A metal filler quality inspection device for automatically screening out defective products

Abstract

The present invention relates to the technical field of metal filler production, and in particular to a metal filler quality inspection device for automatically screening out defective products, comprising a main body component, which includes a conveying component, and a detection component rotating inside the conveying component, a transmission component fixed to the outer wall of the detection component, and a classification component fixed to the bottom of the transmission component. The conveying component can convey materials to the detection component for detection, and then the transmission component drives the classification component to classify the materials and drives the detection component to rotate at the same time. The present invention can complete the conveying and detection of metal fillers through the conveying component and the detection component, and the transmission component and the classification component can classify the metal fillers after detection and trigger the detection component to rotate at the same time, and then the track component and the elastic component cooperate to reset the detection component after rotation, thereby improving the accuracy of detection and the continuous operation during the detection and classification process.

Description

Technical Field

[0001] The invention relates to the technical field of metal filler production, in particular to a metal filler quality inspection device for automatically screening out defective products. Background Art

[0002] Metal fillers are more suitable for vacuum distillation towers to handle allergic, easily decomposed, easily compacted, and easily carbonized materials. Metal fillers play a vital role in packed towers. They provide gas-liquid contact area, promote gas-liquid distribution, reduce pressure drop, improve separation efficiency, and have strong adaptability. They provide strong support for the production of chemical, petrochemical, environmental protection and other industries.

[0003] Existing metal filler quality inspection mostly relies on manual visual inspection to select them, which is time-consuming and labor-intensive, or uses cameras and computer data to screen metal fillers. However, cameras are generally placed vertically or tilted, making it difficult to accurately detect shapes such as ball rings, step rings, and saddle rings, and it is also impossible to accurately inspect the quality, so improvements are needed. Summary of the invention

[0004] The purpose of this section is to summarize some aspects of embodiments of the present invention and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the specification abstract and the invention title of this application to avoid blurring the purpose of this section, the specification abstract and the invention title, and such simplifications or omissions cannot be used to limit the scope of the present invention.

[0005] In view of the above-mentioned problem or the problem in the prior art that metal fillers cannot be accurately inspected, the present invention is proposed.

[0006] Therefore, the object of the present invention is to provide a metal filler quality inspection device for automatically screening out defective products.

[0007] To solve the above technical problems, the present invention provides the following technical solutions: a main body component, which includes a conveying component and a detection component rotating inside the conveying component, a transmission component fixed on the outer wall of the detection component, and a classification component fixed on the bottom of the transmission component. The conveying component can convey materials to the detection component for detection, and then the transmission component drives the classification component to classify the materials and drives the detection component to rotate at the same time; a reset component, which includes a track component fixed on the top of the conveying component, and an elastic component sliding inside the track component, the elastic component and the detection component are connected, and also includes an adjustment component fixed on the top of the elastic component, and also includes a resistance component fixed on the outer wall of the track component, the resistance component and the elastic component are adapted to each other, and when the detection component rotates, the elastic component, the track component and the resistance component are triggered, and then the elastic force of the elastic component itself slowly resets the track component and the resistance component, and at the same time the elastic component can drive the detection component to reset together.

[0008] As a preferred solution of the metal filler quality inspection device for automatically screening out defective products of the present invention, the conveying component includes a belt conveyor, and side panels fixed on both sides of the belt conveyor, and also includes guide plates fixed on the side panels on both sides corresponding to the ends of the belt conveyor, and also includes an equipment shell fixed on the top of the side panels on both sides, and also includes an expansion shell fixed on the outer wall of the equipment shell corresponding to the end of the belt conveyor.

[0009] As a preferred solution of the metal filler quality inspection device for automatically screening out defective products of the present invention, the detection component includes a turntable rotating in the device shell, and two cameras fixed at the bottom of the turntable corresponding to the bottom of the device shell.

[0010] As a preferred solution of the metal filler quality inspection device for automatically screening out defective products of the present invention, the transmission assembly includes a driven gear fixed to the top of the turntable, and a No. 1 tooth plate movably connected to the outer wall of the driven gear, and also includes a delay block fixed to the end of the No. 1 tooth plate, the delay block is adapted to the expansion shell, and also includes two No. 2 tooth plates sliding on the ends of the delay block, and also includes a driving gear movably connected between the two No. 2 tooth plates, and also includes a motor fixed to the top of the expansion shell corresponding to the top of the driving gear, and the motor driving end is connected to the inner wall of the driving gear.

[0011] As a preferred solution of the metal filler quality inspection device for automatically screening out defective products of the present invention, the classification component includes a central shaft fixed to the bottom of the driving gear, and a shift plate fixed to the outer wall of the central shaft, and also includes a partition plate rotating on the outer wall of the central shaft, and the partition plate is connected to the guide plate.

[0012] As a preferred solution of the metal filler quality inspection device for automatically screening out defective products of the present invention, the track component includes a track tube fixed to the top of the conveying component, and an outer wall of the track tube is provided with an inclined groove.

[0013] As a preferred solution of the metal filler quality inspection device for automatically screening out defective products of the present invention, the elastic component includes a concave block movably connected to the inner wall of the track component, and a round block rotating on the inner wall of the concave block, a spring fixed to the top of the round block, and a slider fixed to the outer wall of the round block, and the slider is adapted to the track component.

[0014] As a preferred solution of the metal filler quality inspection device for automatically screening out defective products of the present invention, the adjustment component includes an extrusion block fixed to the inside of the track component corresponding to the top of the spring, and a screw rod movably connected to the center of the extrusion block, and the screw rod is connected to the track assembly.

[0015] As a preferred solution of the metal filler quality inspection device for automatically screening out defective products of the present invention, the resistance component includes a shell fixed to the outer wall of the track component, and a swivel rotating on the inner wall of the shell, the inner wall of the swivel is provided with a vertical groove, the vertical groove is adapted to the elastic component, and also includes a damper arranged between the shell and the swivel.

[0016] The beneficial effects of the metal filler quality inspection device for automatically screening out defective products of the present invention are as follows: the present invention can complete the transportation and inspection of metal fillers through the conveying component and the detection component, and the transmission component and the classification component can classify the metal fillers after inspection, and at the same time trigger the detection component to rotate, and then the track component and the elastic component cooperate to reset the detection component after rotation, thereby improving the accuracy of inspection and the continuous operation during the inspection and classification process. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.

[0018] Figure 1 This is an overall schematic diagram of a metal filler quality inspection device that automatically screens out defective products.

[0019] Figure 2 This is a schematic diagram of the main components of a metal filler quality inspection device that automatically screens out defective products.

[0020] Figure 3 The figure is a schematic diagram of the structure of the reset component in the metal filling quality inspection device for automatically screening out defective products.

[0021] Figure 4 Schematic diagram of the conveying component structure in a metal filler quality inspection device for automatically screening out defective products.

[0022] Figure 5 Schematic diagram of the detection component structure in a metal filler quality inspection device for automatically screening out defective products.

[0023] Figure 6 The figure is a schematic diagram of the transmission component structure in a metal filler quality inspection device for automatically screening out defective products.

[0024] Figure 7 Schematic diagram of the structure of the classification component in the metal filler quality inspection device for automatically screening out defective products.

[0025] Figure 8 This is a schematic diagram of the partial structure of the main components of a metal filler quality inspection device that automatically screens out defective products.

[0026] Fig. 9 Schematic diagram of the track assembly structure in a metal filler quality inspection device for automatically screening out defective products.

[0027] Fig.10 The figure is a schematic diagram of the internal structure of the reset component in the metal filler quality inspection device for automatically screening out defective products.

[0028] In the figure: 100, main body component; 101, conveying component; 102, detection component; 103, transmission component; 104, classification component;

[0029] 101a, belt conveyor; 101b, side panel; 101c, guide plate; 101d, equipment shell; 101e, expansion shell;

[0030] 102a, turntable; 102b, camera;

[0031] 103a, driven gear; 103b, first gear plate; 103c, delay block; 103d, second gear plate; 103e, driving gear; 103f, motor;

[0032] 104a, middle axis; 104b, dial plate; 104c, partition plate;

[0033] 200, reset component; 201, track component; 202, elastic component; 203, adjustment component; 204, resistance component;

[0034] 201a, track tube; 201b, chute;

[0035] 202a, concave block; 202b, round block; 202c, spring; 202d, slider;

[0036] 203a, extrusion block; 203b, screw;

[0037] 204a, housing; 204b, swivel; 204c, vertical slot; 204d, damping. DETAILED DESCRIPTION

[0038] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.

[0039] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0040] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.

[0041] Example 1, reference Figures 1 to 10 , is the first embodiment of the present invention, which provides a metal filler quality inspection device for automatically screening out defective products, which can achieve the effect of improving the accuracy of metal filler quality inspection, and includes a main body component 100, which includes a conveying component 101, and a detection component 102 rotating inside the conveying component 101, and also includes a transmission component 103 fixed to the outer wall of the detection component 102, and also includes a classification component 104 fixed to the bottom of the transmission component 103. The conveying component 101 can convey the material to the detection component 102 for detection, and then the transmission component 103 drives the classification component 104 to classify the material, and at the same time drives the detection component 102 to rotate;

[0042] The reset component 200 includes a track component 201 fixed to the top of the conveying component 101, and an elastic component 202 sliding inside the track component 201, the elastic component 202 is connected to the detection component 102, and also includes an adjustment component 203 fixed to the top of the elastic component 202, and also includes a resistance component 204 fixed to the outer wall of the track component 201, the resistance component 204 and the elastic component 202 are adapted to each other, when the detection component 102 rotates, it triggers the elastic component 202, the track component 201 and the resistance component 204, and then the elastic force of the elastic component 202 itself slowly resets the track component 201 and the resistance component 204, and at the same time, the elastic component 202 can drive the detection component 102 to reset together.

[0043] Specifically, Figure 4In the figure, the conveying component 101 includes a belt conveyor 101a, and side panels 101b fixed on both sides of the belt conveyor 101a, guide plates 101c fixed on the side panels 101b on both sides corresponding to the ends of the belt conveyor 101a, an equipment shell 101d fixed on the top of the side panels 101b on both sides, and an expansion shell 101e fixed on the outer wall of the equipment shell 101d corresponding to the end of the belt conveyor 101a.

[0044] Further, such as Figure 5 In the figure, the detection component 102 includes a turntable 102a rotating in a device shell 101d, and two cameras 102b fixed at the bottom of the turntable 102a corresponding to the bottom of the device shell 101d. The two cameras 102b are tilted inward. The two cameras 102b are input devices of the quality inspection system in the prior art. The camera 102b records the image of the material to be inspected into the quality inspection system, and the quality inspection system determines whether the material is qualified.

[0045] Further, such as Figure 6 , 8 In the figure, the transmission assembly 103 includes a driven gear 103a fixed to the top of the turntable 102a, and a No. 1 tooth plate 103b movably connected to the outer wall of the driven gear 103a, and also includes a delay block 103c fixed to the end of the No. 1 tooth plate 103b, the delay block 103c is adapted to the expansion shell 101e, and the delay block 103c slides inside the expansion shell 101e, and also includes two No. 2 tooth plates 103d sliding on the ends of the delay block 103c, and the No. 2 tooth plate 103d is located at one end of the delay block 103c. In the initial state, it is in contact with the inside of the delay block 103c, and also includes a driving gear 103e movably connected between the two No. 2 tooth plates 103d, and also includes a motor 103f fixed to the top of the expansion shell 101e corresponding to the top of the driving gear 103e, and the driving end of the motor 103f is connected to the inner wall of the driving gear 103e.

[0046] Further, such as Figure 7 , 8 In the figure, the classification component 104 includes a central axis 104a fixed to the bottom of the driving gear 103e, a shift plate 104b fixed to the outer wall of the central axis 104a, and a partition plate 104c rotating on the outer wall of the central axis 104a, and the partition plate 104c is connected to the guide plate 101c.

[0047] Further, such as Fig. 9 In the figure, the track component 201 includes a track tube 201a fixed on the top of the conveying component 101. The track tube 201a is fixed at the top center of the equipment shell 101d in the conveying component 101. The outer wall of the track tube 201a is provided with an inclined groove 201b. There are two inclined grooves 201b. The two inclined grooves 201b are spirally inclined and the angle is within forty-five degrees.

[0048] Further, such as Fig.10 In the figure, the elastic component 202 includes a recessed block 202a movably connected to the inner wall of the track component 201, the recessed block 202a is movable inside the track tube 201a in the track component 201, and a round block 202b rotating on the inner wall of the recessed block 202a, and also includes a spring 202c fixed to the top of the round block 202b, and also includes a slider 202d fixed to the outer wall of the round block 202b, the number of the sliders 202d is the same as the inclined groove 201b, the sliders 202d are adapted to the track component 201, and the sliders 202d slide inside the inclined groove 201b in the track component 201.

[0049] When in use, first, when the metal filler is guided to the bottom of the equipment shell 101d by the belt conveyor 101a, the metal filler is detected by the detection component 102. When the detection is completed, the motor 103f can be started according to the detection result to drive the driving gear 103e, the middle shaft 104a, and the paddle 104b to guide the material to one of the two sides of the partition 104c. In this process, the metal filler is driven by the belt conveyor 101a to move. When the second metal filler enters the bottom of the equipment shell 101d and is detected by the detection component 102, the rotation of the driving gear 103e will drive the two second tooth plates 103d to move, one of the second tooth plates 103d will resist the movement of the delay block 103c, and the delay block 103c will drive the first tooth plate 103b to move, and the first tooth plate 103b will drive the driven gear 103a to rotate, thereby the driven gear 103a will drive the turntable 102a and the camera 102b to rotate, thereby observing whether the inside of the metal filler is qualified, which can improve the quality inspection effect. At the same time, the rotation of the turntable 102a will drive the concave block 202a to rotate, and the sliders 202d on both sides of the concave block 202a slide inside the inclined groove 201b, so the concave block 202a will rotate and move upward inside the track tube 201a. At this time, the concave block 202a will squeeze the spring 202c through the round block 202b. When the transmission component 103 is guided to a tested metal filler, it will reset, and the motor 103f will drive the driving gear 103e and the two second gear plates 103d to reset. Therefore, the delay block 103c is released from the interference of the second tooth plate 103d, and thus the spring 202c will drive the round block 202b, the concave block 202a, the slider 202d, the turntable 102a and the camera 102b to reset. During this process, when the turntable 102a is reset, it will also drive the driven gear 103a, the first tooth plate 103b and the delay block 103c to reset, thereby completing the detection of the second metal filler. According to the above principle, subsequent metal fillers can be accurately detected.

[0050] In summary, the conveying component 101 and the detection component 102 can be used to complete the transportation and detection of metal fillers. The transmission component 103 and the classification component 104 can classify the metal fillers after detection and trigger the detection component 102 to rotate. Then, the track component 201 and the elastic component 202 cooperate to make the detection component 102 reset after rotation, thereby improving the accuracy of detection and the continuous operation during the detection and classification process.

[0051] Example 2, reference Figures 1 to 10 , which is the second embodiment of the present invention. Different from the previous embodiment, this embodiment provides a reset component 200 of the metal filler quality inspection device for automatically screening out defective products, so that the detection component 102 can rotate slowly during the reset process, and the rotation speed can be adjusted, such as Fig.10 In the embodiment, the adjusting component 203 includes an extrusion block 203a fixed at the top of the spring 202c corresponding to the inside of the track component 201, and a screw rod 203b movably connected to the center of the extrusion block 203a. The screw rod 203b is connected to the track component 201, and the screw rod 203b is rotated at the top of the track tube 201a in the track component 201.

[0052] Specifically, Fig.10 In the figure, the resistance component 204 includes a shell 204a fixed to the outer wall of the track component 201, the shell 204a is fixed to the outer wall of the track tube 201a in the track component 201, and a swivel 204b rotating on the inner wall of the shell 204a, the inner wall of the swivel 204b is provided with vertical grooves 204c, the number and position of the vertical grooves 204c are adapted to the slider 202d, the vertical grooves 204c are adapted to the elastic component 202, the vertical grooves 204c are adapted to the slider 202d in the elastic component 202, and also includes a damper 204d arranged between the shell 204a and the swivel 204b.

[0053] The rest of the structure is the same as that of Example 1.

[0054] During use, when the transmission component 103 triggers the detection component 102, the turntable 102a in the detection component 102 drives the concave block 202a and the slider 202d to rotate, and the slider 202d slides inside the inclined groove 201b, so the concave block 202a and the slider 202d will move upward inside the track tube 201a. During this process, the round block 202b inside the concave block 202a will squeeze the spring 202c. The difference is that because the slider 202d is inside the vertical groove 204c, when the round block 202b and the slider 202d rotate and move upward inside the track tube 201a, the slider 202d will drive the swivel 204b to rotate. At this time, the transmission component 103 can drive the classification component 104 to reset, so that the spring 202c will resist the round block 202b and the concave block 202a to move upward. The concave block 202a moves downward, and the slider 202d on the outer wall of the concave block 202a moves in the inclined groove 201b, so the concave block 202a and the slider 202d will rotate and move downward. At this time, the slider 202d will drive the rotating ring 204b to rotate, but the rotating ring 204b is affected by the damping, which will slow down its reset speed, and the turntable 102a and the camera 102b driven by the concave block 202a can slowly rotate and reset, thereby achieving a relatively stable and slow speed for metal filling detection, thereby further improving the quality inspection effect of the metal filling; because the reset power is the elastic force of the spring 202c and the resistance of the damping 204d, when it is necessary to speed up the rotation speed of the detection component 102, the required rotation speed can be adjusted by twisting the screw 203b to drive the extrusion block 203a to squeeze the spring 202c downward.

[0055] In summary, while the detection component 102 can rotate to detect the metal filler, the rotation speed of the detection component 102 is slowed down to make the detection of the detection component 102 more stable, and the rotation speed of the detection component 102 can be adjusted by the adjustment component 203.

[0056] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, which should all be included in the scope of the claims of the present invention.

Claims

1. A metal filler quality inspection device for automatically screening out defective products, characterized in that: include, The main body component (100) comprises a conveying component (101), and a detection component (102) rotating inside the conveying component (101), a transmission component (103) fixed to the outer wall of the detection component (102), and a classification component (104) fixed to the bottom of the transmission component (103); the conveying component (101) can convey materials to the detection component (102) for detection, and then the transmission component (103) drives the classification component (104) to classify the materials and drives the detection component (102) to rotate at the same time; A reset component (200) comprises a track component (201) fixed to the top of the conveying component (101), and an elastic component (202) sliding inside the track component (201), wherein the elastic component (202) is connected to the detection component (102), and further comprises an adjustment component (203) fixed to the top of the elastic component (202), and further comprises a resistance component (204) fixed to the outer wall of the track component (201), wherein the resistance component (204) is adapted to the elastic component (202), and when the detection component (102) rotates, the elastic component (202), the track component (201) and the resistance component (204) are triggered, and then the track component (201) and the resistance component (204) are slowly reset by the reset elastic force of the elastic component (202) itself, and at the same time, the elastic component (202) can drive the detection component (102) to reset together.

2. The metal filler quality inspection device for automatically screening out defective products according to claim 1 is characterized in that: The conveying assembly (101) includes a belt conveyor (101a), and side panels (101b) fixed on both sides of the belt conveyor (101a), and also includes guide plates (101c) fixed on the side panels (101b) on both sides corresponding to the ends of the belt conveyor (101a), and also includes an equipment shell (101d) fixed on the top of the side panels (101b) on both sides, and also includes an expansion shell (101e) fixed on the outer wall of the equipment shell (101d) corresponding to the end of the belt conveyor (101a).

3. The metal filler quality inspection device for automatically screening out defective products as claimed in claim 2 is characterized by: The detection component (102) comprises a turntable (102a) rotating inside the device shell (101d), and two cameras (102b) fixed at the bottom end of the turntable (102a) corresponding to the bottom end of the device shell (101d).

4. The metal filler quality inspection device for automatically screening out defective products as claimed in claim 3 is characterized by: The transmission assembly (103) includes a driven gear (103a) fixed to the top of the turntable (102a), and a first tooth plate (103b) movably connected to the outer wall of the driven gear (103a), and also includes a delay block (103c) fixed to the end of the first tooth plate (103b), the delay block (103c) and the expansion shell (101e) are adapted to each other, and also includes two second tooth plates (103d) sliding on the ends of the delay block (103c), and also includes a driving gear (103e) movably connected between the two second tooth plates (103d), and also includes a motor (103f) fixed to the top of the expansion shell (101e) corresponding to the top of the driving gear (103e), and the driving end of the motor (103f) is connected to the inner wall of the driving gear (103e).

5. The metal filler quality inspection device for automatically screening out defective products as claimed in claim 4 is characterized by: The classification component (104) includes a central shaft (104a) fixed to the bottom of the driving gear (103e), a shift plate (104b) fixed to the outer wall of the central shaft (104a), and a partition plate (104c) rotating on the outer wall of the central shaft (104a), wherein the partition plate (104c) is connected to the guide plate (101c).

6. The metal filler quality inspection device for automatically screening out defective products according to claim 1 is characterized in that: The track component (201) comprises a track tube (201a) fixed to the top of the conveying component (101), and an outer wall of the track tube (201a) is provided with an inclined groove (201b).

7. The metal filler quality inspection device for automatically screening out defective products according to claim 1 is characterized in that: The elastic component (202) includes a concave block (202a) movably connected to the inner wall of the track component (201), and a round block (202b) rotating on the inner wall of the concave block (202a), a spring (202c) fixed to the top of the round block (202b), and a slider (202d) fixed to the outer wall of the round block (202b), wherein the slider (202d) is compatible with the track component (201).

8. The metal filler quality inspection device for automatically screening out defective products according to claim 7 is characterized in that: The adjustment component (203) comprises an extrusion block (203a) fixed to the top of the spring (202c) and corresponding to the inside of the track component (201), and a screw rod (203b) movably connected to the center of the extrusion block (203a), and the screw rod (203b) is connected to the track component (201).

9. The metal filler quality inspection device for automatically screening out defective products according to claim 1 is characterized in that: The resistance component (204) comprises a shell (204a) fixed to the outer wall of the track component (201), and a swivel (204b) rotatable on the inner wall of the shell (204a), the inner wall of the swivel (204b) being provided with a vertical groove (204c), the vertical groove (204c) being adapted to the elastic component (202), and also comprising a damper (204d) arranged between the shell (204a) and the swivel (204b).

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