet, the breaking lifting hydraulic cylinder, the pneumatic pick and the breaking angle adjustment driving motor are all electrically connected to the control terminal.

5. The garbage crushing and recycling device for road and bridge construction according to claim 4 is characterized in that: The hammer unit comprises a plurality of hammer lifting hydraulic cylinders arranged in parallel on a mounting frame, the telescopic ends of the hammer lifting hydraulic cylinders are provided with inverted U-shaped mounting plates, and the two ends of the inverted U-shaped mounting plates are respectively connected with a shredding knife and a crushing plate; The hammer lifting hydraulic cylinder is electrically connected to the control terminal.

6. The garbage crushing and recycling device for road and bridge construction according to claim 5 is characterized by: The transfer mechanism includes a transfer lifting hydraulic cylinder installed on a mounting frame, the telescopic end of the transfer lifting hydraulic cylinder is connected to a bucket, a toggle unit is arranged on the mounting frame above the bucket, the toggle unit includes a toggle drive motor, the output shaft of the toggle drive motor is connected to a toggle gear, toggle racks are meshed on both sides of the toggle gear, a connecting block of the toggle rack passes through a through hole of the mounting frame and is connected to the toggle frame, the toggle frame includes a fixed plate, a passive plate and an active plate, one end of the fixed plate is fixed to the connecting block, one end of the passive plate and the active plate are both rotatably connected to the connecting block, one end of the active plate is connected to the opening and closing drive hydraulic cylinder, a plurality of passive plates are arranged and are connected in sequence by flexible ropes, the passive plate at the head end is connected to the fixed plate by a flexible rope, and the passive plate at the tail end is connected to the active plate by a flexible rope; L-shaped baffle plates are arranged on both sides of the mounting frame, a transfer conveyor is arranged inside the L-shaped baffle plates, and the discharge end of the transfer conveyor is arranged opposite to the vehicle-mounted crushing mechanism; The transfer lifting hydraulic cylinder, the toggle drive motor, the opening and closing drive hydraulic cylinder and the transfer conveyor are all electrically connected to the control terminal.

7. The garbage crushing and recycling device for road and bridge construction according to claim 6 is characterized by: A telescopic slot is provided at the bottom of the L-shaped baffle plate, a telescopic plate is connected to the telescopic slot through a spring, an arc-shaped baffle plate is connected to the other end of the active plate, and a flexible protective net is detachably connected between the active plate and the fixed plate.

8. The garbage crushing and recycling device for road and bridge construction according to claim 7 is characterized by: A protective curtain and a spray pipe are provided on the mounting frame, and the spray pipe is connected to the water tank on the vehicle body through a spray pump; Support lifting hydraulic cylinders are arranged on both sides of the middle of the mounting frame, the telescopic ends of the support lifting hydraulic cylinders are connected to support rollers, and the rear end of the mounting frame is hinged to the vehicle body; The support lifting hydraulic cylinder and the spray pump are electrically connected to the control terminal.

9. The garbage crushing and recycling device for road and bridge construction according to claim 8, characterized in that: The vehicle-mounted crushing mechanism includes a main crusher, a feeding conveyor is arranged at the feeding end of the main crusher, a discharging conveyor is arranged at the discharging end of the main crusher, a magnetic separator is arranged on the discharging conveyor, and the main crusher is an impact crusher or a jaw crusher; The main crusher, the feed conveyor and the discharge conveyor are all electrically connected to the control terminal.

10. The garbage crushing and recycling device for road and bridge construction according to claim 9, characterized in that: The adjustable discharging mechanism comprises a discharging angle adjusting turntable, on which a telescopic conveyor is installed, and both the discharging angle adjusting turntable and the telescopic conveyor are electrically connected to the control terminal.

Citation Information

Patent Citations

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