Inclined plane in-mold inclined punching structure of hardware
By setting the bevel punch and oblique punch space in the mold, the problems of unstable dimensions and large fracture zones during the bevel punching process of hardware are solved, and product quality and production efficiency are improved.
Patent Information
- Application Number
- CN202510095766.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-22
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2045-01-22
AI Technical Summary
During the inclined stamping process, existing hardware parts have problems such as unstable dimensions, large size fluctuations at beveled edges, and large fracture zones, resulting in poor product quality.
A beveled in-mold punch structure for hardware is designed. By setting a beveled punch and a beveled punch space in the mold, it ensures that the punch has an angle when punching, thereby forming a stable bevel.
The stability of the inclined stamping of hardware and the product quality are improved, while the strength and stamping speed of the mold are improved, greatly improving production efficiency.
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Figure CN119772015A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of mold structures, in particular to an inclined punching structure in an inclined mold of a hardware part. Background Art
[0002] At present, in the field of new energy vehicles, more and more hardware processing parts have more broken parts and high dimensional accuracy. Most of them are made of copper with a thickness of 1.0mm~1.2mm, and the breaking stroke of the mold is mostly close to 30mm. To achieve stable mass production, high breaking dimensional accuracy is required.
[0003] When existing hardware needs to form a bevel after breaking, most of them use a chamfered mold structure to achieve a bevel with a precision of 2.5°+1° / 0. However, when the chamfered mold structure is chamfered, the product material is easily squeezed on the bevel, and iron wire may be generated, which increases the error at the bevel; secondly, the size is unstable during the stamping process, and the size of the bevel edge fluctuates greatly, resulting in a large fracture zone on the cut surface. Summary of the invention
[0004] In order to solve the above-mentioned problems, the present invention provides a bevel punching structure in a bevel mold of a hardware, comprising a hardware and a mold body, wherein an extension portion that needs to be bevel punched is extended on one side of the hardware, one side of the extension portion is integrally formed with the hardware, and a protrusion is provided on the other side away from the hardware, the mold body comprises a punch fixing block, a receiving cavity for accommodating a bevel punch is provided in the punch fixing block, a notch is formed in the receiving cavity on the punch fixing block, the bevel punch protrudes from the notch, the bevel punch can be lifted and moved in the receiving cavity, a supporting block is provided below the punch fixing block, a bevel punching space is formed between the supporting block and the bevel punch, the extension portion of the hardware is arranged in the bevel punching space, and the bevel punch is inclined toward the notch with the vertical direction of the punch fixing block as a reference.
[0005] Furthermore, the bevel punch includes a stroke portion and an impact portion, the stroke portion is arranged on one side of the impact portion, the accommodating cavity includes a first chamber and a second chamber that are interconnected, the notch is located in the second chamber, the stroke portion is tightly accommodated in the first chamber, and the impact portion is arranged in the second chamber, when the bevel punch is inclined toward the notch with the vertical direction of the punch fixing block as a reference, one side of the impact portion protrudes from the notch of the punch fixing block.
[0006] Furthermore, the volume of the stroke portion is larger than that of the impact portion.
[0007] Furthermore, connecting ends are respectively provided on both sides of the travel portion, and third chambers are respectively provided on both sides of the first chamber. When the travel portion is tightly accommodated in the first chamber, the connecting end is located at the top of the third chamber, and a resettable elastic member is provided between the connecting end and the third chamber.
[0008] Furthermore, an impact block is protruding downwardly at the bottom of the impact portion.
[0009] Furthermore, a discharge chute is provided in the support block, and the discharge chute is inclined toward the notch with the vertical direction of the support block as a reference, and has the same slope as the vertical direction of the bevel punch and the punch fixing block.
[0010] Furthermore, a guide groove is arranged on one side of the impact block, and a limit block cooperating with the guide groove is arranged in the discharge chute.
[0011] Furthermore, a splint insert is fixed on the top of the punch fixing block.
[0012] Furthermore, on the side of the hardware, positioning rods protrude outward along both sides of the extended portion respectively. When the extended portion of the hardware is arranged in the oblique punching space, the positioning rods abut against the side walls of the punch fixing block.
[0013] Compared with the prior art, the present invention has the following beneficial effects: The present invention adds an oblique punch structure in the die to ensure that the punch is at an angle during punching, thereby ensuring that the section of the punched product is oblique, solving the problem of the stability of the oblique punching of hardware parts and ensuring product quality. At the same time, the die has high strength and fast punching speed, which can greatly improve production efficiency.
[0014] Additional aspects and advantages of the present invention will be given in part in the description which follows, and in part will be obvious from the description which follows, or may be learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0016] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a structural schematic diagram of the hardware of the present invention; Figure 3It is a structural exploded view of the mold body of the present invention; Figure 4 It is a schematic structural diagram of the bevel punch of the present invention; Figure 5 A schematic structural diagram of the bevel punch of the present invention at another angle; Figure 6 It is a structural schematic diagram of the punch fixing block of the present invention; Figure 7 It is a structural schematic diagram of the supporting block of the present invention.
[0017] The reference numerals and names in the figures are as follows: Hardware 10, mold body 20, extension part 11, protrusion 12, punch fixing block 100, bevel punch 200, accommodating cavity 110, notch 120, supporting block 500, oblique punch space 300, stroke part 210, impact part 220, first chamber 111, second chamber 112, connecting end 230, third chamber 113, elastic member 130, impact block 221, discharge trough 510, guide groove 221a, limit block 511, splint insert 400, positioning rod 13. DETAILED DESCRIPTION
[0018] The technical solutions in the embodiments of the present invention are described clearly and completely below. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0019] The present invention is described in more detail. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention. It should be noted that when an element is described as "fixed to" another element, it can be directly on the other element, or there can be one or more centered elements therebetween. When an element is described as "connected to" another element, it can be directly connected to the other element, or there can be one or more centered elements therebetween.
[0020] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by directional words such as "front, back, up, down, left, right", "lateral, vertical, vertical, horizontal" and "top, bottom" are usually based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description. Unless otherwise stated, these directional words do not indicate or imply that the device or element referred to must have a specific orientation or be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the scope of protection of the present invention; the directional words "inside and outside" refer to the inside and outside relative to the outline of each component itself. In the description of the present invention, it should be noted that the use of words such as "first" and "second" to define components is only for the convenience of distinguishing the corresponding components. If not otherwise stated, the above words have no special meaning, and therefore cannot be understood as limiting the scope of protection of the present invention. In the description of the embodiments of the present application, the meaning of "multiple" is two or more, unless otherwise clearly and specifically defined.
[0021] Unless otherwise defined, all technical and scientific terms used in this specification have the same meaning as those commonly understood by those skilled in the art of the present invention. The terms used in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention.
[0022] In addition, the technical features involved in the different embodiments of the present application described below can be combined with each other as long as they do not conflict with each other.
[0023] The preferred embodiments of the present invention are now further described in conjunction with the accompanying drawings. Figures 1 to 3 As shown, a bevel punching structure for a hardware component in a bevel die includes a hardware component 10 and a die body 20. An extending portion 11 for bevel punching is extended along one side of the hardware component 10. One side of the extending portion 11 is integrally formed with the hardware component 10, and a protrusion 12 is provided on the other side away from the hardware component 10. The die body 20 includes a punch fixing block 100. The punch fixing block 100 includes an accommodating cavity 110 for accommodating a bevel punch 200. The accommodating cavity 110 forms a notch 120 on the punch fixing block 100. The bevel punch 200 protrudes from the notch 120 of the punch fixing block 100, and the bevel punch 200 can be lifted and lowered in the accommodating cavity 110. A supporting block 500 is arranged below the punch fixing block 100, and an oblique punching space 300 is formed between the supporting block 500 and the bevel punch 200. The extending portion 11 of the hardware 10 is arranged in the oblique punching space 300, and the bevel punch 200 is inclined toward the notch 120 with the vertical direction of the punch fixing block 100 as a reference.
[0024] In the working state of this embodiment, the hardware 10 is first inserted into the oblique punching space 300 between the punch fixing block 100 and the supporting block 500 so that the extension portion 11 is located below the bevel punch 200, and then the bevel punch 200 is driven to move downward in the accommodating cavity 110. Since the bevel punch 200 is inclined toward the notch 120 with respect to the vertical direction of the punch fixing block 100, when the bevel punch 200 obliquely punches the extension portion 11 off the hardware 10, a standard inclined surface will be left on the hardware 10.
[0025] Compared with the prior art, the present invention adds an oblique punch structure in the die to ensure that the punch is at an angle when punching, thereby ensuring that the cross section of the punched product is oblique, solving the problem of the stability of the oblique punching of the hardware 10 and ensuring the product quality. At the same time, the die has high strength and the punching speed is accelerated, which can greatly improve production efficiency.
[0026] On the basis of the above embodiments, Figure 4 , Figure 5 and Figure 6 As shown, the bevel punch 200 includes a stroke portion 210 and an impact portion 220, the stroke portion 210 is arranged on one side of the impact portion 220, the accommodating chamber 110 includes a first chamber 111 and a second chamber 112 which are interconnected, the notch 120 is located in the second chamber 112, the stroke portion 210 is tightly accommodated in the first chamber 111, and the impact portion 220 is arranged in the second chamber 112, when the bevel punch 200 is inclined toward the notch 120 with the vertical direction of the punch fixing block 100 as a reference, one side of the impact portion 220 protrudes from the punch fixing block 100 from the notch 120, and the function of the stroke portion 210 is to guide the stroke of the bevel punch 200 in the punch fixing block 100 to ensure that the impact portion 220 can impact the extension portion 11 when it descends.
[0027] In some embodiments, in combination Figure 4 and Figure 5 As shown, the volume of the stroke portion 210 is larger than that of the impact portion 220 , so that the stroke portion 210 has a better effect of guiding the stroke of the bevel punch 200 in the punch fixing block 100 .
[0028] On the basis of the above embodiments, Figure 2 and Figure 3As shown, connecting ends 230 are respectively provided on both sides of the travel portion 210, and third chambers 113 are respectively provided on both sides of the first chamber 111. When the travel portion 210 is tightly accommodated in the first chamber 111, the connecting end 230 is located at the top of the third chamber 113, and a resetting elastic member 130 is provided between the connecting end 230 and the third chamber 113. The function of the elastic member 130 is to separate the bevel punch 200 from the support block 500 after the bevel punch 200 completes the punching action. The spring can provide power for the support block 500, so that the support block 500 can timely push out the hardware 10 sleeved on the punch.
[0029] In some embodiments, in combination Figure 4 and Figure 5 As shown, an impact block 221 is protruding downward from the bottom of the impact portion 220 , and the impact block 221 ensures that the energy of the impact portion 220 impacting the extension portion 11 when descending is more concentrated.
[0030] On the basis of the above embodiments, Figure 7 As shown in the figure, a discharge chute 510 is provided in the supporting block 500. The discharge chute 510 is inclined toward the notch 120 with the vertical direction of the supporting block 500 as a reference, and has a consistent slope with the vertical direction of the bevel punch 200 and the punch fixing block 100. In this way, when the bevel punch 200 obliquely punches the extension portion 11 off the hardware 10, the extension portion 11 will fall into the discharge chute 510.
[0031] On the basis of the above embodiments, Figure 5 and Figure 7 As shown, a guide groove 221a is provided on one side of the impact block 221, and a limit block 511 cooperating with the guide groove 221a is provided in the discharge chute 510. When the bevel punch 200 obliquely punches the extension portion 11 off the hardware 10, the impact block 221 will be inserted into the discharge chute 510 under the action of inertia, so that the limit block 511 is inserted into the guide groove 221a, which guides the stroke of the impact block 221 in the discharge chute 510, so that it leaves a more standard inclined surface on the hardware 10.
[0032] In some embodiments, Figure 3 As shown, a splint insert 400 is fixed on the top of the punch fixing block 100, and the splint insert 400 is used to drive the punch fixing block 100 to move downward together with a lifting mechanism (not shown in the drawing).
[0033] On the basis of the above embodiments, Figure 2As shown, on the side of the hardware 10, positioning rods 13 protrude outward along both sides of the extension portion 11. When the extension portion 11 of the hardware 10 is configured in the oblique punching space 300, the positioning rods 13 abut against the side wall of the punch fixing block 100 to ensure that the extension portion 11 is located below the impact block 221.
[0034] The details of the exemplary embodiments described above are not limited to the embodiments described above, and the invention may be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive in all respects, and the scope of the invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the invention.
Claims
1. A hardware component oblique punching structure with an inclined surface mold, characterized in that: The invention comprises a hardware part (10) and a die body (20), wherein an extending portion (11) to be obliquely punched is extended along one side of the hardware part (10), one side of the extending portion (11) is integrally formed with the hardware part (10), and the other side of the extending portion (11) away from the hardware part (10) is provided with a protrusion (12), and the die body (20) comprises a punch fixing block (100), a receiving cavity (110) for accommodating an oblique punch (200) is provided in the punch fixing block (100), the receiving cavity (110) forms a notch (120) on the punch fixing block (100), and a protrusion (120) is provided on the bevel punch (200). 200) a punch fixing block (100) protrudes from the notch (120), the bevel punch (200) can be lifted and lowered in the accommodating cavity (110), a supporting block (500) is arranged below the punch fixing block (100), an oblique punching space (300) is formed between the supporting block (500) and the bevel punch (200), the extending portion (11) of the hardware (10) is arranged in the oblique punching space (300), and the bevel punch (200) is inclined toward the notch (120) with the vertical direction of the punch fixing block (100) as a reference.
2. The oblique punching structure in the oblique mold of the hardware according to claim 1 is characterized in that: The bevel punch (200) comprises a stroke portion (210) and an impact portion (220), the stroke portion (210) being arranged on one side of the impact portion (220), the accommodating chamber (110) comprising a first chamber (111) and a second chamber (112) which are interconnected, the notch (120) being located in the second chamber (112), the stroke portion (210) being tightly accommodated in the first chamber (111), and the impact portion (220) being arranged in the second chamber (112), and when the bevel punch (200) is inclined toward the notch (120) with reference to the vertical direction of the punch fixing block (100), one side of the impact portion (220) protrudes from the notch (120) of the punch fixing block (100).
3. The oblique punching structure in the inclined surface mold of the hardware according to claim 2 is characterized in that: The volume of the travel portion (210) is larger than that of the impact portion (220).
4. The oblique punching structure in the inclined die of the hardware according to claim 3 is characterized in that: Connecting ends (230) are respectively arranged on both sides of the travel portion (210), and third chambers (113) are respectively arranged on both sides of the first chamber (111); when the travel portion (210) is tightly accommodated in the first chamber (111), the connecting end (230) is located at the top of the third chamber (113), and a resetting elastic member (130) is arranged between the connecting end (230) and the third chamber (113).
5. The oblique punching structure in the inclined die of the hardware according to claim 4, characterized in that: An impact block (221) is provided protruding downwardly at the bottom of the impact portion (220).
6. The oblique punching structure in the oblique mold of the hardware according to claim 5, characterized in that: A discharge chute (510) is provided in the support block (500), and the discharge chute (510) is inclined toward the notch (120) with the vertical direction of the support block (500) as a reference, and has a consistent slope with the vertical direction of the bevel punch (200) and the punch fixing block (100).
7. The oblique punching structure in the oblique mold of the hardware according to claim 6, characterized in that: A guide groove (221a) is provided on one side of the impact block (221), and a limit block (511) cooperating with the guide groove (221a) is provided in the discharge chute (510).
8. The oblique punching structure in the oblique die of a hardware according to any one of claims 1 to 7, characterized in that: A clamping plate insert (400) is fixed on the top of the punch fixing block (100).
9. The oblique punching structure in the oblique die of a hardware according to any one of claims 1 to 7, characterized in that: On the side of the hardware (10), positioning rods (13) protrude outwards respectively along both sides of the extending portion (11); when the extending portion (11) of the hardware (10) is arranged in the oblique punching space (300), the positioning rods (13) abut against the side wall of the punch fixing block (100).
Citation Information
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