A rapid pressing device for papermaking net cylinder forming and use method
By designing a quick compression device for cylindrical forming of paper mesh, the problems of inefficient molding efficiency and non-standard size in the prior art are solved, and the evaluation of efficient, standardized molding and molding quality of paper mesh is achieved.
Patent Information
- Application Number
- CN202510269025.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-07
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2045-03-07
AI Technical Summary
The existing cylindrical paper mesh molding methods have problems such as inefficiency and non-standard size, and the molding quality is difficult to master.
A quick pressing device for cylindrical forming of paper mesh is designed, including a diameter-changing mechanism, a molding mechanism and a driving mechanism. Through the cooperation of the diameter-changing cylinder and the arc pressing plate, the automatic forming and connection of the paper mesh is realized.
The paper-making web has been achieved to achieve stable size, improve molding efficiency and standardization, and the molding quality can be evaluated through the testing mechanism to ensure firmness.
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Figure CN119771969B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of papermaking net production, and in particular to a quick pressing device for cylindrical forming of a papermaking net and a use method thereof. Background Art
[0002] The forming wire for papermaking is referred to as the papermaking wire. It is an indispensable dewatering device for papermaking equipment. It is used in the wet section of the papermaking machine and runs in a circular motion at a certain speed. The pulp is evenly sprayed onto the forming wire through the headbox. The forming wire passes through the breast roll, forming plate, scraper, low vacuum water suction box, high vacuum water suction box, couch roll and other dewatering elements to remove moisture from the pulp and retain the fibers and fillers on the forming wire to form a wet paper sheet, which is then sent to the press section.
[0003] Papermaking mesh is an indispensable component in paper production. According to its material, it can be roughly divided into papermaking copper mesh, stainless steel papermaking mesh, plastic papermaking mesh, polyester papermaking mesh, papermaking felt, papermaking mesh blanket, etc., and cylindrical papermaking mesh is a common form of papermaking mesh. In order to cooperate with the use of papermaking machines, the papermaking mesh will be shaped into a required size cylinder during the production process of the papermaking mesh; in the existing papermaking mesh production process, the cylindrical papermaking mesh is generally shaped into a cylinder by manual or rolling equipment, and then welded (or bonded) after the shaping is completed to achieve the connection of the ends of the papermaking mesh, but such a molding method has the problems of non-standard molding size and low molding efficiency; the existing public document CN106592314A-A rapid pressing and fixing device for cylindrical molding of papermaking mesh also discloses a method for molding a cylindrical papermaking mesh, but this papermaking mesh cannot be tested for its firmness during molding, which makes it difficult to grasp the molding quality and has a large degree of variation;
[0004] Therefore, it is necessary to improve the prior art to solve the above-mentioned technical problems. Summary of the invention
[0005] The purpose of this section is to summarize some aspects of embodiments of the present invention and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the specification abstract and the invention title of this application to avoid blurring the purpose of this section, the specification abstract and the invention title, and such simplifications or omissions cannot be used to limit the scope of the present invention.
[0006] In view of the fact that the above-mentioned existing cylindrical papermaking mesh forming method has the problems of low efficiency and non-standard size in actual use, a rapid pressing device for cylindrical forming of papermaking mesh is proposed.
[0007] To solve the above technical problems, the present invention provides the following technical solutions: a quick clamping device for papermaking net cylindrical forming, comprising: a diameter-changing mechanism, including a base plate, a diameter-changing cylinder arranged above the base plate, a locking disk coaxially arranged at one end of the diameter-changing cylinder and a limiting arc rod concentrically arranged on the outside of the locking disk, the curvature of the limiting arc rod is α, and 270°≤α≤330°; a forming mechanism arranged above the side wall of the diameter-changing cylinder, comprising an arc pressure plate, an arc movable plate coaxially arranged on one side of the arc pressure plate and a linkage ring concentrically sleeved on the outside of the locking disk, the limiting arc rod is arranged between the arc pressure plate and the linkage ring, a second ring tooth is fixedly sleeved on the outer side wall of the linkage ring, and a linkage block is fixedly provided on the outer side wall of the linkage ring on the side of the second ring tooth close to the arc pressure plate, and the arc pressure plate is provided with a plurality of movable plates. A linkage plate is fixedly connected to the outer wall, one end of the linkage plate is fixedly connected to the second movable block through a clamping column, a second rectangular groove is opened on the linkage block, a second guide column with an axis extending along the radial direction of the linkage ring and used for the second movable block to slide and be sleeved is fixedly provided in the second rectangular groove, and a third spring is slidably sleeved on the second guide column of the second movable block close to the linkage ring, a cylinder with an axis extending along the radial direction of the arc pressure plate is fixedly provided in the middle of the top surface of the circular arc pressure plate, and the fixed section of the cylinder is fixedly sleeved on the fixed plate, and one end of the fixed plate close to the linkage ring is fixedly connected to the top surface of the base plate; and a driving mechanism arranged under the linkage ring, including a second toothed disc meshing with the second ring teeth and a motor for driving the second toothed disc to rotate, and the motor is fixedly mounted on the top surface of the base plate.
[0008] The beneficial effects of the present invention are as follows: when the quick pressing device is in use, the staff first places the plate-shaped papermaking net on top of the variable diameter cylinder, and presses one end of the papermaking net through the arc pressure plate, so that the papermaking net fits on the top of the variable diameter cylinder for preliminary forming of one end, and then the second toothed disc drives the second ring teeth to rotate, so that the linkage ring can drive the arc movable plate to move along the circumference of the variable diameter cylinder. Under the movement and extrusion of the arc movable plate, the papermaking net can be automatically formed into a cylindrical shape by fitting to the outside of the variable diameter cylinder. Because it is inconvenient to keep the diameter of the variable diameter cylinder, the formed cylindrical papermaking net can be stable in size, the overall forming efficiency is high, the forming is standardized, and the overall practicality is good.
[0009] As a preferred solution of the quick clamping device for papermaking mesh cylinder forming of the present invention, wherein: the third T-shaped columns are symmetrically fixed on the top surfaces of the arc pressure plates on both sides of the cylinder, and the free ends of the third T-shaped columns are slidably sleeved on the fixed plate; the top surface of the side wall of the locking disk is fixedly connected to the fixed plate through a connecting block, one end of the limiting arc rod is fixedly connected to the connecting block, and the connecting end of the limiting arc rod and the linkage block are respectively arranged on both sides of the connecting block; the outer side wall of the limiting arc rod is also fixedly connected to the top surface of the base plate.
[0010] As a preferred embodiment of the quick clamping device for papermaking mesh cylinder forming of the present invention, wherein: the two ends of the arc movable plate away from the arc pressure plate are symmetrically fixed with arc pieces coaxial with the arc pressure plate, and two pressure rollers are arranged between the two arc pieces along the arc direction, a rotating rod is slidably sleeved in the pressure roller, and the two ends of the rotating rod are respectively fixedly connected to the two arc pieces, and a connecting seam is formed between the two pressure rollers; an arc plug plate coaxial with the arc pressure plate and covering the outside of the arc pressure plate is fixed on the side surface of the arc movable plate close to the arc pressure plate, and a U-shaped clamping plate for sliding and inserting the arc plug plate is fixed on the outer wall of the arc pressure plate.
[0011] As a preferred solution of the quick clamping device for papermaking net cylindrical forming of the present invention, wherein: an arc filling plate is coaxially arranged with the arc pressure plate on the other side of the arc pressure plate with the arc movable plate, and a connecting plate and a magnetic plate are arranged in sequence above the arc filling plate, the two ends of the bottom surface of the magnetic plate are fixedly connected to the arc filling plate through a guide rod, and the connecting plate fixedly connected to the arc pressure plate is slidably sleeved on the guide rod, the axis of the guide rod is arranged along the radial direction of the arc filling plate, a second electromagnetic plate is fixedly provided on the top surface of the connecting plate, and a second spring is slidably sleeved on the guide rod between the connecting plate and the magnetic plate.
[0012] In view of the fact that the quality of the existing cylindrical papermaking mesh molding is difficult to grasp, the present invention makes further optimization and improvement to a quick pressing device for cylindrical molding of a papermaking mesh, wherein: the variable diameter cylinder is composed of a plurality of shaping plates arranged in a circumferential array, and the cross-section of the shaping plate is fan-shaped, and a first movable block is fixedly provided on one end of the shaping plate close to the locking disk, and a first T-shaped column is fixedly provided on one end surface of the first movable block; the locking disk is provided with a first rectangular groove along the circumferential array, and the same number as the shaping plates is provided, and a first guide column with an axis extending along the radial direction of the locking disk and used for the first movable block to slide and sleeve is fixedly provided in the first rectangular groove, and the first movable block is close to the center of the locking disk. A first spring is slidably sleeved on the first guide column on one side; a reducing disk is coaxially arranged at the other end of the locking disk on which the reducing cylinder is arranged, and a first ring tooth is fixedly sleeved on the outer wall of the reducing disk, and a second T-shaped column is coaxially fixedly arranged on one end surface of the locking disk, and the second T-shaped column is slidably sleeved in the reducing disk; arc grooves of the same number as the shaping plate and used for clearance matching of the first T-shaped column are arranged on one end surface of the reducing disk along a circumferential array, and the arc grooves are concentrically arranged with the reducing disk, one end of the arc groove is connected to an inner groove extending toward the center of the reducing disk, and the other end of the arc groove is connected to an outer groove extending away from the center of the reducing disk.
[0013] Another beneficial effect of the present invention is that after the clamping device completes the forming and fixing of the cylindrical papermaking net, the first ring gear drives the rotation of the diameter-changing plate to realize the free switching of the first T-shaped column between the inner groove and the outer groove at both ends of the arc groove. When the first T-shaped column moves toward the outer groove end, multiple shaping plates will expand along the radial direction. Such expansion will provide an extrusion force to the papermaking net from the inner side of the cylindrical papermaking net, so that it can be detected whether the connection position is firm, thereby improving the quality of the formed cylindrical papermaking net. When the first T-shaped column moves toward the inner groove end, multiple shaping plates will shrink along the radial direction. Such shrinkage method can realize the separation between the cylindrical papermaking net and the shaping plates, so that the staff can quickly take the material.
[0014] As a preferred solution of the rapid clamping device for papermaking mesh cylinder forming of the present invention, a limiting ring is fixedly provided on the side wall of the locking disk along the circumferential direction, and a limiting groove for gap fitting of the limiting ring is opened on the inner wall of the linkage ring.
[0015] As a preferred solution of the quick clamping device for papermaking mesh cylinder forming of the present invention, wherein: a connecting rod is fixedly provided at the other end of the first movable block on which the first T-shaped column is fixed, the connecting body of the connecting rod and the first movable block is gap-fitted in the forming plate, and the free end of the connecting rod extends to the outside of the forming plate and is spirally fitted with the locking nut.
[0016] As a preferred solution of the quick clamping device for papermaking mesh cylinder forming of the present invention, the driving mechanism also includes a first gear disk, a driving column, a linkage column and a first electromagnetic plate, the first gear disk is meshed with the first ring tooth, and the first gear disk and the second gear disk are both rotatably sleeved on the rotating shaft of the motor through rolling bearings, and the rotating shaft is rotatably connected to the base plate through rolling bearings; a convex groove for sliding sleeve of the driving column is opened on the free end of the rotating shaft, a fourth T-shaped column is fixedly provided at one end of the convex groove, and a fourth spring is slidably sleeved on the fourth T-shaped column located inside the convex groove, a first stop column and a second stop column are eccentrically fixed on the end faces of the first gear disk and the second gear disk away from each other, and a through groove connected to the convex groove is symmetrically opened on the side wall of the rotating shaft outside the first gear disk and the second gear disk matching body, and the through groove is arranged along the axial direction of the rotating shaft, a stop rod is fitted with a gap in the through groove, and the two stop rods are fixedly connected to the same side wall of the driving column.
[0017] As a preferred solution of the quick clamping device for papermaking net cylindrical forming of the present invention, wherein: the two ends of the linkage column are respectively fixedly connected with the first connecting strip and the second connecting strip, the upper end of the first connecting strip is fixedly sleeved with a positioning column, and the upper end of the second connecting strip is fixedly connected to the side wall of the fixed disk, the first toothed disk and the second toothed disk are respectively provided with the first plug hole and the second plug hole, and the rotation track surfaces of the first plug hole and the second plug hole are aligned and arranged at both ends of the positioning column; one end of the fixed disk is provided with a positioning groove for the clearance fit of the free end of the fourth T-shaped column, and the first electromagnetic plate is fixedly arranged on the top surface of the base plate on one side of the second connecting strip.
[0018] In addition, the present invention also provides the following technical solutions: a method for using a rapid pressing device for papermaking net cylindrical forming, wherein the rapid pressing device for papermaking net cylindrical forming is operated according to the following steps;
[0019] S1: placing the papermaking mesh cut into a specified size on top of the variable diameter cylinder;
[0020] S2: The cylinder first drives the arc pressing plate to move downward to press the plate-shaped papermaking mesh;
[0021] S3: Then the motor drives the second gear plate to rotate so as to realize the rotation of the linkage ring;
[0022] S4: In this way, the arc moving plate can move along the circumference of the variable diameter cylinder, and the arc moving plate presses and forms the plate-shaped papermaking mesh along the circumference of the variable diameter cylinder;
[0023] S5: After the pressing and forming, the connecting mechanism moves along the length direction of the connecting seam to automatically connect the ends of the papermaking wire;
[0024] S6: The motor drives the first toothed disc to rotate so that the variable diameter disc drives the shaping plate to move along the diameter line direction of the variable diameter disc to realize the detection and discharge of the cylindrical papermaking mesh after forming. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor. Among them:
[0026] Figure 1 The figure is a schematic diagram of the overall structure of a rapid pressing device for papermaking mesh cylinder forming in the present invention.
[0027] Figure 2 For the present invention Figure 1 Left rear view of the structure.
[0028] Figure 3For the present invention Figure 1 Exploded view of the structure.
[0029] Figure 4 It is a schematic diagram of the overall structure of the diameter-changing mechanism in the present invention.
[0030] Figure 5 It is an exploded view of the diameter-changing mechanism in the present invention.
[0031] Figure 6 It is a schematic diagram of the overall structure of the variable diameter disk in the present invention.
[0032] Figure 7 It is a schematic diagram of the overall structure of the forming mechanism in the present invention.
[0033] Figure 8 It is an exploded view of the forming mechanism in the present invention.
[0034] Fig. 9 It is a schematic diagram of the overall structure of the driving mechanism in the present invention.
[0035] Fig.10 It is an exploded view of the driving mechanism in the present invention.
[0036] Fig.11 For the present invention Fig.10 Right rear view of the structure.
[0037] Fig.12 For the present invention Figure 1 Vertical cross-sectional view of the structure along the axis of the reducer.
[0038] Fig.13 For the present invention Figure 1 Vertical cross-sectional view of the structure along the diameter direction of the reducer. DETAILED DESCRIPTION
[0039] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.
[0040] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0041] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.
[0042] Secondly, the present invention is described in detail with reference to the schematic diagram. When describing the embodiments of the present invention in detail, for the sake of convenience, the cross-sectional diagrams showing the device structure will not be partially enlarged according to the general scale, and the schematic diagrams are only examples, which should not limit the scope of protection of the present invention. In addition, in actual production, the three-dimensional dimensions of length, width and depth should be included. Example 1
[0043] Reference Figure 1 , Figure 2 and Figure 3 , which is the first embodiment of the present invention, and this embodiment provides a quick pressing device for cylindrical forming of a papermaking net. When the quick pressing device is in use, the diameter-changing mechanism 100 can be used as an inner wall limiting forming device of the cylindrical papermaking net, and the forming mechanism 200 can squeeze the papermaking net into the required cylindrical shape from the outside of the papermaking net, and the driving mechanism 300 is used to drive the diameter-changing mechanism 100 and the forming mechanism 200.
[0044] Specifically, the reducing mechanism 100 includes a base plate 101, a reducing cylinder arranged above the base plate 101, a locking disk 104 coaxially arranged at one end of the reducing cylinder, and a limiting arc rod 105 coaxially arranged on the outside of the locking disk 104; a forming mechanism 200 arranged above the side wall of the reducing cylinder includes an arc pressure plate 201, an arc movable plate 203 coaxially arranged on one side of the arc pressure plate 201, and a linkage ring 204 coaxially sleeved on the outside of the locking disk 104, and the side of the locking disk 104 A limit ring 104a is fixedly provided on the wall along the circumferential direction, and a limit groove 204b for clearance fitting of the limit ring 104a is opened on the inner wall of the linkage ring 204, thereby playing a limit guiding role for the rotation of the linkage ring 204; and a driving mechanism 300 arranged below the linkage ring 204, including a second toothed disc 302 meshing with the second ring teeth 204a and a motor 303 for driving the second toothed disc 302 to rotate, and the motor 303 is fixedly installed on the top surface of the base plate 101.
[0045] See Figure 7 , Figure 8 , Fig. 9 , Fig.12 and Fig.13As shown, a second ring tooth 204a is fixedly sleeved on the outer wall of the linkage ring 204, and a linkage block 204c is fixedly arranged on the outer wall of the linkage ring 204 on the side of the second ring tooth 204a close to the arc pressure plate 201, a linkage plate 203a is fixedly connected to the outer wall of the arc pressure plate 201, one end of the linkage plate 203a is fixedly connected to the second movable block 203a-2 through a clamping column 203a-1, and a second rectangular groove 204c-1 is opened on the linkage block 204c. A second guide post 204c-2 is fixedly arranged in the groove 204c-1, and its axis extends along the radial direction of the linkage ring 204 and is used for the second movable block 203a-2 to be slidably sleeved, so as to achieve the function of limiting and guiding the movement of the second movable block 203a-2, and a third spring 204c-3 is slidably sleeved on the second guide post 204c-2 on the side of the second movable block 203a-2 close to the linkage ring 204, and the third spring 204c-3 can realize the second movable block 20 3a-2 is reset, a cylinder 201a whose axis extends along the radial direction of the arc pressure plate 201 is fixed in the middle of the top surface of the arc pressure plate 201, and the fixed section of the cylinder 201a is fixedly sleeved on the fixed plate 101a, and third T-shaped columns 201a-1 are symmetrically fixed on the top surfaces of the arc pressure plates 201 on both sides of the cylinder 201a, and the free ends of the third T-shaped columns 201a-1 are slidably sleeved on the fixed plate 101a. This arrangement can limit the expansion and contraction of the cylinder 201a The end of the fixed plate 101a close to the linkage ring 204 is fixedly connected to the top surface of the base plate 101 for guiding; a side of the arc movable plate 203 close to the arc pressure plate 201 is fixedly provided with an arc plug plate 203b coaxial with the arc pressure plate 201 and covering the outside of the arc pressure plate 201, and a U-shaped clamping plate 201b for sliding and inserting the arc plug plate 203b is fixedly provided on the outer wall of the arc pressure plate 201, thereby realizing the driving effect of the arc pressure plate 201 on the arc movable plate 203;
[0046] The top surface of the side wall of the locking disk 104 is fixedly connected to the fixed plate 101a through a connecting block, one end of the limiting arc rod 105 is fixedly connected to the connecting block, and the connecting end of the limiting arc rod 105 and the linkage block 204c are respectively arranged on both sides of the connecting block; the outer wall of the limiting arc rod 105 is also fixedly connected to the top surface of the base plate 101, the limiting arc rod 105 is arranged between the arc pressure plate 201 and the linkage ring 204, and the curvature of the limiting arc rod 105 is α, and 270°≤α≤330°, so that when the linkage block 204c moves to the position of the notch of the limiting arc rod 105, the linkage plate 203a can be moved along the axis direction of the second guide column 204c-2, thereby realizing the separation between the arc movable plate 203 and the reducer;
[0047] When the above arrangement is in use, the extension of the cylinder 201a can drive the arc pressure plate 201 to approach the outer wall of the reducer to achieve the pressing of the papermaking net on the outer wall of the reducer. With the cooperation of the arc plug plate 203b and the U-shaped clamping plate 201b, the arc pressure plate 201 moves downward, and the arc movable plate 203 also makes the papermaking net fit to the outer side of the reducer by approaching the reducer. Under this action, the clamping column 203a-1 moves from the notch of the limiting arc rod 105 to the position between the limiting arc rod 105 and the locking disk 104, and then the second toothed disk 302 drives the linkage ring 204 to move, and the clamping column 203a-1 It will make an arc motion under the limitation of the inner wall of the limiting arc rod 105, and finally realize the arc movable plate 203 to extrude the papermaking screen, so that the papermaking screen can better fit the outer side of the variable diameter cylinder, and realize rapid forming. After the arc movable plate 203 forms the papermaking screen, the arc movable plate 203 is reset to the notch of the limiting arc rod 105. At this time, under the contraction of the cylinder 201a and the cooperation of the arc plug plate 203b and the U-shaped clamping plate 201b, the third spring 204c-3 can make the second movable block 203a-2 move in the axial direction of the second guide column 204c-2, and the arc pressure plate 201 and the arc movable plate 203 are both reset.
[0048] In addition, it should be noted that in actual use, a feeding mechanism is provided on one side of the device close to the arc movable plate 203 to realize automatic transportation of the plate-shaped papermaking net, and a connecting mechanism is also provided on the other side of the device to realize the connection of the ends of the cylindrical papermaking net after forming; the device also includes a controller (not shown in the accompanying drawings) for controlling the various electrical components in the device, and the controller is arranged in a position convenient for the staff to operate. Example 2
[0049] Reference Figure 7 , Figure 8 , Fig.12 and Fig.13 , which is the second embodiment of the present invention, is based on the previous embodiment, but is different in that this embodiment is proposed in order to achieve good forming and connection effects when facing papermaking nets of different materials.
[0050] Specifically, arc pieces 203c coaxial with the arc pressing plate 201 are symmetrically fixed at two ends of the arc movable plate 203 away from the arc pressing plate 201, and two pressing rollers 203c-2 are arranged along the arc direction between the two arc pieces 203c, a rotating rod 203c-1 is slidably sleeved in the pressing roller 203c-2, and the two ends of the rotating rod 203c-1 are respectively fixedly connected to the two arc pieces 203c, and a connecting seam is formed between the two pressing rollers 203c-2. When the arrangement is in use, the setting of the pressing roller 203c-2 can assist in pressing the papermaking net to improve the forming efficiency. The design of the connecting seam can realize the connection of the overlapping position through the connecting seam position when the two ends of the papermaking net are in an overlapping state after connection (for example, a plastic papermaking net), and when the two ends of the papermaking net are not in an overlapping state when connected, but only in an aligned state (for example, a stainless steel papermaking net), the connecting seam is not required.
[0051] In addition, the connecting mechanisms selected for different materials are not the same. For example, when facing a papermaking mesh made of metal, the connecting mechanism can be a welding head. When facing a papermaking mesh made of plastic, the connecting mechanism can be a hot press head, etc. The specific structure of the connecting mechanism is selected with the purpose of ultimately achieving effective connection between the two ends of the papermaking mesh.
[0052] Furthermore, an arc patching plate 202 is coaxially arranged with the arc pressing plate 201 on the other side of the arc pressing plate 201 on which the arc moving plate 203 is arranged, and a connecting plate 202a and a magnetic plate 202b are arranged above the arc patching plate 202 in sequence, and both ends of the bottom surface of the magnetic plate 202b are fixedly connected to the arc patching plate 202 through a guide rod 202b-1, and the connecting plate 202a fixedly connected to the arc pressing plate 201 is slidably sleeved on the guide rod 202b-1 to achieve the function of limiting guidance, and the axis of the guide rod 202b-1 is arranged along the radial direction of the arc patching plate 202, and a second electromagnetic plate 202a-1 is fixedly arranged on the top surface of the connecting plate 202a, and a second spring 202b-2 is slidably sleeved on the guide rod 202b-1 between the connecting plate 202a and the magnetic plate 202b, and the second spring 202b-2 can realize the reset of the arc patching plate 202;
[0053] When the above-mentioned arrangement is in use, by energizing the second electromagnetic plate 202a-1, magnetism can be generated to magnetically adsorb the magnetic attraction plate 202b. Under the action of the magnetic adsorption, the connecting plate 202a drives the arc patch plate 202 to move downward so as to fit onto the papermaking net on the outside of the papermaking net to achieve the molding of its end. When the second electromagnetic plate 202a-1 is powered off, under the resetting action of the second spring 202b-2, the arc patch plate 202 moves upward for resetting. It should be noted that the setting of the arc patch plate 202 is mainly for the molding of papermaking nets with higher hardness, such as stainless steel papermaking nets. Example 3
[0054] Reference Figure 3 , Figure 4 , Figure 5 , Figure 6 , Fig. 9 and Fig.13 , which is the third embodiment of the present invention, is based on any of the above embodiments, except that, in order to facilitate an intuitive inspection of the quality of the papermaking net after the cylindrical papermaking net is formed, and also to facilitate more convenient material removal of the papermaking net after forming, this embodiment is proposed.
[0055] Specifically, the reducer is composed of a plurality of shaping plates 102 arranged in a circumferential array, and the cross-section of the shaping plate 102 is fan-shaped, and a first movable block 102b is fixedly provided at one end of the shaping plate 102 close to the locking disk 104, and a first T-shaped column 102b-1 is fixedly provided on one end surface of the first movable block 102b; the locking disk 104 is provided with a first rectangular groove 104c in a circumferential array equal in number to the shaping plate 102, and a first guide column 104c-1 is fixedly provided in the first rectangular groove 104c, and the axis extends along the radial direction of the locking disk 104 and is used for the first movable block 102b to be slidably sleeved, and a first spring 104c-2 is slidably sleeved on the first guide column 104c-1 on one side of the first movable block 102b close to the center of the locking disk 104, and the provision of the first spring 104c-2 facilitates the resetting of the first movable block 102b; relative to the other end of the locking disk 104 provided with the reducer, A reducing disk 103 is coaxially arranged at the end, and a first ring tooth 103a is fixedly sleeved on the outer side wall of the reducing disk 103. A second T-shaped column 104b is coaxially fixedly arranged on one end surface of the locking disk 104, and the second T-shaped column 104b is slidably sleeved in the reducing disk 103. This arrangement can limit the reducing disk 103 on the one hand, and on the other hand, it can realize the rotation of the reducing disk 103 relative to the locking disk 104; an arc groove 103b with the same number as the shaping plate 102 and used for clearance matching of the first T-shaped column 102b-1 is opened along a circumferential array on one end surface of the reducing disk 103, and the arc groove 103b is concentrically arranged with the reducing disk 103, one end of the arc groove 103b is connected to an inner groove 103b-1 extending toward the center of the reducing disk 103, and the other end of the arc groove 103b is connected to an outer expansion groove 103b-2 extending away from the center of the reducing disk 103;
[0056] When the above arrangement is in use, the first ring tooth 103a can drive the diameter-changing disk 103 to rotate through the rotation of the first toothed disk 301. As the diameter-changing disk 103 rotates, when the first T-shaped column 102b-1 moves into the outward expansion groove 103b-2, the first movable block 102b will also synchronously move outward in the axial direction of the first guide column 104c-1, and finally realize the synchronous outward expansion of multiple shaping plates 102, so as to provide an extrusion force from the inside of the papermaking net cylinder after the cylindrical papermaking net is formed, so as to facilitate the inspection of the papermaking net after forming and detect its firmness. When the first T-shaped column 102b-1 moves into the inner receiving groove 103b-1, the multiple shaping plates 102 synchronously shrink inward, and the papermaking net cylinder is separated from the diameter-changing cylinder, so that the staff can easily remove the formed papermaking net from the diameter-changing cylinder.
[0057] Furthermore, a connecting rod 102a is fixed to the other end of the first movable block 102b on which the first T-shaped column 102b-1 is fixed, and the connecting body of the connecting rod 102a and the first movable block 102b is gap-fitted in the shaping plate 102, and the free end of the connecting rod 102a extends to the outside of the shaping plate 102 and is spirally engaged with the locking nut 102a-1. Through this arrangement, the shaping plate 102 can be disassembled and replaced by twisting the locking nut 102a-1 with a tool, thereby making effective adaptive adjustments when facing the forming of papermaking nets of different sizes and the maintenance of the shaping plate 102. Example 4
[0058] Reference Figure 4 , Fig. 9 , Fig.10 , Fig.11 and Fig.12 , which is the fourth embodiment of the present invention, is based on the previous embodiment, except that this embodiment is proposed to reduce the complexity of the structure of the driving mechanism 300, thereby facilitating the staff to better implement the present invention and effectively reduce costs.
[0059] Specifically, the driving mechanism 300 also includes a first gear plate 301, a driving column 304, a linkage column 305 and a first electromagnetic plate 306. The first gear plate 301 is meshed with the first ring gear 103a, and the first gear plate 301 and the second gear plate 302 are both rotatably sleeved on the rotating shaft 303a of the motor 303 through rolling bearings. The rotating shaft 303a is rotatably connected to the base plate 101 through rolling bearings; a convex groove 303b for sliding sleeve engagement of the driving column 304 is provided on the free end of the rotating shaft 303a, and a fourth T-shaped column 304b is fixedly provided at one end of the convex groove 303b, and a sliding groove 304b is provided on the fourth T-shaped column 304b located inside the convex groove 303b. The movable sleeve is connected with a fourth spring 304c, and the fourth spring 304c can realize the reset of the driving column 304. The first stop column 301b and the second stop column 302b are eccentrically fixed on the end surfaces of the first toothed disc 301 and the second toothed disc 302 away from each other, respectively. The side walls of the rotating shaft 303a outside the matching bodies of the first toothed disc 301 and the second toothed disc 302 are symmetrically provided with through grooves 303b-1 connected with the convex groove 303b, and the through grooves 303b-1 are arranged along the axial direction of the rotating shaft 303a. A stop rod 304a is gap-fitted in the through groove 303b-1, and the two stop rods 304a are fixedly connected to the same side wall of the driving column 304.
[0060] When the above-mentioned arrangement is in use, the fourth T-shaped column 304b can be magnetically adsorbed by energizing the first electromagnetic plate 306, and combined with the arrangement of the fourth spring 304c, the driving column 304 can be driven to move back and forth in the convex groove 303b, and finally the two gear rods 304a can be synchronously moved in the two through grooves 303b-1, so that the gear rod 304a can move to the first gear column 301b or the second gear column 302b in a selective manner, and then under the action of the motor 303 driving the rotating shaft 303a to rotate, the gear rod 304a finally drives the first gear disc 301 or the second gear disc 302 to rotate.
[0061] Furthermore, the two ends of the linkage column 305 are respectively fixedly connected with the first connecting strip 305a and the second connecting strip 305b, the upper end of the first connecting strip 305a is fixedly sleeved with the positioning column 305d, and the upper end of the second connecting strip 305b is fixedly connected to the side wall of the fixed disk 305c, and the first toothed disk 301 and the second toothed disk 302 are respectively provided with a first plug hole 301a and a second plug hole 302a, and the rotation track surfaces of the first plug hole 301a and the second plug hole 302a are aligned and arranged at both ends of the positioning column 305d; one end of the fixed disk 305c is provided with a The positioning groove 305c-1 for the clearance fit of the free end of the fourth T-shaped column 304b can realize the free rotation of the fourth T-shaped column 304b relative to the fixed disk 305c on the one hand, and can realize the fixed disk 305c to drive the fourth T-shaped column 304b to move in the axial direction on the other hand. The first electromagnetic plate 306 is fixedly arranged on the top surface of the base plate 101 on one side of the second connecting strip 305b. Finally, the first electromagnetic plate 306 can realize the synchronous movement of the fourth T-shaped column 304b and the linkage column 305 under the magnetic adsorption of the second connecting strip 305b;
[0062] When the above arrangement is in use, through the magnetic adsorption effect of the first electromagnetic plate 306 on the second connecting strip 305b, combined with the reset effect of the fourth spring 304c, the linkage column 305 can be moved back and forth in the axial direction, and finally the positioning column 305d can be selectively inserted into the first hole 301a or the second hole 302a. When the motor 303 drives the first gear disc 301 or the second gear disc 302, the positioning column 305d can position and lock the other one. Example 5
[0063] This embodiment is the fifth embodiment of the present invention, and provides a method for using a rapid pressing device for papermaking net cylindrical forming. Specifically, the operation is performed according to the following steps:
[0064] S1: placing the papermaking mesh cut into a specified size on top of the variable diameter cylinder;
[0065] S2: The cylinder 201a first drives the arc pressing plate 201 to move downward to press the plate-shaped papermaking mesh;
[0066] S3: Then the motor 303 drives the second gear plate 302 to rotate so as to realize the rotation of the linkage ring 204;
[0067] S4: In this way, the circular arc movable plate 203 can be moved along the circumferential direction of the variable diameter cylinder, and the circular arc movable plate 203 presses and forms the plate-shaped papermaking mesh along the circumferential direction of the variable diameter cylinder;
[0068] S5: After the pressing and forming, the connecting mechanism moves along the length direction of the connecting seam to automatically connect the ends of the papermaking wire;
[0069] S6: The motor 303 drives the first toothed disc 301 to rotate so that the variable diameter disc 103 drives the shaping plate 102 to move along the radial direction of the variable diameter disc 103 to realize the detection and discharge of the cylindrical papermaking mesh after forming.
[0070] In addition, it should be noted that the components not described in detail in this article are prior art.
[0071] Importantly, it should be noted that the construction and arrangement of the present application shown in a plurality of different exemplary embodiments are only exemplary. Although only a few embodiments are described in detail in this disclosure, it should be readily understood by those who refer to this disclosure that many modifications are possible (e.g., the size, scale, structure, shape and ratio of various elements, and parameter values (e.g., temperature, pressure, etc.), installation arrangements, use of materials, color, directional changes, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in the application. For example, the element shown as integrally formed can be composed of a plurality of parts or elements, the position of the element can be inverted or otherwise changed, and the nature or number or position of the discrete element can be changed or changed. Without departing from the scope of the present invention, other replacements, modifications, changes and omissions can be made in the design, operating conditions and arrangement of the exemplary embodiments. Therefore, the present invention is not limited to a specific embodiment, but extends to a variety of modifications that still fall within the scope of the appended claims.
[0072] Additionally, in order to provide a concise description of exemplary embodiments, all features of an actual embodiment may not be described (ie, those features that are not relevant to the best mode presently contemplated for carrying out the invention or those features that are not relevant to implementing the invention).
[0073] It will be appreciated that in the development of any actual implementation, as in any engineering or design project, numerous implementation-specific decisions may be made. Such a development effort may be complex and time-consuming, but will be a routine task of design, fabrication, and production for those of ordinary skill having the benefit of this disclosure without undue experimentation.
[0074] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, which should all be included in the scope of the claims of the present invention.
Claims
1. A rapid pressing device for papermaking net cylindrical forming, characterized in that: include, The diameter-changing mechanism (100) comprises a base plate (101), a diameter-changing cylinder arranged above the base plate (101), a locking disk (104) coaxially arranged at one end of the diameter-changing cylinder, and a limiting arc rod (105) coaxially arranged outside the locking disk (104), wherein the arc of the limiting arc rod (105) is α, and 270°≤α≤330°; The forming mechanism (200) is arranged above the side wall of the diameter-changing cylinder, comprising an arc pressure plate (201), an arc movable plate (203) coaxially arranged on one side of the arc pressure plate (201), and a linkage ring (204) coaxially sleeved on the outside of the locking disk (104); the limit arc rod (105) is arranged between the arc pressure plate (201) and the linkage ring (204); a second ring tooth (204a) is fixedly sleeved on the outer side wall of the linkage ring (204); a linkage block (204c) is fixedly arranged on the outer side wall of the linkage ring (204) on the side of the second ring tooth (204a) close to the arc pressure plate (201); a linkage plate (203a) is fixedly connected to the outer side wall of the arc pressure plate (201); and one end of the linkage plate (203a) is fixedly connected to the second movable block (203a-2) via a clamping column (203a-1). The linkage block (204c) is provided with a second rectangular groove (204c-1), a second guide column (204c-2) whose axis extends along the radial direction of the linkage ring (204) and is used for sliding sleeve engagement with the second movable block (203a-2) is fixedly provided in the second rectangular groove (204c-1), a third spring (204c-3) is slidably sleeved on the second guide column (204c-2) on the side of the second movable block (203a-2) close to the linkage ring (204), a cylinder (201a) whose axis extends along the radial direction of the circular arc pressure plate (201) is fixedly provided in the middle of the top surface of the circular arc pressure plate (201), a fixed section of the cylinder (201a) is fixedly sleeved on the fixed plate (101a), and one end of the fixed plate (101a) close to the linkage ring (204) is fixedly connected to the top surface of the base plate (101); and, The driving mechanism (300) disposed below the linkage ring (204) comprises a second toothed disc (302) meshing with the second ring teeth (204a) and a motor (303) for driving the second toothed disc (302) to rotate, and the motor (303) is fixedly mounted on the top surface of the base plate (101).
2. A rapid pressing device for forming a papermaking net into a cylindrical shape as claimed in claim 1, characterized in that: Third T-shaped columns (201a-1) are symmetrically fixed on the top surfaces of the arc pressure plates (201) on both sides of the cylinder (201a), and the free ends of the third T-shaped columns (201a-1) are slidably sleeved on the fixed plate (101a); The top surface of the side wall of the locking disk (104) is fixedly connected to the fixing plate (101a) via a connecting block, one end of the limiting arc rod (105) is fixedly connected to the connecting block, and the connecting end of the limiting arc rod (105) and the linkage block (204c) are respectively arranged on both sides of the connecting block; The outer side wall of the limiting circular arc rod (105) is also fixedly connected to the top surface of the base plate (101).
3. A rapid pressing device for forming a papermaking net into a cylindrical shape as claimed in claim 2, characterized in that: The two ends of the circular arc movable plate (203) away from the circular arc pressure plate (201) are symmetrically fixed with circular arc pieces (203c) coaxial with the circular arc pressure plate (201), and two pressing rollers (203c-2) are arranged between the two circular arc pieces (203c) along the circular arc direction, a rotating rod (203c-1) is slidably sleeved in the pressing roller (203c-2), and the two ends of the rotating rod (203c-1) are respectively fixedly connected to the two circular arc pieces (203c), and a connecting seam is formed between the two pressing rollers (203c-2); A circular arc inserting plate (203b) coaxial with the circular arc press plate (201) and covering the outside of the circular arc press plate (201) is fixedly provided on a side surface of the circular arc movable plate (203) close to the circular arc press plate (201), and a U-shaped clamping plate (201b) for slidingly inserting the circular arc inserting plate (203b) is fixedly provided on the outer side wall of the circular arc press plate (201).
4. A rapid pressing device for forming a papermaking net into a cylindrical shape as claimed in claim 3, characterized in that: An arc supplement plate (202) is coaxially arranged with the arc pressure plate (201) on the other side of the arc pressure plate (201) on which the arc moving plate (203) is arranged. A connecting plate (202a) and a magnetic plate (202b) are arranged in sequence above the arc supplement plate (202). Both ends of the bottom surface of the magnetic plate (202b) are fixedly connected to the arc supplement plate (202) through guide rods (202b-1) and are fixedly connected to the arc pressure plate (201). The connected connecting plate (202a) is slidably sleeved on the guide rod (202b-1), the axis of the guide rod (202b-1) is arranged along the radial direction of the arc patch plate (202), a second electromagnetic plate (202a-1) is fixedly provided on the top surface of the connecting plate (202a), and a second spring (202b-2) is slidably sleeved on the guide rod (202b-1) between the connecting plate (202a) and the magnetic attraction plate (202b).
5. A rapid pressing device for forming a papermaking net into a cylindrical shape as claimed in claim 3 or 4, characterized in that: The reducer cylinder comprises a plurality of shaping plates (102) arranged in a circumferential array, and the cross section of the shaping plate (102) is fan-shaped. A first movable block (102b) is fixedly provided at one end of the shaping plate (102) close to the locking disk (104), and a first T-shaped column (102b-1) is fixedly provided on one end surface of the first movable block (102b); The locking disk (104) is provided with a first rectangular groove (104c) in a circumferential array in the same number as the shaping plate (102); a first guide column (104c-1) having an axis extending in the radial direction of the locking disk (104) and used for slidingly sleeved engagement with the first movable block (102b) is fixedly provided in the first rectangular groove (104c); and a first spring (104c-2) is slidably sleeved engagement with the first guide column (104c-1) on the side of the first movable block (102b) close to the center of the locking disk (104); A reducing disk (103) is coaxially arranged at the other end of the locking disk (104) on which the reducing cylinder is arranged, a first ring tooth (103a) is fixedly sleeved on the outer wall of the reducing disk (103), a second T-shaped column (104b) is coaxially fixedly arranged on one end surface of the locking disk (104), and the second T-shaped column (104b) is slidably sleeved in the reducing disk (103); An end surface of the diameter-changing disk (103) is provided with an array of circular arc grooves (103b) in a circumferential direction, the number of which is equal to that of the shaping plate (102) and which are used for clearance fit of the first T-shaped column (102b-1), and the circular arc grooves (103b) are arranged concentrically with the diameter-changing disk (103), one end of the circular arc groove (103b) is connected to an inwardly contracted groove (103b-1) extending toward the center of the diameter-changing disk (103), and the other end of the circular arc groove (103b) is connected to an outwardly expanded groove (103b-2) extending away from the center of the diameter-changing disk (103).
6. A rapid pressing device for forming a papermaking net into a cylindrical shape as claimed in claim 5, characterized in that: A limiting ring (104a) is fixedly provided on the side wall of the locking disk (104) in the circumferential direction, and a limiting groove (204b) for clearance fit of the limiting ring (104a) is provided on the inner wall of the linkage ring (204).
7. A rapid pressing device for forming a papermaking net into a cylindrical shape as claimed in claim 5, characterized in that: A connecting rod (102a) is fixedly provided at the other end of the first movable block (102b) to which the first T-shaped column (102b-1) is fixedly provided, the connecting body of the connecting rod (102a) and the first movable block (102b) being loosely fitted in the shaping plate (102), the free end of the connecting rod (102a) extending to the outside of the shaping plate (102) and being spirally fitted with the locking nut (102a-1).
8. A rapid pressing device for forming a papermaking net into a cylindrical shape as claimed in claim 6 or 7, characterized in that: The driving mechanism (300) further comprises a first toothed disc (301), a driving column (304), a linkage column (305) and a first electromagnetic plate (306); the first toothed disc (301) meshes with the first ring tooth (103a); the first toothed disc (301) and the second toothed disc (302) are both rotatably sleeved on a rotating shaft (303a) of the motor (303) via rolling bearings; the rotating shaft (303a) is rotatably connected to the base plate (101) via rolling bearings; A convex groove (303b) for slidingly sleeved the driving column (304) is provided on the free end of the rotating shaft (303a); a fourth T-shaped column (304b) is fixedly provided at one end of the convex groove (303b); a fourth spring (304c) is slidably sleeved on the fourth T-shaped column (304b) located inside the convex groove (303b); a first stop column (301b) and a second stop column (301c) are eccentrically fixedly provided on the end surfaces of the first toothed disc (301) and the second toothed disc (302) that are away from each other. A blocking column (302b), a through groove (303b-1) connected to the convex groove (303b) is symmetrically opened on the side wall of the rotating shaft (303a) outside the matching body of the first toothed disc (301) and the second toothed disc (302), and the through groove (303b-1) is arranged along the axial direction of the rotating shaft (303a), a blocking rod (304a) is gap-fitted in the through groove (303b-1), and the two blocking rods (304a) are fixedly connected to the side wall of the same driving column (304).
9. A rapid pressing device for forming a papermaking net into a cylindrical shape as claimed in claim 8, characterized in that: The two ends of the linkage column (305) are respectively fixedly connected with a first connection bar (305a) and a second connection bar (305b); the upper end of the first connection bar (305a) is fixedly sleeved with a positioning column (305d); and the upper end of the second connection bar (305b) is fixedly connected to the side wall of the fixed disk (305c); the first toothed disk (301) and the second toothed disk (302) are respectively provided with a first plug hole (301a) and a second plug hole (302a); and the rotation track surfaces of the first plug hole (301a) and the second plug hole (302a) are aligned and arranged at the two ends of the positioning column (305d); One end of the fixed plate (305c) is provided with a positioning groove (305c-1) for clearance fit of the free end of the fourth T-shaped column (304b), and the first electromagnetic plate (306) is fixedly arranged on the top surface of the base plate (101) on one side of the second connecting strip (305b).
10. A method for using a rapid pressing device for papermaking net cylindrical forming, characterized in that: The rapid pressing device for papermaking net cylindrical forming according to any one of claims 8 to 9 is operated according to the following steps; S1: placing the papermaking mesh cut into a specified size on top of the variable diameter cylinder; S2: the cylinder (201a) first drives the arc pressing plate (201) to move downward to press the plate-shaped papermaking mesh; S3: Then the motor (303) drives the second gear plate (302) to rotate so as to realize the rotation of the linkage ring (204); S4: In this way, the circular arc movable plate (203) can be moved along the circumference of the variable diameter cylinder, and the circular arc movable plate (203) presses and forms the plate-shaped papermaking mesh along the circumference of the variable diameter cylinder; S5: After the pressing and forming, the connecting mechanism moves along the length direction of the connecting seam to automatically connect the ends of the papermaking wire; S6: The motor (303) drives the first toothed disc (301) to rotate so that the variable diameter disc (103) drives the shaping plate (102) to move along the radial direction of the variable diameter disc (103) to realize detection and discharge of the cylindrical papermaking mesh after forming.
Citation Information
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